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REVISION HISTORY
02 01/SNov/2010 Revision CP JD
01 12/May/2008 Initial Release GS N/A
Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved
CHANGE DESCRIPTION
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TABLE OF CONTENTS
1.0 INTRODUCTION
2.0 FEATURES
4.0 OPERATION
9.0 SPECIFICATIONS
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1.0 INTRODUCTION
The "Combi" BOP is designed to accept rams that combine the function of two rams. This can be
either the combination of shear & seal (blind), or pipe & slip.
The most obvious benefit is the reduced height and weight of a Combi BOP. The second advantage
is with the shear seal rams. Pipe can be cut and the rams closed as blind, without the need to move
the pipe. After the pipe is cut, continued travel of the shear blades moves the cut portion up and out
of the way of the seal.
Combi BOP=s are available as single, double or any multiple configuration. Single function rams
such as pipe, or wireline are also available for the Combi BOP. For example shear seal could be
combined with conventional separate pipe, and slip rams in a triple BOP. Pipe can not be moved or
"stripped" through pipe slip rams.
Combi rams are no longer than conventional, and can not be used in a regular BOP that is not
designed for combi rams.
Shear seal and pipe slip rams are the same O.D. and length and can be interchanged.
CAUTION: The ram guides for the pipe slip have a rocker to compensate for the different travel
required in the slip insert, and pipe front seal. Changing from shear seal to pipe slip or vice versa
require changing the ram guide and piston rod arrangement.
2.0 FEATURES
$ INTEGRAL EQUALIZING VALVES - Equalizing valve is integral to the body, no exposed plumbing
or extra seals to leak. Replaceable valve seat.
$ WELL PRESSURE ISOLATED - Separate seals for hydraulic and well pressure with a vent to
prevent well pressure from entering the hydraulic system.
$ EASY MAINTENANCE - No special tools required, the BOP breaks down into small manageable
units. One man can easily handle the entire cleaning and maintenance job. No difficult threads to
align.
$ MANUAL LOCKS - Manual locking stems are non-rising; therefore, there are no threads exposed to
become dirty or bent.
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$ CUTTING - Shear rams cut the coil tubing leaving a clean end for circulating fluids or easy fishing.
$ SLIPS - Slip rams have replaceable inserts to renew the teeth without the need to replace the entire
ram.
H2S Service - Materials in contact with pressured well fluids to NACE specifications MR-01-75 for
H2S Service. Full traceability for the above materials is maintained on file, for a minimum of five
years. A complete data file with materials certs, and test chart is furnished with each tool.
Arctic Service BOP=s "B" suffix - In addition to the NACE specifications above meet the API 6A
requirements with Chary impacts at -50F.
SI289 & NPD Service "L" suffix - In addition to the NACE and API requirements, additional Chary
Impact and Physical tests are met. A Design Review, Certificate of Compliance, by DNV, Lloyds, or
Bureau Veritas if furnished with the Data Book.
All BOP=s are hydraulic and function tested per API Spec 6A.
4.0 OPERATION
The following instructions assume that the reader is educated and experienced in high pressure well
work, and H2S hazards. The following instructions relate only to the specific features of the Texas
Oil Tools Combi Blowout Preventer.
Be sure that the tool has been fully serviced by a competent technician. Do not assume that a
serviceable tool on the last job will be serviceable for the next. The rubber o-rings, front, rear &
shear seals must be inspected. Slip teeth must be inspected to assure that they are clean and
sharp. Check all flange and union seals and the sealing surfaces for damage that might impair
sealing. Repair BOP or replace seals.
Test all hydraulic functions, open & close each set of rams.
CAUTION: the BOP is heavy, be sure that the lifting and handling equipment can safely handle this
load. ALWAYS assume that something may break, never have any part of your body under the
suspended tool. The BOP should be serviced either standing upright. Be sure that the support is
adequate and accounts for the shift in weight as the Bonnet assemblies are removed.
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Start with all rams in the open position. This will make it easier to remove the ram from the bore of
the BOP, and with the ram retracted into the bonnet, it will not accidentally fall off as you handle the
sub-assembly.
Loosen all Nuts (3) on each Bonnet Approximately 1/4 turn, then remove all nuts & cap screws.
Install ram change rods (47).
Remove the bonnet actuator assembly with the ram. TAKE CARE! Do Not use a pry bar as it will
damage the bonnet or BOP sealing surface.
Rotate the manual lock right-hand to move the ram out of the bonnet. Rotate the manual lock left-
hand to return it to the open position. NOTE: this does not pull the piston back to the open position,
but will permit the hydraulic pressure to retract the ram during re-assembly.
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Disassembly - Remove the cap screw (204) using a 5/16 allen wrench. The shear blade (205 or 206)
and blade retainer (207) can now be pushed out to either side of the ram body (201 or 202). With
the shear blade out, the rear seal (203) can be removed.
Assembly - Install the rear seal (203). Place the blade retainer (207) in the slot in the shear blade
(205 or 206) and slide this sub-assembly into the ram body. Install the cap screw (204).
CAUTION: the shear blades can be installed wrong! The right hand shear blade must be assembled
with the cap screw on top, it can be identified by the circulating slots cut in the lower side, and a
metal bridge insert molded into the rubber. The left-hand shear blade must be on the bottom, it has
45 degree guides, and is the shorter of the two blades.
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Disassembly - Remove the front seal (303), and retainer bar (305) by pushing this sub-assembly
out to either side of the ram. Remove the rear seal (304). Push the slip insert (302) to full travel
retracting into the ram. This will give you access to remove the retainer ring (308). Remove the
compression pin (307) o-ring (306) and slip insert (302).
Assembly - Install o-ring (306), and slip insert (302), onto the compression pin (307). Install this
sub-assembly into the ram. Install retainer ring (308). Install rear seal (304). Install the retainer bar
(305) into the front seal. Slide this sub-assembly into position into the ram body (301).
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Changing Slip Inserts: Remove the Pin(301), it is not threaded and can be driven out using a 1/4"
Punch. Remove the Slip Insert(wit Integral Guide) (302) from the Ram Body (300). Clean all parts
& replace components as necessary.
Assembly: Install Slip Insert(302) and Pin(301) into the Ram Body(300) Note:- the pin is a
clearance fit in the ram and guide and therefore does not require to be driven in.
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Remove the Front Seal (503) and Retainer Bar (507) by pushing the Front Seal(503) to one side.
Remove the Rear Seal(504). Clean all parts & replace component as necessary.
Assembly: Install the Rear Seal(504) to fit flush with the surface of the Ram Body(502). While
holding the Retainer Bar (507) in position in the Front Seal(503), slide both into position in the Ram
Body(502).
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ASSEMBLY RAM CHANGE
Reference Drawing No. 9325-2040 & 9325-2041
Install the ram assembly onto the guide (6); take care not to damage the seal surface on the bonnet.
Apply hydraulic pressure to the actuator slowly, be sure that the ram is in position to retract into the
bonnet (5). KEEP YOUR FINGERS CLEAR.
Install the ram bonnet o-ring (4). Position the bonnet assembly to align with the index pin on the
body, and install the bonnet assembly. Take care as the rams enter the body, that you have the
assembly aligned and sel surfaces on the body and bonnet are not damaged.
Remove ram change rods (47). Install all hex nuts (3) and cap screws (46) hand tight, start
tightening in a pattern of 1-3-2-4, repeat until all cap screws/nuts are tightened.
Remove hydraulic fittings, drain and discard hydraulic oil. Clamp bonnet (5) in a vise push rod (7)
into the fully retracted position. Remove nut (29), handle (28) and retainer ring (27), remove
hydraulic cap (30). CAUTION! Do not attempt to remove the hydraulic cap by turning the
handwheel. The torque will force the keys (22) out against the threads in the cylinder and can
damage the threads. As the hydraulic cap is removes, the indicator rod (18) may remain attached to
the position. Take care that you do not bend the indicator or damage the piston or cylinder.
Remove the indicator rod.
Remove the keys (22) and push the stem assembly out of the hydraulic cap. The seal (26) can now
be removed, take care, do not scratch the sealing surface. To remove the indicator seal (21),
remove the retainer (20) using a 1/4" allen wrench. Take care in removing the seal, do not scratch
the seal surface. Remove o-ring (12).
For a shear seal actuator remove the cylinder (13). Remove the button head screw (17), keeper
(16) and piston (14), remove o-ring (15), o-ring (15), o-ring (19) and shear seal piston rod (7).
Remove o-ring (12).
For a pipe slip actuator remove the cylinder (13), the inner sleeve (48) will come off with this. The
sleeve can then be forced out of the cylinder using a press. Remove the o-rings (15). Remove the
button head screw (17), keeper (16) and piston (49), remove o-ring (50), back-ups (51) o-ring (19)
and pipe slip piston rod (6). Remove o-ring (12).
Remove the retainer (11) and the seal (10). Remove retainer (8) and two seals (9). Remove o-rings
(401) and o-ring (4).
Remove the gland nut (410), seal (411), adapter (412) and o-ring (413).
Clean, dry and lubricate all parts. Take care to avoid damage to the sealing surfaces.
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Clamp the bonnet (5) in a vise. Install two seals (9). Note the seal lip is toward you. Install retainer
(8). Next install seal (10) with the lip toward you and then the retainer (11) and o-ring (12).
Install shear seal piston rod (7) with guide (417) or pipe slip piston rod with guide (31), rocker (33)
and set screw (32). Install o-ring (19), piston (14), o-ring (15), keeper (16) and button head screw
(17) and piston (49), o-ring (50) and back up (51).
The adapter (412), seal (411) and gland (410) must be in place before installing the cylinder (13).
Install the o-ring (413), adapter (412), seal (411) and gland nut (410).
For the shear seal actuator install cylinder (13), elbow (406), o-ring (405), and hex retainer (404)
using a 5/8 allen wrench inside the cylinder as a back up while tightening the elbow (406). Slide the
closing tube (409) with tube nut (407) and sleeve (408) in place into the adapter, then bring it back to
position with the elbow and tighten the nut (407).
For the pipe slip actuator fit the elbow (406), o-ring (405) and hex retainer (404) then fit the o-rings
(15) to the sleeve and slide the sleeve (48) into the cylinder keeping the end with the radial holes to
the hydraulic cap end of the cylinder. When fitting be sure to orientate one of the radial holes in line
with the hex retainer and elbow. Now for the cylinder sleeve assembly over the piston and onto the
bonnet. It is advisable to engage the allen key in the hex retainer through the sleeve while screwing
the cylinder on the bonnet so as to keep the sleeve correctly orientated to the cylinder. Slide the
closing tube (409) with tube nut (407) and sleeve (408) in place into the adapter then bring it back to
position with the elbow and tighten the nut (407).
Install the sleeve nut (25), bearing stack (23) and seal (26) onto the non-rising stem (24).
NOTE: the seal lips face toward the bearing stack. Install the stem sub-assembly into the hydraulic
cap (30). Install o-ring (12). Install o-ring (12). Install indicator seal (21) with seal lips toward you
and seal retainer (20). Align the groove in sleeve nut (25) with the drilled holes in the hydraulic cap,
install keys (22). NOTE: grease in the drilled holes will keep the keys in place during assembly.
Install the indicator rod (18) leaving it at near full extension.
Tip the sub-assembly slightly to one side to engage the indicator into the groove in the piston. Be
sure that it is in place. Tighten the hydraulic cap. If the indicator is not engaged into the groove it
will ruin the piston by cutting a notch in the end of the piston.
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DISASSEMBLY - Remove the equalizing valve bonnet(35). NOTE: LEFT-HAND THREAD. Use a
1
/4 allen wrench & rotate right-hand to remove the equalizing valve stem (36), seal (40), and spacer
(38). Remove and discard o-ring (39).
Remove the equalizing valve seat(37) using a short piece of heavy wire with a hook bent on the end.
Remove two seals(40). Take care not to damage the sealing surface. NOTE: If the seat is stuck,
hold the hooked wire in place with the 1/4 allen wrench while you pull on the wire.
ASSEMBLY - Install o-ring (39) on the equalizing valve bonnet (35). Install the stem (36) into the
bonnet, rotating it to the full open position. Install the spacer (38), note: beveled side in first. Install
two seals (40), smooth side in, lip side out. Use the equalizing valve seat for a tool to push the seals
into the bonnet.
Install two seals (40) into the body. When both seals are in place, install the seat (37).
Check to assure that the stem (36) is in the fully opened position, install the bonnet/stem assembly.
NOTE: left-hand thread.
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9.0 SPECIFICATIONS
HYDRAULIC VOLUMES
Shear/Seal Close ............................................................................................................. 216.8 in;
Shear/Seal Open............................................................................................................ 205.4 in;
Shear/Seal w/ Booster Close .......................................................................................... 403.4 in;
Shear/Seal w/ Booster Open........................................................................................... 205.4 in;
Pipe/Slip Close ................................................................................................................ 141.9 in;
Pipe/Slip Open ................................................................................................................. 127.9 in;
Pipe Close ....................................................................................................................... 216.8 in;
Pipe Open........................................................................................................................ 200.6 in;
TORQUES VALUES
Bonnet Cap screws/Cap Nuts ................................................................................... 700-800 ft lbs
41/16 Flange Studs ................................................................................................ 1000-1200 ft. lbs
21/16 Side Flange Studs ............................................................................................ 100-150 ft. lbs
F.3 Test fluids. Normally cold water should bu used for testing, however, a non-inflammable fluids
may be used if it is not harmful to any of the resilient seals. Drilling fluids may be used for testing
blowout preventer and drill through equipment, nut clear cold water is preferred.
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F.4 Test Pressure should not exceed the rated working pressure of the specified assembly, for the
appropriate connection. Test pressure should be regulated to the lowest working pressure of any
end outlet of connection, flange or threaded, except where the following limitations apply.
1. Test pressure should in no case exceed the tabulated (API) Bulletin 5C2: Performance
Properties of Casing, Tubing and Drill Pipe) burst or collapse pressure of the exposed pipe
reduced by user= safety factor.
2. "Test pressure should not exceed the manufacturers rated WORKING pressure of seals
exposed to test" end of API quote.
REPLACE
When usage has resulted in any noticeable loss of rubber, or if the bond between the rubber
and metal plates is separating.
Note: Field testing only to the maximum anticipated well pressure will extend the life of the
seals.
AFTER 20 JOBS OR 12 MONTHS MAXIMUM (several local conditions may require more
frequent inspection intervals)
3. Completely disassembly the Equalizing Valve, all seals and worn parts.
4. Completely disassembly and inspect the Hydraulic Actuator Assembly. Replace all seals
and worn parts.
5. Always store and operate the BOP with the EQUALIZING VALVE CLOSED.
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Item Part Name Qty. H2S -50F DNV H2S -20F
Part No. Part No. Part No.
25 Sleeve Nut 6 7806-1123B 7806-1123B 7806-1123B
26 Seal (Stem) 6 7821-1252B 7820-1252 7820-1252
27 Retainer Ring 6 7824-1257 7824-1257 7824-1257
28 Handwheel 6 8412-2849 8412-2849 8412-2849
7
29 Nut /8 NF 6 7938-0514 7938-0514 7938-0514
30 Hydraulic Cap 6 7806-1125B 7806-1125B 7806-1125B
31 Ram Guide, Pipe Slip 2** 8741-0168B 8741-0168B 8741-0168B
32 Set Screw 6** 7942-0402 7942-0402 7942-0402
33 Rocker, Pipe Slip 2** 8741-0169B 8741-0169B 8741-0169B
35 Equalizing Valve Bonnet 3 7808-1422B 7808-1422B 7808-1422B
36 Equalizing Valve Stem 3 7808-1426XB 7808-1426XB 7808-1426XB
37 Equalizing Valve Seat 3 7903-1122XB 7903-1122XB 7903-1122XB
38 Spacer 3 7808-1427 7808-1427 7808-1427
39 O-Ring (Equalizing Valve) 3 7813-A911 7813-4911 7813-4911
40 Seal (Equalizing Valve) 12 7817-0371B 7817-0371 7817-0371
41 3 Allen Wrench 1 7940-2501 7940-2501 7940-2501
46 Cap Screw (Bonnet) 12 8741-0123B 8741-0123B 8741-0123B
47 Ram Change Rod 12 8741-0124B 8741-0124B 8741-0124B
48 Sleeve 2** 9323-1920B 9323-1920B 9323-1920B
49 Piston (Pipe Slip) 2** 9323-2321B 9323-2321B 9323-2321B
50 O-Ring 2** 7813-A344 7813-3344 7813-3344
51 Back Up Ring 4** 7814-3344 7814-3344 7814-3344
52 PIP Ring 6 7821-1252-PIP 7821-1252-PIP 7821-1252-PIP
401 O-Ring (Bonnet Hyd) 12 7813-A212 7813-3212 7813-3212
402 O-Ring 26 7813-A912 7813-3912 7813-3912
403 Hex Plug (No.12 SAE) 12 7934-0212 7934-0212 7934-0212
404 Hex Retainer 6 8412-2825 8412-2825 8412-2825
405 O-Ring (Hex Retainer) 6 7813-A912 7813-3912 7813-3912
406 Elbow, No. 12 Flare, No. 12 Str 6 8412-2826 8412-2826 8412-2826
407 Tube Nut 6 8514-0212 8514-0212 8514-0212
408 Tube Sleeve 6 8515-0212 8515-0212 8515-0212
409 Closing Tube 6 8809-1922 8809-1922 8809-1922
410 Gland Nut 6 8505-1711 8505-1711 8505-1711
411 Seal (Gland) 6 7821-0751B 7820-0751 7820-0751
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Note: All quantities are for a Dual BOP. Multiply quantities for Single, Triple, Quad, ect.
Quantity No.* These parts are used on Dual, Triple & Quad BOP. The Stainless Tube is on the top side of the Cylinder for protection.
Quantity No. ** These parts are used on Shear Seal Rams which require different Piston Rods & Ram Guides. The Pipe Slip Piston Rod is a 3
piece Guide Sub-Assembly. To change types of Rams requires changing the Piston Rods and Guides.
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9325-2040
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9325-2041
FLANGE STUD BOLTING
Item Part Name Qty H2S -50F DNV Part H2S -20F
Part No. No. Part No.
1
101 Stud, 2 /16 Side Flange 8 7949-0029B 7949-0029L 7949-0029
1
102 Nut, 2 /16 Side Flange 8 7937-0512D 7937-0512D 7937-0512
1
103 Stud, 4 /16 Studded Flange 8 7949-1847B 7949-1847L 7949-1847
1
104 Stud 4 /16 Open Flange 8 7949-1868B 7949-1868L 7949-1868
1
Nut, 4 /16 Flange
Qty per Studded Flange 8 7937-0818B 7937-0818
105 Qty per Open Flange 16 7937-0818D
Replacement seals are available as individual parts as listed in the parts list, or as kits. The kits are listed
below for a single shear seal or pipe slip operator, therefore two kits will be required for an actuator set.
(4 each for a Dual Combi). The equalizing valve kit listed contains all parts required for one equalizing
valve. (2 required for Dual Combi).
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ARCTIC SERVICE
EC4R-LP37B1 EC4R-LP41B EC4R-LP44B EC4R-LP51B1 Assembly Part No.
Item 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil Qty Description
502 9321-0837B 9132-0841B 9132-0844B 9132-0851B 2 Pipe Ram Body
503 7804-3637B 7804-3641B 7804-3644B 7804-3651B 2 Front Seal
504 7804-2537B 7804-2537B 7804-2537B 7804-2537B 2 Rear Seal
507 8308-2124 8308-2124 8308-2124 8308-2124 2 Retainer Bar
H2S SERVICE
EC4R-VP37A ECER-VP41A EC4R-VP44A EC4R-VP51A Assembly Part No.
Item 1.25 Coil 1.50 Coil 1.75 Coil 2.00 Coil Qty Description
502 9132-0837 9132-0841 9132-0844 9132-0851 2 Pipe Ram Body
503 7804-3637 7804-3641 7804-3644 7804-3651 2 Front Seal
504 7804-2537 7804-2537 7804-2537 7804-2537 2 Rear Seal
507 8308-2124 8308-2124 8308-2124 8308-2124 2 Retainer Bar
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