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CMOS Multi-Function Analog Laser Sensor

IL Series

Seam detection

Thickness differentiation

Height control
Thickness
differentiation

I- Intelligent Sensor

SERIES
INTRODUCING THE LASER APPLICATION SENSOR IL SERIES
Low-cost
High
Performance
MAX.3.5 m
HEIGHT/HEIGHT DIFFERENCE POSITIONING NEW SENSOR HEAD RELEASED

ULTRA-LONG TYPE
WARPAGE FEEDBACK LOOP CONTROL

THICKNESS/WIDTH PEAK, BOTTOM AND PEAK TO PEAK


A VARIETY OF USES AT LOW COST
COMPACT AND LIGHTWEIGHT LASER DISPLACEMENT SENSOR

Intelligent

I
SERIES
Rugged Easy

Intelligent
High repeatability was achieved by using state
of art technology and functions specifically
developed for measuring instruments.

Rugged
Developed for use in harsh environments, the IL
Series was designed with a robust structure.

Easy
Excellent usability makes it possible to quickly
and easily perform stable measurements without
any difficult adjustments or settings.

Low-cost The intelligent I-Series consists of a highly stable sensor lineup that
High realizes low-cost and high performance with only the most advanced
Performance functions for on-site operations.

Introducing the IL Series

I- Intelligent Sensor

SERIES

2
Intelligent
SUPER SMALL HEAD + MULTI-FUNCTION AMPLIFIER
[Measurement with higher stability] + [All-in-one design]
I
SERIES
Reduced power The IL Series automatically controls and
Rugged Easy When the workpiece is optimizes laser power according to the
highly reflective
reflectance of the target. As a result, stable
measurement is possible for almost any
target from black rubber to highly reflective
metal surfaces. Furthermore, in order to
Increased power
further streamline communication with
When the workpiece
is dark process control systems we have installed
application specific functions into the
compact amplifier.

RUGGED HEAD STRUCTURE


Intelligent
[Die cast metal used for IP67/optical base]
I
SERIES
The head structure was redesigned to
Rugged Easy make it rugged enough to withstand almost
any environment. In addition, the optical
base is made of die cast SUS304 for
added strength and protection.

Intelligent
COMPACT HEAD DESIGN + EASY MOUNTING
[Smallest body in its class] + [Hi-flex cable]
I
SERIES 20 million cycle service life (typical)
The IL Series has achieved the smallest
Rugged Easy
Load (W): 250 g head housing in its class by adopting the
Bending radius: R50 mm 1.97" 90° unique aspherical lens. The weight of the
Rate: 30 bends/minute
head is a mere 60g* (2.1 oz). The sensor
(One bend is a cycle whereby the cable is
bent from left to right and then from right head cable is designed with a robot cable.
to left.)
This cable is specifically designed for high
R
Free Cut! cycle service life and makes the sensor ideal
for robotics or other high cycle applications.
*IL-030
L

3
KEYENCE LINEUP OF SENSOR HEADS
I L SERI ES CMOS MU LTI - FU N CTIO N ANALO G L ASER SENSO R

IL-030
Reference distance Measurement range from Head : 20 to 45 mm 0.79" to 1.77"
30 mm 1.18" Repeatability: 1 μm 0.04 Mil
Measurement range Linearity: :±0.1% of F.S.
25 mm 0.98"

IL-065
Reference distance
65 mm 2.56" Measurement range from Head : 55 to 105 mm 2.17" to 4.13"
Repeatability: 2 μm 0.08 Mil
Measurement range
50 mm 1.97" Linearity: :±0.1% of F.S.

IL-100
Reference distance Measurement range from Head : 75 to 130 mm 2.95" to 5.12"
100 mm 3.94" Repeatability: 4 μm 0.16 Mil
Measurement range Linearity: :±0.15% of F.S.
55 mm 2.17"

IL-2000
Reference distance
2000 mm 78.74"
Measurement range
2500 mm 98.43" Repeatability: 100 μm 3.94 Mil
Linearity: :±0.16% of F.S.

Measurement range from Head 0 20 40 60 80 100 120 140 160 180 200 300 400 500 600 700 800 900 1000 1100 1200 1

4
Dynamic range of x 1 million,
Lineup of 6 heads according to applications ranging from 20 mm to 3500 mm 0.79" to 137.80"

IL-300
Reference distance Measurement range from Head : 160 to 450 mm 6.30" to 17.72"
300 mm 11.81"
Repeatability: 30 μm 1.18 Mil
Measurement range
290 mm 11.42" Linearity: :±0.25% of F.S.

IL-600
Reference distance Measurement range from Head : 200 to 1000 mm 7.84" to 39.37"
600 mm 23.62"
Measurement range
800 mm 31.50"

Repeatability: 50 μm 1.97 Mil


Linearity: :±0.25% of F.S.

0 20 40 60 80 100 120 140 160 180 200 300 400 500 600 700 800 900 1000

Measurement range from Head : 1000 to 3500 mm 39.37" to 137.80"


THE LONGEST IN ITS CLASS

3.5 m
11.48 ft

1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700 3800 3900 4000

5
THE MULTI-FUNCTION AMPLIFIER WITH AN ALL-IN-ONE DESIGN

New mode – Thickness calibration function included


3-step easy calibration With conventional devices, calibration had to be conducted on each and every individual sensor head,
however, as the IL Series has a dedicated mode that allows calibration to be completed in 3 simple steps.

1 2 3
Bring the target close to one sensor head Bring the same target used in Step 1 close Insert a target thicker than the target
Step and input the thickness data, then push Step to the opposing sensor head and push the Step used in Step 2. Input the thickness
the set button. set button. data. Then pushing the set button
completes calibration.

When bringing the target closer to the sensor head in Steps 1 and 2, you are compensating for the misalignments that occur during installation. To set, you can begin with either one of
the sensor heads.

Ambient light elimination function included


In order to counteract any ambient light interference, the IL Series automatically activates the ambient light elimination function when the
sampling cycle is set to ‘2 ms’ or ‘5 ms’, reducing the effects of ambient light.

<A> <B>
CMOS exposed to laser CMOS not exposed to
emission laser emission

Emission — =
Laser (Minus) (Equals)
Off

Sampling cycle The CMOS The CMOS CMOS waveform


waveform of A waveform of B (difference)
Ambient light is Ambient light only Waveform where the
present ambient light has been
removed

Height difference filter function included


This function identifies step edges automatically and delivers one-shot output for each Differentiate between sheets of printed material
step. Create settings for count and seam detection applications easily, without the
programming hours.

Step 1 Step 2 Step 3


Setting Complete
Identifies edges automatically and
delivers one-shot output for each step

1st Stack 2nd Stack 3rd Stack 4th Stack


Press the SET button for the lower step. Press the SET button for the upper step. Intermediary value threshold entered
automatically. Threshold
Measured Value
GO Judgement
Output

6
Multi-function amplifier
Calculation Function
Addition mode Subtraction mode
Setting example 1 Setting example 2 Setting example 1 Setting example 2
(thickness measurement) (width measurement) (Measurement of height difference) (Measuring tilt)

High pass filter function included


This function displays measured values above the adjustable cutoff frequency and ignores changes below that cutoff.
It is effective for filtering out natural runout and measuring seams or defects.
Detection on the edge of a sheet

Measured Value Measured Value

Filtered Waveform
Input Waveform

Time Time

Function choices
NPN/PNP Output Selection (judgement selection) Bank Function
Both NPN and PNP outputs are supported. The outputs are set The bank function can register up to four patterns of specific
the first time the user turns on the power. These settings can settings.* For example, in response to a measurement target
subsequently be changed. Judgements are output as HIGH, GO, changeover, this function allows the user to easily switch between
or LOW. the patterns of registered settings.
* HIGH setting value, LOW setting value, shift value, analog output scaling setting

Analog Output Selection Mounting method options


The following five types of analog outputs can be selected. The Both panel and DIN-rail mount units are available.
output is selected the first time the user turns on the power.

Setting
Description
value
Not output
Analog output after the judgement value is converted to the range from 0 to 5 V.
Analog output after the judgement value is converted to the range of ±5 V.
Analog output after the judgement value is converted to the range from 1 to 5 V.
Analog output after the judgement value is converted to the range from 4 to 20 mA.
The setting can be changed. IL-1500/1550 IL-1000/1050
Panel mount type DIN-rail mount type

7
COMMUNICATION UNIT

Direct connection with peripheral equipment


EtherNet/IP

Voltage / current analog output


RS-232C BCD DeviceNet

Reduced Wiring

Peripheral equipment

PLC, etc. Analog controller, etc. Data logger, etc. PC

Communication Unit Variations

DL-EP1 DL-DN1
EtherNet/IP TM Unit DeviceNetTM Unit

Cyclic communication makes live data Cyclic I/O Communication makes status
acquisition easy. In addition, message monitoring simple. In addition, Explicit
communications allows easy setting Messaging capability allows easy setting
changes. changes.

DL-RS1A DL-RB1A
RS-232C Unit BCD Output Unit

RS-232C communication protocol allows The measured value can be synchronized


universal compatibility with any device with a trigger input or updated via a timer.
capable of decoding ASCII communications. Output values are synchronized with the
strobe output.

8
APPLICATIONS

Height difference measurements of Warpage detection in ceramic boards


a plastic extrusion
Provides constant As the sensor head
monitoring by measuring is compact, multiple
the height using 2 sensors point measurements of
simultaneously, then small-scale boards are
calculates the height possible. By calculating
difference using the the measurement data
calculation function in externally, simultaneous
the amplifier. Reliable measurements of
detection is possible even positioning and warpage
if the product type or color are possible.
changes.

Thickness/width measurements of Packaging material counting


building material boards
Thickness and width Even in targets with a
can be simultaneously large amount of shape
measured immediately scatter, reliable counts
after the extrusion can still be achieved by
process. In addition, detecting rising edges.
man-hours for setup and The output signal is then
product changeovers sent to a counter or other
are reduced using the device.
thickness calibration
function.

Accuracy checks on an automotive door assembly Position control of weld beads

When assembling Through external


automotive doors, by calculations of height
simultaneously measuring data from the sensor,
multiple points, the the device detects the
assembly accuracy can position of the weld
be evaluated. Reliable seam. Welding accuracy
detection is possible can be improved via
regardless of body color. measurement data
feedback to the welder.

Heat processing inspection of cans Sag detection of web material

By observing By using a long range


the expansion type of sensor head, it is
displacement of a can possible to control height
after heat processing, of hoop materials such
the results of heat as steel plates and sheet
processing can be materials even during
evaluated. Reliable transportation.
differentiation can The sensor head can be
still be conducted installed at a distance of
even if there are color up to 3000 mm 118.11".
changes in the cans.

9
APPLICATIONS

Differentiation of different types of Stacker device counts and stacking disturbances


plastic components
Reliable differentiation, The IL Series identifies
even of highly variable items are being
small parts is possible, transported along a
using a high-precision conveyer, in addition to
sensor head. External the non-contact detection
changeover of up to 4 of uneven stacking in the
patterns is possible by stacker. Reliable detection
setting items in the bank regardless of color
function. changes in the targets.

Wire winding process Height controls of a PC board

Prevents irregular Controls the PC board


winding by monitoring height in the mounting
the traverser position. In and drilling processes.
addition, feedback control Various kinds of targets
to the device is possible can be reliably controlled
by measuring the volume without being affected by
wound into the bobbin at the surface colors of the
the same time. PC boards.

Detect the position of the workpiece on a pallet Detect whether or not the workpiece
being carried on a conveyor remains in the die
Detect the position of Confirm whether or
the workpiece that was not the workpiece is
stacked on a pallet by a removed from the die,
palletizer. which prevents the die
The stable detection is from being damaged in
enabled despite of the advance. Using the ultra-
color change and the long type enables the
slant of the workpiece. stable detection without
concern for installation
distance.

Aluminum melt level detection Measuring the height of a chip after bonding

Using the ultra-long type Measures the height of


enables installation at the board pre-bonding
a maximum distance of and the chip post-
3500 mm 137.80" without mounting, allowing
worry for the ambient control of the post-
temperature. processing suction nozzle
and dispenser nozzle
feedback.

10
Robot arm positioning Rubber sheet seam detection

Detect robot arm chuck Detect seams in rubber


precision on the X-, Y- and sheets. Sensors above
Z-axes. The long range and below the workpieces
head enables detection enable stable detection,
from long distances. even when the sheets are
inverted.

Roll chuck position detection Press processing thickness differentiation

Detect the position Differentiate between


of roll chucks for film steel plates or detect two
winding. Save a huge sheets going through
amount of adjustment at once with thickness
time, even for different differentiation in the
equipment. press process. The long
range head enables
differentiation from long
distances, even for large
sized pressing.

Liquid level detection in a tank of chocolate Control sheet roll diameter

This device constantly Control feed speed and


monitors the level of tension with constant
liquid surfaces without monitoring of sheet
contacting the liquid. diameter during winding
Using a long range and unwinding processes.
head makes it possible
to detect levels from
far away, even in tight
spaces.

Detect H-beam flange warp Control welding torch height

Detect the warp of Control the height of


H-beam flanges at multiple welding torches. Boost
points before using a welding precision
correction mechanism. through constant
Use a long range head for monitoring.
compatibility with many
different targets.

11
SPECIFICATIONS

Sensor heads
Model IL-030 IL-065 IL-100 IL-300 IL-600 IL-2000

Appearance

Reference distance 30 mm 1.18" 65 mm 2.56" 100 mm 3.94" 300 mm 11.81" 600 mm 23.62" 2000 mm 78.74"
160 to 450 mm 200 to 1000 mm 1000 to 3500 mm
Measurement range 20 to 45 mm 0.79" to 1.77" 55 to 105 mm 2.17" to 4.13" 75 to 130 mm 2.95" to 5.12"
6.30" to 17.72" 7.84" to 39.37" 39.37" to 137.80"
Red semiconductor laser, wavelength: 655 nm (visible light)
Class 1 (FDA (CDRH) Part1040.10) 1. Class 2 (FDA (CDRH) Part1040.10) 1.
Light source Laser class
Class 1 (IEC 60825-1) Class 2 (IEC 60825-1)
Output 220 µW 560 µW
Approx. 200 × 750 μm Approx. 550 × 1750 μm Approx. 400 × 1350 μm Approx. ø0.5 mm Approx. ø1.6 mm Approx. 1400 x 7000 μm
Spot diameter (at standard distance)
7.89 x 29.53 Mil 21.65 x 68.9 Mil 15.75 x 53.15 Mil ø0.02" ø0.06" 55.12 x 275.59 Mil
±0.25% of F.S.
±0.16% of F.S.
Linearity 2. 3. ±0.1% of F.S. ±0.1% of F.S. ±0.15% of F.S. ±0.25% of F.S. (200 to 600 mm 7.84" to 23.62")
(1000 to 3500 mm
(25 to 35 mm 0.98" to 1.38") (55 to 75 mm 2.17" to 2.95") (80 to 120 mm 3.15" to 4.72") (160 to 440 mm 6.30" to 17.32") ±0.5% of F.S.
39.37" to 137.80")
(200 to 1000 mm 7.84" to 39.37")
Repeatability 4. 1 μm 0.04 Mil 2 μm 0.08 Mil 4 μm 0.16 Mil 30 μm 1.18 Mil 50 μm 1.97 Mil 100 μm 3.94 Mil
Sampling rate 0.33/1/2/5 ms (4 levels available)
Operation status indicators Laser emission warning indicator: Green LED, Analog range indicator: Orange LED, Reference distance indicator: Red/Green LED
Temperature characteristics 3. 0.05% of F.S./°C 0.06% of F.S./°C 0.06% of F.S./°C 0.08% of F.S./°C 0.016% of F.S./°C
Enclosure rating IP67
Ambient light 5. Incandescent lamp: 5000 lux Incandescent lamp: 7500 lux Incandescent lamp: 5000 lux Incandescent lamp: 10000 lux
Environmental Ambient temperature -10 to +50°C 14 to 122°F (No condensation or freezing)
resistance Relative humidity 35 to 85% RH (No condensation)
Vibration 10 to 55 Hz Double amplitude 1.5 mm 0.06" XYZ each axis: 2 hours
Pollution degree 3
Material Housing material: PBT, Metal parts: SUS304, Packing: NBR, Lens cover: Glass, Cable: PVC
Weight Approx. 60g Approx. 75g Approx. 135g Approx. 350g

1. The laser classification for FDA (CDRH) is implemented based on IEC 60825-1 in accordance with the requirements of Laser Notice No.50.
2. Value when measuring the KEYENCE standard target (white diffuse object).
3. F.S. of each model is as follows. IL-030: ±5 mm ±0.20" IL-065: ±10 mm ±0.39" IL-100: ±20 mm ±0.79" IL-300: ±140 mm ±5.51" IL-600: ±400 mm ±15.75"
4. Value when measuring the KEYENCE standard target (white diffuse object) at the reference distance, sampling rate: 1 ms, and average number of times: 128. For the IL-300/IL-600, the sampling rate is 2 ms.
5. Value when the sampling rate is set to 2 ms or 5 ms.

Amplifier unit
Model IL-1000 IL-1500 IL-1050 IL-1550

Appearance

Type DIN-rail mount Panel mount DIN-rail mount Panel mount


Main unit/expansion unit Main unit Expansion unit
Head compatibility Compatible
Minimum
IL-030: 1 μm 0.04 Mil, IL-065/IL-100: 2 μm 0.08 Mil, IL-300: 10 μm 0.39 Mil, IL-600: 50 μm 1.97 Mil, IL-2000: 100 μm 3.94"
displayable unit
Display
Display range IL-030/IL-065/IL-100: ±99.999 mm to ±99 mm (4 levels selectable), IL-300/IL-600: ±999.99 mm to ±999 mm (3 levels selectable), IL-2000: ±9999.9 mm to ±9999 mm (2 levels selectable)
Display rate Approx. 10 times/sec.
Analog voltage output 1.
±5 V, 1 to 5 V, 0 to 5 V Output impedance 100 Ω
None
Analog current output 1.
4 to 20 mA Maximum load resistance of 350 Ω
Bank switch input
Zero-shift input
Control input 2. Stop emission input Non-voltage input
Timing input
Reset input
Judgement output Open collector output (NPN, PNP changeover possible/N.O., N.C. changeover possible)
Control output 3.
Alarm output Open collector output (NPN, PNP changeover possible/N.C.)
Power voltage 4.
10 to 30 VDC ripple (P-P) 10% included, Class 2 Supplied by main unit
Current
Power consumption 2300 mW or less (at 30 V: 77 mA or less) 2500 mW or less (at 30 V: 84 mA or less) 2000 mW or less (at 30 V: 67 mA or less) 2200 mW or less (at 30 V: 74 mA or less)
Ambient humidity -10 to +50°C 14 to 122°F (No condensation or freezing)
Environmental Ambient temperature 35 to 85% RH (No condensation)
resistance Vibration 10 to 55 Hz Double amplitude 1.5 mm 0.06" XYZ each axis: 2 hours
Pollution degree 2
Material Case / Front sheet: Polycarbonate; Key tops: Polyacetel; Cable: PVC
Weight (including attachments) Approx. 150g Approx. 170g Approx. 140g Approx. 160g

1. Select and use one of ±5 V, 1 to 5 V, 0 to 5 V or 4 to 20 mA.


2. Assign an input of your choice to the 4 external input lines before using.
3. – The NPN open collector rated output is: 50 mA max./ch (20 mA when adding an expansion unit) less than 30 V, residual voltage less than 1 V (less than 1.5 V when adding over 6 units including the main unit)
– The PNP open collector rated output is: 50 mA max./ch (20 mA/ch when adding expansion units), less than power voltage, and less than 2 V residual voltage (less than 2.5 V when adding over 6 units including the main unit)
4. If there are over 6 additional expansion units, please use a power voltage of 20 to 30 V.

12
Sensor head cables (sold separately)
The cable does not come attached with the sensor head and must be purchased separately.
Type Appearance Cable length Model Weight
2 m 6.56' OP-87056 Approx. 80 g
1 cable
5 m 16.40' OP-87057 Approx. 190 g
Straight included
10 m 32.80' OP-87058 Approx. 360 g
20 m 65.62' OP-87059 Approx. 680 g
2 m 6.56' OP-87660 Approx. 80 g
1 cable 5 m 16.40' OP-87661 Approx. 190 g
L-shaped included
10 m 32.80' OP-87662 Approx. 360 g
20 m 65.62' OP-87663 Approx. 680 g

This connector is required if the cable is cut.

Connector used to connect to a display unit (2 pcs.)


OP-84338

Optional
Type Appearance Model Description Weight

To connect an additional expansion unit, use the end units to secure the display
End unit (Optional) OP-26751 units on both ends. When connecting additional units, be sure to use the end Approx. 15g
units. (2 pcs.)

Panel front protection cover


OP-87076 Approx. 6g
[Included in panel mount type amplifier]
The panel front protection cover and panel mounting bracket are included in the
panel mount type amplifier. If the supplied cover or bracket is lost or damaged,
purchase a new one.
Panel mounting bracket
OP-4122 Approx. 7g
[Included in panel mount type amplifier]

Extension cable used for panel mount type amplifier. Use this cable if the
Expansion cable OP-35361 (300 mm 11.81") Approx. 10g
standard cable is not long enough.

The mounting bracket is used when the expansion cable is used to connect to the
DIN-rail mounting bracket OP-60412 Approx. 12g
panel mount type display unit, in which case a DIN rail is not provided.

Mounting bracket OP-87606 Mounting bracket for IL-2000 Approx. 338 g

OP-87431 (3.5 m 11.5') Approx. 165 g


Sensor head relay cable OP-87432 (7.5 m 24.6') M8-M8 relay cable Approx. 275 g
OP-87433 (9.0 m 29.5') Approx. 360 g

WIRING DIAGRAM

Brown 1. 1. The brown, blue, and light blue cables are not provided in a IL-1050/IL-1550 unit
10 to 30 VDC 4. (expansion unit).
Blue 1. The power is supplied to the expansion unit from the IL-1000/IL-1500 unit (main unit).
0V 2. For an analog output, OFF (not used), 0 to 5 V, ±5 V, 1 to 5 V, or 4 to 20 mA can be
Black selected.
HIGH judgement output 3. For an external input, bank A input, bank B input, laser emission stop input, or OFF
(not used) can also be selected.
White
For details, refer to the User’s Manual.
LOW judgement output
4. If there are over 6 additional expansion units, please use a power voltage of 20 to 30 V.
Gray
GO judgement output
Green
Alarm output Warning/explanatory label for class 2 laser product
Light Orange 2.
blue 1. Analog output +
Shield 2.

Analog output GND


Pink 3.
External input 1 (zero shift input)
Yellow 3.
External input 2 (reset input)
Pink/purple 3.
External input 3 (timing input)
Purple 3.
External input 4 (not used)

13
SPECIFICATIONS
Communication unit
Model DL-RB1A DL-RS1A

Appearance

Power supply voltage 20 to 30 VDC, including ripple, Ripple (P-P): 10% max. Class 2 (Supplied via connected sensor amplifier)
Power consumption 27 mA max. 25 mA max.
Number of connectable sensor amplifiers Up to 8 units (including main unit)
Communication indicator lamp (green × 2), Alarm indicator lamp (red),
Indicator Alarm indicator lamp (red), Power indicator lamp (green)
Power indicator lamp (green)
Communication method - Full duplex
Synchronization method - Start-stop
Transmission code - ASCII
Baud rate - 2400/4800/9600/19200/38400 bps selectable (Factory-setting: 9600 bps)
Data bit length - 8 bits/7 bits selectable (Factory-setting: 8 bits)
Parity check - None/Even/Odd selectable (Factory-setting: None)
Stop bit length - 1 bit
Data reception: automatically recognizes CR or CR+LF
Data delimiter -
Data transmission: Fixed to CR+LF
Ambient temperature -10 to +55°C 14 to 131°F
Environment
Ambient humidity 35 to 85%RH (No condensation)
resistance
Vibration resistance 10 to 55 Hz Double amplitude 1.5 mm 0.06" XYZ each axis: 2 hours
Material Case/Polycarbonate
Weight Approx. 46 g Approx. 53 g

Communication unit
Model DL-EP1

Appearance

Compliant standards IEEE802.3 (10BASE-T)/IEEE802.3u (100BASE-TX)


Transmission rate 10Mbps (10BASE-T)/100Mbps (100BASE-TX)
Ethernet
Transmission medium STP cable or Category 3 or higher UTP cable (10BASE-T)/STP cable or Category 5 or higher UTP cable (100BASE-TX)
specifications
Maximum cable length 100 m 328.08' (Distance between DL-EP1 and Ethernet switch)
Maximum number of connectable hubs 4 (10BASE-T)/2 (100BASE-TX)
Cyclic communication (Implicit messaging)
Compatible functions Message communication (Explicit messaging)
Compatible with UCMM and Class 3
EtherNet/IP Number of connections 64
specifications RPI (Transmission cycle) 0.5 to 10000 ms (0.5 ms unit)
Tolerable communication bandwidth for cyclic
6000pps
communication
Conformance test Compatible with Version A7
Connectable sensors Sensor amplifiers with D-bus support 1.
Sensor connection
specifications Number of connectable
Up to 15 units 2.
sensor units
Link/activity indicator (LINK/ACT): Green LED, Module status indicator (MS): 2-color (green/red) LED,
Indicators
Network status indicator (NS): 2-color (green/red) LED, Sensor communication indicator (D-bus) 2-color (green/red) LED
Power voltage Including 20 to 30 VDC ripple (p-p) 10% (This voltage is supplied from the connected sensor amplifier)
Power consumption 1500 mW or less (at 30 V 50 mA max)
Operating ambient air temperature -20 to +55 °C -4 to 131°F (no freezing)
Environmental Operating ambient air humidity 35 to 85% RH (no condensation)
resistance Vibration resistance 10 to 55 Hz compound amplitude 1.5 mm 0.06", 2 hours each in X, Y, Z directions
Pollution degree 2
Materials Main unit case: Polycarbonate
Weight Approx. 70g

Model DL-DN1

Appearance

Communication method DeviceNet compliant


Compliant functions Remote I/O communication (polling) Explicit messaging
Address setting 0 to 63 (PGM compatible).
Baud rate (automatically switched) 500 kbps/250 kbps/125 kbps
DeviceNet
500 kbps 100 m 328.08' for thick cable; 100 m 328.08' for thin cable
specifications Maximum cable
250 kbps 250 m 820.21' for thick cable; 100 m 328.08' for thin cable
length
125 kbps 500 m 1640.42' for thick cable; 100 m 328.08' for thin cable
Network power supply 11 to 25 VDC (supplied from DeviceNet communication power supply)
Sensor connection Connectable sensors Sensor amplifiers with D-bus support 1.
specifications Number of connectable sensor units 15 units max. 2.
Network status indicator: 2-color (green/red) LED, Module status indicator: 2-color (green/red) LED,
Indicators
Sensor communication indicator: 2-color (green/red) LED
Power voltage 20 to 30 VDC, including ripple (P-P) 10% (supplied from the connected sensor amplifiers)
Power consumption 660 mW or less (at 30 V, 22 mA max.)
Operating ambient temperature -20 to +55°C -4 to 131°F (no freezing)
Environmental Operating ambient humidity 35 to 85% RH (no condensation)
resistance Vibration resistance 10 to 55 Hz, compound amplitude 1.5 mm 0.06", 2 hours each in X, Y, Z directions
Pollution degree 2
Materials Main unit case and dust cover: Polycarbonate, DeviceNet connector: Polyamide (plug), PUT (socket)
Weight (including connectors) Approx. 80g
14
1. "D-bus" is the name of KEYENCE's wiring-saving system for sensor amplifiers. 2. Depends on the type of sensor amplifiers connected.
DIMENSIONS
Unit : mm inch

Sensor heads Mounting bracket 4.8 0.19" 6.6 0.26"


IL-030 (supplied) 0.26" 13.8 0.54" 4.8
6.5 0.19"
3.5
12 0.14"
0.47"
3.5
3.2
29.7 0.13" 2-ø3.5 ø0.14" 0.14"30 Material: SUS304
22.6
1.17" (mounting hole) t=1.5 0.06"
0.89" 0.02" 0.6 18.3 1.18"
3.2 0.13" 0.72"
11.7 2-M3 P=0.5
24.8 9.1 0.36" Indicator .5
38.3 0.98" 42.1 0.46" ø 3 .14"
1.51" 13.7 48.5
1.66" ø0
1.91" Material: SUS304
0.54"
t=2.0 0.08"
3.6 ø9ø0.35" 9.5
Center of 0.54" 42.1 43.7 49.7
0.37" Supplied screw (2 pcs.) 60 1.72" 1.96"
received light 0.46" 11.7 1.66" 55.2
9.1 (26) M3, P=0.5, L=30 1.18" 2.36"
0.36" 9.4 0.37" 3.5 2.17"
Center of (1.02") Material: SUS
9.5 33.5 1.32" 0.14"
emitted light 0.37" Reference surface ø4.8 ø0.19" cable length 160 6.3"
37.9 1.49"
for distance detection Tip M8 connector 6
2.5
(min. 5 0.20") ˚ 0.24"
20 2.5 ˚
0.79"

IL-065/100 6.7 15
Mounting bracket 4.8 0.19" 0.26" 0.59" 4.8
0.19"
(supplied) 6.5 0.26"
3.5
12 0.47" 0.14"
3.5
31.3
3.2 0.14"
2-ø3.5 ø0.14" 1.23"
0.13"
24.1 0.95" 34.7 (mounting hole) 22.1
0.02" 0.6 1.37" 0.87"11.7 2-M3 P=0.5
3.2 0.13" 3. 5 4"
23.2 11.6 0.46" 0.46" ø 0.1
Indicator ø
0.91"
42.3 15.4 52.5 46.1
1.67" 0.61" 2.07" 1.82"
Supplied screw (2 pcs.) 46.1 53.6
3.6 M3, P=0.5, L=30 1.18" 62 1.82"57.2 47.6 2.11"
ø9ø0.35" 9.5
Center of 0.14" Material: SUS 2.44" 1.87"
0.37" 3. 5 2.25"
received light (26) 0.14
11.6 0.46" 11.7 9.4 "
0.46" 1.02" 0.37"
Center of 10.5 38.5 1.52"
emitted light 0.41" Reference surface ø4.8 ø0.19" cable length 160 6.3" Material: SUS304 6
42.8 t=2.0 0.08" 0.24"
for distance detection 1.69" Tip M8 connector 20 5.5 ˚
4˚ Material: SUS304
(min. 5 0.20") 0.79" t=1.5 0.06"

IL-300/600
Mounting bracket 0.36"0.36" 0.73"
0.21"
9.1 9.1 18.5
(supplied) 5.3
0.15" 3.8 0.18"
0.30" 7.5 4.5

0.47"12

0.18"4.5
1.07" ø0.17" 42 1.65" Material: SUS304
27.2 2-ø4.4 (mounting hole) 32.4 1.28" t=2.0
0.18"
0.02" 4.5 15.5 0.08"
16.4 4.5 0.18" ø4.5 ø0.18"
0.6 451.77" 2× M4 P=0.7
0.65" 0.61"
20.5
0.81" Indicator
20.8 ø0.19"
0.82" 57
55.8 66 2.24" ø4.8 cable length 160 6.3" 57
Tip M8 connector 76 2.24"69.8 59.1
2.20" 2.60" 2.99" 2.33"67.1
0.14" Material: SUS304 2.75"
3.6 t=2.0 2.64"
ø9 ø0.35" 0.08"
Center of 11.4
4.5
received light (26) 0.45" 0.18"
Center of 13 0.51" 1.02" 8° 8
15.5 0.61" 22
emitted light 11.6 0.87" 3.5°
50.7 (min. 5)
2.00" 0.46"
0.54" 13.6 0.20"
Reference surface
for distance detection

IL-2000 When a straight cable is used When an L-shaped cable is used Mounting bracket OP-87606
(sold separately)
55 2.17" 25 0.98"
15 0.59"
0.79" 5.5 0.22"
22.9 0.90" 22.9 0.90" 20

69 2.72" 69 2.72" 50
1.97"
2×ø0.24" 2×ø0.24" 28
2×ø6(mounting hole) 2×ø6(mounting hole) 1.10" 5.5
M8 connector M8 connector
0.22"
44 1.73"
(10) (0.39")
82 82 ø0.22"
3.23" 103.5 3.23" 2-ø5.5 10 0.39"
95
4.07" 3.74"
59.5 59.5
2.34" 2.34"

77
110 100 3.03"
0.22" 5.5 54.5 2.15" 3.2 0.13" 0.22" 5.5 54.5 2.15" 87
47.8 1.88" 3.2 0.13" 47.8 1.88" 4.33" 3.94"
77 3.03" 77 3.03" 7° 3.43"
Reference surface Reference surface
88 3.46" for distance detection 88 3.46" for distance detection

Center of Center of 43
76 2.99" emitted light 76 2.99" emitted light 1.69"
26 1.02" 26 1.02" 0.22" 5.5
5.5 0.22" 2-M5 P=0.8 0.03"
0.94" 24 0.94" 24
42.2 42.2 50 1.97" 7° 7° SUS304
1.66" 10
Center of 1.66" Center of 0.39"
received light received light 75 2.95" t = 3.0 0.12"
18.4 18.4 SUS304
0.72" 0.72" t = 3.0 0.12"
100 3.94"
44.8 1.76" 18.4 0.72" 44.8 1.76" 18.4 0.72"

15
Unit : mm inch

IL-030 IL-065 IL-100


1.18" 2.56" 3.94"
65 mm
30 mm 100 mm
0.39" 0.79"
0.20"
5 mm 10 mm 20 mm
0.39" 300 µm
0.20" 150 µm 5.91 Mil 500 µm 19.69 Mil 0.79" 11.81 Mil
10 mm 20 mm
5 mm 1650 µm 64.96 Mil
600 µm 23.62 Mil 1150 µm
200 µm 550 µm 21.65 Mil 400 µm 45.28 Mil
7.84 Mil 1750 µm 68.90 Mil 15.75 Mil
IL-0
30 750 µm 1350 µm
600 µm 500 µm 53.15 Mil
250 µm 29.53 Mil CENTER
CENTER
23.62 Mil CENTER

900 µm 9.84 Mil 1850 µm 1550 µm 19.69 Mil


A. RANGE
A. RANGE A. RANGE

72.83 Mil
LASER
LASER
35.43 Mil LASER
61.02 Mil

IL-300 IL-600 IL-2000 78.74"


2000 mm
11.81" 23.62"
300 mm 600 mm 59.06"
1500 mm
5.51" 15.75"
140 mm 400 mm 39.37" 0.09"
1000 mm 2.4 mm
5.51" 15.75" 0.26"
140 mm 400 mm 6.5 mm
ø1.7 ø1.5 0.06"
ø0.07" ø0.06" 1.4 mm
0.28"
IL-3
00
ø0.5 IL-6
00 ø1.6 0.13" 7.0 mm
ø0.02" ø0.06" 3.4 mm
0.29"
CENTER CENTER
A. RANGE
ø1.1 A. RANGE
ø1.7 7.3 mm
LASER
ø0.04" LASER
ø0.07"

Amplifier unit (DIN-rail mount type)


IL-1000/IL-1050
IL-1000 Cable diameter ø4.7 ø0.19" IL-1050 Cable diameter ø4.7 ø0.19"
Cable length 2 m 6.6' Cable length 2 m 6.6'

28.3 28.3
18.5 1.11" 18.5 1.11"
0.73" 8.9 0.73"
0.35"
8.9 (1.9)(0.07") (3.4) (0.13")
0.35"
Cable diameter ø4.8 ø0.19" Cable diameter ø4.8 ø0.19"

X AX
°MA 135
°M
135
3 0.12" 3 0.12"
When cover is open When cover is open
max.109.2 4.3" max.109.2 4.3"
17.4 17.4 0.69"
0.69" 37.4
42.4 37.4 42.4 1.47"
1.67" 1.47" 1.69"
17.6 17.6
0.69" 0.69"
20 21.6 35.4 1.39" 20 21.6 35.4
(min.15 0.59") (min.15 0.59")
0.79" 0.85" 0.79" 0.85" 1.39"
76.3 3.0" (min.15 0.59") 76.3 3.0" (min.15 0.59")

Amplifier unit (Panel mount type) 44.7 1.76"


15.3
IL-1500/IL-1550 4
0.16" 0.6" Cable diameter ø4.8 ø0.19"
Cable diameter ø4.7 ø0.19"
Cable length 2 m 6.6'
+0.6
45 -0 1.77" +0.02"
-0

Panel thickness
47.6 1 to 6
37.1 27.4 1.87" 0.04" to 0.24"
1.46" 1.08"
X X=48 1.89"×
(number of amplifiers) -3 0.12"
12.4
0.49"

9.7 min.85 3.35"


19.1 0.38"
0.75"
+0.6
45 -0
48 44.7
1.89" 1.76" 1.77" +0.02"
-0
22.4
17.6 0.88"
0.69"
+0.6
45 -0 1.77" +0.02"
-0
76 2.99" 19.1 9.7
0.75" 0.38"

16
DIMENSIONS

(42.5) 38.1
(1.67") 1.50"
Unit : mm inch

Communication unit (EtherNet/IP Unit) Communication unit (DeviceNet Unit)


43.5 35.4
DL-EP1 DL-DN1 1.71"
94.5
1.39"
3.72"

25.6
1.0"

29.4 29.4
1.16" 1.16"

49.5
1.95" 35.5
125 9.6 5.4
°m 1.40" 0.21"
ax. 0.38"
0.09"
2.4

When cover is
opened: 56.3
2.22"
58.3 max.
37.7 (42.2)
1.48" (1.66")
(42.5) 38.1
(1.67") 1.50"

24.1 35.4
0.95" 78.21.39"
3.08"
43.5 35.4
1.71" 1.39"
94.5
3.72"

29.4
1.16"

Communication unit (BCD output type) Communication unit (RS-232C communication type)
DL-RB1A DL-RS1A
DIN-rail mount1.95"
49.5
DIN-rail mount
35.5 9.6 5.4
125 1.40"
°m 0.38" 0.21"
0.09" ax.
2.4

When cover is 0.89"22.5


opened: 56.3 0.89"22.5
2.22"
58.3 max.
37.7 (42.2)
1.48" (1.66")
53.4
2.1" (48.2) 37.2
24.1
37.10.95" 35.4 1.9" 1.46"
(57.8) 1.46" 78.21.39" 43.8
34-pin MIL connector 3.08"
2.28" 1.72"

0.83" 1.39" 0.83" 1.39"


21.1 35.4 21.1 35.4
70 70
2.76" 2.76"

When the mounting bracket is attached When the mounting bracket is attached
OP-60412 (Optional) OP-60412 (Optional)

53.4
2.1" 51.3
2.02" 37.2
60.9 37.1 1.46"
2.4" 1.46" 43.8
1.72"

31.4 15 2-ø3.4 ø0.13" 1.24" 0.59" 2-ø3.4 ø0.13"


1.24" 31.4 15
70 0.59" 70
2.76" 2 - (4.4 0.17" × 3.4 0.13" ) 2.76"
2 - (4.4 0.17" × 3.4 0.13" )

0.89" 22.5 0.89" 22.5


15
0.59" 15
Material : SPCC Steel 0.59"
28.51.12"
Material : SPCC Steel 28.51.12"
35.5 1.4"
35.51.4"

17
C O M M U N I C AT I O N U N I T DL Series

OPEN FIELD NETWORK COMMUNICATION UNITS


Achieving great wire-saving with the NEW Open Field Network Communication Units

Thru-beam Type
Laser Detection Sensor
CCD Thru-beam Type IB Series
Digital Laser Sensor
IG Series

Contact Sensor
GT2/GT Series

CMOS Multi-Function
Analog Laser Sensor
IL Series

DeviceNet
Communication Unit
DL-DN1

PLC

EtherNet/ IP
Communication Unit
DL-EP1
Sensor Amplifier

Wire-saving

DIMENSIONS Unit : mm inch

DL-EP1 DL-DN1 DL-RS1A DL-RB1A


1.01"
25.6

1.16" 29.4 1.16" 29.4


0.89" 22.5 0.89" 22.5
1.40"
1.95" 35.5
49.5
Max.125° (48.2) 53.4
0.09" 37.2 2.10"
2.4 (1.90")
1.46"
When cover 43.8
56.3 1.72" (57.8) 37.1
open, maximum
38.1 2.22" (2.28") 1.46"
(42.5) 1.50" of 58.3 (42.2)
2.30" 37.7 0.83" 1.39"
(1.67") 1.48" (1.66")
21.1 35.4 0.83" 1.39"
70 21.1 35.4
2.76" 70
1.71" 1.39" 0.95" 1.39"
24.1 35.4 2.76"
43.5 35.4 78.2
94.5 3.08"
3.72"

18
H IGH -SPEED IN LIN E PRO FILE M E ASU RE M ENT D EVI CE LJ-V7000 Series

• 3D Extrusion geometry inspection PCB component assembly inspection


• Multi-point
• Ultra-high-speed

O PTICAL M ICROM E TER LS Series

Outer-
diameter
measurement Dimensional inspection of a processed
Measurement connecting rod
line

Measurement point display function

• High repeatability ±0.06 µm ±0.002 Mil


• High speed 2400 samples/second
Dimensional measurement of a drill
• Maintenance-free design

L ASER D ISPL ACE M ENT LK-G5000 Series

Fastest in the world


• Sampling rate of 392 kHz
• Linearity of ±0.02% of F.S
• Repeatability down to 0.01 µm 0.0004 Mil

Metal surface Mirror surface Diffuse reflection


Connect up to 12 sensor heads/
network capable
Main controller Additional head unit

Translucent surface Transparent surface Black rubber


Up to 12 heads connection

19
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Copyright (c) 2012 KEYENCE CORPORATION. All rights reserved. IL-KA-C4-US 1026-5 611678