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Oven)
Let us imagine 3 products of the same family processed in a oven. Set-up is negligible.
The products are of different sizes and the parts that can be processed in a batch are:
Small Cup = 100 pcs. , Mid Cup = 75 pcs. , Large Cup = 50 pcs.
Small Cup = 500 pcs. , Mid Cup = 750 pcs. , Large Cup = 350 pcs.
The time available is 3 shift for 5 days a week. Do not consider lunch time break.
Calculate the Takt Time of the family and verify if the oven has the capacity to meet customer request
Exercise Solution
Because the products are of the same family the customer request can be added and is equal to 1600 cups.
The Takt Time for this family is: 7200 / 1600 = 4,5 minutes
In this case seems that any C/T meet the Takt Time, is this the sign that the oven has not the capacity?
Time necessary to meet customer request = 500 * 6 + 750 * 8 + 350 * 12 = 3000 + 6000 + 4200 = 13200 minutes.
The available time is less than the requested time. This means that there is no capacity to meet customer request.
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