TECH-4.

06 10K ES DUAL COMBI BOP

Technical Manual

4.06”, 10,000 PSI WORKING PRESSURE, 3,000 PSI HYDRAULICS,

ES SERIES DUAL COMBI BLOW OUT PREVENTER

Document Number Rev

M60ES44-N449X-QC-MAN-001 03

This document contains proprietary and confidential information which

belongs to National Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as “NOV”). It is loaned for limited purposes
only and remains the property of NOV. Reproduction, in whole or in part, or
use of this design or distribution of this information to others is not permitted
without the express written consent of NOV. This document is to be returned
to NOV upon request and in any event upon completion of the use for which
it was loaned. This document and the information contained and represented
herein is the copyrighted property of NOV. ©National Oilwell Varco

TEXAS OIL TOOLS

3770 Pollok Dr.
Conroe, TX 77303
T: 936.777.6100
E: totsales@nov.com
nov.com/tot
 M60ES44-N449X-QC-MAN-001
Rev 03

Revision History

Rev Date Reason for Issue Prepared Checked Approved

08/Jul/2014 Initial Release CP MD KM
01
N/A
15/Dec/2016 Revision - 3300 CP MD KM
02
Correct end flange and side outlet torque
07/Mar/2017 Revision - 3300 CP MD KM
03
Lock screws to ES4R-VT ram assemblies; Update ES4R-VTXX-ART-001; Add lock screw torque; New cover/header/TOC

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 M60ES44-N449X-QC-MAN-001
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Table of Contents
1 Introduction ..................................................................................................................................................... 1
2 Features............................................................................................................................................................ 1
3 Certification ...................................................................................................................................................... 1
4 Operation ......................................................................................................................................................... 2
5 Recommended Maintenance Program ............................................................................................................ 3
6 Field Testing ..................................................................................................................................................... 3
7 General Technical Data .................................................................................................................................... 4
8 M60ES44-N449X-QC ........................................................................................................................................ 5
9 9905-2002 ........................................................................................................................................................ 8
10 9905-2003X .................................................................................................................................................... 12
11 *EQ10-0001* .................................................................................................................................................. 16
12 ES4R-XSXX ...................................................................................................................................................... 20
13 ES4R-VT**** - 4.06" Pipe Slip Ram Assemblies ............................................................................................. 23
14 M60HS-QCMA5-ES44 ..................................................................................................................................... 25
15 M60HSSQ-N001D ........................................................................................................................................... 26

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 M60ES44-N449X-QC-MAN-001
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1 Introduction

The 4.06" 10K ES BOP is designed for coiled tubing and snubbing operations. The ES is the lightest in the industry, yet
retains all the field-proven designs you have come to expect from Texas Oil Tools.

The compact size allows easier handling along with easier maintenance. All actuators feature power hydraulic ram
change, low bonnet bolt torque requirement, and a pressure balance piston. For shear operations (no booster
required).

Internally ported hydraulics (no external plumbing) eliminates the making and breaking of oil seals when changing or
servicing rams; thus removing the possibility of environmental pollution.

2 Features

 Light and Compact

 Pressure Balance Piston
 Low Bonnet Bolt Torque
 Internal Equalizing Valves
 Well Pressure Isolated Seals
 Hydraulic Ram Change
 Internal Porting
 Independent Bonnet Testing
 No Welds - Solid Body
 Ram Position Indicator
 Manual Locks
 Rams - Shear/Seal, Pipe/Slip

3 Certification

- Testing -All BOPs are hydrostatic and function tested per API 6A (ISO 10423).

H2S Service - Materials in contact with pressured well fluids conform to NACE Specification MR-01-75 for H2S Service.

Arctic Service - In addition to the NACE Specifications above meets the API 6A with Charpy Impacts at -50°F.

North Sea Service -25°F - In addition to the NACE Specification s and API requirements additional Charpy Impact and
NDE are carried out. A Design Review and Certificate of Compliance by DNV, Lloyds, or Bureau Veritas are furnished
with the Data Book.

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 M60ES44-N449X-QC-MAN-001
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4 Operation

Ram Open and Close - Before opening the rams be sure the lock screws are backed fully out (turn counter clockwise).
If lock screws do not turn out easily after a closed and locked wellbore pressure test apply 1,500 to 3,000 psi hydraulic
pressure to the "CLOSE" hydraulic port to relieve the load from the end of the tail rod.

To open the rams apply 1,500 psi hydraulic pressure to the body port marked "OPEN". Close the rams by applying 1,500
to 3,000 psi hydraulic pressure to the body port marked "CLOSE".

Bonnet Open and Close - Remove the bonnet bolts (22).

To open the bonnets apply 500 to 1,500 psi hydraulic pressure to the body port marked "CLOSE" (ram close). To closethe
bonnets apply 1,500 psi operating pressure to the body port marked "OPEN" (ram open). After closing the bonnets
maintain the 1,500 psi hydraulic pressure to keep the bonnet pulled tightly against the body as the bonnet bolts are
reinstalled.

Ram Change - Vent all hydraulic pressure to zero.

Remove the bonnet bolts and open the bonnets as described above. Maintain hydraulic pressure until the bonnets have
fully retracted and the rams have fully extended making them accessible. Vent all hydraulic pressure to zero to prevent
personal injury in the event that the bonnet is closed prematurely during the ram change procedure. As an added safety
precaution install the ram change rod covers (9601-3036) to prevent the accidental closure of the bonnets as well as to
prevent damage to the ram change rods.

Remove the ram by lifting up and over the ram change rod. NOTE: Do not scratch ram change rods.

Front and rear seals may be replaced without fully removing the rams. Lift the ram up until it clears the ram guide rod
and rotate slightly to gain access to the front seal.

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 M60ES44-N449X-QC-MAN-001
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5 Recommended Maintenance Program

After Each Job - Inspect Ram Rubber Seals

Normal wear will be a moderate amount of extrusion downstream of the pressured side.

Replace the ram seals when usage has resulted in any noticeable loss of rubber. Field testing only to the maximum
anticipated well pressure will extend the life of the seals.

Inspect Bonnet Seal - Any extrusion indicates improper tightening of the bonnet bolts. Extrusion all around the o-ring
indicates even, but inadequate tightening of the bonnet nuts. Extrusion over only a part of the o-ring indicates uneven
tightening of the bonnet bolts. Replace if any extrusion is evident.

Check cutting edges of the shear or shear seal inserts. If the blade is chipped then the cutting action of the insert may
be impaired and therefore it should be discarded.

Check the teeth of the slip inserts. If the slip teeth are blunt or dulled then the gripping action of the ram may be
impaired and therefore the slips should be discarded.

Always store and operate the BOP with the equalizing valve closed.

After 20 Jobs or 12 Months Maximum - Completely disassemble the equalizing valve, replace all seals and worn parts.

Completely disassemble and inspect the bonnet assemblies. Replace all seals and worn parts.

Inspect all threads, connections, bushings and fittings. Replace and repair as required.

6 Field Testing
Function Test Bonnets - All actuators should be pressure tested to 3,000 psi working pressure in both the ram open
and ram close positions. A minimum hold time of 15 minutes is required without leakage.

Check the manual lock system when in the ram closed position.

Function Tests Shear Seal Ram and Blind Seal Tests - The shear seal rams and the blind rams seal should be closed
using 1,500 psi hydraulic pressure and pressure tested separately to 15,000 psi from below. The test medium should
be water with a rust inhibitor.

Function Test Slip Ram with Pipe Ram Seal Test - The slip rams should be closed around a suitable diameter test bar,
using 1,500 psi hydraulic pressure. The pipe rams should then be closed using 1,500 psi hydraulic pressure and pressure
tested to 15,000 psi from below. A minimum hold time of 15 minutes is required without leakage. The test medium
should be water with a rust inhibitor.

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7 General Technical Data

Maximum Working Pressure .............................................................................................................. 10,000 psi

Hydraulic Working Pressure ...................................................................................... 1,500 psi (3,000 psi Max.)
Service ................................................................................................................................ H2S, NACE MR-01-75

Approx. Weight

DUAL COMBI .................................................................................................................................... 2,200 lbs.

Hydraulic Volumes

Pipe Slip
Open (per set) ................................................................................................................................ 94.8 in3
Close (per set).................................................................................................................................. 94.8 in3

Shear Seal (w/Boosters)

Open (per set) .............................................................................................................................. 192.5 in3
Close (per set)................................................................................................................................ 302.1 in3

Hydraulics/Wellbore Ratio

Pipe Slip Actuator………………………………………………………………………………… 12.27

Shear Seal Actuator (with Boosters) ........................................................................................................ 19.6

Tightening Torques

Bonnet Bolts ...................................................................................................................................200 ft. lbs.

End Flanges .....................................................................................................................................686 ft. lbs.
Side Outlet ......................................................................................................................................200 ft. lbs.

Actuator Item Torque

Item Description Qty Torque
Shear/Seal Actuator
16 SHCS 9905-1487G 6 160 ft·lbs
31 Gude Rod – 9905-2936 1 50 ft·lbs
Pipe/Slip Actuator
35 SHCS 9905-1242G 6 100 ft.lbs.
19 SHCS 9902-0846G 4 30 ft.lbs.
34 SHCS 7935-1018G 6 60 ft.lbs.
26 Gude Rod – 9905-2424 1 50 ft.lbs.

Additional Item Specific Torques

Item Description Qty Torque

- EQUALIZING VALVE BONNET 2 80 ft.lbs.
- CONNECTOR GUSARD SHCS .375-16UNC 4 50 ft.lbs.

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 M60ES44-N449X-QC-MAN-001
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8 M60ES44-N449X-QC
4.06, 10K DUAL COMBI BOP SHEAR/SEAL PIPE/SLIP
Reference Drawing M60ES44-N449X-QC-ASM-001& M60ES44-N449X-QC-ART-001

M60ES44-N449X-QC
4.06, 10K DUAL COMBI BOP SHEAR/SEAL PIPE/SLIP
Reference Drawing M60ES44-N449X-QC-ASM-001& M60ES44-N449X-QC-ART-001

H2S & NORTH SEA H2S & ARCTIC SERVICE -

ITEM QTY DESCRIPTION
SERVICE -25°F 50°F

1 2006-2000B 2006-2000B 1 BODY 4.06 10K BX 155

2 9905-2002 9905-2002XL 2 SHEAR/SEAL ACT ASSY
3 9905-2003X 9905-2003XL 2 PIPE/SLIP COMBI ACT ASSY
4 EQ10-0001 EQ10-0001X 2 10K EQUALIZING VALVE ASSY
5 P601004717B P601004717B 8 STUD .750-11OUN
6 7937-0512B 7937-0512B 8 NUT HEX .750 10UNC
7 7933-4152 7933-4152 1 GASKET RING API BX-152
8 7949-1864B 7949-1864B 8 STUD 1.125 8UN X 8.50
9 2000-FP44 2000-FP44 1 FLANGE PROTECTOR
10 7937-0512B 7937-0512B 16 NUT HEX .750 10UNC
11 7937-0818B 7937-0818B 8 NUT HEX 1.125 8UN
12 7933-4155 7933-4155 2 GASKET RING API BX-155
13 M60ES46-SNG2-QC M60ES46-SNG2-QC 1 CONNECTOR GUARD

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M60ES44-N449X-QC-ASM-001

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 M60ES44-N449X-QC-MAN-001
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M60ES44-N449X-QC-ART-001

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 M60ES44-N449X-QC-MAN-001
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9 9905-2002
SHEAR/SEAL ACTUATOR ASSEMBLY
Reference Drawing 9905-2002-ASM-001

Disassembly - Open the bonnets per 4.0 Operation and vent all hydraulic pressure to zero. Remove rams; remove
bonnet seal (35 & 36). Remove socket head cap screws (16) and end cap (9) from cylinder (2). Remove socket head
cap screw (29) and remove slide (13) from end cap (9). Remove retainer (33) from lock screw (14) and remove lock
screw (14) from slide (13). Remove SHBS (30) and remove leaf spring (15) from slide (13).

Remove retainer (23) and seal (22) from end cap (9). Remove secondary rod (8) from main piston (4), and secondary
piston (5). Remove T-seals (26 & 27). Remove secondary cylinder (3), main cylinder (2), and change cylinders (12).
Remove O-rings (17, 21, 34), retainer (23) and seal (22) from secondary cylinder (3). Remove ram guide (7), and guide
(31). Remove main rod (6) from main piston (4).

Support the weight of bonnet (1) and remove ram change rod (10 & 11) from body with Allen wrench. CAUTION: Do
not scratch surfaces of ram change rods. NOTE: Specific location of change rods as they have differing thread sizes.
Remove O-rings (17) from body.

Remove ram change rods (10 & 11) from bonnet (1). Remove T-seals (25) from ram change rods (10 & 11). Remove
O-rings (21 & 34)), seals (22) and retainers (23) from bonnet (1). Remove bushings (18) and seals (19) from bonnet (1).
Clean and inspect all parts for wear before reassembly.

Assembly - Typical reverse order of disassembly.

9905-2002
SHEAR/SEAL ACTUATOR ASSEMBLY
Reference Drawing 9905-2002-ASM-001

9905-2002 9905-2002XL
ITEM H2S & NORTH SEA H2S & ARCTIC SERVICE QTY DESCRIPTION
SERVICE -25°F -50°F
1 9905-2921B 9905-2921B 1 BONNET SHEAR/SEAL
2 9905-2922B 9905-2922B 1 MAIN CYL
3 9905-2923B 9905-2923B 1 SECONDARY CYL
4 9905-2924B 9905-2924B 1 MAIN PISTON
5 9905-2925B 9905-2925B 1 SECONDARY PISTON
6 9905-2926B 9905-2926B 1 MAIN ROD
7 2001-0025B 2001-0025B 1 RAM GUIDE
8 9905-2927B 9905-2927B 1 SECONDARY ROD
9 9905-2928B 9905-2928B 1 CAP
10 9905-2929B 9905-2929B 1 CHANGE ROD OPEN
11 9905-2931B 9905-2931B 1 CHANGE ROD CLOSE
12 9905-2932B 9905-2932B 2 CHANGE CYLINDER
13 9905-2933B 9905-2933B 1 SLIDE
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 M60ES44-N449X-QC-MAN-001
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14 9905-2934B 9905-2934B 1 LOCK SCREW

15 9905-2935B 9905-2935B 1 LEAF SPRING
16 9905-1487G 9905-1487G 6 SHCS
17 7813-3220 7813-A220 4 O-RING
18 9905-2835 9905-2835 2 BUSHING
19 7820-1371 7820-1371B 4 SEAL MOLYTHANE
20 7934-0202 7934-0202 5 PLUG
21 7813-3225 7813-A225 4 O-RING
22 7821-1379 7821-1379B 5 SEAL POLYMYTE
23 7826-1756 7826-1756 4 RETAINER RING INTERNAL
24 7951-3350 7951-A350 1 T-SEAL
25 7951-3220 7951-A220 2 T-SEAL
26 7951-3342 7951-A342 1 T-SEAL
27 7950-3324 7950-A324 1 T-SEAL
28 7813-3241 7813-A241 1 O-RING 90 NITRILE
29 9905-2938 9905-2938 1 SHCS
30 7943-0402 7943-0402 1 BUTTONHEAD CAP SCREW
31 9905-2936 9905-2936 1 GUIDE
32 9905-2937B 9905-2937B 4 BONNET BOLT
33 7824-1257 7824-1257 1 RETAINER RING EXTERNAL
34 7813-3248 7813-A248 2 O-RING 90 NITRILE
35 7813-3355 7813-A355 1 O-RING 90 NITRILE
36 9905-2859 9905-2859 1 BACKUP RING

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 M60ES44-N449X-QC-MAN-001
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ES46-SK03*
SEAL KIT F/ SHEAR/SEAL ACTUATOR ASSEMBLY
Reference Drawing 9905-2002-ASM-001

ASSEMBLY NUMBER ES46-SK03 ES46-SK03B M60ES46-SK03F

H2S & NORTH SEA H2S & ARCTIC HIGH TEMP

ITEM DESCRIPTION QTY. 0°F-400°F
SERVICE -25°F SERVICE -50°F
17 O-Ring 4 7813-3220 7813-A220 7813-F220
19 Seal 4 7820-1371 7821-1371B P607825-1371F
20 Plug, SAE 5 7934-0202 7934-0202 7934-0202
21 O-Ring 4 7813-3225 7813-A225 7813-F225
22 Seal 5 7821-1379 7821-1379B 7825-1379
23 Retainer 4 7826-1756 7826-1756 7826-1756
24 T-Seal 1 7951-3350 7951-A350 P607951-3350F
25 T-Seal 2 7951-3220 7951-A220 P607951-3220F
26 T-Seal 1 7951-3342 7951-A342 7951-3342H
27 T-Seal 1 7950-3324 7950-A324 7950-3324H
28 O-Ring 1 7813-3241 7813-A241 7813-F241
33 Retainer 1 7824-1257 7824-1257 7824-1257
34 O-Ring 2 7813-3248 7813-A248 7813-F248
35 O-Ring 1 7813-3355 7813-A355 7813-F355
36 Back-Up Ring 1 9905-2859 9905-2859 9905-2859

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9905-2002-ASM-001

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 M60ES44-N449X-QC-MAN-001
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10 9905-2003X
PIPE/SLIP ACTUATOR ASSEMBLY
Reference Drawing 9905-2003X-ASM-001

Disassembly - Open the bonnets per 4.0 Operation and vent all hydraulic pressure to zero. Remove rams and remove
rod head (27). Remove bonnet seal (14 & 21). Remove socket head cap screws (19) and housing (25) from end cap (2).
Remove socket head cap screws (31 & 32).

Remove end cap (2) and indicator rod (16). CAUTION: Do not scratch inside surface of main cylinder (4) when removing
indicator rod. Remove O-rings (7 & 23), seal (20) and retainer (9) from end cap (2). Remove indicator rod seal (17) and
retainer (18) from end cap (2). Remove change cylinders (3) and main cylinder (4) from bonnet (1). Remove piston
(24) and T-seal (12) from bonnet (1).

Support weight of bonnet (1) and remove ram change rod (5 & 6) from body with Allen wrench. CAUTION: Do not
scratch surfaces of ram change rods. NOTE: Specific location of change rods as they have differing thread sizes.

Remove O-rings (8) from body. Remove ram change rods (5 & 6) from bonnet (1). Remove T-seals (13) from ram
change rods (5 & 6). Remove O-rings (7 & 23), seals (20) and retainers (9) from bonnet (1). Remove bushings (10) and
seals (11) from bonnet (1). Clean and inspect all parts for wear before reassembly.
Assembly - Typical reverse order of Disassembly.

9905-2003X
PIPE/SLIP ACTUATOR ASSEMBLY
Reference Drawing 9905-2003X-ASM-001

9905-2003X 9905-2003XL
ITEM H2S & NORTH SEA H2S & ARCTIC SERVICE QTY DESCRIPTION
SERVICE -25°F -50°F
1 9905-2841B 9905-2841B 1 BONNET
2 9905-2842B 9905-2842B 1 HYDRAULIC CAP
3 9905-2843B 9905-2843B 2 RAM CHANGE CYLINDER
4 9905-2844B 9905-2844B 1 CYLINDER
5 9905-2845B 9905-2845B 1 RAM CHANGE ROD CLOSE
6 9905-2846B 9905-2846B 1 RAM CHANGE ROD OPEN
7 7813-3225 7813-A225 4 O-RING 90 NITRILE
8 7813-3220 7813-A220 2 O-RING 90 NITRILE
9 7826-1756 7826-1756 3 RETAINER RING INTERNAL
10 9905-2835 9905-2835 2 BUSHING CHANGE PISTON
11 7820-1371 7820-1371B 4 SEAL MOLYTHANE
12 7951-3350 7951-A350 1 T-SEAL
13 7951-3220 7951-A220 2 T-SEAL
14 7813-3355 7813-A355 1 O-RING 90 NITRILE

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15 7934-0202 7934-0202 4 PLUG SKT #2

16 9905-2853 9905-2853 1 INDICATOR ROD
17 7820-0251 7820-0251B 1 SEAL MOLYTHANE
18 8007-3038 8007-3038 1 RETAINER INDICATOR SEAL
19 9905-0846G 9905-0846G 4 SHCS
20 7821-1379 7821-1379 5 SEAL POLYMYTE
21 9905-2859 9905-2859 1 BACKUP RING
22 9905-2834B 9905-2834B 4 BONNETBOLT
23 7813-3248 7813-A248 2 O-RING
24 9905-2421XB 9905-2421XB 1 PISTON ASSY
25 9905-2422B 9905-2422B 1 HOUSING LOCK SCREW
26 9905-2424 9905-2424 1 GUIDE ROD
27 9905-2425B 9905-2425B 1 ROD HEAD GUIDE ROD
28 9905-2832B 9905-2832B 1 LOCK SCREW
29 7938-0510B 7938-0510B 1 HEX NUT
30 9905-2851 9905-2851 1 HAND WHEEL
31 7935-1018G 7935-1018G 6 SHCS
32 9905-1242G 9905-1242G 6 SHCS
33 7942-0402 7942-0402 2 SSCR
34 8741-0169B 8741-0169B 1 ROCKER
35 2001-0168XB 2001-0168XB 1 RAM GUIDE COMBI

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ES46-SK04
SEAL KIT F/ PIPE/SLIP ACTUATOR ASSEMBLY
Reference Drawing 9905-2003X-ASM-001

ASSEMBLY NUMBER ES46-SK04 ES46-SK04B ES46-SK04F

H2S & NORTH SEA H2S & ARCTIC HIGH TEMP

ITEM DESCRIPTION QTY. 0°F-400°F
SERVICE -25°F SERVICE -50°F
7 O-Ring 4 7813-3225 7813-A225 7813-F225
8 O-Ring 2 7813-3220 7813-A220 7813-F220

9 Retainer 3 7826-1756 7826-1756 7826-1756

11 Seal 4 7820-1371 7821-1371B 7825-1371F
12 T-Seal 1 7951-3350 7951-A350 P607951-3350F
13 T-Seal 2 7951-3220 7951-A220 P607951-3220F
14 O-Ring 1 7813-3355 7813-A355 7813-F355
15 Plug, SAE 4 7934-0202 7934-0202 7934-0202
17 Seal 1 7820-0251 7821-0251B 7825-0251
18 Retainer 1 8007-3038 8007-3038 8007-3038
20 Seal 4 7821-1379 7821-1379B 7825-1379
21 Back-Up Ring 1 9905-2859 9905-2859 9905-2859
23 O-Ring 2 7813-3248 7813-A248 7813-F248

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9905-2003X-ASM-001

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11 *EQ10-0001*
EQUALIZING VALVE ASSEMBLY 10K
Reference Drawing EQ10-0001 & Assembly Views

EQ10-0001
EQ10-0001X
10K EQUALIZING VALVE ASSEMBLY, H2S/NORTH SEA SERVICE (-25°F THRU 250°F)
Reference Drawing EQ10-0001

Item Part Number Qty. Part Description

1 7808-1422B 1 Equalizing Valve Bonnet
2 7808-1426XB 1 Valve Stem
3 7903-1122XB 1 Valve Seat
4 EVA4-S000 1 Seal Kit 10K H2S/North Sea Service (-25°F thru 250°F)

EVA4-S000
SEAL KIT F/ 10K EQUALIZING VALVE ASSEMBLY, H2S/NORTH SEA (-25°F THRU 250°F)
Reference Drawing EQ10-0001

Item Part Number Qty. Part Description

4-1 7808-1427 1 Spacer
4-2 7813-4911 1 O-Ring, 90 Viton
4-3 7817-0371 4 Seal, Polymyte
4-4 7940-2501 1 ¼” Allen Wrench (Not Shown)

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EQ10-0001

M60EQ10-0001XB
10K EQUALIZING VALVE ASSEMBLY, ARCTIC SERVICE (-50°F THRU 200°F)
Reference Drawing EQ10-0001

Item Part Number Qty. Part Description

1 7808-1422B 1 Equalizing Valve Bonnet
2 7808-1426XB 1 Valve Stem
3 7903-1122XB 1 Valve Seat
4 EVA4-S000B 1 Seal Kit 10K Arctic Service (-50°F thru 200°F)

EVA4-S000B
SEAL KIT F/ 10K EQUALIZING VALVE ASSEMBLY, ARCTIC SERVICE (-50°F THRU 200°F)
Reference Drawing EQ10-0001

Item Part Number Qty. Part Description

4-1 7808-1427 1 Spacer
4-2 7813-A911 1 O-Ring, 90 Viton
4-3 7817-0371B 4 Seal, Polymyte LT
4-4 7940-2501 1 ¼” Allen Wrench (Not Shown)

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 M60ES44-N449X-QC-MAN-001
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*EQ10-0001* DISASSEMBLY PROCEDURE

NOTE: The Equalizing Valve Bonnet outer

thread is cut with a 1.500-12UNF-2A left
hand thread.

Remove the Equalizing Valve Bonnet (1)

from the Equalizing Valve Port on the BOP
body.

Using the ¼” Allen Wrench (4-4), remove

the Valve Stem (2) by rotating clockwise
until the Stem can be unscrewed by hand
on the inner face of the Equalizing Valve
Bonnet.

Once loose, unscrew the valve stem (2) all

the way out of the bonnet, removing the
two seals (4-3) and spacer (4-1) in the
process.

Remove and Discard the O-Ring (4-1) from

the Bonnet (1).

NOTE: Take note of the direction of the

seals for reassembly, the lip is towards the
pressure.

Remove the Equalizing Valve Seat (3) from

the Equalizing Valve Port on the BOP Body.
A heavy piece of wire shaped as a hook can
be used to help aid in this process.

Remove the two Seals (4-3) from the

Equalizing Valve Port in the same manner
as the Equalizing Valve Seat.

NOTE: Take care not to damage the sealing

surface. If the seat or seals are stuck, hold
the hooked wire in place with the Allen
wrench as you pull out of the Equalizing
Valve Port.

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 M60ES44-N449X-QC-MAN-001
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*EQ10-0001* ASSEMBLY PR0CEDURE

Install the two Seals (4-3) into the Equalizing

Valve Port on the BOP Body. The direction of
the Seals is with the lip (O-Ring) facing
inward towards the pressure, this is
referenced by the green arrow.

With the Seals in place, install the Seat (3)

into the Equalizing Valve Port on the BOP
Body.

NOTE: Take care not to damage the sealing

surface.

Install the Valve Stem (2) into the Equalizing

Valve Bonnet (1), rotating it to the full open
position.

Install the Spacer (4-1) onto the stem bevel

side first. Install two Seals (4-3) onto the
stem and into the bonnet. The direction of
the Seals is with the lip facing inward
towards the pressure, this is referenced by
the green arrow.

Install O-Ring (4-2) onto the Equalizing Valve

Bonnet (1).

Check that the Stem (2) is in the fully open

position using the ¼” Allen Wrench.

NOTE: The Equalizing Valve Bonnet outer

thread is cut with a 1.500-12UNF-2A left
hand thread.

Install the Bonnet/Stem Assembly into the

Equalizing Valve Port on the BOP body,
Torque to 80 ft.lbs.

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 M60ES44-N449X-QC-MAN-001
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12 ES4R-XSXX
4.06” SHEAR/SEAL RAM ASSEMBLIES
Reference Drawing ES4R-XSXX-ART-001

Disassembly - Remove socket head cap screw (4) and blade assembly (5 or 6) by pushing assembly out the side of the
ram body (1 or 2). Remove blade retainer (7) from blade assembly. Remove rear seal (3). Clean and inspect all parts
before replacement.

Assembly - Place blade retainer (7) into blade assembly (5 or 6) while holding blade retainer (7) in position in the blade
assembly (5 or 6). Slide both into position in the ram body (1 or 2). Secure in place with socket head cap screw (4).
Install rear seal (3) to fit flush with surface of ram body (1 or 2).

ES4R-XSXX
4.06” SHEAR/SEAL RAM ASSEMBLIES H2S NORTH SEA
Reference Drawing ES4R-XSXX-ART-001

4.06" SHEAR SEAL RAM ASSEMBLY W/VITON SEALS, H2S, NORTH SEA -25°F

Assembly Number ES4R-VS35A ES4R-VS37A ES4R-VS41A ES4R-VS44A ES4R-VS51A ES4R-VS56A ES4R-VS61A

Item Part Name Qty 1.00 Coil 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil

1 Ram Body LH 1 9905-4251AB

2 Ram Body RH 1 9905-4151AB 9905-4161AB

3 Rear Seal 2 7804-2537

Socket Head 7935-0605

4 2
Cap Screw

5 Shear Blade LH 1 8801-0735 8801-0737 8801-0741 8801-0744 8801-0751 8801-0756 8801-0761

6 Shear Blade RH 1 8801-0835 8801-0837 8801-0841 8801-0844 8801-0851 8801-0856 8801-0861

7 Retainer Bar 2 8741-0132

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 M60ES44-N449X-QC-MAN-001
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ES4R-XSXX
4.06” SHEAR/SEAL RAM ASSEMBLIES H2S ARCTIC SERVICE
Reference Drawing ES4R-XSXX-ART-001

4.06" SHEAR SEAL RAM ASSEMBLY W/VITON SEALS, ARCTIC SERVICE -50°F

Assembly Number ES4R- ES4R-LS37AB ES4R-LS41AB ES4R-LS44AB ES4R-LS51AB ES4R-LS56AB ES4R-LS61AB

LS35AB

Item Part Name Qty 1.00 Coil 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil 2.18 Coil 2.38 Coil

1 Ram Body LH 1 9905-4251AB

2 Ram Body RH 1 9905-4151AB 9905-4161AB

3 Rear Seal 2 7804-2538

Socket Head 7935-0605

4 2
Cap Screw

5 Shear Blade LH 1 8801-0535 8801-0537 8801-0541 8801-0544 8801-0551 8801-0556 8801-0561

6 Shear Blade RH 1 8801-0635 8801-0637 8801-0641 8801-0644 8801-0651 8801-0656 8801-0661

7 Retainer Bar 2 8741-0132

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 M60ES44-N449X-QC-MAN-001
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ES4R-XSXX-ART-001

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 M60ES44-N449X-QC-MAN-001
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13 ES4R-VT**** - 4.06" Pipe Slip Ram Assemblies

Reference Drawings ES4R-VTXX-ART-001

Disassembly - Remove front seal (4) and retainer bar (2). Push slip insert (3) toward rear of ram (1) to access retainer
ring (7). Remove Lock Screws (9) from Ram Body (1) and Slip Insert (3). Remove compression pin (6) and slip insert (3)
by pushing compression pin toward front of ram. Remove O-ring (8) and rear seal (5). Clean and inspect all parts -
replace as needed.

Assembly - Install rear seal (5) to fit flush with surface of ram body (1). While holding the retainer bar (2) in position in
the front seal (4), slide both into position in the ram body (1). Place O-ring (8) onto compression pin (6). Slide
compression pin into slot on rear of slip insert (3). Install compression and slip insert assembly into body and secure
with retainer (7). Install Lock Screws (9) into Ram Body (1) and Slip Insert (3).

ES4R-VT**
4.06" PIPE SLIP RAM ASSEMBLY H2S
Reference Drawings ES4R-VTXX-ART-001

ES4R-VT**A ES4R-VT**AB
Qty. Part Description
Item -25°F to 250°F -50°F to 200°F
1 9905-19**AB 9905-19**AB 2 Ram Body
2 8302-2721 8302-2721 2 Retainer Bar
8440-67** 8440-67** 2 Slip Insert
3
8440-6701 8440-6701 - Blank Slip Insert (Optional f/ 1.00-2.00 coiled tubing sizes)
4 8440-64**D 8440-66**D 2 Front Seal
5 9905-1901D 9905-1903 2 Rear Seal
6 9905-2426XB 9905-2426XB 2 Compression Pin
7 7824-1007 7824-1007 2 Retainer Ring
8 7813-4210 7813-A210 2 O-Ring
9 9328-0510 9328-0510 2 Lock Screw

CT SIZE VARIABLE CODE **

** SIZE
35 1.00”
37 1.25”
41 1.50”
44 1.75”
51 2.00”
61 2.38”

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 M60ES44-N449X-QC-MAN-001
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ES4R-VTXX-ART-001

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 M60ES44-N449X-QC-MAN-001
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14 M60HS-QCMA5-ES44
QCMA MULTICOUPLER FOR DUAL ES

M60HS-QCMA5-ES44-ART-001

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 M60ES44-N449X-QC-MAN-001
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15 M60HSSQ-N001D
STUCCHI MULTICOUPLER FOR DUAL ES

M60HSSQ-N001D-ART-001

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