(

SERVICE MANUAL Microwave oven EM8001”s (Australia)

L,.,.
I PRODUCT CODE NO, 432-314.50 ]

See the service manual of EM810FS(WM-

640139) except the items described in this
service manual.
This model is the same as the model EM-
81OFS except the stirrer fan.
.,,, Foreword
L ,,!

Read this manual carrsfu!ly, ~$pgcially pr~~aution gn rnimrwave mergy,, and fcrlhw the prorxrdure strictly, Careless servicing and
testing may expose yourself to the microwave energy leakage.

PRECAUTIONS

PRECAUTIONS TO BE O~SERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EX-
CESSIVE MICROWAVE ENERGY

(a) Do not operate or allow the oven to be operated with the door open.

L
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source,
and make repairs as necessary:
(1) Interlock operation. (2) proper door closing, (3) seal and sealing surfaces (arcing. wear. and other damage~ (4)
damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) 8efore turning on microwave power for any service test or inspection within the microwave generating compartments,
check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
L (d, Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and trans
mission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released
to the owner.

REFERENCE NO. WM-640140

,., ..,..
.. . .
 iii
- TABLE OF CONTENTS –

Circuit Diagram ., ., . . . . . . . . . . . . . . . . . . . . ...1 Exploded View and Parts List..,,, , .,,..,,,. 3-7
Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . ...2 Overall Circuit Diagram . . . . . . . . . . . . . . . . . . . ...8
(Control Circuit Board and Touch Key Board)
I
,,, .
1. CIRCUIT DIAGRAM POWER SUPPLY (a THERMAL PROTECTOR
N AC240V150HZ L FOR CAVITY OPEN 122i5°C
BK n
GN
1—

1’-4 GROUND

IK
CAVITY LAMP
~ —
w
w BK I i

THERMAL PROTECTOR
FOR MAGNETRON OPEN
13B45°C i

:OM
L
\
NO

F
w f —
I La-l BLOWER MOTOR
HIGH VOLTAGE TRANSFORMER

b
w —--- ---— ---- .— -
r 1
----- - I I Bl(
(’,,, F--------
I
I CONNECTOR
I S1 I I
I
11
I
I
I
13
.R7 I
I
II I L

–W-@ -
CONNE~;:: [

b-l
RELAY 1 R
/8 I I

“h H
STEP DOWN
TRANSFORMER

I
,— -——- I
I r 1
I @
1010
I
I
1!
CONTROL
I El
1 I CIRCUIT I MAGNETRON
I I
I BOARD
I
I
I L -,
i,
I
I ; HIGH VOLTAGE
I

J
TOUCH DIODE
P CONNECTOR I KEY
I Slol
I I / -/Il}ai BOARO
I ~.
L–___-I
L_ ———— ———— — ——. — —— .—l L——————

I BK

Notes: The sign •1~ - The parts marked with •1$ are supplied
WIRING COLOR high voltage which is exceaded 250V.
BK : BLACK BR : BROWN The sign @ - The parts markad with @ have special
w : WHITE GY : GRAY characteristics important for microwave
(“
k..
o : ORANGE BL : BLUE leakage. When raplacing any of thesa parts
R : RED usa only manufacturer’s specified parts.
Figure 1

–l-

.,. ,
2. TEST PROCEDURES

COMPONENT I CHECKOUT PROCEDURE I RESULT

Measure the voltage: Between test points

TP- 1, TP-2, or TP-3 and ground between TP-
Test TP-4/
4 and TP-5. (See control circuit board on. TP- 1 TP-2 TP-3
Point TP-5
page 7)
CONTROL –5V –12V -30V 2.OV
Voltage Dc Dc Dc Ac
CIRCUIT BOARD NOTE

– Proceed with the check of the step-down

transformer, to seeifany oneofthemeasur-
ed values is different from the specified
values.

Measure the resistance between terminals of

FPC connector after removing it from S101.
Resistance
(Figure 2) value
NOTE
w
- When reconnecting the FPC connector,
make sure the holes on the connector are When checking “START” key, connect ohm-
properly inserted in hooks of the plastic meter as illustration below.

n
fastener in S101.

MATRIX CIRCUIT FOR ohm-meter

G?

---
.)
TOUCH KEY BOARD

I FPC CONNECTOR

------ .- ——
- ——-—-—
TOUCH KEY r Al 0 A2 O A3~ A40 I
1

BOARD
I ~---- ---- --— —-— .4
II \ Top
0 6 5 , POWER
I ) ) )
,Cl;

~:g)
t
J
w . .
101 Al
AUTO CIUICK
II, 7 OEF - -. -
R OST SET
IC21 -. ~ ;;
10! - I w I I -- I
A4
-- OPEN
I
c1
--- C2
I
--- C3
--- C4
-- II C5
—. /

TERMINALS OF FPC CONNECTOR

Figure 2
 w

3. EXPLODED VIEW AND PART LIST

CAVITY PARTS
2

1’
.

/
/
I
#’i$

I 2

( ,s
....

\6

2’ b

ALL SERVICE ON MICRQWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICAL USING APPROVED
TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE
ASTERISK”’*)

Key Key
Patt No. Deasxiption ct’ty Patt No. Dasct iption a’ty
NO. t“ No.
1 6171246377 Cabinet– (Also order Circuit 1 11 411 0892500 Washer, 5mm, U 1
Diagram- when replacing Cabinet. ) 12 6170805315 Special Washer 1
2 411 0825201 Screw, Truss Hd. Tapping, 4 x 10mm 10 13 6171322095 Turn Table Shaft 1
3 4110854102 Lockwasher, External Tooth, 2 14 6171242416 Roller 1
4mm, U 15 6171098372 Rotating Tray 1
4 6171306859 Oven Cavity*** (not sarvice Darts) 1 16 6171306873 Cavity Cover 1
5 6171305616 Gaar Motor 1 17 4110076900 Screw, Pan Hal., Tapping, 3 x 6mm, 1
6 4110014704 SCR-TPG PAN 4 x 10mm 2 C2-2 ●

7 6171246391 Bottom Plate’ ● ● 1 18 6171241235 Thermostat, Cavity 122C 1

8 6170561600 Plastic Foot with Canoe Clip 4 19 6171208481 Insulationshaet 1
9 4110110802 Bolt, Hex, Hd. MaChina with 2 20 6171325720 Insulation sheet 1
●
Spring Washer & Bolt Washer, 6171306835 Model No. Label 1
●
5x 14mm, Zl”*’ 6171305531 Circuit Diagram 1
10 6171240795 Hinge Lower’ ● * 1
. .. .
-Imms not Illustratect.
—3–

. ... .
SWITCHES AND MICROWAVE

L
..

Notes Ttwsi~n ~ - TtIe paro marked with

high voltage which is

The sign @ - The parts marked with @ tmva $pecial

characteristics important for -rowave
Ieaksga.When replscing ●ny of ~ puts
use only manufacturer’s specifii Parts.

● ** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICAL USING APPROVED
TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE
ASTERISK*”*)

Kay Kay
Patt No. Description Qty Part No. Description Q’ty
No. Ma

1 4110825201 Screw, Truss I-Id. Tapping, 4 x 10mm 4 19 4110115609 Bolt HEX GSCT 4 X 20 3
2 6171305661 Power Supply Cord Complete 1 20 6171241075 Duct, Msg. Exhaust 1
3 6171306941 High Voltage Transformer, 1 21 6171103618 Lamp, 240V 25W 1
H5T-800SAP 22 6171241280 Lamp Socket 1
4 6171289718 Duct, Msg. inlet 1 23 6171241181 Latch Lever* ● ● 1
5 6171246582 Stay, Cavity & Magnetron 1 24 6171242294 Micro Switch, Primary Interlock 1
6 411 0076900 Screw, Pan Hd. Tapping, 3 x 6mm, 2 V-5130D*””
C2-2 25 6170045575 Micro Switch, Interlock Monitor 1
7 6171241259 l%ermostaG Magnetron, 135°C 1 V-5220DZ ● ● ●
8 4150019301 Magnetron, 2M2f8H(N)””” 1 26 6171124583 Micro Switch, Door Sensing 1
9 4230186602 Fuse, 250V 8A 1 V-5230 D-I 03-” ●
10 6171241297 Fuse Holder 1 27 6171241174 Lwer Stopper’ ““ 1
11 6171170023 Lead Wire Ass’y with Diode 1 2S 6171241198 Latch Lever” ● ● 1
12 617131 5866 IJad Wire ASS*Y (Transformer to 1 253 4111102608 Screw, Pan Hd Tapping + TW, 2
Capacitor) 4x 12mm, 21
13 6171241334 Capacitor Band 1 m 4120182004 BOLT HEX C-SCT 5 x 16mm, Z1 2
14 6171306934 High Voltage Capacitor including 1 31 4110081607 Spring Washer 4mm 1
Resistor, 0.97uf 2.4KV 32 4110014704 Screw, Pan Hd. Tapping, 1
15 6171241082 Space Partition (Blower) 1 4 x 10mm, 21
16 6171306927 Blower Motor BM-800SAP 1 m 4110541903 NUT HEX + FLG WISRT 5 2
17 411 0772108 Screw, Truss Hd. Tapping, 2 3U 6171325713 Insulation Sheet 1
4 x 20mm, 2?-1 s 41t 1295805 Screw, Tap Bin 3 x 10mm, 21 1
18 6170751179 Blower Fen 1

–4–
,- ...

.-
.: -.”:,
..-. “-. 3

/’

$
11 ***

J
/

.,
...”....

● “* ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICAL USING APPROVED
TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE
ASTERISK***)

Key
Description my Part No. Description at y

1
No.
1 6171246469 Door Cover”” ● 1 7 6171240955 Hinge, Upper*”” 1
2 6171246476 Door Panel ““• 1 8 4110110802 Bolt, Hex. Hd. Machine with Spring 2
3 6171246414 Door Main Frame*’ ● (Also order 1 Washarand 801t Washer,5x 14mm,
Door Sheet when replacing Door ~,***
Main Frame) 9 6170806503 Rivet’** 2
4 617124 &190 Choke Dielectric*’* 1 10 617101 1494 Spring*** 1
5 6171246483 Door Sheet””- 1 11 617101 1487 Door Latch’”* 1
6 4110541903 Nut, Hex. Hd. with Washer, 5mm 2

–5–
 8

,,.
7 *** ...;.
R\ \-

3 ***

.
(.-
..’.

10 ***

\
11 ***
l’.

““ ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY AQUALIFIED TECHNICIAL USING APPROVED
TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE
ASTERISK**’)

Key Kay
Part No. Description Q“ty Part No. Description Q’ty
No. No.

1 6171306903 Control Sheet, Displey (Also order 1 5 4110854102 Lockwasher, External Tooth, 4mm 1
Touch Key Board when replacing 6 4110825201 Screw, Truss Hd. Tapping, 1
Control Shaat)l 4 x 10mm, U1-1
2 6171246650 Touch Kay Board*”’ (Also order 1 7 6171241129 Control Base* ● ● 1
Control Sheet when replacing 8 6171295009 Control Circuit Board Complete 1
Touch Key Board) 9 411 1295805 Screw, Bind Hd. Tapping, 2
3 6171246629 Control Plate* ● ’ 1 10 617 OBO9559 Spring, Door Release Button* ● 1
4 6171246643 Control Frame* ● ● 1 11 6171246612 Door Release Lever” ● * 1

PRINTED MATTER (Item Not Illustrated)

Key . ,:
Patt No. Description Q’t y
No.
6171305753 ‘Operatin9 Instructions 1
6171306965 Carton Box 1

–6–

. . ...
 CONTROL CIRCUIT BOARD
(Part No. 617129 5009~

/-..

— TP-3
TP-1 —
I I ---

LC6183

-..,“
; .-,I
..
..., .?

- TP-2

,-. ––—––
--—, .,,
:

F
—1

o
G

‘\ Ground

..2:

–7–
CONTROL CIRCUIT BOARD
(Part No. 617129 5009)

Kay Keoy
Pm No. Description Q’tl Part No. - Dsrscription Q’@
No.

INTEGRATED CIRCUIT RESISTORS

Icll 4092322200 LC61 83-4538 1 RII.17 4010144105 Carbon, 1.5K ohms+ –5%, 2
%W
R12,18 4010134205 carbon, 1200hms + –5%, %W 2
TRANSISTORS R13,14 4010162604 Carbon, 2200hms + –5%, %W 2
RI5,101 4010126903 Carbon, 10K ohms + –5%, 4
al I 4050404900 2SB927-R-–N, 1 104,114 lxw
2SB927-S OR T RI6,108 4010221806 Carbon, 6800hms + –5%, KW 2
Q101,1O2 4050005602 DTC143XS–-N, 2 RIO2,1O3 4070190804 Carbon, 3900hms + –5%, %W 2
2SC4361 , AA1 L3N RI06 4010154708 Carbon, 180K ohms+ –5%, 1
0103-105 4050001802 DTA143XS––N, ‘ 4 Y&w
108 2SA1654,8N1L3N R107 4010191802 Carbon, 3.9K ohms+ –5%, 1
Q106,1O8 405 01? 5608 2SC1685-R--N, 2 ~Aw
2SC536-E-NP, 2SC3330-R RI09 4010172801 Carbon, 27K ohms + -5%, 1
OR 2SC1 7405-Q Y.w
QI07 4050044106 2SA608-E-SPN, 1 R11O 4010232703 Carbon, 8.2K ohms + –5%, 1
2SA933S- R OR Q, lxw
2SA608K-E OR F, Rlll 4010164707 Carbon, 22K ohms + –5%, 1
2SA608-F-SP Xw (-
R112 4010201907 Carbon, 4.7K ohms+ –5%, 5
DIODES 129-132,, *Aw

D11,12 4070720202 DSFIOTE–-B,l SR35-1OOA 3 R113 4010183708 Carbon, 3.3K ohms + –5%, 1
18 OR 200A OR 1N4002 Xw
D13 4070545003 RD13ESB2--E, 1 R115 40% 0170708 Carbon, 2700hms + –5%, XW 1
GZS13Y-AT1, MTZJ13B R116 401021 1807 Carbon, 5600hms + –5%, %W 1
014 4070568507 RD5.1 ESB2-E, 1 R117 401020 2B05 Carbon, 47K ohms + –5%, 1
GZS5.1 Y-AT1 , MTZJ5.1 B 1Aw
D15 4070556900 RD3.3ESB2-E, GZS3.3Z 1 R118,120, 4010125706 Carbon, lK ohms + -5%, 2
D16,17 407 07B 9001 RD16ESB3-–E, GZS16Z 1 1Xw ,-:
,,.
D101-107 4070079904 GMAO1 --B, 1SS132, 12 R119 4010129300 Carbon, 1M ohms+ –5%, 1 ....
109-112 1ss133 %W
113 R121-128, 4010126903 Carbon, 10K ohms + –5%, 9
D108 4070515907 RD3.9ESB2-E, 1 105 Y.w
GZS3.9Z-AT1 , MTZJ3.9B
RESISTORS BLOCKS
CAPACITORS
RB101 6170103541 100K ohms, + –1 O%, 5-Pc, 1
cl 1 4030453300 Electrolytic, 10OOmfd, 1 118W
+ –20%, 25V
C12 4030528404 Electrolytic, 10Omfd, 1 MISCELLANEOUS
+ –2096, 35V l.”
C13 4030441108 Electrolytic, 47mF0 + –20%, 1 BZ1 6170026338 Buzzer 1
16V DT1 617077 64B6 Display Tube 1
C14 4031053806 Electrolytic, 47mfd + –20%, 1 R L1 ,3 6171002348 Relay, OJ-SH-112LM 2
1Ov R L2 6171241907 Relay, G5J-1 -TP-M-DT 1
C101,1O6 4030691207 ceramic, 1000pf, + –1 O%, 2 RS1 6170008660 Ceramic Resonator, 1
50V K8R-800H
C102-103 4030186208 Ceramic, 220pf, + –5%, 50V 2 S1 6171028867 Connector, 418P, Male 1
C104,1O9 4030698503 Ceramic, 0.01 mfd, +80–20%, 2 Slol 6170022330 Connectorj 10P, Male 1
50V S102 617111 1392 Connector, 5/6P, Male 1
C105 4030488203 Electrolytic, 0.47mfd, 1 VST 1 4070784006 Varistor 1
+ —20%, 50V FS1 4320182901 Fuse 125V, 0.4A 1
C107 4030024708 Ceramic, 0.1 mfd, +80–20%, 1 1 6171158168 Stepdown Transformer, 1
25V PE5MN-257
C108 4030492606 Electrolytic, Imfd + –20%, 1 2 6170794107 Spacer, Display Tube 1
50V

–8-
 4. OVERALL CIRCUIT DIAGRAM o -5V
CI02 i Rs1 ~cllx
‘2zQP/5ov 8WKHZ 2COPEOV
,,.
.,-
R119 lM

Ju H R120 lK

r
_—. —.—— .— —— -_ ___ —1
GE4R M3TW
1- -,
1, 52 II 7
- CAVITY CM
n~ Ru[ -y-l G!
MONITOR
t OPEN + E“
1 G2
PRM4RY SWITCH II !1
INTERLOCK El G3 15
I - 51
SVATCH E2 I’!3 14

.
I 9 tl
E3 H2 13
I ——— ——— ——— __— --- II

.-..
-,
4 1 H1
t rpo~~~ cONTROL/ I’m
!1 T 9

,, INTERLOCK CIRCUIT ,,,

1 R106Y’ rl 5
F3
t :, I 4
I sw n T ‘o’ l!- B1
F2
.,
t I
I ~3 ~
R101 -L
C101
F1
PO
..,
L
icYiiP
I I --- toK — ,...,
151,,

“V
... II 1
~,p
v< .- . I m

F
, ,, I T

IJ#
1= 1 so 11
I I , r,, n,
; CAPACITOR
{:”,
:4’!-4 I SENS4NG ,
17Gi”x’* i
I
I SVilTCH , .---- ..— “

3son 3SCQ
DIODE L.--l -– –-–-–--;
L--j
2103 DTA143X
.5V

I v?
MAONETRO?4 I ~--- Olaz ;
RL? 1ss133
03

Slol I
(1OP)

BK A“
I

.,
S1 631 01
i Al

lxr l-––––––
MAIN CONTROL ‘m+-&@d A2
/
I
1;

PI———__ __
1,
m A3
-- IL-J
RL1 RU
co KEY
——— ——— —_— BOARD
__ _ :“uu, , ——— ——— ——— ———
CIRCUIT
—
r A &———— —

+
m 4002 F.G
R121 * ,
I A
4 RD16ESS3X2 I 1 -... f%w I 03
8 10K

I
PI
I -——— — I

I Clt

C104 ~T
I Fsi
S2 %%
I RIC922K 22K yo:3
I !0
ME BASE I
6.. ---
tJRCUiT -w o - 8
I l_ —-- .——
\
——— ___ 0106 ___
:~= ‘F -1
I
I
I-% m
r37 I -5V
0

I
P: 1; =s
l“n[ I
I
I PE5MN-257
10

I !%%FY I INITIALIZATION -’”vi

. . -:.: .../

R
1- ——— ___ ___ ___ 21
“RC:TLC’ECU! _ _ _ _@_ _ _ _ _ _ _ _J

C107
o.lpr25v
w
SANYONEwZEALAND L~