Documente Academic
Documente Profesional
Documente Cultură
Joinville-Santa Catarina
Joinville, 2017.
© SENAI-SC
SENAI Innovation Institutes – National Network
© SENAI-SC
Simplified Scenario of National Innovation Systems
Comparison between German and Brazilian Models – FUTURE BR
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Location and Technical Field of SENAI Innovation Institutes
AM: Microelectronics
PE: Information and
1 1 Communication Technology
1 1
TOTAL 1 BA: Forming and Materials Union
26 3
BA: Production Automation
BA: Logistics
MG: Surface Engineering
MG: Metalurgy and Special Alloys
LEGEND:
4 MG: Mineral Processing
Planning MS: Biomass 1 3 MG: Extra High Electric Power
Implementation
4 RJ: Virtual Production Systems
PR: Electrochemistry
Inaugurated
1 RJ: Applied Chemistry
SC: Laser
3 RJ: Biosynthetics
SC: Embedded Systems
SP: Micromanufacturing and Nanometrology
SC: Manufacturing Systems 2
SP: Ceramics Engineering
RS: Polymer Engineering SP: Biotechnology
RS: Integrated Solutions in Metalmechanics SP: Defense
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Location and Technical Field of SENAI Innovation Institutes at SC
Laser
TOTAL
Manufacturing Systems
3
Embedded Systems
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SENAI Innovation Institute in ISI Phase:
OPERATIONAL
MANUFACTURING SYSTEMS
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SENAI Innovation Institute in ISI Phase:
OPERATIONAL
LASER
Solutions for laser applications in several fields of scientific and technological knowledge
Strategic Market Segments
– Oil & Gas
– Naval
– Energy
– Metalworking
– Aeroespace
– Automotive
– Biomedical
– Defense
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SENAI Innovation Institutes in Joinville-SC
Industry partners with applied research projects
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SENAI Innovation Institutes in Joinville-SC
Infrastructure – Materials processing
5-axis machining centre Multi-axes CNC Turning centre 3-axis milling centre 5-axis micro-milling and grinding FDM 3D Printer
Hermle C42U ROMI E320 Discovery 560 Kern Piramyd Nano Stratasys BST 768 e Elite
Micro injection moulding machine Die sinking EDM Wire EDM Hole drilling EDM Glove box
Arburg 270 A Agie Charmilles SP 1U Agie Charmilles CUT 20 P Agie Charmilles DRILL 20
Selective Laser Melting Selective Laser Melting Hybrid laser welding, heat Laser Metal Laser Texturing – ns Laser Texturing – ps
ConceptLaser M2 Cusing SLM Solutions 125HL treatment and cladding Deposition Welle Laser LS3000 Oxford Laser MJ Series
machine RPMI 535
PRECO SL8600
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SENAI Innovation Institutes in Joinville-SC
Infrastructure – Materials characterization
Scanning Electronic Microscope Ion milling Optical Microscope Confocal laser scanning X-Ray Difractometer X-Ray Fluorescence
Zeiss Supra55 Cross Polisher JEOL ZEISS microscope Panalytical Empyrean Spectrometer
ZEISS LSM 700 Panalytical AXIOS Max
Carbon and Sulfur Analyzer Inductively coupled plasma Optical emission Salt spray chamber Humidity Chamber
Quimitron QCS-2010 mass spectrometer spectrometer EQUILAM EQUILAM
Agilent 700 ICP – OES Oxford Foundry-Master Pro
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SENAI Innovation Institutes in Joinville-SC
Infrastructure – Materials characterization
Laser interferometer Ball-Bar Multicomponent Dynamometer Ultrasonic flaw detectors Infrared camera Power quality and
Renishaw Renishaw Triaxial Force Sensor Phasor XS GE Irisys IRI 4030 energy analyzer
Kistler 9256, 9257 e 9272 Fluke 435
Coordinate Measuring Machine Surface Profiliometer Roundness and cylindricity CNC Vision System Profile projector Portable coordinate
Mitutoyo Strato Apex Taylor Hobson Form Talysurf measuring machine Starret AV300 Mitutoyo PJ-A3000 measuring machine
Taylor Hobson Talyrond 565 (Measurement Arm)
Static testing machine Dynamic testing machine Torsion tester Impact testing machine Microhardness Hardness
INSTRON 5988 - 400 kN INSTRON 8801- 100 kN Instron MT2-E1 Charpy Instron SI-1D3 Wilson 402MVD Heckert
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SENAI Innovation Institutes in Joinville-SC
INMETRO Certified Tests (Certification number 1011)
Metalography Analysis
Grain Size
Graphite Classification
Microsctructure characterization
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Additive Manufacturing Infrastructure
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Selective Laser Melting at SENAI
Concept Laser M2 Cusing
Specifications
Laser power [W] 400
Scanning speed [mm/s] máx. 7000
Laser beam spot size [µm] 150
Layer thickness [µm] 20-100
Common roughness (Ra) [µm] 5-20
Approximate precision [µm] 50-200
15 mm 20 mm
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Selective Laser Melting at SENAI
SLM Solutions 125HL
Succesful Cases
Design Driven by Topology Optimization and Additive Manufacturing
Ti6Al4V
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Laser Metal Deposition at SENAI
RPM Innovations 535
Specifications
Laser power [W] 3000
Maximum building volume [mm3] 1524x914x1524
O2 purged atmosphere concetration [ppm] <10
Number of controllable axis 5
Scanning speed [mm/s] máx. 42,3
Laser beam spot size [mm] 1-3,6
Layer thickness [mm] 0,25-0,76
Common roughness (Ra) [µm] 25-100
Volume building up capacity [cm3/h] 5-50
Internal deposition head
Maximum length [mm] 1000
Minimum diameter [mm] 57
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Laser Welding at SENAI
Preco SL8600
Specifications
Preco – SL8600 Laser Power (Disc / Diode) [W] 10000 / 6000
Work volume [mm3] 1200x2438x787
Number of axes 5
Velocity X/Y [mm/s] max. 338,6
Velocity Z [mm/s] max. 84,6
Beam diameter on focus (Disc / Diode) [mm] 0,6 / 2
Maximal current MIG [A] 800
Laser brazing
Penetration mode laser welding;
Hybrid welding Hybrid laser-arc welding;
Weld brazing;
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Laser surface texturing and nanoparticle fabrication at SENAI
Welle Laser LS3000 e Oxford Lasers MJ-Series
Specifications
Radiation wavelength UV, Vis, IR
Average Power 4-70 W
Maximum pulse energy 20-1000 µJ
Pulse duration 9 ns – 10 ps
Repetition rate 1 Hz – 500 kHz
Maximum scanning speed 5 m/s
Laser beam spot size 60-100 µm
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Additive Manufacturing in
Oil&Gas Industry
Potential Developments
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Additive Manufacturing in Oil&Gas Industry
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Potential Developments in the Valve Designs and Optimal Duct Layout
“The real benefit of additive manufacturing came when the students started
experimenting with the design freedom of the technology.”
“The project clearly shows the benefits and opportunities of using additive
manufacturing for intercoolers used in the automotive sector and the “Design algorithms create unique shapes for tubes
motorsports subsector. Both industries are moving towards the use of and fins in heat exchangers. The goal is to reach
smaller, turbocharged engines that mean reduced carbon emissions, an optimal air-side thermal resistance and
while increasing power outputs.” minimize the size and weight of the heat
exchangers.”
Search: http://www.renishaw.com/en/additive-manufacturing-crosses-the-
finishing-line--38971 Search: http://www.makepartsfast.com/metal-
additive-manufacturing-enables-lean-green-heat-
exchanger/
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Potential Developments in the Design of Complex Mechanisms
Exploration of Applications of Metalic Additive Manufacturing for Oil and Gas Industry
“The mechanism was produced as a form and fit prototype in a 3D printing laboratory to reduce the
project timeline.”
“The mechanism consist of 12 sets of small moving plates that are hinged in three locations, a ball-
and-socket joint at top and bottom, and a pin connecting the middle of each plate pair.”
Additive manufactured plate prototypes for full functional testing. The final fit/functional prototype is shown in the OPEN
and CLOSED position.
Search: Offshore Technology Conference 2017, Exploration of Applications of Metalic Additive Manufacturing for Oil and Gas Industry.
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Potential Developments in the Functionally Graded Materials
“Multi-Alloy LMD: Develop tri-alloy impeller for advanced turboshaft
engines.”
A)
. Impact: Conventional Ti Alloy (Ti 6-2-4-2);
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Potential Developments in the Design for Hybrid Manufacturing
“The NextGen spaceframe nodes can be configured to be highly functionally “GE announces first FAA approved 3D-printed
integrated thanks to additive manufacturing.” engine part”
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Applications of Additive Manufacturing in Oil & Gas Industry
http://www.geadditive.com/
http://www.industrial-lasers.com/articles/2016/06/ge-oil-gas-to-use-additive-manufacturing-for-printing-metal-parts-and-materials.html
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Additive Manufacturing Infrastructure of SENAI
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Thank you very much!
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