ADHI – JEPOE JO

SPECIFICATION/DATASHEET

Rev. : A
Document No.
Boiler Operation & Maintenance Manual Page Number
72500SSM Page 1 of 30

OWNER : PT. PLN (Persero)

PROJ ECT NAME : PLTU LAMPUNG (2 X 100 MW)

PROJ ECT TITLE : PLG

JOB NUMBER : 07908

LOCATION : TANJUNG SELAKI, LAMPUNG

PLTU LAMPUNG ( 2X100 M W) CIVIL

CONTRACTOR DOCUMENT
R MECH
REVIEW
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LOG DATE ELECT
V
IN COMM. NO I I&C
A APPROVED E SUPPORT
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B APPROVED AS
NOTED
C NOT APPROVED D CONTRACTOR
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I INFORMATION RECORD
S
APPROVAL DOES NOT RELEIVE T WORKING DOC.
CONT RACT OR FROM R
RESPONSIBILIT Y FOR ERROR OR I
DEVIAT IONS FROM CONT RACT B
REQUIREMENT S
U
BY : DATE : T
I
LOG DATE: O
OUT COMM NO: N

PT. PERUSAHAAN LISTRIK NEGARA (PERSERO)

AGENCY OF THE MINISTRY OF MINES AND ENERGY
GOVERMENT OF THE REPUBLIC OF INDONESIA
PLTU LAMPUNG (2 X 100 MW)
CONTRACT NO. : 239.PJ/041/DIR/2007
PT PLN (PERSERO) JASA ENJINIRING
PLN
Doc.
No

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JBG JBG AK JBG AK
REV DATE DESCRIPTION
PREP’D CHK’D APP’D

PLTU Lampung Unit 5 & 6 (2 x 100 MW)

Boiler Operation & M aintenance M anual/72500SSM

YG-420/9.8-M1 Type Circulating Fluidized Bed Boiler

Boiler Operation & Maintenance Manual

Drawing No.：72500-0-0
Document No.：72500SSM

Prepared by：

Checked by：

Reviewed by：

Approved by：

Jinan Boiler Group Co., Ltd.

February, 2009

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Boiler Operation & M aintenance M anual/72500SSM

CONTENTS
Preface .................................................................................................. 3
▲Important Warnings ............................................................................. 4
1. Brief Introduction.............................................................................. 6
2. Requirements for Boiler Start-up......................................................... 6
3. Examination before Boiler Start-up ...................................................... 8
4. Preparation before Boiler Start-up ......................................................10
5. Boiler Ignition and Pressure Lifting.....................................................11
6. Boiler Hot Startup.............................................................................12
7. Safety Valve Set...............................................................................12
8. Boiler Operation and Adjustment ........................................................13
9. Boiler Stoppage................................................................................15
10. Troubles Treatment..........................................................................17
11. Protection Measures for Panel Superheater .........................................27

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Preface
Thanks for selecting the YG series of circulating fluidized bed boilers designed and manufactured

by Jinan Boiler Group Co., Ltd based on plenty of design, manufacture and operation experiences.

The manual explains the boiler operation. Read the manual carefully and operate the boiler

according to the manual. If you do like this, you will enjoy the long-term benefit from the boiler,

reduce troubles and improve the boiler safety. Please read relevant manuals and important explains

carefully.

The client shall read the technical documents of the boiler, know its performance, correctly and

safely operate the boiler, and adopt potent measures to make the emission meet the local

environment requirements.

If questions are found and necessary maintenance is needed during running, please contact with

the relevant departments of our company, which know the boiler performance and structure very

much and are willing to help you, to avoid unnecessary loss.

The manual is the update edition up to the date of finishing preparation. But our company

constantly optimizes and keeps improving our products, and on the other hand, the production

period is relatively long, it is possible that the local improvement is not in conformity with the

manual. If existing, please understand.

If there is nonconformity somewhere with current relevant national regulations, subject to the

national regulations.

Important explanations in the manual are as follows:

There are safe warnings and attentions included in the manual. Please read carefully and operate the
boiler according to warnings in order to avoid hurt to persons and economic loss.
▲ ：Items with mark ▲ are the warnings：If these warnings are ignored, persons will suffer injuries
and even die. So remind and tell the operators what must be done and what are not allowed.
△：Items with mark △ are the attentions：If these attentions are ignored, equipments will be
damaged or the environment will be destroyed.

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▲ Important Warnings
In order to ensure the boiler to safely operate under the conditions of startup, running and banking,
the following items shall be paid more attention.
1. When the boiler burning higher volatile and moisture coal is banked, coal gas is easy to arise from

the fuel bed and gather at the positions of air chamber, primary air duct and air-side of primary air

preheater. If the concentration of coal gas is to a certain degree, explosion maybe occurs at the

above positions when the boiler is started up again. Therefore, vent valves shall be equipped at the

positions of air chamber, primary air duct and air-side of primary air preheater on which the gas is

easy to be collected. During boiler banking, open the valves at once. When boiler is restarted and is

determined that there is almost no gases collected at the above positions, start up the boiler

according to the requirements of this manual.

2. When igniting for start up, first open air damper and then put the igniting device and oil damper
into use. It is not allowed to open oil damper first and then air damper. When the initial ignition
can not make the oil gun work, start the fans to ventilate the air chamber, furnace and backend flue
for five to ten minutes before secondary ignition in order to expel deposited combustible gases
from furnace and avoid explosion. Be careful of the complete atomization of oil during boiler
ignition, otherwise bad- atomized oil will deposit in air duct and air chamber to cause explosion
3. When the abrupt shutdown of boiler is due to power cut and other reasons, the coal gas and

combustible gases maybe enter the air chamber due to the fine coal covered on the top after

dropping down. So it shall be especially cared to avoid the explosion of air chamber. If the fire

cutoff is due to other reasons, increase negative pressure of combustion chamber and ventilate for

about 3~5 minutes to eliminate the combustible matters from combustion chamber and flue.

4. When the boiler is restarted up after banking, remember not to feed fuel directly if the

temperature of fuel bed is lower than 600℃ in order not to produce the combustible gases that will

further cause the gas explosion in furnace. At this time, put the igniting oil gun into use according

to boiler startup regulations; when the fuel bed temperature rises up to and over 600℃, a few coal

can be fed and carefully observe the changes of furnace temperature. If there is an abnormity, stop

coal feeding at once and take corresponding measures.

5. When explosion occurs at water wall during running, especially at the middle and upper part of
water wall, water gas is easy to form in the high-temperature furnace due to water-steam and coal

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and gather in furnace and at the top of flue duct. When the concentration is to a certain degree, the
water gas may cause the gas explosion in furnace and backend flue. Therefore, after explosion
occurs at water wall, stop coal feeding at once, meanwhile increase the induced air and shut down
the boiler for disposal.
△6. When fire cutoff occurs due to whatever reasons, strictly prohibit feed coal into combustion

chamber before reasons have been found out.

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1. Brief Introduction
1.1 The circulating fluidized-bed boiler developed by Jinan Boiler Group Co., Ltd. is a new kind of
boiler with high efficiency and low pollution.
1.2 The first start-up after boiler erection is a complete examination for the design and erection of
each facility and system. Through trial run, defects and problems are exposed and eliminated to
make preparation for the operation of units. Operators will familiar with the system, accumulate
experiences, inspect various interlocking protection, the input rate of automatic systems through
start-up operation such as baking, boiling, steam-line blowing and etc.; at the same time, give an
operation check to the circulating fluidized-bed system, combustion system, coal feeding and ash
removing, slag removing, auxiliaries and etc. The 72 hours trial run will begin after the setting of
safety valves has been finished.
1.3 This specification is just as a reference to user, and practical operation is according to Boiler
Operation Regulations

2. Requirements for Boiler Start-up

The following items are very simple and common for experienced operators, but unfortunately,
they become unromantic after a long period so as to be forgotten. We mention here just for the
reminding before boiler startup.
2.1 Field Conditions for Trial Run
2.1.1 The field should basically be flat and plane, and there is unblocked passage for fire fighting,
vehicles and people. The ground of each floor in the boiler house is at least coarse ground, and
better is regular one. There should be obvious signs or dividing lines at trial field, and enclosures or
warning signs around dangerous areas.
2.1.2 All constructing scaffolds at trial field should be removed, clean up the field to guarantee safe
operation.
2.1.3 Ladders, passageway, enclosures and casing in trial field should be installed based on design
drawings so that they can formally be launched into run.
2.1.4 The drainage gutter of new continuation part is straightway, and there is enough covers for
gutters and holes.
2.1.5 Water system for industry, fire fighting and living in the range of trial running can be launched
into normal operation and there is enough fire fighting equipments.
2.1.6 There is plenty of normal lighting at trial field; when some troubles arise, emergency lighting
should be started up immediately.
2.1.7 Formal communication devices should be prepared for each operation position. If trial
running requires, temporary position can be added with dependable communication equipments.
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2.1.8 During severe winter, it is necessary to take for some valves and piping effective measures.
2.2 Trial Conditions for Boiler Proper
2.2.1 All boiler proper parts have been erected and water pressure test is qualified
2.2.2 All furnace walls within boiler proper have been finished, drying is qualified
2.2.3 Piping, drainage system, steam-out system, dosing system, service steam system and
blowdown system within boiler proper have been insulated
2.3 The following equipments are qualified through commissioning:
2.3.1 Primary air fan, secondary air fan and ID fan
2.3.2 Thermal measurement, control and protection system
2.3.3 Auxiliary plants such as electro-precipitator, feed pump etc.
2.3.4 Ash cooler
2.3.5 All steam and water side valves
2.3.6 All gate valves for coal, ash and slag
2.3.7 All control valve for gas and air
2.4 Organization, stall and technology documents preparation
2.4.1 Based on trial operation plan, the power plant should prepare operators and testing
personnel for each working positions, meanwhile, have definite position responsibility. Operators
should be competent for operating equipments and handling emergency conditions through training.
2.4.2 According to trial running requirements, the construction unit should prepare enough
maintenance personnel with definite position responsibility. M aintenance personnel should be
enough familiar with equipments (system) performance, and be qualified to do work under uniform
superintend without occurring plant, human injury or interruption.
2.4.3 The construction units should prepare acceptance certificate of trial equipments and trial
record
2.4.4. Trial measures should be printed to submit after being reviewed
2.4.5 Combustion system drawing, thermal power system drawing, and trial, ignition, pressure
lifting chart should be seen on site
2.5 Drying
2.5.1 Drying is to heat the furnace wall until water inside is remove, and meanwhile furnace wall
does not crack or deform. Before drying, the drying chart should be drawn according to rules and
material requirement, after drying, make a certificate
2.5.2 Furnace wall casing can not be welded full when drying so that water can go out of the
furnace free
△2.5.3 Raging fire can not be used to increase furnace temperature suddenly
△ 2.5.4 When drying, boiler water level should be in the normal range, close economizer
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recirculation valve when feeding water, and then open it again
2.6 Chemical washing
2.6.1 Chemical washing aims at removing rust and dirt inside drum to guarantee qualified steam
quality
2.6.1 After chemical washing, stop running boiler to drain water, clean inside drum and
water-cooling lower header
2.7 Labor Division
2.7.1 Based on practical conditions, provide operation personnel, instruments and regulations,
record forms
2.7.2 Provide one stoker, vice stoker, one personnel to record instrument data with one assistant
2.7.3 Provide personnel to feed coal, remove ash and slag
2.7.4 Provide thermal workers, chemical personnel and instrument duty personnel

3. Examination before Boiler Start-up

3.1 check all valves to keep them under the following situation:
3.1.1 Steam system: major steam valve is closed after test, isolating valve and its by-pass valve are
closed (before 72-hour running)
3.1.2 Water supply system: water-supply valve, water-supply bypass valve and blow-out valve
are closed, economizer inlet valve is open
3.1.3 Recirculation valve of economizer and drum are open (if no water in boiler, close it when the
boiler is full water and then closed)
3.1.4 Desuperheating water system: manual valve of desuperheater is open, electric regulation
valve is closed as well as bypass
3.1.5 Blowdown and blow-off system: blowdown valves, continuous bolwdown secondary valve
and emergency blow-off valve are closed, and periodic main blowdown valve and continuous
blowdown primary valve are open.
3.1.6 Drain system: all primary valves are open and secondary valves are closed
3.1.7 All sampling valve are closed, dosing valves of drum are open, dosing pump outlet valves are
closed
3.1.8 Steam side valve, water side valve of drum level gauge are open, blow-off valve is closed
3.1.9 All primary valves of pressure gauge are open
3.1.10 Air valves are open (of water feed pipe can be closed), air vent valves are open
3.2 Check all throttle dampers to make them under the following situation
3.2.1 Damper at the inlet of ID air fan is closed after test and of outlet is open
3.2.2 Dampers at inlet of primary and secondary air fan are closed after test; wind valve of rejector

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is closed
3.2.3 Ash discharge valve at the bottom of cyclone is closed as well as at the bottom of combustion
chamber
3.2.4 Primary air regulation valve is closed as well as primary air regulation valve of ignition
3.2.5 Valve of secondary air pipe is open after cool test
3.3 Boiler Proper Examination
3.3.1 Check whether there is cinder and debris inside the furnace, HT cyclone separator, air duct,
gas duct, coal feeding inlet and the rejector
3.3.2 Exactly locate buttons of the rejector air distributor and the furnace without choking
3.3.3 M ake sure that nobody inside the furnace, flue gas duct and separator, each manhole,
observation door is closed, explosion door is sound and closed tightly
3.3.4 Ash removing door can be easily opened
3.3.5 Sound expansion indicator with clear scale and no jam phenomenon, indicated needle stays at
normal place of cold conditions
3.3.6 Each hanger is complete as well hanging rod and spring, locating pin of constant-force spring
has been removed
3.3.7 Each damper and its sealing is complete, all welds are full
3.3.8 Soot blower without damage and deformation, driving device is flexible and reliable with
sound protective shield
3.3.9 All safety valves and air vent valve with spare parts are complete and sound as well as air
exhaust pipe, good drainage and silencer
3.3.10 All good gauges with accurate indication
3.4 Air Fan Examination
3.4.1 Keep rotation machine, bearing lube oil clean as well as normal oil level, and normal water
flow of cooling water valve
3.4.2 Check all air intake and outtake systems of air fans to ensure easy and smooth air flow
3.4.3 Check all bolts be tightened with complete protective coating
3.4.4 Check whether the rotation direction of motor shaft and air fan wheel are right
3.4.5 When bearing is applied oil, wheel should be whirled one round by hand to ensure that there
is enough space between wheel and machine shell
3.4.6 Ensure that there is not wrenches, bolts and nuts etc. and then tighten all manholes
3.4.7 Check wind door control system of air fan
3.5 Oil System Examination
3.5.1 Oil pipe and valve do not leak oil, and all gauges have accurate indication
3.5.2 The conditions of oil pump is good, which can work at all time, complete fire-fighting
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equipment and adequate oil in tank with temperature in specified range
3.5.3 Steam sweeping system can work regularly
3.5.4 Overbed and underbed ignition burner are arranged at right place, their propulsion devices can
flexibly move forward or backward to right location
3.6 Steam and Water Examination
3.6.1 Water gauge is in good condition without leaking, and protective coating is firm, good lighting,
and flexible valve switch
3.6.2 Level TV camera system can be used normally
3.6.3 Local and remote pressure meter, temperature gauge and flow meter are sound and complete
with accurate indication
3.7 M aterial System Examination
3.7.1 Coal bin, startup (additional) bed material warehouse, limestone bin are full feed, and particle
size is satisfied
3.7.2 Each feed system can work to meet operation requirement

4. Preparation before Boiler Start-up

4.1 Ask electrical personnel to send power supply after boiler examination
4.2 Ask chemical personnel to test boiler water quality
4.3 supply industrial water and check cooling water of each auxiliary system
4.4 Supply cooling water system of ash cooler to ensure cooler to work normally
4.5 Start air compressor and supply gas used by instruments
4.6 Ask turbine workers to start feed pump for boiler water, take records of values of expansion
indicators and drum wall temperature before and after supplying water
4.7 Stop feeding water when level goes up to -180mm and open recycling valve
4.8 Supply system of heating near the furnace and reinforce observation to each boiler part
4.9 Require starting fuel pump and supplying oil circulation, adjust oil pressure to set value, check
whether there is oil leakage
4.10 Ask thermal workers to supply FSSS and its protection and interlock, make each meter and
control equipment under working status, ensure that temperature thermocouple of material layer
can work normally
4.11 Load bottom cinder with thickness 800-1000mm(about 45 cubic meter), combustible matters
content in bottom cinder is required ≯5%, particle size 0-6mm is better
4.12 After adding bed charge, start ID air fan and primary air fan, observe minimum critical
fluidized air flow; stop primary air fan and observe whether thickness of bed charge is even, if so,
start igniting, if not, check troubles to solve

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5. Boiler Ignition and Pressure Lifting
5.1 Chief Stoker prepare for ignition after final examination of boiler
5.2 Inform other duty personnel
5.3 Start ID air fan, outlet pressure of the furnace is controlled automatically and kept in the range
of -110 Pa
5.4 Start HP fluidized air fan and each wind chamber of rejector should satisfy the following
requirements:

Air flow of single Air flow of single Total air flow of

ascending section descending section 2 rejectors
3 3
2667Nm /h 1337Nm /h 8008Nm3 /h
5.5 Start secondary air fan
5.6 Start one primary air fan and air flow of boiler is automatic control. Setting valve of total air
flow should be not less than 30% of full load, check whether the cooling and sealing quality of coal
feeder meet the requirement and check all equipments until they meet the requirement of furnace
sweeping conditions
5.7 Sweep the furnace according relative requirements until it meet ignition conditions
5.8 Start underbed ignition burner first, and supply a burner at the lowest combustion rate to
observe flame
5.9 contact turbine and start primary and secondary bypass
5.10 At the beginning of ignition, slowly increase temperature and pressure
5.11 When steam pressure increases to 0.15～0.2M pa, close air valves, flush water gauge and
check
5.12 When steam pressure increases 0.15～0.2M pa, flush water gauge and check nuts
5.13 Stop heating system near the furnace based on pressure lifting conditions
5.14 Start feed pump in time according water level change. Open blowdown valve of lower header,
build water circulation as soon as possible
5.15 Check expansion indicator and take record under following conditions: a before or after feeding
water; b steam pressure 0.5 M pa; c steam pressure 1.0 M pa, d steam pressure 6 M pa, e rated
pressure
5.16 When main steam pressure of side furnace increases to 2.45 M pa, main steam temperature is
340℃, difference temperature of left and right side is not more than 17℃, water level is normal,
report to director to turn turbine
5.17 Keep main parameters stable when turning
5.18 Start dosing and sampling valve, continuously blow down

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5.19 When temperature of material layer is 450℃, overbed burner can start according 5.8
5.20 When temperature of material layer is 650℃, underbed ignition burner can stop working,
when temperature is 700℃, overbed burner can stop working
5.21 Feed limestone according to SO2 exhaust
5.22 Increase temperature or pressure according to curve chart, observe temperature of material
layer and pipe wall
5.23 Cooler and discharge system can work when difference pressure of material layer is bigger
than 10000Pa
5.24 Automatic control system can be started when boiler load is bigger than 50%, and completely
check boiler once and take record
5.25 See picture 1

6. Boiler Hot Startup

6.1 Hot startup is the startup when the temperature of material layer is more than 650℃, and
directly feed coal into the furnace. When starting air fan, material layer temperature is higher than
650℃, it does not need soot the furnace and start ignition burner, boiler can be full load when it
fires through feeding coal at the lowest rotation, and do not consider refractory material
temperature
6.2 Check before hot startup, except examination inside the furnace and interlock test
6.3 Parameters of hot startup should adapt the hot startup of turbine and increase the load to rated
value according to curve chart
6.4 See picture 2

7. Safety Valve Set

7.1 Boiler uses full safety valve which has been commissioned and not allowed to wash them.
7.2 Slowly increase pressure to take off every valve and take a record of take-off pressure, back
pressure and exhaust time. When pressure comes up to 90% of set pressure, its speed can not
exceed 0.1M Pa/min
7.3 Set the valve one by one based on take-off pressure
7.4 Properly reduce steam temperature and water level when setting safety valve
7.5Safety valve pressure（M Pa）:
Set
Title Working pressure Back pressure
pressure
Drum 11.0 11.88 11.05
Superheater outlet 9.8 10.29 9.57

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8. Boiler Operation and Adjustment
8.1 M ain parameters
8.1.1 M ain steam pressure 9.8±0.2M Pa
8.1.2 M ain steam temperature 540+5~540-10℃
8.1.3 Drum water level ±50mm
8.1.4Oxygen after superheater 4～6%
8.1.5 Difference pressure of material layer 8.5～10.5KPa
8.1.6 Difference pressure of the furnace 0.6～1.5KPa
8.1.7 M aterial layer temperature 850～930℃
8.1.8 Flue gas temperature difference at both of sides no more than 50℃；steam temperature no
more than 20℃
8.1.9 Gas exhaust temperature less than 140℃
8.2 Load adjustment
8.2.1 Boiler load is changed through changing coal quantity and air flow.
8.2.2 Properly increase difference pressure of material layer when boiler is under high load, and
vice versa
8.2.3 Adjust primary and secondary air flow based on practical load, but flow should not less than
critical fluidized air flow at any time to keep boiler run safe
8.2.4 Temperature of material layer should be controlled in the range of 850～930℃when boiler
normally works, and real temperature based on practical conditions on site
8.2.5 Pay attention to fluidization in the furnace, combustion conditions and rejection, when
temperature of material layer changes, adjust timely the ratio of primary and secondary air and coal
quantity to keep a stable temperature of material layer
8.2.6 Rule for adjusting primary and secondary air: primary air should guarantee fluidization,
material layer temperature and difference pressure, secondary air controls total air flow, gradually
increase secondary air flow as boiler load rises. Ratio of primary and secondary air is 50:50
8.2.7 Pay attention to temperature of each boiler part (specially to material layer), and resistance
change
8.2.8 During boiler operation, pay more attention to inspection tour and take measures to handle
air leakage
8.2.9 Chemical personnel should analyze coal sample and ash sample, and report to boiler
operators
8.2.10 SO2 emission should be continuously inspected, and is controlled in allowed range by
adjusting limestone

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8.3 Steam Pressure Change
8.3.1 Pressure is adjusted through combustion change and load change. When steam pressure varies,
troubles should be found out in time and take relating measures to handle them
8.3.2 Enhance contact with turbine and electrical equipments
8.4 Steam Temperature Change
8.4.1 Steam temperature should be kept being stable when works normally
8.4.2 Generally, steam temperature is changed by adjusting desuperheating water, primary
desuperheater is used to rough adjustment to change large temperature fluctuation; secondary
desuperheater is used to minor adjustment to change small fluctuation
8.4.3 When spraying water to change temperature, it should pay attention spray water flow and
steam temperature before or after spraying water, which guarantee steam temperature is higher
than saturated temperature under this pressure after spraying water
8.4.4 Adjust steam temperature with secondary desuperheater and work automatically as far as
possible
8.4.5 M anually adjust desuperheating water flow, do not suddenly open or close it which result
water spray changes great
8.4.6 Adjust total wind flow or steam temperature
8.4.7 Soot blower of superheater can also adjust steam temperature
8.4.8 When adjusting steam temperature, especially in changing working conditions, closely
observe metal wall temperature of superheater pipe and not allow over temperature
8.5 Water Level Adjustment
8.5.1 Normal drum water level is -180mm below centerline, in the range of ±50mm
8.5.2 Drum water level is only based on local water gauge; remote meter is only used for
observation and adjustment
8.5.3 Correct local gauge and remote gauge once a shift, and regularly wash water gauge to guarantee
its reliable operation
8.5.4 Keep normal level during running, and record the changing rule of steam flow, feed water flow
and feed pressure, preventing large fluctuation of water level
8.5.5 Within 30% boiler load, feed water through secondary control valve
8.5.5 During boiler operation, especially in changing working conditions, closely observe water
level change, not allow happening full water or exsiccosis
8.6 M aterial Layer Temperature Control
8.6.1 Under rated load. Lowest working temperature is 800℃, highest temperature is 950℃,
material layer temperature should not less than 700 without combustion supporting
8.6.2 Enhance to observe furnace temperature, when it is much higher, open wider primary air door,
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when it reduces, turn down primary air door a little
8.7 Difference Pressure Adjustment
8.7.1 Combustion side difference pressure has difference pressure of material layer and the furnace
8.7.2 Difference pressure of material layer can be adjusted by changing ash discharge, when
difference pressure of material pressure is high, increase ash discharge and primary air flow and
vice versa
8.7.3 Difference pressure in the furnace reflects ash consistency of the furnace, generally not
adjusted by hand
8.8 Startup and shutdown of heating device near the furnace
8.8.1 Startup of heating device near the furnace
8.8.1.1 Inform turbine to start up heating device near the furnace
8.8.1.2 Open drain valve and steam-in valve of mixture header, after warm up drain pipe, close
drain valve of mixture header
8.8.1.3 Open steam-in valve of water wall lower header one by one
8.8.1.4 After starting steam heater, observe difference temperature of lower and upper drum wall
and steam pressure
8.8.1.5 When steam pressure increases to 0.2M pa, all air valves can be closed, and open drain valve
of enclosure lower header of superheater, and front drain valve of main steam valve
8.8.1.6 When steam pressure increases to 0.3～0.5M pa, flush water gauge once and instrument
piping, overhaul nut
8.8.1.7 When steam pressure increases to 0.5M pa, prepare everything before ignition
8.8.2 Heating device near the furnace pause
8.8.2.1 Contact turbine and prepare to stop heating near the furnace
8.8.2.2 Gradually turn down steam-in valve of water-cooling lower header
8.8.2.3 Close steam-in valve of mixture header of heating device near the furnace
8.8.3 Notes
8.8.3.1 After starting, drum water level beyond normal value, drain water to normal level by
opening emergency drain valve
8.8.3.2 After starting, check expansion indicator and expansion section
8.8.3.3 After stopping, check main heating valve at the bottom and heating valve of all headers

9. Boiler Stoppage
9.1 Normal Shutdown
9.1.1 Normal shutdown means to reduce boiler load orderly to stepout turbines and boiler,
preventing large fluctuation of temperature and pressure

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9.1.2 Report the shutdown time to director before boiler stops running
9.1.3 Before shutdown, completely check boiler equipments and record all defect
9.1.4 Contact in advance fuel if the time of shut down is more than 3 days, and stop preparing fuel,
empty coal bin and limestone bin; if not more than 3 days, reduce coal level as far as possible
9.1.5 Completely soot before shutdown。
9.1.6 Shutdown Operation
9.1.6.1 Regularly reduce to feed coal and send wind, boiler load reduced to 50% and maintain stable
temperature of material layer
9.1.6.2 When primary air can satisfy requirement, stop secondary air fan working and close inlet
control valve
9.1.6.3 Completely soot and close automatic control before boiler load reduces to 50%
9.1.6.4 Temperature difference between upper and lower drum wall is not more than 50℃when
boiler is shut down and maintain normal water level
9.1.6.5 When material layer temperature reduces to about 650℃, underbed starting burner can be
supplied, continuously to decrease coal until to the lowest valve and close all coal bin outlet, fully
discharge coal in coal feeder
9.1.6.6 Stop working coal feeder, fully discharge powder in limestone pipe; stop working dust
removing plant
9.1.6.7 Stop working limestone system
9.1.6.8 Continue to reduce boiler load to 10% rated load, open surperheater drain valve
9.1.6.9 Stop starting burner when temperature of material layer reduces to 350℃
9.1.6.10 Stop primary air fan, ID air fan and HP fluidized air and close inlet adjusting doors when
combustible matters in flue gas duct is cleaned
9.2 Boiler Banking-up and Stand-by Heat
9.2.1 Banking-up operation is done if it need boiler to shut down
9.2.2 Properly reduce boiler load to 50% rated load before banking-up, stop secondary air fan and
close secondary wind door
9.2.3 Stop coal feeder working and observe oxygen content and material layer temperature, when
oxygen content is two times than that of normal operation and temperature of material layer may
reduce, stop primary air fan and close wind door, when HP air fan has worked for 10 minutes, stop
ID air fan and close dampers of each wind door or reduce heat loss
9.2.4 The time of banking-up depends on decreasing speed of static material layer temperature, if
material layer is thick, and temperature is high before banking-up, the time may be longer
9.2.5 Boiler can be started by hot-start if material layer temperature is not less than 650℃.
Banking time generally can be maintained 8 hours
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Boiler Operation & M aintenance M anual/72500SSM
9.2.6 If shutdown is resulted by system troubles, bed charge should be discharged in time to avoid
that new fuel in the furnace can not be fired
9.2.7 Bed charge can not be discharged if volatile matter in fuel is lower
9.3 Cooling after shutdown
9.3.1 When boiler is shut down, doors and dampers should be closed to prevent temperature
reducing sharply
9.3.2 After 6-hour shutdown, ID air fan damper and manhole can be open, drain once for lower
header and drain again after 10 hours; when pressure reduces 0.2M pa, each air valve of boiler
proper can be open
9.3.3 If more than 24-hour shutdown and temperature of boiler water is below 80℃, water can be
blown off completely
9.3.4 If it is necessary to cool down sharply, open ID air fan and primary air fan when boiler has
been shut down for 10 hours, and feed or drain water if need, but temperature difference between
upper and lower wall of drum should not more than 50℃; after 18 hours, if the temperature of
boiler water is below 80℃, blow off water completely
9.4 M atters need attentions for Boiler shutdown
9.4.1 If the boiler has still pressure and rotation machines is not cut power, personnel should stay
to observe
9.4.2 When the boiler is shut down to reduce the pressure, the rate should not be more than
0.05M Pa/min，temperature difference between upper and lower drum wall no more than 50℃.
Generally temperature should not be reduced sharply
9.4. When boiler stops feeding water, open recirculation valve quickly to protect economizer
9.4.4 When boiler is shut down for stand-by heat, wind door damper should be closed to avoid
reducing steam temperature and pressure
9.4.5 Frost protection measures should be taken when boiler is shut down in winter

10.Troubles Treatment
10.1 Boiler Full Water
10.1.1 Phenomenon
10.1.1.1 Alarm when drum water level is high I and high II
10.1.1.2 All level meters indicate higher than normal water level
10.1.1.3 Feed flow is normally more than steam flow
10.1.1.4 When it is serious full water, steam temperature reduces sharply with water slug, piping
valve and flange leak white steam
10.1.1.5 M FT action may act when starting water level protection

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10.1.2 Full water reasons
10.1.2.1 Water feed automatically fail
10.1.2.2 Personnel wrongly operate or observe improperly
10.1.2.3 Water feed valve troubles
10.1.2.4 Load changes greatly, and adjust not timely
10.1.2.5 Water level indicates wrong figure, or personnel misread
10.1.3：Full water measures
10.1.3.1 When drum water level is higher, flush and correct water gauge
10.1.3.2 Change automatic control into manual control, reduce water feed flow
10.1.3.3 Open emergency drain valve and closely observe drum water level
10.1.3.4 Immediately shut down when drum water level is higher than boundary value
10.1.3.5 When water level is normal, close emergency drain, check the reasons and restart boiler
later
10.2 Boiler Exsiccosis
10.2.1 Exsiccosis Phenomenon
10.2.1.1 M FT action, when send alarm that drum water level I and II, water level is lower than
-22mm, delays 10s
10.2.1.2 Local water gauge indication is lower than visible level
10.2.1.3 Feed flow is normally less than steam flow (be opposite when water wall, water-cooling
panel or economizer explode)
10.2.2 Exsiccosis Reasons
10.2.2.1 Automatic feed adjustment
10.2.2.2 Feed adjustment door in troubles
10.2.2.3 Personnel neglect his duty or wrong operate
10.2.2.4 Level indication is not correct or personnel misread
10.2.2.5 Feed pump troubles
10.2.2.6 Improper blowdown or sudden load variation, automatic trace is not in time
10.2.2.7 Feed pipe, water wall, water-cooling panel or economizer explode
10.2.3 Exsiccosis M easures
10.2.3.1 If water level reduces and pressure is normal, it can feed water more, observing water level
change
10.2.3.2 Check water gauge, ask for turbine to reduce load and reduce boiler pressure to run
10.2.3.3 It is under serious exsiccosis, and if M FT can not work, it should shut down the boiler
manually and must not feed water into boiler, do not exhaust air and drain as long as that pressure
is not excessive
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10.2.3.4 After shutdown, if pressure of water feed is normal and under minor exsiccosis, water can
be fed into boiler, if not, it is prohibited to feed water, and should report to director
10.2.3.5 Check and remove troubles and restart boiler after director agrees
10.2.3.6 Handle troubles according to relative conditions if pressure part is damaged
10.2.3.7 Procedures about Boiler Water
10.2.3.7.1 Open blow-off valve, close steam side valve, flush water side piping and valve alone
10.2.3.7.2 Close blow-off valve, if water gauge indicates figure, there is still water in the drum that
is minor exsiccosis; if there is no figure, the water has dropped to below side communicating pipe
that is serious exsiccosis
10.3 Steam and water boil in the same time
10.3.1 Phenomenon
10.3.1.1 Drum water level fluctuate seriously, and when it is more serious, level can not be seen
clearly
10.3.1.2 Salt content of saturated steam increases
10.3.1.3 When it is serious, superheated steam temperature sharply decreases, steam pipe happens
water slug
10.3.2 Reasons
10.3.2.1 Feed water and boiler water quality worsen
10.3.2.2 Improperly adjust chemical dosing or not do periodical blowdown
10.3.2.3 Boiler load fluctuate too much
10.3.3 M easures
10.3.3.1 Immediately reduce drum water level
10.3.3.2 Ask for turbine to reduce load rapidly and maintain relative stability
10.3.3.3 Based on steam temperature, adjust set value or change automatic into manual control, a
little turn down desuperheating water or separate desuperheating water when necessary, open
superheater system to drain
10.3.3.4 Stop chemical dosing, wide or full open row valve gate, and periodical continuous
blowdown if necessary
10.3.3.5 Slowly increase boiler load when boiler water quality becomes normal
10.3.3.6 Flush and fully check each water gauge once
10.3.3.7 If water slug happens resulting turbine play gateway, oil should be supplied, reduce or
separate coal feed to maintain furnace combustion, preventing boiler overpressure
10.4 Water wall and water-cooling evaporation panel leak or explode
10.4.1 Phenomenon
10.4.1.1 M inor rupture, when crater leaks, steam hisses, feed flow increase a little; drum water
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level quickly reduces as well as steam pressure, when water level is controlled automatically, feed
flow increases
10.4.1.2 When it is serious, there is obvious sound of exploding and jetting steam, negative
pressure in the furnace become positive pressure, feed flow is normally more than steam flow,
which is difficult to maintain water level; there is sound of leaking in the furnace
10.4.1.3 When pipe explodes, pressure in the furnace sharply increases, holes and places which are
not closely tightened spurt gas or steam water
10.4.1.4 Current increases and stack exhaust white steam when ID air fan is operated automatically
10.4.1.5 Bed temperature reduces
10.4.1.6 Flue gas temperature at outlet or inlet of cyclone separator decreases
10.4.1.7 Difficult to discharge bottom ash
10.4.2 Reasons
10.4.2.1 Corrosion inside pipes resulted from feed water and boiler water quality is superstandard
long-term
10.4.2.2 Abrasion outside pipes
10.4.2.3 Bad water circulation resulted from long-term low load run or improper blowdown
10.4.2.4 Boiler is great short of water, blindly eager to feed water or the velocity of feeding water is
too fast
10.4.2.5 Pipe material has defect or boiler erection has problems
10.4.2.6 The boiler is not operated according to specification during startup or shutdown,
expansion of each part is not even and thermal stress is much bigger
10.4.3 M easures
10.4.3.1 When water wall is not damaged seriously
10.4.3.1.1 If it happens to leak, and not happen M FT, normal water level of drum could be
maintained, reduce pressure to keep low load operation and report to director
10.4.3.1.2 Closely observe water level, steam and bed temperature and bottom ash discharge,
adjust negative pressure in the furnace and bed pressure, use more feed pump if necessary.
10.4.3.1.3 Add oil for combustion supporting when combustion is not stable enough
10.4.3.2 Emergency shutdown when water wall is damaged seriously, M FT action, boiler is out of
fire, water level can not be maintained
10.4.3.3 M aintain one ID air fan to work and remove steam in the furnace
10.4.3.4 Static precipitator should be immediately cut off when the boiler is shut down
10.4.3.5 Keep feeding water to maintain water level after shutdown. If water consumption is too
large so that water level can not be maintained, water feed can be stopped, and can not open
economizer recirculation
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10.4.3.6 Remove ash inside electrical precipitator and at bottom of air preheater, discharge bed
material out of the furnace as soon as possible
10.4.3.7 Stop ID air fan when water vapor basically vanishes in the furnace, and open flue gas duct
10.4.3.8 Other operation is done according to normal shutdown
10.5 Economizer pipe is damaged
10.5.1 Phenomenon
10.5.1.1 Negative pressure of the furnace and flue gas reduces or changes into positive pressure
10.5.1. Steam pressure reduces; steam flow is normally less than water feed flow
10.5.1.3 After leakage and explosion, flue gas temperature decreases, differential value at both side
of flue gas temperature and steam temperature increases, current of ID air fan increases
10.5.1.4 Steam leaks from hole door near explosion pipe and places not tightened closely
10.5.1.5 Economizer ash hopper at shaft duct might be choked
10.5.2 Reasons
10.5.2.1 Worsen heat transition because scaling inside pipe or dirt inside pipe
10.5.2.2 Abraded or HT corrosi outside wall of pipe or HT
10.5.2.3 Temperature of local ash is too high; pipes are not tightened closely resulting long-time
whine
10.5.2.4 It works when steam temperature or pipe wall exceeds the limit long-time
10.5.2.5 Drainage is not enough during boiler startup or improperly supply desuperheating water
when it is low load, which result water cock and local temperature is too high
10.5.2.6 Pipe quality and welding are not good enough or improper ash soot
10.5.2.7 Boiler pressure seriously beyond the normal pressure
10.5.3 M easures
10.5.3.1 Immediately report duty director, reinforce to observe and check troubles
10.5.3.2 If the leakage is not serious and steam temperature and combustion can be kept in good
conditions, it is allowed to shortly maintain operation, reduce the load and major steam pressure,
meanwhile report director and factory manager to ask for shutdown
10.5.3.3 Emergency shutdown to avoid exaggerating accident when pipes explode seriously
10.5.3.4 Reserve one ID air fan to maintain pressure in the furnace
10.5.3.5 Remove dust on electrical precipitator and shaft duct hopper, and remove boiler bottom
ash
10.5.3.6 M aintain less water makeup and normal water level after shutdown
10.5.3.7 Steam in the furnace and duct basically vanishes, ID air fan stops to draft
10.5.3.8 Other operation is according to normal shutdown requirement
10.6 Damaged economizer pipe
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Boiler Operation & M aintenance M anual/72500SSM
10.6.1 Phenomenon
10.6.1.1 Drum water level reduces, water feed flow abnormally increases
10.6.1.2 Negative pressure in the furnace and flue gas duct reduces or changes into positive, current
of ID air fan increases
10.6.1.3 After leakage and explosion, flue gas temperature decreases, differential value at both side
of flue gas temperature and steam temperature increases, hot air temperature decreases
10.6.1.4 The bottom of shaft duct might leak water, and ash removing device might be choked
10.6.1.5 Steam water burst from leaking opening so that water level can not be maintained and
possibly result M FT action
10.6.2 Reasons
10.6.2.1 Unqualified water corrodes inside pipes or wear pipe outside
10.6.2.2 Water feed temperature and water flow often change greatly
10.6.2.3 Pipe quality or welding quality is worse
10.6.2.4 Long-time fly ash wearing
10.6.2.5 Economizer recirculation is not open in time when stop feeding water, economizer is too
much hot
10.6.3 M easures
10.6.3.1 Report to director in time and enhance observation and adjustment
10.6.3.2 Reinforce to feed water to maintain normal water level when damage is not serious, pay
attention to the change of steam temperature and wind temperature of air preheater, adjust negative
pressure of the furnace,
10.6.3.3 Emergency shutdown when drum water level can not be maintain because serious
explosion pipe or M FT
10.6.3.4 Economizer recirculation should not be open after shutdown, let one ID air fan work to
maintain negative pressure in the furnace and stop working when steam water basically vanishes
10.6.3.5 M anhole can not be open until steam water in duct vanishes completely
10.6.3.6 After shutdown, remove ash inside electrical precipitator and at bottom of shaft duct
10.6.3.7 Other operation is done base on normal shutdown
10.7 Pressure difference of material layer is higher or lower
10.7.1 Phenomenon
10.7.1.1 Alarm that pressure difference of bed material layer is much higher or lower
10.7.1.2 Regulator output value of material layer pressure difference is much bigger or smaller
10.7.1.3 Discharging load of ash cooler seriously increases or almost stop discharging bottom ash
10.7.1.4 Pressure value in water-cooling wind chamber is too much higher or lower, fluidized air
flow too much more or less
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Boiler Operation & M aintenance M anual/72500SSM
10.7.2 Reasons
10.7.2.1 Trouble in measurement point of material layer pressure difference
10.7.2.2 Normal limestone quantity or coal feed
10.7.2.3 Normal primary air flow
10.7.2.4 Coal quality varies greatly
10.7.2.5 Boiler load changes rapidly
10.7.2.6 Trouble in ash cooler that too much more or too much less discharging quantity
10.7.2.7 Recirculation machine Trouble
10.7.3 M easures
10.7.3.1 When pressure difference of material layer is too much higher, it should raise discharging
quantity of ash cooler and reduce to feed coal and stop adding limestone into the furnace; in the
contrary, it should decrease discharging quantity of ash cooler and increase to feed coal, and if it is
necessary, increase limestone or add bed charge in the furnace
10.7.3.2 If there were trouble in measurement point of pressure difference of material layer, timely
check and solve the trouble, and if pressure difference continues to increase, primary air fan can not
satisfy fluidization, boiler should be shut down
10.8 too much higher or lower temperature of material layer
10.8.1 Phenomenon
10.8.1.1 Each temperature gauge in furnace indicates bed material temperature
10.8.1.2 Alarm when bed material layer temperature is higher or lower
10.8.1.3 Boiler load increases or reduces
10.8.1.4 It is more bright or dark through eye hole
10.8.2 Reasons
10.8.2.1 Trouble in thermocouple measurement of bed material layer temperature
10.8.2.2 Coal feeder can not work regularly so that coal is much more or much less
10.8.2.3 Distributing imbalance of primary and secondary air flow or improper total air
10.8.2.4 Trouble in discharging bottom ash, which more or less discharging amount can make bed
pressure deviate specified value
10.8.2.5 Coal size is too much large or small
10.8.2.6 Limestone system can not work normally
10.8.2.7 Recirculation M achine Troubles
10.8.3 M easures
10.8.3.1 Check whether the operation and control of coal feeder is normal
10.8.3.2 If there were any trouble of temperature measurement point of bed material, check and
repair in time
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10.8.3.3 Control bed pressure in the normal range, timely handle troubles of ash cooler
10.8.3.4 Regulate ratio of primary and secondary air, and cola size putting into the furnace
10.8.3.5 Enlarge slag discharge if necessary and add bed material of proper particle size
10.9 Boiler block
10.9.1 Phenomenon
10.9.1.1 There is white spark in fluidized bed
10.9.1.2 Slag lump could be seen through eye hole; bed material can not normally work in furnace
or local color of flame is too much bright or dark in furnace
10.9.1.3 Combustion is not extremely stable, relative parameters fluctuates greatly with much
larger deviation
10.9.2 Reasons
10.9.2.1 When starting ignition burner, serious distribution imbalance or combustion power is too
much high
10.9.2.2 There is too much tamper in fluidized air nozzle or something like refractory material left
inside furnace before starting the boiler
10.9.2.3 Primary and secondary air nozzle form choke block or fluidized air nozzle deforms
10.9.2.4 M uch higher temperature of bed material or much lower ash fusion point
10.9.2.5 Long-time uneven distribution between air and coal during boiler operation
10.9.3 M easures
10.9.3.1 Properly increase primary air flow
10.9.3.2 Enhance transition of bed material (add limestone if it is HT choke block, add sand if it is
LT choke block)
10.9.3.3 Properly drop temperature of material layer, and especially prevent bed temperature
increasing sharply when putting coal into furnace, if so, it will happen detonation
10.9.3.4 If it can make better by adjusting, ask for shutdown
10.9.3.5 Emergency shutdown if there is coke block inside furnace
10.9.3.6 Check each fluidized air nozzle after shutdown to clear slag and then restart it
10.10 Secondary Combustion in Flue Gas Duct
10.10.1 Phenomenon
10.10.1.1 Flue gas temperature abnormally goes up after secondary combustion in duct
10.10.1.2 After secondary combustion inside cyclone separator, oxygen content of flue gas drops
and major steam temperature irregularly increases
10.10.1.3 Temperature of primary and secondary air goes up as well as water at outlet of
economizer
10.10.1.4 Negative pressure in furnace duct fluctuates too much or changes into positive pressure,
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Boiler Operation & M aintenance M anual/72500SSM
electrical current of ID air fan increases and swings
10.10.1.5 Places not sealed closely in duct leak fireworks and black gas leak from the stack
10.10.2 Reasons
10.10.2.1 Distributing rate between air and coal is of severe imbalance
10.10.2.2 Oil gun with bad pulverization during boiler running, meanwhile long-time combustion
with fuel oil
10.10.3 M easures
10.10.3.1 When flue gas temperature in duct abnormally increases, check timely to find out the
location of combustion section
10.10.3.2 Reinforce operating adjustment, closely observe all important parameters, reduce load if
necessary
10.10.3.3 Blow soot on heating surface of flue gas duct of combustion section
10.10.3.4 If measures are not effective and temperature of exhaust flue gas goes up to 200℃,
emergency shutdown should be taken
10.10.3.5 All air fans stop running, obdurate boiler combustion and air and flue gas system
10.10.3.6 Preserve continuous water intake of boiler
10.10.3.7 When flue gas temperature drop enough, assuring elimination of flame and sound
equipments, it can resume operation
10.10.3.8 Check before starting ID air fan and refire after 15 minutes
10.11 Coal Supply Break
10.11.1 Phenomenon
10.11.1.1 Coal supply flow is zero
10.11.1.2 M alfunction alarm sounds
10.11.1.3 Oxygen content in flue gas sharply increase
10.11.1.4 Negative pressure in furnace increase
10.11.1.5 Bed temperature, steam temperature and pressure rapidly decrease, boiler unit load
obviously drops
10.11.1.6 Drum water level become lower first and then higher
10.11.1.7 Flame in furnace darkens
10.11.2 Reasons
10.11.2.1 Electric troubles
10.11.2.2 M ajor interlock of boiler
10.11.2.3 M FY action
10.11.2.4 Coal Feeder Troubles
10.11.3 M easures
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Boiler Operation & M aintenance M anual/72500SSM
10.11.3.1 Immediately run additional feeder or increase power output, reduce boiler load based on
practical conditions to prevent sharp fluctuation of boiler water level
10.11.3.2 Timely employ oil gun to stabilize combustion and bed temperature, properly reduce
total boiler wind flow.
10.11.3.3 Adjust desuperheating water timely to prevent turbine close the gate
10.11.3.4 If there were electric troubles, it is required to recover boiler operation when resuming
power supply.
10.11.3.5 If it possesses major interlock conditions, emergency shutdown can be chosen.
10.11.3.6 If turbine does not recover, it should pay attention to reinforce the cooperation of
turbines and electric equipments, and more attention to control and observe temperature of bed
material layer.
10.11.3.7 If troubles are not clear and there is not enough time to recover, director should be
informed.
10.12 Back-feeder Failure
10.12.1 Phenomenon
10.12.1.1 Level of material leg of cyclone separator goes up
10.12.1.2 Bed temperature in furnace raises, bed pressure drops
10.12.1.3 Flow in wind chamber of circulating valve drops
10.12.1.4 Separation efficiency of separator reduces, flying ash particle becomes big
10.12.1.5 Pressure difference in furnace obviously drop
10.12.2 Reasons
10.12.2.1 Shortage of HP fluidized wind flow or wind pressure
10.12.2.2 Insulating material and wear-preventive material of cyclone fall off
10.12.2.3 Buttons in wind chamber of recirculation valve are plugged, loose material leg plugs wind
opening
10.12.2.4 Slag-bonding inside material leg
10.12.2.5 Coal into furnace is too small
10.12.3 M easures
10.12.3.1 Immediately enhance HP fluidized wind flow, reduce coal and observe temperature
change of bed material layer
10.12.3.2 Appropriately reduce primary fluidized air, change coal particle size
10.12.3.3 When become serious, open rejector emergency discharge
10.12.3.3 If measures above are not effective, report director to apply for boiler shutdown
10.13 Boiler Fire-extinguishing
10.13.1 Phenomenon
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Boiler Operation & M aintenance M anual/72500SSM
10.13.1.1 Temperature in furnace drop rapidly, flame can not be observed because combustion
chamber darkens
10.13.1.1 Negative pressure in combustion chamber increases obviously, steam pressure and
temperature drop.
10.13.2 Fire-extinguishing Reasons
10.13.2.1 Coal feeder is out of coal, people do not discover and adjust or operate wrong etc.
10.13.2.2 Coal turn bad suddenly, volatile matters or heating value is much lower and not be
adjusted in time
10.13.2.3 Automatic Device Failure or Over adjustment
10.13.2.4 Boiler Pipe Explosion
10.13.3 Boiler Fire-extinguishing Treatment
10.13.3.1 When boiler is fire-extinguishing, coal feeder must stop running, primary and secondary
air door and secondary air fan should be closed, and keep induced air fan and primary air fan
working.
10.13.3.2 Stepout each automatic adjusting instruments
10.13.3.3 Keep boiler water level is less low than normal water level.
10.13.3.4 Based on temperature drop conditions, to turn down desuperheating water valve or
stepout desuperheater, start up superheater drainage to find out the reasons of fire extinction and
then restart up. If troubles can be resolved in short time, furnace should be blowed out according to
common procedures.

11.Protection Measures for Panel Superheater

11.1 Exhaust air valve should be kept wide open when baking furnace; when blowing pipe, valve
should be smooth and it can not be turned down a bit or completely by somebody who just want
rapid speed of increasing temperature and pressure; the time of ignition start-up should be
controlled in 6 to 8 hours, keeping temperature increase in a suitable range. When banking-up or
shutting down, exhaust air valve should be open immediately to maintain steam flow of panel SH.
Banking-up should be avoided as possible as it can, if it really need to do that, hot startup time
should be extended.
11.2 Under no circumstances, enough steam flow should be maintained to go through panel SH
heating surface. Exhaust air valve should be wide-open, and can not be started up or turned down
rapidly because less steam flow of panel SH, rapid temperature increase of panel SH wall and not
enough cooling will result panel SH deformation or pipe burst.

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Picture 1：Cool start-up curve

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Boiler Operation & M aintenance M anual/72500SSM

Picture 2：Hot start-up curve

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