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PD-MI-SYSTEM

PD-MANAGEMENT INFORMATION-SYSTEM

Seeing more means working more effectively

PD-MI-System is the new product of our


PDE- family.
PD-MI-System is the further development
Your Benefit
based on the extended user requirements.
Data archiving
PD-MI-System is based upon a modern client- Validation and archiving of evidence-
server architecture and it supports interfaces process- data
based on industry standards.
Prozessanalyse/-optimization
This interface concept enables the connection
Representation, observation and link
of automation systems of different
of law-suits
manufacturers and it allows the vertical and
horizontal integration in nearly all existing IT- Quality assurance
infrastructures. Threshold control, comparison and
surveillance
PD-MI-System possesses a future-oriented
modular program structure with which it is Information's- Management
possible to integrate customer specific add-ons. Creating customer specific reports, data-
transfer at superior- systems (vertical
system-integration)
Maintenance
Monitoring of current time / maintenance-
management
Higher economic efficiency
through optimized process flows and
operating recourses

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PD-MI-System sets new yardsticks in the range considerably.
of operation, comfort and ergonomics.
All menu and dialog boxes are improved, Data validation
partially dynamic. PD-MI-System is protected against
manipulation of data. With each data
Language selection record of the database we create a
PD-MI-System offers "English" or "German" "Hash-value" with MD5- algorithm (128-
language to the user during installation. bit). To each reading- cycle a
Further languages are available as an option. manipulation will be found if it’s there.

Data- archiving, validation and


compression PD-MI-System
The PDE- loggers are the physical interfaces All in the database existing data (process- data,
between the automation- systems and the PD- protocols, etc.) stands for further processing
MI-System. with the PD-MI-System or superior systems for
The PDE-loggers are available with interfaces disposal. Without delay you will receive the
for many automation- systems (Siemens S5, process and production information.
S7, PCS7/WinCC, Teleperm-M/ME, Profibus,
Fisher&Porter, OPC-Server, HB-Freelance, Pass through access over all
etc.). We gladly implement Interfaces for further connected plants
automation- systems for you. PD-MI-System can use all available
connected PDE- loggers.
A PDE-logger can collect process- data Modern style infrastructure allow the
with up to 10 different cycle- times. monitoring and analysis of process- and
The smallest possible collection- cycle production data worldwide.
depends on the number of to collection A curve- group can be build from process
process- data as well as of the bandwidth data of all connected PDE-loggers, also
and capacity- use of the bus- system. from other connected plants.
The data-filing is made in archives on a
local PDE- logger pc or alternative over
the network on a server.
If the request data file is being edited, the
system maps a new data archive.

Data archiving and compression


The collected process data will be
written consecutively into a database.
Every day (0.00 clock) a new image- file
will be created and the image file of the
day before will be closed. Picture 1. Archive selection
With a ringbuffer it can be set after which
time the data images are be Display of charts with different
compressed". collection time cycles.
After the compression process the PD-MI-System visualized all charts with
images are in size from 5-10% of the the least cycle- time.
original size. Now you can access the This new method leads to a higher
process- files of multiple years on a much resolution of the display.
smaller archive than before.
The data archiving on band- or
optical- drives simplifies itself hereby

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Online “Vergleichslayer” compares process-
Process analyser/ -optimization data of several plants/machines with each
other. The time-synchronization is made
and quality assurance analysis via trigger point. If there is no trigger point
selection and parametration of
a manual (by mouse) time-
process-data
synchronization is possible.
A curve- group consists of 1 -50 charts,
max. 20 are visualized.
The charts in the curve- group could come
from different archives.
For each chart you could edit following
properties:

- Color, Style, visible or not


- Scaling or automobile-scaling
- Positioning, look, labeling and
intervals the scale
- Griding and background colors

In the Multi-Layer-Technology (MLT)-


mode these adjustments are pre-
configured and are adjustable for each Picture 3. MLT- Process- Analyser
Layer and each chart.
There are at the most 5 layers which can
be edited individually, e.g. charts can be
added or properties can be modified.

graphical display of the min. and


max. Values
The min. and max. values of all charts are
displayed with a marker. If a defined
thresholds is exceeded the PD-MI-System
creates a message.

Define reference charts


Beyond the MLT- function it is possible
to build up an "online"- chart over the
reference- chart. So it is simple to see
deviations.
Picture 2. Attribute window charts/layer
x/y- charts
MLT- "Multi-Layer-Technology" The PD-MI-System can create x/y
The Multi-Layer technology has been a graphics with up to 3 charts. The
standard in CAD Systems a for a long displayed points can be analyzed.
time. This feature allows the PD-MI-
System to compare processes and plants.
There are two different functions on
disposal:

“Batchlayer” compares process- data of


one plant at different times. The time
synchronization is made via a trigger point
(process value) or manually by mouse. Picture 4. X/Y- input- menu

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ruler technology

Ruler for the display of all


process values the chart group in the
“serration-point”.

”Cross-hairs” for easy point-


accurate positioning and determination of
process data.

Picture 5. flow chart generator


multiple- ruler- technology for
determination of “mean values”, leanings,
The flow chart generator visualizes the
material balance accounting (m³/h in m³ or
hyperlinked process data and enables the
kilowatt-hour in kilowatt), limit value-
user to display processes graphically.
threshold overrun as well as terms with
The process-pictures consist of bitmaps
binary values.
linked with Control-objects. For these
objects functions, looks, scales, colors,
The access to past values (archive
threshold values, etc. can be determined.
values) is made via the definition of the
The existing library can be extended by
display- timeframe. Over button or Slider
any customized bitmaps.
the display- timeframe can be adjusted in
This way you build your individual
every direction. Further functions, as
processes in the shortest amount of time.
zoom, display time- frame, a.o. are
Online Excel sheets can be implemented.
variable.

Writing of binary process data


only at change of state Information's-Management/
For a better overview of binary curve- Reporting u. Maintenance
groups the PD-MI-System offers the user
different possibilities to display charts.
Report
Visualization of binary signals on the
PDE-report creates customized reports,
desktop can be suppressed as long as
e.g. shift, daily protocols, etc. into data
there is a change in state (low high).
banks (SQL o. Oracle). These reports
include current values, min.- and max.
Master time
values, mean- values, sums, etc.) and
Will the master time be set, all added
they can include individual calculations
charts, curve- groups or layers start
(energy balance statements, operating-
automatically at the master time.
resource input, batch quantities, etc.).
Flow chart generator
Data-export
Pure numbers do not satisfy you? Use the
Collected process data can be exported.
possibilities of the flow chart generator.
Process values , the method (min.- and
max. Values, average values, middle
values, etc.) are also values that can be
exported.
The cycle time and the file format can also
be selected for export.
Beyond this filters can be set by the user
for further data selection/-reduction.

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calculated and evaluated.
Batch-Recording optionally The recordings are guided by start/stop
conditions (trigger).
The "Batch-data" is written in an SQL-
Batch-Analyzer
data base and it can be utilized for
PDE- batch seizes "Event" controlled
accounting.
process data. Through scripts tags can be
linked individually, mathematically

√/only
Reading of AKS- elements only PDE TP-M
Technical- data
Flow- chart- generator
System requirements Visualization of measured values √
Product PD-MI-System Define of thresholds and "alarm" functions √
PDE- logger all PDE- logger for MS- Windows Parameters for individual system configuration √
OS-System W2K/WinXP √
Hardware requirements PC with P4 Processor Every bitmap can be implemented √
Free space ca. 50MB + SQL-Database
PDE-Report
Process-Analyser Onlinereporting √
Creating of individual reports, e.g. shift- and daily
Multiuser- Licence √ protocols √
Pass throught access over all connected plants √ calculate of min. and max. values, mean values, sums
Collection and visualization of measured values from etc. √
multiple archives 99 Input of correction values √
Fully automatic handling of compressed files √ Taking off of raw- and operation materials √
Validation of each records √ Counter for impulse, operating hours, stand still times,
Dynamic and individual shell’s √ etc. √
Multiple windowing √ Interface to superior systems √
Number of charts per curve-group 50
Number of displayed charts per curve- group 20 PDE-Export
Multi-Layer-Technology (MFT) √ Creating of individual export-records √
- „Batchlayer“ compares process- data of one plant at Export of report- datas in different formates (Excel, SQL,
different times √ etc.) √
-„Vergleichslayer“ compares process- data of several
plants/machines with each other √ PDE-Batch
Define reference charts √ Individual creating of reports per batch √
Mastertime √ Report defining with function calls √
Ruler technology √ Education of mean values and sum (batch dependent) √
- Ruler for the display of all process values the chart
group in the “serration-point” √ Input of additional information √
- ”Cross-hairs” for easy point-accurate positioning and Data filling in SQL-Datenbank √
determination of process data. Export data to Excel √
- multiple- ruler- technology for determination of “mean
values”, leanings, material balance accounting
(m³/h in m³ or kilowatt-hour in kilowatt), limit value-
threshold overrun as well as terms with binary values √
Writing of binary process data only at change of state √
Define of thresholds values √
XY- Charts with 3 process values √ Gottfried-Kinkel-Straße 26 53879 Euskirchen
Post- edit of the chart √ Tel 02251/65030-0 Fax 02251/65030-10
Define and calculate of charts √ info@ako-tec.de www.ako-tec.de
Length of physical unit’s 8
Length of measurement- point 32

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