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Company: Project: Engineering Contractor:

OFFSITES ENGINEERING WORKS


FOR THE ERBIL REFINERY
40,000 B/D EXPANSION PROJECT

Contract no.: 10J01762-01


Company doc. no.: Job no.: 10J01762 Engineering doc. no.:
N/A Sheet 1 of 4 10J01762-ICT-LS-000-004

OFFSITES ENGINEERING WORKS FOR THE


ERBIL REFINERY 40,000 B/D EXPANSION PROJECT

INSTRUMENT PRIMARY AND PNEUMATIC MATERIAL TAKE-OFF

D2 06/06/201 Re-Approved for Design Nikhilesh Joy Benvenuti


D1 2
21/09/2011 Re-Approved for Design Lucarelli Pagliardini Cilia
D0 16/09/2011 Approved for Design Lucarelli Pagliardini Cilia
C0 26/08/2011 Issued for Company approval Lucarelli Pagliardini Cilia
REV. DATE REVISION TITLE PREPARED CHECKED APPROVED

File name: 408075838.doc Printed on 31/01/2019


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
INSTRUMENT PRIMARY AND PNEUMATIC MATERIAL TAKE-OFF
Company doc. no.: Rev.: C0 D0 D1 D2 Engineering doc. no.:
N/A Sheet 2 of 4 10J01762-ICT-LS-000-004

INDEX

1 MANIFOLDS.................................................................................................................................. 3
2 FITTINGS...................................................................................................................................... 3
3 VALVES......................................................................................................................................... 3
4 TUBING AND COMPRESSION FITTINGS....................................................................................4

File name: 408075838.doc Printed on 31/01/2019


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
INSTRUMENT PRIMARY AND PNEUMATIC MATERIAL TAKE-OFF
Company doc. no.: Rev.: C0 D0 D1 D2 Engineering doc. no.:
N/A Sheet 3 of 4 10J01762-ICT-LS-000-004

1 MANIFOLDS

Supplier: Order:
QUANTITY (No.)
ITEM CONNECTIONS DESCRIPTION MATERIAL 20% Q.TY
Q
SPARE TOT
1/2” NPT-F In/Out 2 Valve Manifold (3-WAY) - Connection 180°
M-001 AISI 316 SS 73 15 88
1/4" NPT-F Drain/Test D
2
1/2” NPT-F In/Out 2 Valve Manifold (3-WAY) - Connection 180°
M-002 AISI 316 SS (NACE) 8 2 10
1/4" NPT-F Drain/Test

Note:
1) Manifolds shall be supplied with 2” pipe bracket kit.
2) The instrument manifolds pressure rating shall be 1500 psig minimum. The construction shall be as compact as
possible, in order to reduce both the volume and the weight.
3) The various components shall be replaceable without the necessity of special tools. The functions and open/closed
positions of the valves shall be clearly and permanently identified. Strictly labels or other not permanent systems
are not allowed.

2 FITTINGS

Supplier: Order:
QUANTITY (No.)
ITEM CONNECTIONS DESCRIPTION MATERIAL 20% Q.TY
Q
SPARE TOT
P-001 1/2” NPT-M Nipple AISI 316 SS 101 20 121 D
P-002 1/2” NPT-M Nipple AISI 316 SS (NACE) 6 1 7 2

P-003 1/2” NPT-F x 1/2” NPT-F Elbow 90° AISI 316 SS 61 12 73 D


2
P-004 1/2” NPT-F x 1/2” NPT-F Elbow 90° AISI 316 SS (NACE) 6 1 7
P-005 1/2” NPT-M x 1/2” NPT-F Adapter AISI 316 SS 61 11 73 D
P-006 1/2” NPT-M x 1/2” NPT-F Adapter AISI 316 SS (NACE) 6 1 7 2

P-007 3/4” NPT-M x 1/2” NPT-M Reducing nipple AISI 316 SS 61 12 73 D


P-008 3/4” NPT-M x 1/2” NPT-M Reducing nipple AISI 316 SS (NACE) 6 1 7 2

P-010 1/2” NPT-F x 1/2” NPT-F x 1/2” NPT-F Tee AISI 316 SS 20 4 24
P-022 1/2” NPT-M Plug AISI 316 SS 10 2 12

Note:
1) The threading shall be in accordance with the ANSI B1.20.1 and the pressure rating shall be 1500 psig minimum

3 VALVES

Supplier: Order:
QUANTITY (No.)
ITEM CONNECTIONS DESCRIPTION MATERIAL 20% Q.TY
Q
SPARE TOT
P-009 1/2” NPT-F Check valve AISI 316 SS 10 2 12
P-011 1/2” NPT-F Ball valve AISI 316 SS 20 4 24
Note:
1) The threading shall be in accordance with the ANSI B1.20.1 and the pressure rating shall be 1500 psig minimum

File name: 408075838.doc Printed on 31/01/2019


OFFSITES ENGINEERING WORKS FOR THE ERBIL REFINERY 40,000 B/D EXPANSION PROJECT
INSTRUMENT PRIMARY AND PNEUMATIC MATERIAL TAKE-OFF
Company doc. no.: Rev.: C0 D0 D1 D2 Engineering doc. no.:
N/A Sheet 4 of 4 10J01762-ICT-LS-000-004

4 TUBING AND COMPRESSION FITTINGS

Supplier: Order:
D
1 QUANTITY (No./
No. of bar)
ITEM CONNECTIONS DESCRIPTION MATERIAL
20% Q.TY
Q
SPARE TOT
T-001 1/2” OD (wall thickness 0.035”) Seamless tubing AISI 316 SS 44 9 53
T-002 1/2” OD (wall thickness 0.035”) Seamless tubing AISI 316 SS (NACE) 2 1 3
T-003 1/4” OD (wall thickness 0.035”) Seamless tubing AISI 316 SS 6 1 7
T-004 1/4” OD (wall thickness 0.035”) Seamless tubing AISI 316 SS (NACE) 1 1 2
T-007 1/2” OD x 3/4" NPT-M Male connector AISI 316 SS 12 2 14
T-008 1/2” OD x 3/4" NPT-M Male connector AISI 316 SS (NACE) 2 1 3
T-009 1/2” OD x 1/2" NPT-M Male connector AISI 316 SS 81 16 97
T-010 1/2” OD x 1/2" NPT-M Male connector AISI 316 SS (NACE) 6 1 7
T-011 1/4” OD x 1/4" NPT Male connector AISI 316 SS 73 15 88 D
2
T-012 1/4” OD x 1/4" NPT Male connector AISI 316 SS (NACE) 8 2 10
T-013 1/2” OD x 1/4" NPT-M Male connector AISI 316 SS 94 19 113
T-018 1/2” OD Union AISI 316 SS 50 10 60
T-019 1/2” OD Union AISI 316 SS (NACE) 2 1 3

Note:
1) The tubing shall be used for connecting the instruments to the relevant process line, for drain/test of the instruments and
for connecting the instruments to the instrument air system.
The tubing shall be seamless and fully annealed, AISI 316 SS as per ASTM A269 with Rockwell hardness not
to exceed B-80.
The tube mechanical seal shall be assured by means of two compressing ferrules with hardness suitable to the
pipe and resistant to the corrosion.
Tubing shall be supplied in bar (6 meter length).

2) The tubing fittings shall be made of AISI 316 SS, flareless double ferrule compression type. The fittings shall lock the
tube in order to allow the maximum seal, also in presence of vibration and shall satisfy the dimensional tolerance
considered into relevant standards for a good coupling with the pipe.

D Supplier: Order:
1
QUANTITY (METERS)
ITEM CONNECTIONS DESCRIPTION MATERIAL 20% Q.TY
Q
SPARE TOT
Seamless tubing
T-005 1/2” OD (wall thickness 0.035”) AISI 316 SS 9520 1904 11424
(COILED)

Note:
1) The tubing shall be used for connecting the fire fighting valves to the relevant fire fighting panel (instrument air).
The tubing shall be seamless and fully annealed, AISI 316 SS as per ASTM A269 with Rockwell hardness not
to exceed B-80.
Tubing shall be delivered coiled (single coil length approx 150 mt).

File name: 408075838.doc Printed on 31/01/2019

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