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1) The document describes troubleshooting steps taken during a block start operation of a 150MW generator where the 11kV diesel generator breaker was tripping on negative phase sequence.
2) Testing found the current transformers and relays were functioning properly but the DG2 negative phase sequence relay time setting was shorter than expected.
3) After changing the relay time setting and connections, the 150MW generator was able to be synchronized without tripping the 11kV breaker.
1) The document describes troubleshooting steps taken during a block start operation of a 150MW generator where the 11kV diesel generator breaker was tripping on negative phase sequence.
2) Testing found the current transformers and relays were functioning properly but the DG2 negative phase sequence relay time setting was shorter than expected.
3) After changing the relay time setting and connections, the 150MW generator was able to be synchronized without tripping the 11kV breaker.
1) The document describes troubleshooting steps taken during a block start operation of a 150MW generator where the 11kV diesel generator breaker was tripping on negative phase sequence.
2) Testing found the current transformers and relays were functioning properly but the DG2 negative phase sequence relay time setting was shorter than expected.
3) After changing the relay time setting and connections, the 150MW generator was able to be synchronized without tripping the 11kV breaker.
Sequence of Events during DG Set Block start over operation
1) Started the DG1 generator, 11KV was generated.
2) Closed the 11KV breaker at breaker panel. 3) Extended the supply to Reserve Board through 11KV/415V 740 Channel Transformer. 4) Load observed at the 11KV side is 4A in all three phases. 5) Standstill to Gen command was given to 150MW generator with the DG supply. 6) Whenever the three phase oil pump of 150Mw generator is ON, Diesel generator 11KV Breaker was tripped on Negative Phase sequence. 7) After confirming the circuit is healthy, 11KV Breaker was charged and tried to synchronies the 150MW generator, same trip was observed at the 11KV DG breaker. 8) Shutdown command was given to Diesel Generator. 9) Suspected that 740 channel transformer may unhealthy 10) Next day Reserve board was charged with 11KV/13.8KV LPH3 transformer. 11) Started the DG1 generator, after generating 11KV closed the 11KV DG1 Breaker and extended the supply to 13.8KV Voltas panel. 12) Charged the Reserve board with 13.8KV Voltas Panel 13) Tried to synch the 150MW generator, again 11KV breaker was tripped on Negative Phase Sequence at the time of oil pump ON. 14) Suspected that Negative Phase Sequence Relay was mal operated even though three phase balance load was observed. 15) Checked the relay CT and PT connection and continuity between CT secondary to relay backside. Everything found normal. 16) Changed the DG1 negative phase sequence relay with DG2 negative phase sequence relay which was tested in over hauling period. DG2 relay was replaced with spare relay. 17) Again DG1 generator started, after 11KV generated 11KV breaker was charged and extended the supply to Reserve Board. 18) Trying to synch the 150MW Generator at the same instant before, 11Kv Breaker was tripped on Negative Phase Sequence. 19) Suspected that DG1 may have some problem. 20) Now 11KV LPH1/DG2 cable is extended to LPH3 transformer as LPH1 transformer was failed before. 21) Started the DG2 generator, after 11KV was generated 11KV breaker was charged. 22) Extended the supply to Reserve Board through 13.8KV Voltas Panel. 23) Tried to synch the 150MW generator, again it was tripped on same. 24) Suspected that DG2 CT-3 core may damage. 25) Tested the current transformers of DG1 and DG2 with current Injection kit by injecting 10A, 20A, 30A, 40A and 50A at primary side of CT and noted the corresponding secondary values. At all the input current the measured CT secondary was as per the ratio. So concluded that CT’s are working normal. 26) Observed the tripping Time setting of DG2 negative phase sequence relay is 6sec instead of 9sec. changed that setting to 9sec. 27) Changed the relay connection from Y and B to R and Y and B phase was connected to over current relay. 28)