Project :- Four Laning of Ghaghra Bridge to Varanasi Section of NH-223 from

Km. 121.800 to Km. 180.420 in the State of UttarPradesh

Quality Assurance Plan of Spherical Bearing
Manufacturer's Name & Address :- Sanfield India
Contractor :- M/s Dilip Buildcon Limited Limited 13-A, Sector D,
Industrial Area,
National Highways Authority of India Govindpura, Bhopal 462023,INDIA
Consultant :- Infinite Civil Solution Pvt. Ltd. Tel: +91 755 4233535(30 lines)

1.0 : Raw Material Inspection

Characteristic Frequency of Scope of Inspection Details
Component Reference
Sl No. s to be Type of Check Test Type of Records Acceptance Criteria Inspection Extent of Remarks
Operation Document
Checked (Internal) Authority Inspection
1 2 3 4 5 6 7 8 9 10 11
1.1 Cast Steel : Material (1) Mechanical Tests: One for each Approved Drawings MTC /Laboratory Test IS : 1030 (340 - 570W) Manufacturer 100% Review of MTC Shall be Furnished for Review. However in
Properities heat No. Report (Sanfield) Records absence of MTC, NABL test report shall be
a.    Ultimate Tensile Strength
furnished for review & Record
(U.T.S.)
b.    Yield Stress Client / Inspection 100% Review of
Authority Records
c.    % of Elongation
(2) Chemical Tests:
C, Mn, Si, S and P
Internal report shall be furnished for review &
Ultrasonic Test 100% - Internal report IS 9565
Record
1.2 Rolled Steel Material (1) Mechanical Tests: One for each Approved Drawings MTC /Laboratory Test IS : 2062, 2011 E350 Manufacturer 100% Review of MTC Shall be Furnished for Review. However in
Plates : Properities heat No. Report (Sanfield) Records absence of MTC, NABL test report shall be
a.    Ultimate Tensile Strength
furnished for review & Record
(U.T.S.)
b.    Yield Stress Client / Inspection 100% Review of
Authority Records
c.    % of Elongation
(2) Chemical Tests:
C, Mn, Si, S and P
Internal report shall be furnished for review &
Ultrasonic Test 100% - Internal report IS 9565
Record
1.3 Stainless Steel Material (1) Mechanical Tests: One for each Approved Drawings MTC /Laboratory Test ASTM A 240 / ASME A Manufacturer 100% Review of MTC Shall be Furnished for Review. However in
(S.S) Properities heat No. Report 240 Type 316 L (Sanfield) Records absence of MTC, NABL test report shall be
a.    Ultimate Tensile Strength
furnished for review & Record
(U.T.S.)
b.    Yield Stress Client / Inspection 100% Review of
Authority Records
c.    % Elongation
(2) Chemical Tests:
C, Mn, Si, S, P, Cr, Ni, Mo etc
1.4 Rounds Steel Material (1) Mechanical Tests: One for each Approved Drawings MTC /Laboratory Test IS : 2062, 2011 E250 Manufacturer 100% Review of MTC Shall be Furnished for Review. However in
Properities a.    Ultimate Tensile Strength heat No. Report (Sanfield) Records absence of MTC, NABL test report shall be
(U.T.S.) furnished for review & Record
b.    Yield Stress Client / Inspection 100% Review of
Authority Records
c.    % of Elongation
(2) Chemical Tests:
C, Mn, Si, S and P
1.5 Fasterner Bolts Material (1) Mechanical Tests: One Sample Approved Drawings MTC /Laboratory Test IS : 1367 Manufacturer 100% Review of MTC Shall be Furnished for Review. However in
& Nuts Properities per size Report (Sanfield) Records absence of MTC, NABL test report shall be
a.    Proof Load / Wedge Tensile / furnished for review & Record
Tensile Test
b.    Hardness Client / Inspection 100% Review of
(2) Chemical Tests: Authority Records
C, Mn, Si, S and P
1.6 MSM (Maurer Material Physical Properties: NA Approved Drawings Lab test report ETA - 06/0131 Manufacturer 100% Review of DIN EN 10204 3.2 inspection certificate shall be
Sliding Properities Static and Dynamic coefficient of (Sanfield) Records furnished for review & Record
Material) fruction
Project :- Four Laning of Ghaghra Bridge to Varanasi Section of NH-223 from
Km. 121.800 to Km. 180.420 in the State of UttarPradesh
Quality Assurance Plan of Spherical Bearing
Manufacturer's Name & Address :- Sanfield India
Contractor :- M/s Dilip Buildcon Limited Limited 13-A, Sector D,
Industrial Area,
National Highways Authority of India Govindpura, Bhopal 462023,INDIA
Consultant :- Infinite Civil Solution Pvt. Ltd. Tel: +91 755 4233535(30 lines)

2.0 : Manufacturing Process Inspection :-

Characteristic Frequency of Scopeof Inspection Details
Component Reference
Sl No. s to be Type of Check Test Type of Records Acceptance Criteria Inspection External of Remarks
Operation Document
Checked (Internal) Authority Inspection
1 2 3 4 5 6 7 8 9 10 11

2.1 WPS, PQR & Document review NA Approved Drawings Internal Documents EN ISO 15614-1 & Manufacturer 100% Record Welder qualification Certificate shall be
Welding Process
WQT EN ISO 9606 (Sanfield) Review furnished for review & Record
1) III (MMA)
Client / Inspection 100% Record
2) 135 (MAG)
Authority review
2.2 Dimensional Visual & Dimensional 100% Approved Drawings Internal inspection As per Drawings Manufacturer 100% Random check M Test sample Bearing done by
Dimension-
Inspection Measurement report & (Sanfield) Inspection inspecting authority during final inspection
IRC-83 (Part - IV)
1) Plan dimension
2) Individual thk. Client / Inspection Random
of component Authority Inspection
3) Flatness of
sliding surface

2.3 Surface Finish Surface Roughness 100% EN 1337-7 & 2 Internal inspection Manufacturer 100% Random check may be done by inspecting
a) Ry5i 1µm (Max.) for
of - Condition or report (Sanfield) Inspection authority during final inspection
stainless steel surface
1) Stainless Steel IRC - 83 (Part-IV)
2) Hard chromium
b) Ry5i 3µm (Max.) for Client / Inspection Random
plating
hard chrome surface Authority Inspection
Manufacturer Internal report shall be furnished for review &
Hard Chromium Surface Randomly Random
2.4 Thickness of chromium plating EN 1337-7 & 2 IRC : 83 (Part IV) (Sanfield) Record
Plating treatment (Internal) Inspection
Random
Internal Inspection Client / Inspection Inspection However random check for may be done by
IRC - 83 ( Part - IV )
report Authority inspecting authority during final inspection

2.5 NDT - Weld Visul LPT weld size Gauge Randomly on Approved Drawings Internal inspection IS: 3658 Manufacturer Random
1) Visual soundness welded area report (Sanfield) Inspection
Inspection after
Welding
2) LPT on Client / Inspection Random
Stainless steel Authority Inspection
welding area
3) LPT on Lug
welding with
bottom part.
2.6 Corrision 1) Surface a) Roughness & Cleanliness Randomly Approved Drawings Internal inspection Manufacturer Random Internal report shall be furnished for review &
IRC : 83 (Part IV)
Protection prepareation b) DFT of paint report (Sanfield) Inspection Record
1) Shot blasting 2) Painting However random check for total DFT only may
2) Painting Random be done by external inspecting authority during
Client / Inspection Inspection final inspection
Authority
Project :- Four Laning of Ghaghra Bridge to Varanasi Section of NH-223 from
Km. 121.800 to Km. 180.420 in the State of UttarPradesh
Quality Assurance Plan of Spherical Bearing
Manufacturer's Name & Address :- Sanfield India
Contractor :- M/s Dilip Buildcon Limited Limited 13-A, Sector D,
Industrial Area,
National Highways Authority of India Govindpura, Bhopal 462023,INDIA
Consultant :- Infinite Civil Solution Pvt. Ltd. Tel: +91 755 4233535(30 lines)

3.0 : Load Test of Bearings :-

Sl No. Frequency of Scopeof Inspection Details
Characteristic
Component Test Reference Inspection External of
s to be Type of Check Type of Records Acceptance Criteria Remarks
Operation (Internal & Document Authority Inspection
Checked
External )
1 2 3 4 5 6 7 8 9 10 11
3.1 Load Test - Bearing Load test One bearing Approved Drawings Internal test report Clause 7.5 of IRC 83 Manufacturer Frequency as Internal report shall be furnished for review.
1) Vertical capacity per lot [Lot (Part - IV) (Sanfield) defined However random check may be done if required
compression test shall be by external inspecting authority during final
under SLS load considered as inspection
3.2 2) Co-efficient of per IRC-83 Frequency as
Client / Inspection
friction test (As (Part-IV)] defined in IRC
Authority
applicable) Part - IV