Inspection & Test Plan: Project: Manufacturer: P.O.

Project : E-7501A COMPLETE HEAT EXCHANGER
Manufacturer :
P.O. : 5558163
Client : INSPECTION & TEST PLAN
Item : E-7501A
Document No : E05-E7501A-00
R0-2/10/02 E05
PROJ No DWG No CONTRACT DOC TYPE REV DATE ISSUED CHECKED
ITP 01 28/4/2018 THK AT
LEGEND SHELL SIDE TUBES SIDE

HC+H2+H2S+H2O+NH3
A = Approval Required FLUID / PRODUCT / MEDIUM: H2+HC+H2S+H2O (FEED) (EFFLUENT)
R = Review of Documentation FLUID GROUP: 1 1
M = Monitoring FLUID PHASE: GAS+LIQUID GAS+LIQUID
W = Witness Inspection DESIGN PRESSURE (kg/cm2 g): F.V./122,5 FV/104,2
H = Hold Point (Notification for Inspection required) DESIGN TEMPERATURE (oC): 305 355
SW = Spot Witness Inspection VOLUME (m3): 11,32 5,82
DESIGN CODE: ASME VIII DIV.2 + TEMA "R"
MDMT (oC): -4
JOINT EFFICIENCY: 1 1
DIRECTIVES: PED 2014/68/EU - ATEX 2014/34/EU
EQUIPMENT CATEGORY: IV
INSPECTION MODULE: G
NOTIFIED BODY: MOODY TOTTRUP HELLAS
NOTIFIED BODY NUMBER: 656
HEAT EXCHANGER TYPE (TEMA): DEU
ATEX CATEGORY: ZONE II GAS GROUP IIB TEMPERATURE T3
NA = NOT APPLICABLE SPECIAL SERVICE: HYDROGEN HYDROGEN
ASME VIII Div.2 CLASS / TEST GROUP: 2 / 1A
PO = PURCHASE ORDER
MR = MATERIAL REQUISITION
DWG = CONSTRUCTION DRAWING
REVISION INDEX
EKME CLIENT TPI NO.BO.
1 18/6/2018 NoBo comments incorporated THK AT

0 28/4/2018 First Issue THP AT
REV DATE DESCRIPTION ISSUED CHECKED SIGNATURE SIGNATURE SIGNATURE SIGNATURE
Page 1 of 10
Manufacturer :
P.O. : 5514531
Item : E-7501A
R0-2/10/02 E05

ITP 01 28/4/2018 THK AT
I&T CODES-SPECIFICATIONS- ACTION
INSPECTION & TEST DESCRIPTION EXTEND
DOCUMENTATION
REQUIREMENTS EKME CL/TPI ΝΟ.ΒΟ
BEFORE FABRICATION
1 PRE INSPECTION MEETING 100% P.O. MINUTES OF MEETING H H H
2 REVIEW OF INSPECTION REQUIREMENTS 100% P.O. NA H R H
3 CHECK OF MATERIALS SUB-ORDERS 100% EN 10204 3.1, P.O., ASME II - PART A MATERIAL SUB-ORDERS H R R
4 CHECK OF MATERIAL CERTIFICATES 100% EN 10204 3.1, P.O. MATERIAL CERTIFICATES H R R
5 CHECK OF MECHANICAL CALCULATIONS 100% ASME VIII Div.2, TEMA R APPROVED CALCULATIONS H H H
P.O.
6 CHECK OF CONSTRUCTION DRAWINGS 100% APPROVED DRAWINGS H H H
DATA SHEET
APPROVED
7 CHECK OF WPS / WPQR / WMAP 100% ASME IX H H R
WPS / PQR / WMAP
8 CHECK OF WPQ 100% ASME IX WPQ H R R
CONSUMABLES
9 CHECK OF CONSUMABLES CERTIFICATES 100% ASME II - PART C, EN 10204 3.1/2.2 H R R
CERTIFICATES
CHECK OF INSTRUMENTS CALIBRATION INSTRUMENTS
10 100% INTERNAL PROCEDURE Δ22 H R R
CERTIFICATES CERTIFICATES
11 CHECK OF NDT PROCEDURES 100% MR, ASME V, WRITTEN PRACTICE NDT PROCEDURES H (1) H R
CHECK OF NDT PERSONNEL
12 100% ASNT-SNT-TC-1A LEVEL II CERTIFICATES H (1) R R
QUALIFICATIONS
13 CHECK OF PWHT PROCEDURE 100% PO, PED 2014/68/EU, ASME VIII Div.2 T18 H R M
Page 2 of 10
Manufacturer :
P.O. : 5514531
Item : E-7501A
R0-2/10/02 E05

ITP 01 28/4/2018 THK AT
DOCUMENTATION
14 CHECK OF HYDRAULIC TEST PROCEDURE 100% PO, ASME III Div.2 T22 H H R
RAW MATERIAL (INCOMING OR FROM STOCK)

VISUAL AND DIMENSIONAL CHECK OF MATERIAL SUBORDERS
15 100% NA H R R
MATERIALS (INCL SUBORDERS) MATERIAL CERTIFICATES
CHECK OF HEAT NUMBERS (INCL
16 100% MATERIAL CERTIFICATES NA H R R
SUBORDERS)
MATERIAL SUBORDERS, ASME VIII
17 THICKNESS CHECK OF SHELL 100% NA H W R
MATERIAL CERTIFICATES, DWG
18 VISUAL CONTROL OF CONSUMABLES 100% ASME II - PART C, Δ35 F44 H R R
PMI ON INCOMING ALLOY MATERIALS AN
19 100% EK-PMI, ASME II F44 H R R
WELDING CONSUMABLES
FABRICATION (GENERAL)
CONTROL OF MATERIALS, TRANSFER OF
20 100% ASME VIII Div.2 NA H W R
MARKING (IF REQUIRED)
21 CHECK OF CONSUMABLES HANDLING SPOT ASME II - PART C, Δ35 NA H M M
DURING FABRICATION
CHECK OF MATERIALS TRACEABILITY (INCL.
22 100% ASME VIII Div.2 NA H R R
CONSUMABLES)
CHECK OF SHELL & CHANNEL PLATES
23 100% DWG NA H M M
CUTTING AND ROLLING
24 100% WPS NA H M M
BEVELS PREPARATION (V&D CHECK)
Page 3 of 10
Manufacturer :
P.O. : 5514531
Item : E-7501A
R0-2/10/02 E05

ITP 01 28/4/2018 THK AT
DOCUMENTATION
EK-MT-1, EK-PT-1, ASME V, ASME VIII
25 MT/PT ON BEVELS 100% RT REPORTS H (1) R R
Div.2
CHECK OF FORGINGS MACHINING
(CHANNEL, NOZZLES, FLANGES)
27 100% DWG, WPS, ASME VIII Div.2 NA H W/M M
LONGITUDINAL WELDS FIT UP AND ALIGNMENT
CHECK OF PREHEATING (APPLICABLE FOR
ALL ACTIONS HEREAFTER)
LONGITUDINAL WELDS WELDING
29 100% WPS F44 H M M
MONITORING AND PARAMETERS CHECK
30 PT ON ROOT PASS 100% EK-PT-1, ASME V, ASME VIII Div.2 RT REPORTS H (1) R R
VISUAL CHECK OF COMPLETED
31 100% EK-VT-1, ASME V, ASME VIII Div.2 RT REPORTS H (1) R R
LONGITUDINAL WELDS
CHECK OF DHT ON COMPLETED
32 100% WPS RT REPORTS H (1) R R
LONGITUDINAL WELDS
RT OF LONGITUDINAL WELDS PRIOR TO
33 100% EK-RT-1, ASME V, ASME VIII Div.2 RT REPORTS H (1) R R
PWHT
MT OF LONGITUDINAL WELDS PRIOR TO
34 100% EK-MT-1, ASME V, ASME VIII Div.2 RT REPORTS H (1) R R
PWHT
CHECK OF WELD OVERLAY APPLICATION ON
35 100% WPS F44 H M M
SHELL & CHANNEL PLATES (PER COURSE)
36 HEMISPHERICAL HEAD, FORGINGS AND NOZZLES
100% WPS F44 H M M
PT ON WELD OVERLAY (PER LAYER AND
37 100% EK-PT-1, ASME V, ASME VIII Div.2 RT REPORTS H (1) R R
FINAL LAYER)
VISUAL CHECK OF COMPLETED WELD
OVERLAY
39 F Nr ON WELD OVERLAY 100% F Nr 3-10 RT REPORTS H (1) R R
Page 4 of 10
Manufacturer :
P.O. : 5514531
Item : E-7501A
R0-2/10/02 E05

ITP 01 28/4/2018 THK AT
DOCUMENTATION
Page 5 of 10
Manufacturer :
P.O. : 5514531
Item : E-7501A
R0-2/10/02 E05

ITP 01 28/4/2018 THK AT
DOCUMENTATION
40 PMI ON WELD OVERLAY 100% EK-PMI, ASME II RT REPORTS H (1) R R
41 CIRCUMFERENTIAL WELDS FIT UP AND ALIGNMENT
100% DWG, ASME VIII Div.2 NA H W/M M
CIRCUMFERENTIAL WELDS WELDING
42 100% WPS F44 H M M
43 PT ON ROOT PASS 100% EK-PT-1, ASME V, ASME VIII Div.2 RT REPORTS H (1) R R
VISUAL CHECK OF COMPLETED
CIRCUMFERENTIAL WELDS
CHECK OF DHT ON COMPLETED
RT OF CIRCUMFERENTIAL WELDS PRIOR TO
46 100% EK-RT-1, ASME V, ASME VIII Div.2 RT REPORTS H (1) R R
PWHT
MT OF CIRCUMFERENTIAL WELDS PRIOR TO
PWHT
WELDS REPAIRS (IF ANY) AND REPETIOTION
48 100% NDT REPORTS, ASME V, WPS NDT REPORTS H R R
OF NDT ON REPAIRED WELDS
49 100% WPS F44 H M M
SHELL & CHANNEL CIRCUMFERENTIAL WELDS
50 100% WPS F44 H M M
PT ON WELD OVERLAY (PER LAYER AND
51 100% EK-PT-1, ASME V, ASME VIII Div.2 RT REPORTS H (1) R R
FINAL LAYER)
VISUAL CHECK OF COMPLETED WELD
OVERLAY
Page 6 of 10
Manufacturer :
P.O. : 5514531
Item : E-7501A
R0-2/10/02 E05

ITP 01 28/4/2018 THK AT
DOCUMENTATION
54 PMI ON WELD OVERLAY 100% EK-PMI, ASME II RT REPORTS H (1) R R
55 V&D CHECK OF OPENINGS FOR NOZZLES 100% WPS, DWG NA H W/M M

NOZZLES DIMENSIONAL CHECK OF FIT UP
56 100% WPS, DWG NA H W/M M
AND ALIGNMENT
NOZZLES WELDING MONITORING AND
57 100% WPS F44 H M M
PARAMETERS CHECK
CHECK OF BACK GOUGING (WHERE
58 100% WPS F44 H M M
APPLICABLE)
59 PT ON GOUGED ROOT PASS 100% EK-PT-1, ASME V, ASME VIII Div.2 PT REPORTS H (2) R R
60 COMPLETION OF THE WELD FROM INSIDE 100% WPS F44 H M M

VISUAL CHECK OF COMPLETED NOZZLES
WELDS
CHECK OF DHT ON COMPLETED NOZZLES
WELDS
PHASED ARRAY ON NOZZLES WELDED TO
63 100% EK-UT-1, ASME V, ASME VIII Div.2 UT REPORTS H (1) R R
SHELL OR CHANNEL (Φ≥ 100mm)
64 MT ON NOZZLES 100% EK-MT-1, ASME V, ASME VIII Div.2 PT/MT REPORTS H (2) R R
V&D CHECK OF EXTERNAL ATTACHMENTS (SADDLES
65 TRANSITION PLATES, NAMEPLATE SUPPORT, ETC)
100% DWG NA H W/M M
EXTERNAL ATTACHMENTS (SADDLES TRANSITION
66 PLATES, NAMEPLATE SUPPORT) DIMENSIONAL CHECK 100% WPS, DWG NA H W/M M
OF FIT UP AND ALIGNMENT
Page 7 of 10
Manufacturer :
P.O. : 5514531
Item : E-7501A
R0-2/10/02 E05

ITP 01 28/4/2018 THK AT
DOCUMENTATION
EXTERNAL ATTACHMENTS WELDING
67 100% WPS F44 H M M
68 MT ON EXTERNAL ATTACHMENTS WELDS 100% EK-MT-1, ASME V, ASME VIII Div.2 PT/MT REPORTS H (2) R R
CHECK OF TEMPORARY ATTACHMENTS EK-MT-1, EK-PT-1, ASME V, ASME VIII
69 100% F44 H M M
REMOVAL AND MT/PT CHECK Div.2
CHECK OF PWHT ON SHELL/CHANNEL
BARREL
HARDNESS TEST OF BUTT AND BRANCH
71 100% EK-HT-1 RT REPORTS H (1) R R
WELDS AFTER PWHT
UT OF BUTT AND BRANCH WELDS AFTER
72 100% EK-UT-1, ASME V, ASME VIII Div.2 RT REPORTS H (1) R R
PWHT
MT OF BUTT AND BRANCH WELDS AFTER
PWHT
74 PT ON WELD OVERLAY AFTER PWHT 100% EK-PT-1, ASME V, ASME VIII Div.2 RT REPORTS H (1) R R
CHECK OF TUBESHEET MACHINING,
DRILLING
76 V&D CHECK OF FABRICATED TUBESHEETS 100% DWG NA H W/M M
CHECK OF TUBE BUNDLE ASSEMBLY
(BAFFLES, TIE RODS, ETC)
78 CHECK OF TUBES INSERTION TO BUNDLE 100% DWG NA H M M
79 CHECK OF TUBES LIGHT EXPANSION (V&D) 100% DWG NA H M M

TUBES-TO-TUBESHEET WELDING
80 100% WPS F44 H M M
Page 8 of 10
Manufacturer :
P.O. : 5514531
Item : E-7501A
R0-2/10/02 E05

ITP 01 28/4/2018 THK AT
DOCUMENTATION
PT ON TUBE-TO-TUBESHEET STRENGTH
81 100% EK-PT-1, ASME V, ASME VIII Div.2 MT REPORTS H (2) R R
WELDS
PMI ON TUBE-TO-TUBESHEET STRENGTH
82 100% EK-PMI, ASME II MT REPORTS H (2) R R
WELDS
F Nr ON TUBE-TO-TUBESHEET STRENGTH
83 100% F Nr 3-10 MT REPORTS H (2) R R
WELDS
VERIFICATION OF WELDERS ID ON WELDS
84 100% ASME VIII Div.2 WELDING MAP H R R
AND WELDING - NDT MAP
CHECK OF TUBE BUNDLE INSERTION TO
85 100% DWG F37 H R R
SHELL/CHANNEL BARREL - V&D CHECK
CHECK OF BOLT TIGHTENING ON
86 100% DWG, PROCEDURE F37 H R R
TUBESHEET, CHANNEL COVER, NOZZLES
FINAL TESTS, CLOSING
87 FINAL VISUAL AND DIMENSIONAL CHECK 100% DWG F37 H R R
88 HYDROSTATIC TEST OF SHELL 100% T22, ASME VIII Div.2 F01 H H H
89 HYDROSTATIC TEST OF TUBES 100% T22, ASME VIII Div.2 F01 H H H
90 CHECK OF DRAIN AND DRYING 100% T22, ASME VIII Div.2 NA H H H
91 CHECK OF SURFACE PREPARATION 100% T15 F30 H W W
92 VISUAL & DFT CHECK OF PAINTING 100% T15, PO F30 H R R
93 CHECK OF ACTIONS PRIOR TO SHIPMENT 100% PO NA H H H
Page 9 of 10
Manufacturer :
P.O. : 5514531
Item : E-7501A
R0-2/10/02 E05

ITP 01 28/4/2018 THK AT
DOCUMENTATION
DOCUMENTATION
94 GENERAL REVIEW OF DATA BOOK 100% PO DATA BOOK H H H

PHOTOCOPY OF
95 CHECK OF NAMEPLATE AND CE STAMPING 100% PO H W W
NAMEPLATE
96 INSPECTION RELEASE NOTICE 100% PO IRN H H H
NOTES
(1) ACTION BY DT/NDT SUB-CONTRACTOR
(2) ACTION BY NDT SUB-CONTRACTOR OR EKME
* WITNESS AT START OF RELEVANT ACTIVITIES
Page 10 of 10

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Project : E-7501A COMPLETE HEAT EXCHANGER

LEGEND SHELL SIDE TUBES SIDE

1 18/6/2018 NoBo comments incorporated THK AT

PROJ No DWG No CONTRACT DOC TYPE REV DATE ISSUED CHECKED

1 PRE INSPECTION MEETING 100% P.O. MINUTES OF MEETING H H H

2 REVIEW OF INSPECTION REQUIREMENTS 100% P.O. NA H R H

4 CHECK OF MATERIAL CERTIFICATES 100% EN 10204 3.1, P.O. MATERIAL CERTIFICATES H R R

PROJ No DWG No CONTRACT DOC TYPE REV DATE ISSUED CHECKED

RAW MATERIAL (INCOMING OR FROM STOCK)

PROJ No DWG No CONTRACT DOC TYPE REV DATE ISSUED CHECKED

PROJ No DWG No CONTRACT DOC TYPE REV DATE ISSUED CHECKED

PROJ No DWG No CONTRACT DOC TYPE REV DATE ISSUED CHECKED

PROJ No DWG No CONTRACT DOC TYPE REV DATE ISSUED CHECKED

55 V&D CHECK OF OPENINGS FOR NOZZLES 100% WPS, DWG NA H W/M M

60 COMPLETION OF THE WELD FROM INSIDE 100% WPS F44 H M M

PROJ No DWG No CONTRACT DOC TYPE REV DATE ISSUED CHECKED

79 CHECK OF TUBES LIGHT EXPANSION (V&D) 100% DWG NA H M M

PROJ No DWG No CONTRACT DOC TYPE REV DATE ISSUED CHECKED

87 FINAL VISUAL AND DIMENSIONAL CHECK 100% DWG F37 H R R

88 HYDROSTATIC TEST OF SHELL 100% T22, ASME VIII Div.2 F01 H H H

89 HYDROSTATIC TEST OF TUBES 100% T22, ASME VIII Div.2 F01 H H H

90 CHECK OF DRAIN AND DRYING 100% T22, ASME VIII Div.2 NA H H H

91 CHECK OF SURFACE PREPARATION 100% T15 F30 H W W

92 VISUAL & DFT CHECK OF PAINTING 100% T15, PO F30 H R R

93 CHECK OF ACTIONS PRIOR TO SHIPMENT 100% PO NA H H H

PROJ No DWG No CONTRACT DOC TYPE REV DATE ISSUED CHECKED

94 GENERAL REVIEW OF DATA BOOK 100% PO DATA BOOK H H H

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