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Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble the battery Disassemble 1 A 1 ENG-0124 2012.03.20 1/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
B 2.本站扭力:2.5±0.2 2.電動起子
O 2.The torque is 2.5±0.2 2.Auto screw driver
B1
B2
作 open close
B3
B4
說
明
Battery(A)
操
1 如圖按4→3→2→1順序拆CPU Cover,拔除主板上風扇排線,取下CPU Cover
Disassemble the CPU cover follow the older(4→3→2→1), drag the fan cable off, and remove the CPU cover.
1
作
E1
E3
A+D
說
CPU Cover
B2
明 B1 C+D
E2 E4
Gasket
D1
CPU cover B
C
操
A
D3 D2
1 鬆開螺絲(D)*3,取下風扇(C)(手指不可接觸扇葉)
Loose screw(D)*3 on fan , and remove the fan(C). 2 撕下CPU Cover(A)上Mylar(B)
(Finger can't touch the leaf of the fan )
1 Tear he mylar(B)out the CPU cover(A).
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble 3G card and CPU heatsink Disassemble 4 A 1 ENG-0124 2012.03.20 4/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
2.本站扭力:2.5±0.2 2.電動起子
O 2.The torque is 2.5±0.2 2.Auto screw driver
M
W/ 3G
A
操
W/ 3G卡時
1 鬆開3G卡螺絲(E)*1,拔除3G天線,取下3G卡(A)
With 3G card
1 Loose screw(E)*1 on 3G card, and drag 3G antenna, then disassemble the 3G card.
1
作
W/ O 3G E
說
C
D2
D1
明
B D3
W/O 3G卡時
2 鬆開3G螺絲(E)*1,撕下Mylar(B)
Without 3G card 3 依CPU散熱片本體標示順序反著鬆開螺絲(D)*3,取下CPU散熱片
2 Loose screw(E)*1 on 3G boss, and tear the mylar(B).
2 3 Loose screw(D)*3 on CPU heatsink follow the older, and disassemble the CPU heatsink(C).
3
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble the RAM and CPU Disassemble 5 A 1 ENG-0124 2012.03.20 5/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O 2.本站扭力:2.5±0.2 2.電動起子
2.The torque is 2.5±0.2 2.Auto screw driver
M 3.一字起
3."一"type screw
C
A2 A1
作
1 用一字起朝CPU Socket上小鎖鬆開方向旋轉,鬆開CPU(C),取下CPU
Loose the CPU(C) lock and take the CPU away
1
B
明
B1
A
操 B
4 鬆開下蓋螺絲(B)*5
針對W/O Wlan時(Without wlan card) Loose screw(B)*5 on bottom case.
3 鬆開Wlan螺絲(B)*1,撕下Mylar(C) 5 由內向外推,取下ODD
Loose screw(B)*1 and tear mylar(C)out wlan antennas.
2 Disassemble the ODD.
3
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Loose the screw on bottom case(1) Disassemble 7 A 1 ENG-0124 2012.03.20 7/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
B 1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
O 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
2.本站扭力:2.5±0.2 2.電動起子
M 2.The torque is 2.5±0.2 2.Auto screw driver
作
1
說 CCD cable A5 A6
A1 A4
A7
明
A8
A2 A3 A9
1 拔除主板接口上CCD排線,理出下蓋縫隙處多余CCD排線
Drag the CCD cable off, and plunk all cables out bottom case.
2 按順序鬆開下蓋螺絲(A)*9
Loose the screw(A)*9 on bottom case follow the older.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Loose the screw on bottom case(2) Disassemble 8 A 1 ENG-0124 2012.03.20 8/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
B 1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
O 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
2.本站扭力:2.5±0.2 2.電動起子
M 2.The torque is 2.5±0.2 2.Auto screw driver
A2 A3
A1 A4
A6
A9 A5
作 A7
1
說
A8
LCD排線
明
1 拔除主板接口上LCD排線,理出下蓋縫隙處多余LCD排線
Drag the LCD cable off, and plunk all cables out bottom case.
2 按順序鬆開下蓋螺絲(A)*9
Loose the screw(A)*9 on bottom case follow the older.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble the keyboard cover Disassemble 9 A 1 ENG-0124 2012.03.20 9/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
2.本站扭力:2.5±0.2 2.電動起子
O 2.The torque is 2.5±0.2 2.Auto screw driver
M
B1 B2
操
1 鬆開K/B Cover螺絲(B )*2
Loose screw(B)*2 on keyboard cover.
2 翻轉機器至上蓋面朝上
作 Turn over the mechine for the top case upside.
1
明 A
3 取下K/B Cover(A)
Disassemble the keyboard cover(A).
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble the keyboard Disassemble 10 A 1 ENG-0124 2012.03.20 10/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O 2.本站扭力:2.5±0.2 2.電動起子
2.The torque is 2.5±0.2 2.Auto screw driver
M
A1 A2 A3
K/B A4 A5
1 鬆開鎖鍵盤螺絲(A)*5------出鍵盤時
Loose the screw(A)*5 on keyboard-------------with keyboard.
作 2 鬆開機器上螺絲(A)*5------不出鍵盤時
Loose the screw(A)*5 on mechine-------------without keyboard.
1
K/B Cable
3 向下掀起鍵盤,鬆開主板鍵盤接口兩側擋板,拔除鍵盤排線,取下鍵盤
Lift keyborad upside, and drag the keyborad cable off, then disassemble the keyboard.
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Drag the top case cables off Disassemble 11 A 1 ENG-0124 2012.03.20 11/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O
M
Power Cable
操
MIC Cable
Click Cable
說 Click LED Cable
1 2
1 拔除主板上MIC Cable
Drag the mic cable off main board.
2 鬆開主板上Power接口、Click接口兩側擋板,拔除Power Cable & 2PCS Click Cable
Drag the power cable、click LED cable、click cable off main borad.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Separate top case and bottom case Disassemble 12 A 1 ENG-0124 2012.03.20 12/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O 2.本站扭力:2.5±0.2 2.電動起子
2.The torque is 2.5±0.2 2.Auto screw driver
M
1 1
Audio Cable
A
2
2
操
作
SPK Cable
說
3 4 3
2 鬆開主板Audio接口處兩側擋板,拔除Audio Cable
Drag the audio cable off mian board.
1 按照圖示4→3→2→1順序分開上下蓋部份 3 鬆開Audio小卡螺絲(A)*1,拔下喇叭排線,取下Audio小卡
Separate top case and bottom case follow the older(4→3→2→1)
1 Loose screw(A)*1, and drag spk cable off , then disassemble audio board.
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble power board Disassemble 13 A 1 ENG-0124 2012.03.20 13/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O 2.本站扭力:2.5±0.2 2.電動起子
2.The torque is 2.5±0.2 2.Auto screw driver
M
T/P Cable
作 1 鬆開Click接口處兩側擋板,拔除T/P排線 2 撕下Power小卡排線上Mylar(C)
Drag touch pad cable off.
1 Tear the mylar(C)out the power cable.
2
A
說
D1 D2 D3
B
A1
A3
A4
A2
操 B
作
1 鬆開Click小卡螺絲(A)*4,取下Click小卡 2 撕下上蓋圖示處Sponge(B)*1
Loose screw(A)*4 on click board and disassemble the click board.
1 Tear thesponge(B)*1 out the top case.
2
說
3 撕下上蓋圖示處Gasket(C)*1
Tear the gasket(C)*1 out the top case.
3
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble mic Disassemble 15 A 1 ENG-0124 2012.03.20 15/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O
M
F2
F1
E
操
1 撕下上蓋圖示處Sponge(E)*1
Tear the sponge(E)out the top case.
作 2 撕下上蓋圖示處Gasket(F)*2
Tear the sponge(F)*2 out the top case.
1
A
明
B
來料Mylar
D C
O
M
明
T/P Cable
1 向上掰開T/P接口處“金手指”,取下T/P Cable(B)
Drag touch pad cable off.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble spk Disassemble 17 A 1 ENG-0124 2012.03.20 17/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O 2.本站扭力:2.5±0.2 2.電動起子
2.The torque is 2.5±0.2 2.Auto screw driver
M
SPK-L Cable
說
B1 B3
B4
B2
C
A
1 鬆開喇叭螺絲(B)*4
Loose screw(B)*4 on spk.
2 取下右喇叭(C)
Disassemble right spk(C).
3 拔除主板接口上SPK-L Cable,取下左喇叭(A)
Drag the spk-L cable off and disassemble spk(A).
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble the main board Disassemble 18 A 1 ENG-0124 2012.03.20 18/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O 2.本站扭力:2.5±0.2 2.電動起子
2.The torque is 2.5±0.2 2.Auto screw driver
M
操 A
B
D1
作
E F
D2
明 C1 C2
1 鬆開主板上螺絲(C)*2&(D)*2,取下主板(E)
Loose screw(C)*2&(D)*2 on main board and disassemble main board(E).
2 從主板上取下ODD Bridge Board(F) 3 鬆開Audio小卡(A)接口兩側擋板,取下Audio排線(B)
Disassemble the ODD bridge board(F).
1 Drag the audio cable(B) off audio board(A).
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Plunk antennas(1) Disassemble 19 A 1 ENG-0124 2012.03.20 19/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
B 1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
O 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
Wlan1+2 antennas
3G antennas
操
說
1 2
4
1 鬆開圖示(1)(2)(3)(4)處卡勾內Wlan天線&3G天線,拉出所有線材
Plunk all antennas out hooks(1)(2)(3)(4).
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Plunk antennas(2) Disassemble 20 A 1 ENG-0124 2012.03.20 20/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
B 1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O
M
說
B
1 撕掉Mylar(B)*1&(A)*1
Tear the mylar(B)&(A).
2 從圖示孔拉出Wlan天線&3G天線,鬆開卡勾內線材,理出所有天線
Wlan 1+2& 3G antennas though the hook, and plunk tha antennas out.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Separate the panel and bottom case Disassemble 21 A 1 ENG-0124 2012.03.20 21/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O 2.本站扭力:2.5±0.2 2.電動起子
2.The torque is 2.5±0.2 2.Auto screw driver
M
Panel
A1 A2
Cx
B2
B1 B3
操 B4
明
Bottom case
操 3 3
A1
作 A2
2
說
1
1
1 鬆開前框螺絲(A)*2
Loose screw(A)*2 on front cover. 2 按照圖示4→3→2→1順序由內向外扒開前框,取下前框(B)
Disassemble the front cover(B) follow the older(4→3→2→1).
1 Attention:from inside to outside push.
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Loose screw on LCD Disassemble 23 A 1 ENG-0124 2012.03.20 23/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O 2.本站扭力:2.5±0.2 2.電動起子
2.The torque is 2.5±0.2 2.Auto screw driver
M
A1 A2
B1 B2
1 鬆開LCD螺絲(A)*2、螺絲(B)*2
Loose screw(A)*2、screw(B)*2 on LCD.
1
說
明 1 2
2 揭起圖示(1)(2)處鋁箔,理出LCD排線、CCD排線
Tear the foil(1)(2)out the back cover, and plunk the LCD cable 、CCD cable out back cover.
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble the hinge on LCD Disassemble 24 A 1 ENG-0124 2012.03.20 24/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O 2.本站扭力:2.5±0.2 2.電動起子
2.The torque is 2.5±0.2 2.Auto screw driver
M
高壓膠帶 C
作
1 取出LCD 2 撕掉LCD接口處高壓膠帶,拔除LCD排線(C)
Take the LCD out the back cover.
1 Tear the yellow tape out the LCD cable and drag the LCD cable(C)out.
2
說 A D
B1
B2
B3
明 B5
B4
B4 B6
B7
3 鬆開螺絲(B)*4,取下Hinge-R(A) 4 鬆開螺絲(B)*4,取下Hinge-L(D)
Loose screw(B)*4 on hinge-R(A).
3 Loose screw(B)*4 on hinge-L(D).
4
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble CCD Disassemble 25 A 1 ENG-0124 2012.03.20 25/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
B 1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O
M
CCD
操
2
說 3
1 揭掉圖示1、2、3處鋁箔背膠,揭掉CCD排線(a、b)兩處的背膠
Tear the tape 1、2、3 out the foil and CCD cable (a、b).
2 拆下CCD
Disassemble CCD on back cover.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Disassemble the 3G & wlan antennas Disassemble 26 A 1 ENG-0124 2012.03.20 26/26
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
B 1.作业中,需佩戴静电环、静电手套 1.静电环、静电手套
1.Dressing the anti static circle and gloves on working 1.Anti static circle and gloves
O
M
3G antenna Wlan1+2 antenna
A B
1
8 9
2 7
說
6
3
明 5
4
1 揭起圖示9處鋁箔,拉出Wlan&3G天線
Tear the tape 1→9 out the foil , and plunk wlan & 3G antennas out the back cover.
2 鬆開3G螺絲(A)*1&Wlan螺絲(B)*1,拆下3G天線&Wlan1+2天線
Loose screw(A)*1 on 3G antenna, loose screw(B)on the wlan antenna, then Disassemble the 3G & wlan antennas.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble the back cover(1) Assemble 1 A 1 ENG-0124 2012.03.20 1/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Back cover 6-39-E5151-021 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B 3G antenna 6-23-7W25H-020 1 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
B C 3G screw 6-35-B1120-3RE 1 1.8±0.2 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
D Wlan-1+2 antenna 6-23-7W25H-010 1 Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
O E Wlan screw 6-35-B1120-3RE 1 1.8±0.2
M
D
B
C
E
2
A 1 3
明
2 取3G天線(B)撕掉鋁箔1處背膠對準定位槽裝于后蓋上
Tear (1)tape out the antenna foil, and assemble the 3G antenna(B)on back cover.
3 按壓1處鋁箔使之垂直90度貼附於後蓋,取螺絲(C)*1鎖固3G天線
Paste tape(1)on back cover, and lock 3G antenna with screw(C)*1.
4 取Wlan1+2天線(D)撕掉鋁箔2、3處背膠對準定位槽裝于后蓋上
Tear (1、3)tape out the antenna foil, and assemble the wlan-1+2 antenna(D)on back cover.
1 取后蓋(A)檢查外觀,檢查不可有刮傷或损坏 5 按壓2、3處鋁箔使之垂直90度貼附於後蓋,取螺絲(E)*1鎖固Wlan1+2天線
Inspect back cover(A), check if any scraped or damaged
1 Paste tape(2、3)on back cover, and lock wlan-1+2 antenna with screw(E)*1.
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble the back cover(2) Assemble 2 A 1 ENG-0124 2012.03.20 2/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
B 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
O
M Wlan1+2 antenna
3G antenna
1
7
作 8
2
3 6
5
說 4
1 理3G天線,揭掉1、2兩處鋁箔背膠固定3G天線
明 Adjust 3G antenna, remove the tape(1、2)on the 3G antenna foil. Adjust 3G antenna onto this hook.
Adjust all antennas between two
注意: 針對不出3G天線時,鋁箔1、2背膠不需撕掉
boss.When only one boss, adjust
Attention:Without 3G antenna, tape(1、2)can't remove.
2 揭掉3、4處鋁箔背膠離型紙,理3G天線于(4)處鋁箔下方,過圖示卡勾撕掉(5)處鋁箔背膠固定3G天線
Remove the tape(3、4、5), adjust 3G antenna undown the foil, paste (5) foil on 3G antenna. the cables come out from here
注意: 1.針對不出3G天線時,5處鋁箔背膠不需撕掉;2.本站只撕掉3、4處鋁箔背膠,第6站貼附
Attention:1.Without 3G antenna, tape(5)can't remove; 2.This station olny remove tape(3、4), can't paste them.
3 揭掉(7、8)處鋁箔背膠固定Wlan1+2天線(線材不可重疊),撕掉(6)處鋁箔背膠離型紙固定3G&Wlan天線
Remove the tape(7、8),and paste them on wlan-1+2 antennas(The cables can't overlap each other). Remove the tape(6),and paste it on 3G & wlan antennas
4 針對后蓋來料只有一個Boss柱時,理3G&Wlan天線于圖示Boss柱上方
When only one boss, adjust 3G and wlan upside the boss as picture.
5 針對后蓋來料有兩個Boss柱時,理3G&Wlan天線于圖示Boss柱中間
When have two boss , adjust 3G& wlan antennaa between two boss as picture.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemeble CCD Assemble 3 A 1 ENG-0124 2012.03.20 3/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A1 CCD 6-88-W25UC-5100/W25CC-4900 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
A2 CCD 6-88-M111C-5100/4901 1 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
B A3 CCD 6-88-M115C-4901/4902 1
BY S/O
2.插CCD排線治具
O A4 CCD 6-88-E51QC-4904/W25CC-4900 1 CCD cable fixture
B CCD cable 6-43-W25UT-010/010-1 1 By S/O
M C LCD BY S/O 1
Ax
Datecord
1
b
3
操 B
作 3 揭掉後蓋來料CCD處的鋁箔背膠,用手按壓使之平貼于后蓋上
Remove the tape on foil here, paste and press foil on back cover steady.
1 取CCD(Ax)貼上月標(手指不可接觸CCD頭) ,撕掉CCD來料上的圓形Mylar 4 取加工好的CCD,撕掉CCD背膠裝于後蓋CCD铝箔上,揭掉CCD排線(a、b)兩處的背膠
Paste datecord on CCD(Ax)(Finger can't touch middle of CCD), then remove the blue mylar. Remove the tape on CCD, and paste CCD on foil. Remove tape(a、b)on CCD cable.
說 2 放CCD於CCD治具中,取CCD排线(B )插入CCD接口 5 揭掉鋁箔1、2、3處的背膠固定CCD排線
Insert CCD cable(B)into the CCD use fixture.
1 Remove tape(1、2、3)on back cover foil , and paste foil on CCD cable.
2
6 檢查後蓋天線理線必須正確,螺絲不可漏鎖
Check the antennas in back cover to see if they are adjusted well, aviod any screw missing.
7 取LCD(C)按照檢驗標准檢查外觀
Check LCD(C)appearance, avoid any scrape.
3
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble LCD(1) Assemble 4 A 1 ENG-0124 2012.03.20 4/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Hinge-L 6-33-W25U1-020 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Screw 6-35-B1120-3RE 4 1.8±0.2 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
O 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M
B1
B2
B3
B4
1 雙手輕放LCD于鎖附治具中,取Hinge-L(A)装到LCD上
Combine the hinge-L(A)on the LCD.
備注 不要壓到保護膜、膠帶
Attention: The hinge can't press the tape.
2 穩住Hinge-L,取螺絲(B)*4依顺序1→2→3→4鎖固
Lock hinge-L with screw(B)*4 follow the older 1→2→3→4
備注 Hinge來料有圓孔的,先鎖附圓孔
Attention: If have round hole , first lock the round hole.
3
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble LCD(2) Assemble 5 A 1 ENG-0124 2012.03.20 5/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Hinge-R 6-33-W25U1-010 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Screw 6-35-B1120-3RE 4 1.8±0.2 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
C1 LCD cable 6-43-W25H1-010-A 1 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
O C2 LCD cable 6-43-W25A1-010-3H 1 BY S/O Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M C3 LCD cable 6-43-E51Q1-011-1A/-A/-E/-B 1 3.高壓膠帶、切膠機
yellow tape, glue cutting machine
B1
B2
B3
B4
1 取Hinge-R(A)裝到LCD上,不要壓到保護膜、膠帶
操 Combine the hinge-R(A)on the LCD.The hinge can't press the tape.
2 穩住Hinge-R,取螺絲(B)*4依顺序1→2→3→4鎖固
Lock hinge-R with screw(B)*4 follow the older 1→2→3→4
備注 Hinge來料有圓孔的,先鎖附圓孔
Attention: If have round hole , first lock the round hole.
1
作
說
Assemble the LCD on the back cover
明 yellow tape Cx
3 取LCD排線(Cx)插于LCD接口上並豎貼高壓膠帶(L=50mm)*1固定LCD排線
Insert LCD cable(Cx)into LCD connector, and paste yellow tape onto LCD cable.
4 取加工好的LCD放到靜電泡棉上 5 取LCD對準定位柱装于後蓋 注意:不要壓線
Put the LCD on antistatic foam
2 Assemble the LCD on the back cover, attention can't press cables.
3
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Lock LCD Assemble 6 A 1 ENG-0124 2012.03.20 6/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Screw 6-35-B1120-3RE 2 1.8±0.2 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Screw 6-35-B6125-5R0 2 1.8±0.2 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
O 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M
A1 A2
B1 B2
1 取螺絲(A)*2、螺絲(B)*2鎖固LCD
Lock LCD with screw(A)*2、screw(B)*2.
1
說
Paste two foil onto LCD cable & CCD cable.
CCD cable
2 理LCD排線、CCD排線于圖示“紅色”標示卡勾內 ,揭起圖示2處鋁箔固定LCD、CCD排線
Adjust LCD cable、CCD cable into the red hooks, Paste two foil onto them.
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble the front cover Assemble 7 A 1 ENG-0124 2012.03.20 7/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
B A Front cover 6-39-E51Q1-011/012 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
O
M
操
3 3
Assemble the front cover follow the older
說
2
1
1
明
1 取前框(A)檢查外觀,揭下LCD保護膜
Check the front cover(A) appearance, and remove the LCD film.
2 撕掉LCD上四處雙面膠的背膠
Tear the four tape out around LCD .
3 卡合前框:先卡合下方两个卡勾,再卡合两边,最后卡合上方
Assemble the front cover follow the loder(1→2→3→4).
4 卡合好后拉拽所有線材( LCD排線&CCD排線&Wlan天線&3G天線) 2~3次,檢查不可有壓線現象
Assemble front cover completely, then check covers can't clip cables.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Lock front cover Assemble 8 A 1 ENG-0124 2012.03.20 8/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Screw 6-35-B6120-6RB 2 1.8±0.2 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B Bottom case 6-39-E51Q3-013 1 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
B 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
O Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
A1
操 A2
1 取LCD部分翻面,取保護膜貼于前框
作 Turn over the LCD, and paste the LCD film onto the front cover.
2 取螺絲(A)*2鎖固前框
Lock front cover with screw(A)*2.
1
明
B
3 取下蓋(B)檢查外觀
Check the bottom case(B) appearance 2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date
W255EU Combine the panel and bottom case Assemble 9 A 1 ENG-0124 2012.03.20
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Screw 6-35-B6120-3RD 2 1.8±0.2 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Screw 6-35-B6125-5RA 4 1.8±0.2 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
O C1 CCD Lens 6-42-E51Q1-031 1 with CCD 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
C2 CCD Lens 6-42-E51Q1-040 1 without CCD Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw lo
M
Panel
A1 A2
Cx
B2
B1 B3
操 B4
Boottm case
1 取螺絲(A)*2鎖固前框 3 取LCD部分與下蓋結合
Lock the front cover with screw(A)*2. Combine the panel and bottom case.
2 取CCD Lens(Cx)貼于前框,不要撕掉CCD Lens上的Mylar 4 取螺絲(B)*4鎖固下蓋
Paste the CCD lens(Cx) onto the front cover, can't remove the blue mylar. Lock hinge of bottom case with screw(B)*4.
注意: 鎖附Hinge時,注意不要壓線
1 Attention: When locking hinge, can't press cables.
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2
KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Adjust cables(1) Assemble 10 A 1 ENG-0124 2012.03.20 10/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
B A Mylar 6-40-M55J2-020 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
O B Mylar 6-40-M55J2-030 1 Have to wear antistatic wrist strap & antistatic gloves during work
antistatic wrist strap & antistatic gloves
操
Wlan1+2&3G antennas can't through this hook
說
B
明
Wlan1+2&3G antennas through this hook
1 理Wlan-1+2天線&3G天線,如圖示理線方法,用Mylar(A)*1固定天線
Adjust Wlan1+2&3G antennas as picture, paste mylar(A)*1 onto antennas.
2 理Wlan-1+2天線 &3G天線時按圖示將線理到卡勾、卡槽里并貼Mylar(B)*1固定
Adjust Wlan1+2&3G antennas into hook as picture, and paste mylar(B)onto antennas.
備注: 理Wlan-1+2天線&3G天線穿過圖示卡勾孔處
Attention: Wlan1+2&3G antennas through this hook as picture.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Adjust cables(2) Assemble 11 A 1 ENG-0124 2012.03.20 11/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
B 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
O Have to wear antistatic wrist strap & antistatic gloves during work
antistatic wrist strap & antistatic gloves
WLAN-1/2 antennas
3G antennas
作
Adjust wlan-1/2 antennas between two ribs.
Here have two ribs:
Adjust wlan-1/2 antennas upside this rib. Adjust 3G antennas into rightside rib.
說
Adjust wlan-1/2&3G
1 理線方式如圖示:理WLAN-1/2、3G天線過圖示卡勾、卡槽
Adjust wlan-1/2&3G antennas into hooks as picture.
2 拉緊WLAN天線,線材不可跳出卡勾、卡槽
All antennas can't out hooks as picture.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble main board Assemble 12 A 1 ENG-0124 2012.03.20 12/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A1 main board 6-77-W25U0-D03#10/D03-1#10 1 By S/O 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
A2 main board 6-77-W25U0-D03-2#10/-3#10 1 By S/O Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
B A3 main board 6-77-W25U0-D03-4#10/-5#10 1 By S/O
B ODD board 6-77-W25UN-D01/D01# 1
O
M
Ax
操 B
Ax
1 取M/B(Ax)檢查版本 2 結合ODD轉接卡(B)于M/B上
Check the main board(Ax)version. Combine ODD board(B)on main board.
3 傾斜45度,裝主板于下蓋上
1 Lift main board with 45∘angle, assemble main board on bottom case.
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date
W255EU Lock main board Assemble 13 A 1 ENG-0124 2012.03.20
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Audio board 6-77-W24E8-D04# 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Audio cable 6-43-W2500-011-1/011-2 1 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
C Screw 6-35-B6125-5RA 2 1.8±0.2 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
O D Screw 6-35-B6120-3RD 2 1.8±0.2 Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loa
M
A
B
D1
D2
明 C1 C2
2 取Audio排線(B)插于Audio小卡(A)接口上
Insert audio cable(B)into audio board(A).
1 取螺絲(C)*2鎖固M/B,螺絲(D)*2鎖固ODD轉接卡 備注 Audio排線上標示“Audio”字樣或沒有“MB”字樣的插于Audio小卡接口上
Lock main board with screw(C), lock ODD board with screw(D)*2.
1 Attntion: Insert the terminal with "ADUIO" letters of audio cable into audio board(A).
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2
KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble speaker Assemble 14 A 1 ENG-0124 2012.03.20 14/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A SPK-L 6-23-5E51Q-011/011-1 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Screw 6-35-Z1120-6R2 4 1.8±0.2 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
O C SPK-R 6-23-5E51Q-021/021-1 1 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M
C
1 取SPK-L(A),插SPK-L的排線于M/B接口上 A
Insert speaker-L(A)into mian board.
2 傾斜45度裝SPK-L於下蓋,喇叭線材理於M/B與下蓋的縫隙處
Lift the speaker with 45°, and adjust cable into the bottom case chink.
3 取SPK-R(C)裝于下蓋上,手指不可接觸鼓膜
Assemble speaker-R(C)on the bottom case, the finger can't touch the tympanum.
4 一手穩住SPK,一手取螺絲(B)*4鎖固SPK-L&SPK-R
Lock speaker-L/R with screw(B)*4.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble top case(1) Assemble 15 A 1 ENG-0124 2012.03.20 15/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Top case 6-78-W255HU02-010 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Touch pad cable 6-43-C4502-010/010-1/010-2 1 By S/O Have to wear antistatic wrist strap & antistatic gloves during antistatic
work wrist strap & antistatic gloves
O
M
A B
作
Insert touch pad cable
說
明
Film
1 取前置加工好的上蓋(A)檢查外觀,裁剪合適尺寸軟式保護膜貼于上蓋
Get out the top case(A) and check appearance, and paste the film.
2 翻轉上蓋,向上掰開T/P接口處“金手指”
Turn over top case, open the touch pad connector.
3 插T/P排線(B)(帶“TP”字樣朝上)于接口,卡合好接口固定排線
Insert touch pad cable(B)into the touch pad connector.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble top case(2) Assemble 16 A 1 ENG-0124 2012.03.20 16/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Click LED Cable 6-43-C5500-010/010-1/010-2 1 BY S/O 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Click Cable 6-43-E51Q0-010/010-1 1 BY S/O Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
C Click Board 6-77-W24E2-D01-A/D01-A# 1 BY S/O
O D MIC 6-23-EM54G-012/012-2/012-1 1 BY S/O
M E Sponge 6-47-0019A-570 1
F Gasket 6-47-C5502-010 2
Black mylar
Insert the click cable(A&B)
操
C D
F2
明
F1
E
4 取Sponge(E)撕掉背膠,沿上蓋對齊線貼附
Remove the tape on sponge(E), and paste it on top case follow the red line.
5 取Gasket(F)*2貼于上蓋
Paste gasket(F)*2 on top case. 3
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble top case(3) Assemble 17 A 1 ENG-0124 2012.03.20 17/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Screw 6-35-B6120-5R0 4 1.8±0.2 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Sponge 6-47-0019A-353 1 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
O C Gasket 6-47-C5502-020 1 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M
1 2
A1
A3
A4
A2
操 B
1 取螺絲(A)*4對角鎖固按鍵小卡
作 Lock click board with screw(A)*4.
2 撕下Click Cable圖示1、2、3、4處背膠離型紙,并貼Cable于上蓋 3 貼Sponge(B)于上蓋圖示方框位置
Remove the tape(1、2、3、4)of click cables, and paste them onto top case.
1 Paste sponge(B)on top case follow the red line.
2
說
4 取Gasket(C)*1貼于上蓋
Paste the gasket(C)*1 on the top case.
3
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble top case(4) Assemble 18 A 1 ENG-0124 2012.03.20 18/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Power board 6-77-W24ES-D03-A# 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Power Cable 6-43-E51Q0-022/-1/-2 1 By S/O Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
C Mylar 6-40-E51Q2-080 1 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
O D Screw 6-35-B1120-3RE 3 1.5±0.2 Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M
D1 D2 D3
B
說
C
明
Insert touch pad cable
1
3 撕掉Power Cable上(1)(2)處背膠離型紙,貼Cable于上蓋
Remove the tape(1)(2)of power cable and paste cable onto top case.
4 依圖示對齊線,貼Mylar(C)固定Power Cable于上蓋 5 鬆開Click接口處兩側擋板,插上T/P排線,卡合好擋板
Paste mylar(C)onto power cable follow the red line.
3 Insert touch pad cable into click board.
4
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Combine top case ang bottom case Assemble 19 A 1 ENG-0124 2012.03.20 19/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Screw 6-35-B6125-5RA 1 2.0±0.2 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
O 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M
Attention:Must remove tapes of audio cable and bottom case.
1 1
Insert audio cable.
A
2
操 2
1 插SPK-R排線于Audio小卡上,取加工好的Audio小卡裝于下蓋上
Insert speaker cable into audio board, and assemble audio board on the bottom case.
2 取螺絲(A)*1鎖固Audio小卡
Lock audio board with screw(A).
3 撕掉Audio排線背膠、下蓋來料背膠,貼Audio排線於下蓋上 5 取加工好的上蓋檢查有無零部件漏裝等不良
Remove the tape of audio cable and bottom case, paste audio cable onto the bottom case. Check the top case can't leak parts.
4 從左向右理Audio排線于Audio小卡端 6 檢查OK後,依圖示1~4順序結合上下蓋,所有卡勾要完全卡到位
Adjust audio cable from left to right
1 Check OK, combine top case and bottom case completely follow the older 1→2→3→4.
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Insert cables Assemble 20 A 1 ENG-0124 2012.03.20 20/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
B 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
O
M
Click Cable
Click LED Cable
明
Power cable
操
Mic cable
說
1
1 插MIC排線于M/B接口上
Insert mic cable into main board.
2 鬆開主板Power接口兩側擋板,插Power排線于接口內,卡合好擋板固定排線
Insert power cable into main board and close the connector.
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Page
21/32
工具/耗材 tools & materials
1
KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble the keyboard Assemble 22 A 1 ENG-0124 2012.03.20 22/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A keyboard screw 6-35-B6120-2RB 5 1.8±0.2 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B keyboard BY S/O 1 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
O 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M 3.插鍵盤排線治具
Keyboard fixture
Keyboard fixture
操
B
作 1 鬆開主板鍵盤接口處兩側擋板,插鍵盤排線于接口中 2 使用插鍵盤排線治具卡合接口固定排線,裝鍵盤于機器(B)上
Open the keyboard connector, and insert keyboard cable into it.
1 Close the keyboard connector, and assemble keyboard(B)on the mechine completely.
2
明 A1 A2 A3 A4 A5
3 取螺絲(A)*5鎖固鍵盤------出鍵盤時
Lock keyboard with screw(A)*5-------------with keyboard
4 取螺絲(A)*5鎖于機器上---不出鍵盤時
Lock screw(A)*5 one mechine--------------without keyboard
3
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble K/B cover Assemble 23 A 1 ENG-0124 2012.03.20 23/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A K/B Cover 6-42-E5158-101 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Screw 6-35-C2120-3R0 2 1.8±0.2 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
O Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M
操 1 取K/B Cover(A)裝于上蓋,卡合好所有卡勾
Assemble k/b cover(A)on top case completely.
2 翻轉機器至下蓋面
Turn over mechine for bottom case upside.
1
作
B1 B2
明
A6
A9 A5
作 A7
1
說
A8
LCD cable
明
1 插LCD排線于主板接口內,多余線材理于下蓋縫隙處
Insert LCD cable into mian board, and adjust extra cable into bottom case chink.
2 取螺絲(A)*9按順序鎖固下蓋
Lock bottom case with screw(A)*9.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Lock bottom case(2) Assemble 25 A 1 ENG-0124 2012.03.20 25/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
B A Screw 6-35-B6125-8R0 9 2.5±0.2 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
O Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
M Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
作
1
說 CCD cable A5 A6
A1 A4
A7
明
A8
Adjust extra cable into bottom case chink
A2 A3 A9
1 插CCD排線于主板接口內,多余線材理于下蓋縫隙處
Insert CCD cable into main board and adjust extra cable into bottom case chink.
2 取螺絲(A)*9按順序鎖固下蓋
Lock bottom case with screw(A)*9.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble ODD Assemble 26 A 1 ENG-0124 2012.03.20 26/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A ODD BY S/O 1 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Screw 6-35-B6120-5R0 5 1.8±0.2 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
O Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M
B1
操 A
明 B5 B4 B3 B2
1 取ODD(A)裝于機器上,取螺絲(B)*1鎖固ODD
Assemble ODD(A)on the mechine, and lock ODD with screw(B)*1.
3 取螺絲(B)*4鎖固圖示電池槽處
Lock bottom case with screw(B)*4.
1
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble Wlan card Assemble 27-1 A 1 ENG-0124 2012.03.20 27/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A1 Wlan 6-88-W1102-7000/9400 1 By S/O 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
A2 Wlan +B/T 6-88-C555F-7001/5301 1 By S/O Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
B A3 Wlan +B/T 6-88-W110F-4200 1 By S/O 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
A4 Wlan +B/T 6-88-P17EF-4200 1 By S/O Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
O B Screw 6-35-B6120-3RD 1 1.8±0.2
M C Mylar 6-40-P1803-020 1 without Wlan card but with wlan atenna
說
B
針對W/ Wlan時
With wlan card
2 傾斜45度卡合Wlan天線于Wlan上, 針對W/O Wlan時
Lift wlan card with 45°, insert wlan antenna into wlan card connector. Without wlan card
備註: 插線規則Wlan-1插對應接口"1"或"M"或"MAIN",Wlan-2插對應接口"2"或"A"或"AUX" 4 理Wlan-1、2天線于圖示位置,套Wlan天線套管于金屬頭處
Attention: wlan-1 antenna is for the pin marking "1"或"M"或"MAIN";wlan-2 antenna is for the pin marking"2"或"A"或"AUX" Adjust wlan-1、2 antennas as picture.
3 裝Wlan卡于機器上,取螺絲 (B)*1鎖固Wlan 5 貼Mylar(C)如圖固定Wlan天線,取螺絲(B)*1鎖于銅柱上
Assemble wlan card on mechine and lock wlan card with screw(B).
1 Paste mylar(C)on wlan antennas, and lock the screw(B)*1 on wlan boss.
2
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble RAM&CPU Assemble 28 A 1 ENG-0124 2012.03.20 28/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A Screw 6-35-B6125-8R0 2 2.0±0.2 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B RAM By S/O 1 Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
O C CPU By S/O 1 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M 3.一字起
3."一"type screw
A2 A1
作
2 傾斜45度装RAM(B)于RAM卡槽內-------------針對出1根RAM時,需插下卡槽
Lift the RAM(B)with 45°, and assemble the RAM on mechine.
2
說 C
明
Lock this lock screw
1 立起機器,穩住機器取螺絲(A)*2鎖固 3 裝CPU(C)于機器內,用一字起鎖固
Lift the NB up, lock hinge with screw(A).
1 Assemble CPU(C)on CPU socket and lock it.
3
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KAPOK Standard Operation PROCEDURE 作业指导书
Model Operation Name Process Station Version Code Docement N.o Due date Page
W255EU Assemble 3G card and Heatsink Assemble 29 A 1 ENG-0124 2012.03.20 29/32
NO. Description Parts Number Q'TY Torque Remark 品质重点/注意事项: Key points 工具/耗材 tools & materials
A 3G card 6-88-W24HW-2410 1 By S/O 1.作业中,需佩戴静电环、静电手套 1.静电手环,手套
B B Mylar 6-40-P1803-020 1 Withou 3G card but without 3G antenna Have to wear antistatic wrist strap & antistatic gloves during work antistatic wrist strap & antistatic gloves
C CPU heatsink 6-31-W24HN-101 1 2.注意鎖固的螺絲不可滑牙 2.电动起子 、螺丝机
O D CPU heatsink scrrew 6-35-B6125-5RA 3 1.8±0.2 Lock screws in sequence , avoid any strip Electronic screwdriver,Automatic screw loader
M E Screw 6-35-B6120-3RD 1 1.8±0.2
With 3G card
With 3G card
操 1 傾斜45度卡合3G天線于3G卡(A)上,裝3G卡于機器卡槽內并取螺絲(E)*1鎖固 A
Lift 3G card with 45°, and combine it on the 3G scoke
注意: 插線規則3G-1插對應接口"1"或"M"或"MAIN"
Attention:3G-1 antenna is for the pin marking "1"或"M"或"MAIN";
1
作
Without 3G E
說 C
D2
D1
明
B
D3
D1
C Ax
操
B
D3 D2
Ax
說
1 取CPU Cover插FAN排線於機器上
Insert fan cable into the mechine.
操 2 如圖1→2→3→4順序卡合CPU Cover,注意不要壓到FAN Cable
Assemble cover follow the older 1→2→3→4, attention can't clip the fan cable.
3 卡合第3處時注意:必須先向上推,再卡合
When assemble the mark 3:first push upside , then assemble it.
When assemble the mark 3:first push upside , then assemble it. 1
作
E1
E3
說 A
CPU Cover
C+D
明 B1
B2
E2 E4
B1
B2
作
開 關
B3
B4
說
明
Ax