Catalogue: Multix Axes Systems MAX

Multix Axes Systems MAX based on PAS toothed-belt Axes
First version 03 / 2007
Catalogue
Multi Axes Systems MAX
Berger Lahr Catalogue Multi Axes Systems MAX 1

Product description
MAXH1BR / MAXT1BR
Technical data
Dimensional drawings
MAXH2Bx / MAXT2Bx
Technical data
MAXH3Bx / MAXT3Bx
Technical data
MAXH4BB / MAXT4BB
Technical data
Type code
Accessories
Annex
Definitions and technical terms
Conversation tables

Introduction
The new MAX axes combination with a driven- and a support-axis

based on toothed-belt axes are available with roller guides and ball
guides. Toothed-belt axes are characterised by long strokes, high
dynamic response and high positioning speed. This MAX axes
combinations can be fitted with up to three carriages on both axis.
Mostly this combination is used for moving large loads and higher
torques.
Special features and options
- High positioning speed

- High dynamic response
- Large stroke length
- User-friendly structures
+ Easy system integration with section technology
(ITEM- compatible T-section slots)
+ Carriages with holes and locating dowels for easy
+ Lubrication at lubrication nipples on both carriages sides
+ Easy motor attachment with quick-coupling system
+ Stroke length available to millimetre accuracy
+ Distance between both axes available in a wide distance
+ Sensors can be moved anywhere in T-section slots
- Many options
+ Roller or ball guidance
+ Corrosion-resistant
+ Cover band
+ Motor attachment inside and outside
+ Sensors in various designs
+ Carriages (type, number, distance)
+ Antistatic toothed belts
Property-related application examples
- Positioning over long distance, e.g. pick & place applications

- Positioning of heavy and high dimension loads

-
Technical data
Type designation: MAXH1BR / MAXT1BR
Guide type Roller W06
Typical payload (see max. force Fzdynmax) kg 11
1) 2)
Max. stroke length mm 3000
3)
Min. stroke length mm 125
Distanz between both axis (standard / minimum / maximum) mm 120 / 100 / 300
4)
Max. speed m/s 8
4) 2
Max. acceleration m/s 20
5)
Max. drive force Fxdynmax N 300
5)
Max. force Fydynmax N 1215
5)
Max. force Fzdynmax N 1040
Load ratings guide system C0/Cdyn N 2230 / 3950
5)
Max. driving torque Mmax Nm 4
6)
No-load torque 0-stroke axis (without carriages) Nm 0,1
2 0,03
Moment of inertia of motor coupling kgcm
2 0,002
Moment of inertia of shaft extention kgcm
2 0,11
Moment of inertia per m stroke kgcm /m
2 1,79
Moment of inertia per kg payload kgcm /kg
Mass of 0-stroke axis (without carriages) kg 1
Mass stroke per m stroke kg/m 5
Mass of motor coupling kg 0,2
Mass of shaft extention kg 0,013
4)
Repeat acccuracy mm +/-0,1
Internal diameter of clutch mm 4 …14
Profile cross section (WxH) mm 40 x 40
Diameter of shaft extention mm 12h7
2 5
Elasticity module (aluminium) N/mm 0,72 x 10
4 76647 / 108936
Axial planar moment of inertia ly/lz mm
Max. ambient temperature °C 0 … +50
Toothed belt / gear wheel
Drive constant mm/rotat. 84
Toothed belt width / pitch b15 / HTD3
Mass of toothed belt per m kg/m
Effective diameter toothed belt weehl (both sides equel) mm 26,738
Width toothed belt wheel mm 35
3 0,003
Material density toothed belt wheel kg/cm
2 0,02
Moment of inertia toothed belt wheel kgcm
Carriage Type 2 Type 4
5)
Max. torque of carriage Mydynmax Nm 30 70
5)
Max. torque of carriage Mzdynmax Nm 20 55
6)
No-load torque of carriages Nm 0,1 0,1
3)
Max. stroke length with/without cover band mm 2910 / 3000 2830 / 2820
Moment of inertia 0-stroke axis with/without cover band 2 0,12 / 0,10 0,12 / 0,10
kgcm
(without carriages)
2 1,90 / 1,60 2,40 / 2,00
Moment of inertia of carriages (with/without band redirection) kgcm
Mass of carriages with/without band redirection kg 2,40 / 2,00 3,00 / 2,60
(incl. Toothed belt and profile component)
Moving mass of carriages with/without band redirection kg 1,00 / 0,90 1,30 / 1,20
1)
Greater stroke length on request Notes:
2)
Carriages-dependent The listed force an torques are
3)
Guaranteed lubrication of guide elements, shorter stroke length on request
based on an operational
4) performance of 20000 km with
Load and stroke dependent
5) roller guide and 30000 km with
The maximum permissible dynamic foreces and torques are reduced with
ball guides.
increasing speed, see characteristics curves on the next page.
This values only for mechanical (adapter plate) combined carriages Force, load and moment values
6) aim for stiffen mechanical related
Measured at 0.1 m/s
carriages at customer side and a
centrical attached
Motor attachment and dimensions see catalogue Portal Axes PAS


Technical data
Type designation: MAXH2BR / MAXT2BR MAXH2BB / MAXT2BB
Guide type Roller W06 Ball guide SHS15
Typical payload (see max. force Fzdynmax) kg 22 45
1) 2)
Max. stroke length mm 5500 5500
3)
Min. stroke length mm 130 9
Distanz between both axis (standard / minimum / maximum) mm 140 / 110 / 400 140 / 110 / 400
4)
Max. speed m/s 8 5
4) 2
Max. acceleration m/s 20 20
5)
Max. drive force Fxdynmax N 800 800
5)
Max. force Fydynmax N 1215 4208
5)
Max. force Fzdynmax N 1040 5610
Load ratings guide system C0/Cdyn N 2230 / 3950 24100 / 14200
5)
Max. driving torque Mmax Nm 20 20
6)
No-load torque 0-stroke axis (without carriages) Nm 0,64 0,64
2 0,24 0,24
2 0,05 0,05
2 1,2 1,2
2 6,1 6,1
Mass of 0-stroke axis (without carriages) kg 3 3
Mass stroke per m stroke kg/m 10 12
Mass of motor coupling kg 0,5 0,5
Mass of shaft extention kg 0,075 0,075
4)
Repeat acccuracy mm +/-0,1 +/-0,1
Internal diameter of clutch mm 6,35 … 20 6,35 … 20
Profile cross section (WxH) mm 60 x 60 60 x 60
Diameter of shaft extention mm 20h7 20h7
2 5 5
Elasticity module (aluminium) N/mm 0,72 x 10 0,72 x 10
4 435394 / 651612 435394 / 651612
Max. ambient temperature °C 0 … +50 0 … +50
Drive constant mm/rotat. 155 155
Toothed belt width / pitch b25 / HTD5 b25 / HTD5
Effective diameter toothed belt weehl (both sides equel) mm 49,338 49,338
Width toothed belt wheel mm 52 52
3 0,003 0,003
2 0,5 0,5
Carriage Type 1 Type 4 Type 1 Type 4
5)
Max. torque of carriage Mydynmax Nm 46 140 150 730
5)
Max. torque of carriage Mzdynmax Nm 35 110 75 365
6)
No-load torque of carriages Nm 0,16 0,16 0,7 0,7
3)
Max. stroke length with/without cover band mm 5380 / 5500 5380 / 5500 5380 / 5500 5200 / 5320
Moment of inertia 0-stroke axis with/without cover band 2 1,90 / 1,75 2,00 / 1,85 1,90 / 1,75 2,00 / 1,85
kgcm
(without carriages)
2 12,20 / 11,0 20,30 / 19,20 13,80 / 12,60 20,40 / 19,10
Mass of carriages with/without band redirection kg 4,80 / 3,80 7,80 / 6,80 5,60 / 4,60 8,70 / 7,60
Moving mass of carriages with/without band redirection kg 2,00 / 1,80 3,40 / 3,20 2,40 / 2,00 3,30 / 3,20
1)
2)
3)
ball guides.
Measured at 0.1 m/s
centrical attached


Technical data
Type designation: MAXH3BR / MAXT3BR MAXH3BB / MAXT3BB
Guide type Roller W10 Ball guide SHS20
Typical payload (see max. force Fzdynmax) kg 55 110
1) 2)
Max. stroke length mm 5500 5500
3)
Min. stroke length mm 175 11
Distanz between both axis (standard / minimum / maximum) mm 160 / 120 / 500 160 / 120 / 500
4)
Max. speed m/s 8 5
4) 2
Max. acceleration m/s 20 20
5)
Max. drive force Fxdynmax N 1100 1100
5)
Max. force Fydynmax N 3195 6615
5)
Max. force Fzdynmax N 2510 8820
Load ratings guide system C0/Cdyn N 4850 / 8500 38400 / 22300
5)
Max. driving torque Mmax Nm 36 36
6)
No-load torque 0-stroke axis (without carriages) Nm 0,75 0,75
2 0,9 0,9
2 0,05 0,05
2 2,5 2,5
2 10,65 10,65
Mass of 0-stroke axis (without carriages) kg 8 8
Mass stroke per m stroke kg/m 17 20
Mass of motor coupling kg 1 1
Mass of shaft extention kg 0,145 0,145
4)
Repeat acccuracy mm +/-0,1 +/-0,1
Internal diameter of clutch mm 9 … 32 9 … 32
Profile cross section (WxH) mm 80 x 80 80 x 80
Diameter of shaft extention mm 25h7 25h7
2 5 5
Elasticity module (aluminium) N/mm 0,72 x 10 0,72 x 10
4 1285262 / 1867213 1285262 / 1867213
Max. ambient temperature °C 0 … +50 0 … +50
Drive constant mm/rotat. 205 205
Toothed belt width / pitch b30 / HTD5 b30 / HTD5
Effective diameter toothed belt weehl (both sides equel) mm 65,254 65,254
Width toothed belt wheel mm 71 71
3 0,003 0,003
2 2,5 2,5
Carriage Type 1 Type 4 Type 1 Type 4
5)
Max. torque of carriage Mydynmax Nm 124 390 330 1380
5)
Max. torque of carriage Mzdynmax Nm 105 330 165 690
6)
No-load torque of carriages Nm 0,5 0,5 1,65 1,65
3)
Max. stroke length with/without cover band mm 5350 / 5500 5140 / 5290 5350 / 5500 5140 / 5290
Moment of inertia 0-stroke axis with/without cover band 2 8,10 / 7,70 8,35 / 8,00 8,10 / 7,70 8,10 / 7,70
kgcm
(without carriages)
2 26,50 / 40,00 76,00 / 69,00 50,00 / 43,60 74,70 / 68,40
Mass of carriages with/without band redirection kg 10,20 / 8,20 16,40 / 14,20 11,60 / 9,30 17,80 / 15,60
Moving mass of carriages with/without band redirection kg 4,40 / 3,80 7,10 / 6,60 5,00 / 4,20 7,10 / 6,60
1)
2)
3)
ball guides.
Measured at 0.1 m/s
centrical attached


Technical data
Type designation: MAXH4BB / MAXT4BB
Guide type Ball guide SHS25
Typical payload (see max. force Fzdynmax) kg 175
1) 2)
Max. stroke length mm 5500
3)
Min. stroke length mm 13
Distanz between both axis (standard / minimum / maximum) mm 180 / 130 / 600
4)
Max. speed m/s 5
4) 2
Max. acceleration m/s 20
5)
Max. drive force Fxdynmax N 2600
5)
Max. force Fydynmax N 9375
5)
Max. force Fzdynmax N 12500
Load ratings guide system C0/Cdyn N 52400 / 31700
5)
Max. driving torque Mmax Nm 110
6)
No-load torque 0-stroke axis (without carriages) Nm 2,5
2 2,1
2 0,54
2
Moment of inertia per m stroke kgcm /m 11
2
Moment of inertia per kg payload kgcm /kg 17,7
Mass of 0-stroke axis (without carriages) kg 18
Mass stroke per m stroke kg/m 34
Mass of motor coupling kg 2
Mass of shaft extention kg 0,0323
4)
Repeat acccuracy mm +/-0,1
Internal diameter of clutch mm 10 … 32
Profile cross section (WxH) mm 110 x 110
Diameter of shaft extention mm 32h7
2 5
Elasticity module (aluminium) N/mm 0,72 x 10
4 4713499 / 6624690
Max. ambient temperature °C 0 … +50
Drive constant mm/rotat. 264
Toothed belt width / pitch b50 / HTD8
Mass of toothed belt per m kg/m 0,31
Effective diameter toothed belt weehl (both sides equel) mm 84,034
Width toothed belt wheel mm 98
3 0,003
2 7,03
Carriage Type 1 Type 4
5)
Max. torque of carriage Mydynmax Nm 520 2420
5)
Max. torque of carriage Mzdynmax Nm 260 1210
6)
No-load torque of carriages Nm 2,7 2,7
3)
Max. stroke length with/without cover band mm 5300 / 5500 5030 / 5230
Moment of inertia 0-stroke axis with/without cover band 2 28,00 / 25,85 29,50 / 27,00
kgcm
(without carriages)
2 170 / 146 266 / 242
Mass of carriages with/without band redirection kg 25,40 / 20,00 40,00 / 34,00
Moving mass of carriages with/without band redirection kg 10,00 / 8,40 15,00 / 14,00
1)
2)
3)
ball guides.
Measured at 0.1 m/s
centrical attached


Type code
Example (continued next page) MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
Product MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
MAX = Multi Axes Systems
Product family MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
T H
H= Double Axes Systems Belt drived with motor in
T= Double Axes Systems Belt drived with motor out
Size (cross-section of section) MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0

1= 40; (Profile: 40x40)
2= 60; (Profile: 60x60)
3= 80; (Profile: 80x80)
4= 110; (Profile: 110x110)
Carriage drive element MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
B= toothed belt
Guide type MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
R= roller
B= ball rail
Feed per revolution MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
M= 84 mm with size 40; 155 mm with size 60;
205 mm with size 80; 264 mm with size 110
Stroke length MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
xxxx = in mm
Limit switch 1) MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
A= 2 x PNP sensors as normally closed contact, not wired
B= 2 x PNP sensors as normally closed contact, conected to IclA
C= 2 x PNP sensors as normally open contact, not wired
D= 2 x PNP sensors as normally open contact, connected to IclA
E= 2 x NPN sensors as normally closed contact, not wired
F= 2 x NPN sensors as normally closed contact, connected to IclA
G= 2 x NPN sensors as normally open contact, not wired
H= 2 x NPN sensors as normally open contact, connected to IclA
N= no sensors
Carriages MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
1= type 1 (size 60, 80, 110)
2= type 2 (size 40)
4= type 4 (size 40, 60, 80, 110)
Options MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
N= without option
B= with cover strap
C= corrosion resistant, without cover strap
A= antistatic toothed belt, without cover strap
E= corrosion resistant, antistatictoothed belt, without cover strap
L= antistatic toothed belt, with cover strap
Number of carriages 2) MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0

A= one
B= two
C= three
Distance between carriages 3) MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0

1…999 = distance in mm
xxx = with only one carriage
Axis drive interface / Motor Position motor out motor in MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
N= without motor driven axis right
H= without motor driven axis left
A= without motor, with motor shaft left
B= without motor, with motor shaft right
R= with motor right attachemend (chose the motor) R L R L R L
L= with motor left attachemend (chose the motor)
B A B A H N
Width between axes MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
xxxx = 120 … 300 mm with size 40; 140 … 400 mm with size 60;
160 … 500 mm with size 80; 180 … 600 mm with size 110
Power chain options MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
N= without power chain and wire box
1)
With 100 mm cable with connector wired at one end, other types as accessories.
2)
Only carriages of the same type can be used, all carriages are driven.
3)
Minimum distance between two carriages: see dimensional drawings

Example (continued next page) MAX H 2 B R M 1 0 0 0 A 1 B A x x x R x x x x P / V 0

Motor / gear interface 1) MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0
V6 = stepper motors VRDM364 / VRDM366
V8 = stepper motors VRDM368
V9 = stepper motors VRDM397 / VRDM3910
V0 = stepper motors VRDM3913
V1 = stepper motors VRDM311x
I6 = stepper motors IFS / IDS 61 / IFS / IDS 62
I7 = stepper motors IFS / IDS 63
I9 = stepper motors IFS / IDS 91 / IFS / IDS 92
I8 = stepper motors IFS / IDS 93
S6 = servomotors - SER36x
S9 = servomotors - SER39x
S1 = servomotors - SER311xx
A6 = servomotors - IFA6x
G9 = servomotors - RIG39x
G1 = servomotors - RIG311xx
H5 = servomotors - BSH055x
H7 = servomotors - BSH0701 / BSH0702
H8 = servomotors - BSH0703
H1 = servomotors - BSH1001 / BSH1002 / BSH1003
H4 = servomotors - BSH1004
0G = planetary gear (Neugart) - PLE40
1G = planetary gear (Neugart) - PLE / WPLE60
7G = planetary gear (Neugart) - PLS70
8G = planetary gear (Neugart) - PLS90
XX = tird-party motor / third-party gear without attachement by Berger Lahr (drawing required)
XY = tird-party motor / third-party gear with attachement by Berger Lahr (drawing required, provide motor / gear)
1) Motor / gear interface = attached coupling and motor adapter plate for the corresponding motor (without motor attachement).
If the axis is requiered with attached motor, the complete motor identification is requiered instead of the motor / gear in



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Catalogue: Multix Axes Systems MAX

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Catalogue: Multix Axes Systems MAX

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Multix Axes Systems MAX based on PAS toothed-belt Axes

First version 03 / 2007

Multi Axes Systems MAX

Berger Lahr Catalogue Multi Axes Systems MAX 1

Berger Lahr Catalogue Multi Axes Systems MAX 2

The new MAX axes combination with a driven- and a support-axis

Special features and options

- High positioning speed

Property-related application examples

- Positioning over long distance, e.g. pick & place applications

Berger Lahr Catalogue Multi Axes Systems MAX 3

Motor attachment and dimensions see catalogue Portal Axes PAS

Berger Lahr Catalogue Multi Axes Systems MAX 4

Berger Lahr Catalogue Multi Axes Systems MAX 5

Motor attachment and dimensions see catalogue Portal Axes PAS

Berger Lahr Catalogue Multi Axes Systems MAX 6

Berger Lahr Catalogue Multi Axes Systems MAX 7

Motor attachment and dimensions see catalogue Portal Axes PAS

Berger Lahr Catalogue Multi Axes Systems MAX 8

Berger Lahr Catalogue Multi Axes Systems MAX 9

Motor attachment and dimensions see catalogue Portal Axes PAS

Berger Lahr Catalogue Multi Axes Systems MAX 10

Berger Lahr Catalogue Multi Axes Systems MAX 11

Size (cross-section of section) MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0

Number of carriages 2) MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0

Distance between carriages 3) MAX H 2 B R M 1 0 0 0 A 1 N A x x x R 0 4 0 0 N / V 0

Berger Lahr Catalogue Multi Axes Systems MAX 12

Example (continued next page) MAX H 2 B R M 1 0 0 0 A 1 B A x x x R x x x x P / V 0

Berger Lahr Catalogue Multi Axes Systems MAX 13

Berger Lahr Catalogue Multi Axes Systems MAX 14

Berger Lahr Catalogue Multi Axes Systems MAX 15

Berger Lahr Catalogue Multi Axes Systems MAX 16

Berger Lahr Catalogue Multi Axes Systems MAX 17

Berger Lahr Catalogue Multi Axes Systems MAX 18

Berger Lahr Catalogue Multi Axes Systems MAX 19

Berger Lahr Catalogue Multi Axes Systems MAX 20

Berger Lahr Catalogue Multi Axes Systems MAX 21

Berger Lahr Catalogue Multi Axes Systems MAX 22

Berger Lahr Catalogue Multi Axes Systems MAX 23

Berger Lahr Catalogue Multi Axes Systems MAX 24

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