09 - Operational and Maintenace Manual

NUCLEAR POWER CORPORATION OF INDIA LIMITED
(A GOVERNMENT OF INDIA ENTERPRISE)

RAJASTHAN
ATOMIC POWER PROJECT UNIT 7&8
HMI OPERATING MANUAL
Revision No:-R1 Document No:- RAPP-7&8/67112/6541/DS Page 1
HMI OPERATING
&
MAINTENANCE MANUAL
FOR
TWS & SCS SYSTEM
RAJASTHAN ATOMIC POWER PROJECT
7&8
Prepared By Verified By Approved By

Pallab Sur Pallab Sur Amit Watulkar
RAJASTHAN
INDEX
Contents Pg. No.
1. HOME PAGE 03
2. LOGIN WINDOW 05
3. SELF CLEANING STRAINER 07
4. TRAVELLING WATER SCREEN 09
5. TWS OPERATION SCREEN 11
6. TWS STATUS SCREEN 13
7. SCS STATUS SCREEN 15
8. ENGINEERING SCREEN 17
9. ALARMS HISTORY 19
10. EVENTS 21
11. TRENDS 23
12. SYSTEM CONFIGURATION 25
13. PLC MAINTENANCE MANUAL (Main PLC) 40
14. PLC MAINTENANCE MANUAL (Remote IO) 44

RAJASTHAN
HOME PAGE

RAJASTHAN
Will open the ENGINEERING Will open the TRENDS page.

SETTINGS page.
Will open LOGOUT window. Will open the SYSTEM

CONFIGURATION page.
Will open LOGIN window. Will open the ALARMS

HISTORY page.
Will open EVENTS page. Will open the ALARM page.
Will open the SELF Will open the TRAVELLING

CLEANING STRAINER page. WATER SCREEN page.
RAJASTHAN
LOGIN WINDOW

RAJASTHAN
Press this button to After entering

close the popup username & password,
window press this unlock button
Enter the Password

here
Enter the Username

here
There are 3 levels of security in the system.
1) Operator
2) Supervisor
3) Engineer

RAJASTHAN
SELF CLEANING STRAINER

RAJASTHAN
Indicates motor status Indicates Pressure Switch

Indicates motor is trip status; Very High / Fail Indicates Valve On
Indicates motor is running and fault status;
Indicates motor is stop
Indicates Motor Running
Open / Close
status; Run / Stop
Indicates Strainer fault status; &
Overload / Power fail Failed to open /
Indicates Mode Selection Failed to close
Indicates the
Indicates valve is closed selected mode
Indicates valve is open

RAJASTHAN
TRAVELLING WATER SCREEN

RAJASTHAN
Indicates the Indicates Indicates

Press this Indicates Valve On
selected mode of Level Pressure
button to go and fault status;
operation. Switch Switch
to the TWS status; status;
Operation Indicates the Open / Close
Very High Low
screen selected mode &
/ High
Failed to open/
Indicates Motor Running Failed to close
Shows mode of operation;
status, Motor Fault status
Indicates Auto Mode & Motor speed; Fast/Slow
Indicates Manual Mode Indicates motor status Indicates valve is closed
Indicates Test Mode Indicates motor is trip
Indicates motor is running Indicates valve is open
Indicates motor is stop

RAJASTHAN
TWS OPERATION SCREEN

RAJASTHAN
These buttons are to be pressed Press this button to Reset the system. It is recommended to
to select from Time Based / Level reset the system before starting the system every time.
Based Mode
Indicates the selected mode Press this button to Start / Stop the system, anytime during
the operation of the system.
Indicates the selected mode
Shows the permissive and interlock conditions for respective modes.

Shows the time duration
Above conditions and interlocks are displayed if Differential Level Based
for which the TWS motor
Mode of operation has been selected. The conditions as in the other
has been in running or not
windows are displayed if Time Based Mode of operation has been selected.
in running (stopped)
Indicates healthy condition
Prepared By Verified By Approved By .

RAJASTHAN
TWS STATUS SCREEN

RAJASTHAN
This page shows the start permissive conditions and the interlocks of the TWS system, collectively.

RAJASTHAN
SCS STATUS SCREEN

RAJASTHAN
This page shows the start permissive conditions and the interlocks of the SCS system, collectively.

RAJASTHAN
ENGINEERING SETTINGS

RAJASTHAN
This page allows to enter set parameters for the various control set points in the system.

RAJASTHAN
ALARMS HISTORY

RAJASTHAN
This page displays the alarms occurred in the system.

RAJASTHAN
EVENTS

RAJASTHAN
This page displays the Events occurred in the system.

RAJASTHAN
TRENDS

RAJASTHAN
This page shows the trends of the analog values in the system as per their color code.
Press this button to go Press this button to go

backward in the trend backward in the trend
Press this button to Press this button to

pause the trend unpause the trend
Shows the color code of the graphs on

For viewing of trends the trend.
for any calendar date
Shows the span of the trends page

RAJASTHAN
SYSTEM CONFIGURATION

RAJASTHAN
Shows the Hot-Standby Shows the communication status

Shows the status of both
communication status between the between the remote IO and the
the CPUs; Primary /
two CPUs. A communication PLC. A communication breakage
Standby / Offline / Power-
breakage over this link is indicated over this link is indicated by red
Off
by red whereas a healthy whereas a healthy
communication is indicated by communication is indicated by
green. green.
Shows the communication status between the HMI and the PLC.
A communication breakage over this link is indicated by red
whereas a healthy communication is indicated by green.

RAJASTHAN
Click on the respective

Indicates status of Digital Inputs module to view the status
of the IOs configured in
Indicates input is active that module.
Indicates active is inactive

RAJASTHAN


RAJASTHAN


RAJASTHAN


RAJASTHAN


RAJASTHAN


RAJASTHAN
Indicates status of Digital Inputs Click on the respective

module to view the status
Indicates input is active of the IOs configured in
Indicates active is inactive that module.
Click on this button to turn

Forcing Mode On to Force
Toggle this button to Force
outputs individually
On/Off the outputs
without any interlocks in
individually
picture.

RAJASTHAN
Indicates status of Digital Inputs Click on the respective

module to view the status
Indicates input is active of the IOs configured in
that module.
Click on this button to turn

Forcing Mode On to Force
Toggle this button to Force
outputs individually
On/Off the outputs
without any interlocks in
picture. individually

RAJASTHAN
The lower range of the

sensor is to be entered here Shows the physical counts at
the channel, for
troubleshooting purpose
The upper range of the
sensor is to be entered here
Shows the actual value at
the field, scaled as per
values entered in the MAX &
MIN fields

RAJASTHAN

the channel, for
MIN fields

RAJASTHAN

the channel, for
MIN fields

RAJASTHAN
Shows the physical counts at

the channel, for Shows the actual value at
troubleshooting purpose the field, scaled as per
MIN fields

RAJASTHAN
Shows the physical counts at

the channel, for Shows the actual value at
troubleshooting purpose the field, scaled as per
MIN fields

RAJASTHAN
PLC MAINTENANCE MANUAL (Main PLC)

RAJASTHAN
TSX PSY 1610
Introduction
Each supply module has a display panel containing:
 two LEDs (OK, BAT) for the direct current supply modules TSX PSY 1610/3610/5520.
Description
The following table describes the various LEDs and their functions:
Display LED Description

OK LED (green)  on when operating normally,
 off when the output voltage is below the thresholds.
BAT LED (red)  off when operating normally,
 on if battery is missing, flat, the wrong way round or the wrong type.
RESET push-button Pressing this button activates a sequence of service signals identical to:
 a power outage, when pressed,
 powering up, when released.
The application takes these actions (pressing and releasing) to mean a warm restart.

RAJASTHAN
TSX H57 24M
LEDs On Flashing Off

RUN PLC running normally, PLC in STOP mode or blocked by PLC not configured:
(green) program executing. software error. application missing, invalid
or incompatible.
RUN (TSX H57) PLC running in Primary mode,  2.5s ON, 500ms OFF: PLC PLC not configured:
(green) full program execution running in Standby mode, application missing, invalid
only first section execution or incompatible.
 500ms ON, 2.5s OFF: PLC
running in Offline mode, no
program execution
 500ms ON, 500ms OFF: PLC
in STOP mode or blocked by
a software error
ERR Processor or system error.  PLC not configured Normal state, no internal
(red) (application missing, invalid error.
or incompatible),
 PLC blocked by a software
error,
 memory card battery error,
 X-Bus error.
I/O Input/Output errors coming X-Bus error. Normal state, no internal
(red) from a module, a channel or a error.
configuration error.
TER Terminal port link active. The Link not active
(yellow) rate of flashing is relative to the
amount of traffic.
FIP Fipio bus link active. The rate of Link not active.
(yellow) flashing is relative to the amount
of traffic.
NOTE:
 an X-Bus error is signaled by simultaneous flashing of the ERR and I/O LEDs,
 The FIP LED is only present on TSX P57 x54 and TSX P57 x84 processors.

RAJASTHAN
TSX ETY 4103
Display Block
The display panel complies with the Premium standard
The COL, RX and TX LEDs are managed by the line's electronics; they indicate:
 COL: a collision
 RX: a reception
 TX: a transmission
Diagnostics
Meaning of the diagnostics LEDs:
RUN ERR STS COL TX RX Meaning
O O O ns ns ns No supply to module.
O O P ns ns ns Module running self-test.
P O O ns ns ns Module ready.
O P O ns ns ns Module not operational.

O P P ns ns ns Software operation error. Temporary state causing
module reinitialization.
O F P,F ns ns ns Module not configured or configuration in progress.
P O P ns ns ns Module configured, operational.

ns ns F ns ns ns Module configured. Diagnostics according to how the
LEDs are flashing:
 2 flashes: module has no MAC address.

 3 flashes: Ethernet cable not connected on the
module or Hub side
 4 flashes: the module IP address is duplicated by
another IP address on the network. Conflicting
remote device flashing in the same way.
 5 flashes: module configured as a BOOTP client
and is waiting for a BOOTP server response.
 6 flashes: invalid IP address. Module is set to its
default IP address.
P O P O F O Ethernet communication sending.
P O P O O F Ethernet communication receiving.
P O P O F F Ethernet communication sending/receiving.
P O P F F O Module has detected collision.
P = Permanently on, F = flashing, O = Off, ns = not significant

RAJASTHAN
PLC MAINTENANCE MANUAL

(Remote I/O)

RAJASTHAN
STB NIP 2311
The LEDs on the STB NIP 2311 NIM visually indicate the operational status of the island on an Ethernet LAN. These
indicators are in the LED array on the front of the NIM:
 STS: This LED indicates the status of the Ethernet LAN and Ethernet connectivity.
 RUN/PWR/ERR/TEST: These LEDs indicate the island status of NIM events.
NOTE: The ACT and LINK LEDs indicate the activity and connectivity of the Ethernet ports. Those LEDs are
incorporated into the ports themselves. Refer to the discussion of the Ethernet interfaces.
Description
This illustration shows the location and names of the LEDs:
Ethernet Communications LEDs
Two LEDs describe STB NIP 2311 module operations:
 PWR (power): This LED indicates whether or not the NIM’s internal power supplies are operating at the
correct voltages. The PWR LED is directly driven by the STB NIP 2311’s reset circuitry.
 STS (status): This LED indicates whether the NIM is operating or initializing.
The PWR and STS LEDs indicate these operating conditions:
Label Pattern Meaning

PWR steady on Internal voltages are all at or above their minimum voltage level.
(green) steady off One (or more) of the internal voltages is below minimum voltage level.
STS steady on Operational: The STB NIP 2311 is operating correctly.
(green) NOTE: If the NIM reaches a normal operating state with a valid IP and the Ethernet
cable is removed or broken, the STS LED remains on, indicating that the NIM still has a
valid IP.
blinking Standby: Initializing Ethernet.
(steady) NOTE: The steady blink pattern may not be recognized until the LED manager code
has been initialized.
blink: 2 No valid IP parameters (e.g., after a clear IP rotary switch setting).
blink: 3 <not used>
blink: 4 Duplicate IP address detected.

RAJASTHAN
blink: 5 Obtaining IP address via BootP or DHCP.

blink: 6 Using default IP address for some reason other than duplicate IP address, or waiting
to be served by BootP/DHCP.
NOTE: This pattern is subordinate to blink: 4 and blink: 5.
STB CPS 2111
Purpose
The single green LED on the STB CPS 2111 auxiliary power supply is a visual indication of the module’s operating
status. The LED’s location and meanings are described below.
Location
Indications
PWR Meaning
on logic power OK
off logic power not OK

RAJASTHAN
STB PDT 3100
Overview
The two LEDs on the STB PDT 3100 are visual indications of the presence of sensor power and actuator power. The
LED locations and their meanings are described below.
Location
The two LEDs are located on the top front bezel of the module, directly below the model number:
Indications
The following table defines the meaning of the two LEDs (where an empty cell indicates that the pattern on the
associated LED doesn’t matter):
IN OUT Meaning
On sensor (input) field power is present
off The module either:

 is not receiving sensor field power
 has a blown fuse
 has stopped functioning
On actuator (output) field power is present.
off The module either:
 is not receiving sensor field power
 has a blown fuse
 has stopped functioning
NOTE: The power required to illuminate these LEDs comes from the 24 VDC power supplies that provide the sensor
bus and actuator bus power. These LED indicators operate regardless of whether or not the NIM is transmitting logic
power.

RAJASTHAN
STB DDI 3725
Overview
The seventeen LEDs on the STB DDI 3725 module are visual indications of the operating status of the module and its
sixteen digital input channels.
Location
The LEDs are positioned in two columns at the top of the STB DDI 3725 digital input module’s bezel. Indicators for
the RDY signal and input channels 1...8 are in the left column, and input channels 9...16 in the right column.
Label Pattern Indication
Off The module is either not receiving logic power, has experienced a watchdog
timer error or has failed.
RUN (green):
operational state flicker* Auto-addressing is in progress.
blink 1** The module is in pre-operational mode.
On The module has achieved all of the following:

 it has power
 it has passed its confidence tests
 it is operational
LEDs 1-16 on Active input on corresponding channel
off No Active input on corresponding channel
* flicker—the LED flickers when it is repeatedly on for 50 ms then off for 50 ms.
** blink 1—the LED blinks on for 200 ms then off for 200 ms. This pattern is repeated until the causal condition
changes.

RAJASTHAN
STB DDO 3705
Overview
The seventeen LEDs on the STB DDI 3725 module are visual indications of the operating status of the module and its
sixteen digital output channels.
Location
The LEDs are positioned in two columns at the top of the STB DDI 3725 digital input module’s bezel. Indicators for
the RDY signal and input channels 1...8 are in the left column, and input channels 9...16 in the right column.
RUN (green):
blink 1** The module is in pre-operational mode and in its fallback state.

 it has power
LEDs 1-16 on Active output on corresponding channel
off No Active output on corresponding channel
changes.

RAJASTHAN
STB ACI 0320
Purpose
The two LEDs on the STB ACI 0320 provide visual indications of the module’s operating status. Their location and
meanings are described below.
Location
The LEDs are located on the top front bezel of the module, directly below the model number.
RDY ERR Meaning What to do
Off Off The module is either not receiving logic power Check power.
or has failed.
Flicker* Off Auto-addressing is in progress.
On On The watchdog has timed out. Cycle power; restart the

communications.
Off The module has achieved all of the following:

 it has power
On  it is operational
Flicker* An over-current error is detected. Check wiring and field device.
A broken wire is detected. Check wiring.
Flicker* Field power is absent Check power.
A PDM short circuit is detected.
Blink 1** The module is in pre-operational mode.
blink 1** A nonfatal error has been detected. Cycle power; restart the
communications.
blink 2** The island bus is not running. Check network connections; replace

RAJASTHAN
NIM.
* flicker—The LED flickers when it is repeatedly on for 50 ms then off for 50 ms.
** blink 1—The LED blinks on for 200 ms then off for 200 ms. This pattern is repeated until the causal condition
changes.
*** blink 2—The LED blinks on for 200 ms, off for 200 ms, on again for 200 ms then off for 1 s. This pattern is
repeated until the causal condition changes.
NOTE: The detection of error conditions on the PDM input power connection may be delayed by as much as 15 ms
from the event, depending on the sensor bus load, the system configuration and the nature of the fault.
Field power faults that are local to the input module are reported immediately.
STB ACO 1225
Purpose
The LED on the STB ACO 1225 provides a visual indication of the module’s operating status.
Location
The LED is located on the top of the front bezel of the module, directly below the model number:
RUN (green):

RAJASTHAN
blink 1** The module is in pre-operational mode and in its fallback state.

 it has power
LEDs 1-16 on Active output on corresponding channel
off No Active output on corresponding channel
changes.
An mark on variables as or an message box as
signifies that there is communication break between Main PLC and the HMI. Check for loose connection at the
communication ports.
Note :- A zero value (00) value in the Counts of the Analog Signals read over Network indicates that either the
remote sensor is disconnected or the remote PLC is OFF


09 - Operational and Maintenace Manual

Încărcat de

Informații document

Descriere originală:

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

09 - Operational and Maintenace Manual

Încărcat de

Drepturi de autor:

Formate disponibile

NUCLEAR POWER CORPORATION OF INDIA LIMITED

(A GOVERNMENT OF INDIA ENTERPRISE)

Prepared By Verified By Approved By

Contents Pg. No.

Prepared By Verified By Approved By

Prepared By Verified By Approved By

Will open the ENGINEERING Will open the TRENDS page.

Will open LOGOUT window. Will open the SYSTEM

Will open LOGIN window. Will open the ALARMS

Will open EVENTS page. Will open the ALARM page.

Will open the SELF Will open the TRAVELLING

Prepared By Verified By Approved By

Press this button to After entering

Enter the Password

Enter the Username

There are 3 levels of security in the system.

Prepared By Verified By Approved By

SELF CLEANING STRAINER

Prepared By Verified By Approved By

Indicates motor status Indicates Pressure Switch

Indicates valve is open

Prepared By Verified By Approved By

TRAVELLING WATER SCREEN

Prepared By Verified By Approved By

Indicates the Indicates Indicates

Prepared By Verified By Approved By

TWS OPERATION SCREEN

Prepared By Verified By Approved By

Shows the permissive and interlock conditions for respective modes.

Prepared By Verified By Approved By .

TWS STATUS SCREEN

Prepared By Verified By Approved By

Prepared By Verified By Approved By

SCS STATUS SCREEN

Prepared By Verified By Approved By

Prepared By Verified By Approved By

Prepared By Verified By Approved By

Prepared By Verified By Approved By

Prepared By Verified By Approved By

This page displays the alarms occurred in the system.

Prepared By Verified By Approved By

Prepared By Verified By Approved By

This page displays the Events occurred in the system.

Prepared By Verified By Approved By

Prepared By Verified By Approved By

Press this button to go Press this button to go

Press this button to Press this button to

Shows the color code of the graphs on

Shows the span of the trends page

Prepared By Verified By Approved By

Prepared By Verified By Approved By

Shows the Hot-Standby Shows the communication status

Prepared By Verified By Approved By

Click on the respective

Prepared By Verified By Approved By

Click on the respective

Prepared By Verified By Approved By

Click on the respective

Prepared By Verified By Approved By

Click on the respective

Prepared By Verified By Approved By

Click on the respective