Xs Analyse Service Manual

Address Mettler-Toledo GmbH, Laboratory & Weighing Technologies
Marketing Support LabTec

Postfach LabTec
CH-8606 Greifensee, Schweiz
Phone +41-1-944 36 36
Fax +41-1-944 31 90
Internet http://www.mt.com
Servicemanual
METTLER TOLEDO
XS Analytical Balances
Edition 03/2004
Overview of Chapters
Chapte
r
© Mettler-Toledo GmbH 2004, File No. 11780583B 8.12 Edition 03/2004, CD Nr. 11780410, produced in Switzerland
Overview of Chapters
1 Introduction 7 LARS
Using the Service Manual, Designation Testing and adjusting the balances with
Concept LARS, TDNR lists
2 Safety 8 Adjusting in the Service Menu

Hazard warnings Adjustment possibilities without LARS,
adjustment of certified balances
3 Spare Parts 9 Adjustment Data

Exploded-view drawings and spare- Tables of adjustment tolerances and
parts lists, packaging technical data of the balances
4 Checks 10 Accessories
Routine checks after maintenance, Spare parts for accessories and techni-
repairs, and adjustment cal data of the balances
5 Troubleshooting 11 Service Aids

Problems, causes, and remedies Software, interfaces, gages, tools
6 Repairs 12 Document History

Instructions for repairs All editions, from first to most recent
Introduction Chapter Chapter 1
1 Introduction
List of contents
1 Service Manual . . . . . . . . . . . . . . . . . . . 1-2 2 Designation Concept . . . . . . . . . . . . . . 1-9

1.1 Purpose of the Service Manual . . . . . . . . . . . . . . . 1-2 2.1 Model Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.2 Previous Knowledge Required. . . . . . . . . . . . . . . . 1-2 2.2 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.3 Structure of the Service Manual. . . . . . . . . . . . . . . 1-2 2.3 Service Data Plate. . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.3.1 Tables of Contents / Index. . . . . . . . . . . . . . . . . . . . . 1-2
1.3.2 Page Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 2.4 Designation definition . . . . . . . . . . . . . . . . . . . . . 1-10
2.4.1 Weighbridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4 Navigating in the Screen. . . . . . . . . . . . . . . . . . . . . 1-3 2.4.2 Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.1 Adobe Acrobat Reader® . . . . . . . . . . . . . . . . . . . . . . 1-4
1.4.2 Navigation with Adobe Acrobat Reader® . . . . . . . . . 1-5
1.4.3 Display on a Small Screen . . . . . . . . . . . . . . . . . . . . 1-6 3 Overview: Weighbridges,
1.4.4 Navigation within the Manual. . . . . . . . . . . . . . . . . . . 1-7 Weighing cell, Terminal . . . . . . . . . . . 1-11
1.5 Paper Printout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 3.1 Weighbridge - Weighing cell . . . . . . . . . . . . . . . . 1-11
3.2 Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-1

1 Service Manual
1.1 Purpose of the Service Manual 1.3 Structure of the Service Manual
The Service Manual provides support to service personnel of The Service Manual is divided into 12 chapters.
Mettler-Toledo, or other persons authorized by Mettler-Toledo,
The sequence of the chapters largely corresponds to the
when performing maintenance and repairs on the balances
sequence of the operations for repairing a balance: checking,
described in this Service Manual.
troubleshooting, repair, and adjustment.
The Service Manual is designed mainly for display on a desktop
1.2 Previous Knowledge Required or laptop computer screen.
Persons using the Service Manual must fulfill the following basic
knowledge requirements regarding the handling of Mettler- 1.3.1 Tables of Contents / Index
Toledo products and associated software:
For rapid location of the required information, the Service Manual
• Understanding of the Operating Instructions of the respective has:
balance (siehe CD LabTec serviceexpert oder
http://extranet.mt.com LabTec Market Support). • an overview of the chapters
• Experience with LARS (LabTec Repair and Service Software). • an index
• Ability to load new software onto the balance from the Internet • a table of contents for each chapter.
using LARS or e-loader (siehe CD LabTec serviceexpert oder Instructions for using the tables of contents and the index are
http://extranet.mt.com LabTec Market Support). given in Section 1.4.4 of this chapter.
• Basic knowledge of using Adobe Acrobat Readerr®
Mettler-Toledo offers service courses which include this basic
knowledge.

1.3.2 Page Structure
A B C Header
A Title of the respective chapter
B Icon for the respective chapter
C Chapter number
Text field
Information containing text and illustrations
Footer
D Number of the Service Manual
E Issue date (month/year)
F Page number «6-7»
6 = chapter number
7 = page number within this chapter
D E F
1.4 Navigating in the Screen

For navigation in the Service Manual either the functions of
Adobe Acrobat Reader® or hyperlinks located in the document
can be used. The two means of navigation can also be used
together.

1.4.1 Adobe Acrobat Reader®
To be able to navigate with Adobe Acrobat Reader® you need to

know the basic functions of this software. To teach yourself the
functions of Adobe Acrobat Reader® :
1. Start the software
2. In the menu bar, click on Help
3. Select Acrobat Help
4. In the help tree, click on Learn Adobe Acrobat.

1.4.2 Navigation with Adobe Acrobat Reader®
C A E D E F G The most important functions of the Adobe Acrobat Reader® tool-

bar for navigation in the Service Manual are the following:
A Open/close the navigation window B
C Zoom
D Page forward/backward
B E Go to start/end of document
F Go to Previous View
(e.g. return to the page with the "link origin")
G Go to Next View
(e.g. from the page with the "link origin"
back to the "linked page")

1.4.3 Display on a Small Screen
To enable use of a small screen, it can be switched to full-

screen mode. The Service Manual is then displayed with-
out the toolbar.
The key combinations required for navigation in full-
A
screen mode are as follows:
Ctrl+L Switch to full-screen
Esc Reset to normal view
Ctrl++ Zoom in
Ctrl+- Zoom out
ÍÎ Page forward/backward
Alt+Í Return to selected hyperlink A

1.4.4 Navigation within the Manual
The Service Manual contains hyperlinks which make direct navi-

A B A
gation possible. They can also be used when navigating with the
E toolbar of Adobe Acrobat Reader® (see Section 1.4.2).
E
Click on A
The table of contents of the respective chapter is displayed.
Click on B
The Overview of Chapters is displayed.
Click on C
The respective section in the chapter is displayed.
Click on D
The table of contents of the respective chapter is displayed.
C
Click on E
The respective cross-reference in this, or another, chapter is dis-
played.
For clarity, the many links of this type are shown blue.

1.5 Paper Printout

A paper printout of the Service Manual can be created with
Adobe Acrobat Reader®. The printout in landscape orientation
can be on either US Letter or DIN A4 paper size. If scaling of 85%
is selected, the margin is sufficiently wide for punching.
To set scaling in Adobe Acrobat Reader(r): File/Print/Proper-
ties/Layout/Advanced/Graphics/Scaling.

2 Designation Concept
2.1 Model Plate

A Marketing designation
B Maximum capacity
C Readability
A
B
C
2710
2.2 Type plate

1 2705 Fig. 1: Type plate of weighbridge
Fig. 2: Type plate of terminal
A
A Serial number (SNR)
B
B Type definition number (TDNR) of balance/terminal when lea-
ving the factory
2 2707 A Note
B If a new TDNR is loaded when servicing is performed, the new
number must be entered on the service data plate (weighbridge
and/or terminal) (see Section 2.3).

2.3 Service Data Plate

A B C Fig. 1: Service data plate of weighbridge
1 2 The service data plate is located on the inner righthand side of
the casing.
Fig. 2: Service data plate of terminal
The service data plate is located on the inside of the terminal.
A Column for new TDNR
B Column for new software version
2699
1864 C Column for date of update
Service Data Plate see Chapter 11
2.4 Designation definition

2.4.1 Weighbridge 2.4.2 Terminal
XS204DR/A PPT
Certified Balance Terminal
DeltaRange Balance Type
Capacity/Readability Capacity/Readability
Type

3 Overview: Weighbridges, Weighing cell, Terminal
3.1 Weighbridge - Weighing cell

Weighbridge Matching Weighing cell
Part No. 11106811
XS64B
XS104B
XS105BDU
XS204B
XS204BDR
XS205BDU
Spare parts: see Section 2, Chapter 3 Spare parts: see Section 5, Chapter 3

3.2 Terminal
Type
SAT
Spare parts: see Section 1, Chapter 3

Safety Chapter Chapter 2
2 Safety
List of contents
1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
1.1 Before starting service work . . . . . . . . . . . . . . . . . 2-2
1.2 Pictograms used in this manual . . . . . . . . . . . . . . 2-2

1.3 Text markers used. . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
1.4 Disposal of service materials and replaced parts 2-3
1.5 State of the art . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

1 Safety
1.1 Before starting service work 1.2 Pictograms used in this manual
• Obtain written confirmation that the balance is not contaminat- General warning
ed, or that it has been expertly cleaned before service work is
started.
• Obtain this confirmation in advance through your service orga-
Warning of an electric voltage
nization.
• Read the Operating Instructions to familiarize yourself with the
functions of the balance.
Electrostatically damageable components
• Observe all safety instructions in this Service Manual.
• Observe any safety instructions received from the customer.
Be specially sure to observe safety instructions which are Fire hazard
closely related to your service work.
1.3 Text markers used

Warning, Important information regarding handling
Note

1.4 Disposal of service materials and

replaced parts
Service materials (cleaning cloths, cleaning agents, etc.) and
replaced parts must be disposed of:
• in accordance with the specific customer's regulations
• in accordance with the specific regulations of the respec-
tive country.
1.5 State of the art

This Service Manual corresponds to the state of the art at the
date of issue (e.g. 03/2004).

Spare Parts Chapter Chapter 3
3 Spare Parts
List of contents
1 Terminal (SAT) . . . . . . . . . . . . . . . . . . . . 3-2 6 Chassis . . . . . . . . . . . . . . . . . . . . . . . . 3-10

6.1 Chassis inside. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
2 Draft shield, Housing, Weighing pan. . 3-3
6.2 Chassis outside . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3 Carriyng handle, Electronics, 7 Packaging . . . . . . . . . . . . . . . . . . . . . . 3-12

Front cover. . . . . . . . . . . . . . . . . . . . . . . 3-4
4 Cantilever arm . . . . . . . . . . . . . . . . . . . . 3-5
5 Weighing cell . . . . . . . . . . . . . . . . . . . . . 3-6

5.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
5.2 Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
5.3 Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
5.4 Weighing cell support . . . . . . . . . . . . . . . . . . . . . . . 3-9

1 Terminal (SAT)
9 3 Item Designation Note Part No.
1 Terminal complete, without - 11107899
software
2 Leveling foot - 11106839
10 3 Rubber foot - 11600356
2 4 Latch - 11106566
5 Terminal lower part with item 3 11106840
5
6 Terminal PCB without software 11106830
4 7 Display - 11100826
8 Terminal uper part with item 13 11106831
6
9 Terminal socket - 11106918
10 Cable (Terminal PCB - Termi- - 11600463
7 nal socket)
11 Cable (Terminal PCB - Dis- - 11600226
play)
11
13 Keypad - 11106564
13

2 Draft shield, Housing, Weighing pan

XS64B
1 2 XS104B
XS105BDU
XS204B
1 4 XS204BDR
XS205BDU
Item Designation Note Part No.
1 Side glass - 11106841
2 Top glass - 11106842
3 Front glass - 11106843
4 Housing left - 11106336
5 Housing right - 11106337
6 Terminal support - 11106539
7 Drip tray - 11106449
3 8 Terminal cable - 11106931
9 Weighing pan - 11106709
10 Weighing pan - 11106333
11 Leveling foot - 11106323
12 AC Adapter - 11106930
5
9 7 10 Item Designation Note Part No.
11 13 Line cable DK 87452
GB 89405
USA 88668
AUS 88751
8
SA 89728
12 EU (Schuko) 87925
CH 87920
6 13 I 87457

3 Carriyng handle, Electronics, Front cover

XS64B
XS104B
1 XS105BDU
2 XS204B
XS204BDR
XS205BDU
1 Carrying handle compl. with item 2 11106816
8 2 Upper glass hoder 11106817
2 4 3 Clip side glass - 11106496
4 Balance PCB without Software 11106835
3 without item 8
9 7 6 5 Housing and item. 6 with cable 11106952
5
6 Interface RS232C - 11132500
6 Interface LocalCan - 11132505
7 Front cover with item 9 11106815
8 Battery - 86320

9 Model strip XS64 11106071
XS104 11106069
XS105DU 11106067
XS204 11106065
XS204DR 11106063
XS205DU 11106061

4 Cantilever arm
XS64B
XS104B
XS105BDU
2 XS204B
XS204BDR
XS205BDU
1 Partition - 11106352
2 Cantilever arm 200 g mounting, adjusting 11106827
3 Holder front glass - 11106818
1

5 Weighing cell
5.1 Overview
Item Designation Drawing
B A A Guide see Section 5.2
B Lever see Section 5.3
C Housing weighing cell see Section 5.4

5.2 Guide
XS64B
XS104B
XS105BDU
XS204B
XS204BDR
2
XS205BDU
5 Item Designation Note Part No.
1 Weighing cell 200 g compl. with 11106811
EEPROM 100 g and
200 g
2 Guide top compl. - 11106822
3 Guide bottom compl. - 11106823
4 4 Coupling comp. with 11106824
6 Coupling
12 Screw
3 12 Cup washer
5 Support - 11106806
6 Cell board 200 g - 11106838
7 Set hanging bearings with 11106825
6 hanging bearings
12 Screw
12 Cup washer
8 Lever - 11106845
9 Magnet cover compl. - 11106846
10 Cable - 11106944
(Weighing cell - Cell PCB)
11 Set counterwights with 11106826
1 Screw short
1 Screw long
4 Washer

5.3 Lever
XS64B
XS104B
9 XS105BDU
XS204B
XS204BDR
6
8 XS205BDU
11 1 Weighing cell 200 g compl. with 11106811
EEPROM 100 g and
200 g
4 Coupling comp. with 11106824
6 Coupling
7 12 Screw
12 Cup washer
5 Support - 11106806
6 Cell board 200 g - 11106838
6 hanging bearings
12 Screw
12 Cup washer
8 Lever - 11106845
10 Cable - 11106944
1 Screw short
1 Screw long
4 Washer
12 Conductor strips 43540

5.4 Weighing cell support

XS64B
XS104B
XS105BDU
XS204B
XS204BDR
XS205BDU
1 Weighing cell 200 g compl. with 11106811
EEPROM 100 g and
200 g
4 Coupling comp. with 11106824
6 Coupling
12 Screw
12 Cup washer
5 Support - 11106806
6 Cell board 200 g - 11106838
6 hanging bearings
12 Screw
12 Cup washer
8 Lever - 11106845
10 Cable - 11106944
1 Screw short
1 Screw long
4 Washer

6 Chassis
6.1 Chassis inside

XS64B
2 XS104B
XS105BDU
XS204B
12 XS204BDR
XS205BDU
1 1 Adjusting motor compl. - 11106847
3 2 Cable (Adjusting motor PCB - - 11106941
Cell PCB)
3 Gearbox compl. - 11106821
4 Holder left-right handling - 11106610
5 Doorslide left - 11106819
13 6 Doorslide right - 11106820
7 Level - 238311
8 Slide rail upper left - 11106478
9 Slide rail upper right - 11106479
10 Guide rail lower left - 11106481
11 Guide rail lower right - 11106482
12 Adjusting motor PCB - 11106836
13 Gleitband - 11106828

6.2 Chassis outside

XS64B
XS104B
XS105BDU
XS204B
XS204BDR
5 XS205BDU
8 1 Adjusting motor compl. - 11106847
7
2 Cable (Adjusting motor PCB - - 11106941
10 Cell PCB)
3 Gearbox compl. - 11106821
9
4 Holder left-right handling - 11106610
11 5 Doorslide left - 11106819
6 Doorslide right - 11106820
6 7 Level - 238311
8 Slide rail upper left - 11106478
4 4 9 Slide rail upper right - 11106479
10 Guide rail lower left - 11106481
11 Guide rail lower right - 11106482
12 Adjusting motor PCB - 11106836
13 Gleitband - 11106828

7 Packaging
1 Packaging 11106849
2 Transport cover 11106851
3 Outer cardbord packing 11106860

Checks Chapter Chapter 4
4 Checks
List of contents
1 Checklists. . . . . . . . . . . . . . . . . . . . . . . . 4-2
1.1 Maintenance checklist . . . . . . . . . . . . . . . . . . . . . . 4-2
1.1.1 Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
1.1.2 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
1.2 Checklist for cleaning . . . . . . . . . . . . . . . . . . . . . . . 4-3
1.3 Checklist for repairs and adjustments . . . . . . . . . 4-3
1.4 Check overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

1 Checklists
Before you start work on the balance, check the model strip and
the type plate (see Section 2.1, Section 2.2, Chapter 1) to ensure WARNING
that the balance in front of you is the balance which should be Danger of electric current.
serviced. Disconnect AC adapter from power supply.
WARNING • Power supply and cable

• Interface and data transmission cable
Standby circuit.
• Auxiliary display
The balance is energized when it is connected to the
power supply. This is the case even if the display is
switched off. 1.1.2 Function check
1. Connect balance to power supply: Do the display and the
1.1 Maintenance checklist keys function correctly?
2. If equipped with level, level balance.
1.1.1 Visual check 3. Acclimatize balance, approx. 2 hours.
Only necessary if the balance has been without voltage for
1. Check that all necessary parts have been supplied. a long time.
2. Check the condition of the following parts: 4. Check adjustment of balance using the following Tests (see
• Housing and display Section 1, Chapter 9):
• Key Overlay • Hysteresis
• Weighing pan and pan support, draft shield • Cornerload
• Model plate • Repeatability
• Leveling feet and level indicator • Linearity (If linearization is necessary, this must be fol-
• Protective cover lowed by Service adjustment CAL)
• Sensitivity (If necessary, Service adjustment CAL at
maximum load)
5. If appropriate, check peripheral instruments.

1.2 Checklist for cleaning After cleaning

Check the balance's repeatability! If it is outside the tolerance
WARNING
(see Section 2, Chapter 9), this may be due to brush hairs or dust
Danger of electric current. fibers caught in moving parts.
Disconnect power cable between AC adapter and bal-
ance before starting work on the balance or terminal.
1.3 Checklist for repairs and adjustments
External cleaning 1. Troubleshooting:
• Troubleshooting (see Chapter 5)
WARNING • Test using LARS, LabTec Repair and Service Software,
Do not use cleaning agents which contain solvents or (see Section 1, Chapter 7).
abrasives. 2. Repairs
Cleaning agents must not enter the balance, terminal, • Replace faulty parts (see Chapter 6)
or AC adapter. 3. Adjustment
• The necessary adjustments, such as linearization or Ser-
Clean housing, draft shield, and weighing chamber with a soft vice adjustment CAL for each type of balance are given
cloth and a small amount of mild, commercially available cleaning as a service procedure in the LARS Help text LARS, (see
agent. Chapter 7).
IInternal cleaning 4. Final procedures
• Reinstate user settings.
WARNING • Connect peripheral devices if necessary.
• Complete certification tasks Adjustments.
Do not blow near the weighing cell!
Dust may enter the magnet system.
Remove dust with a dry or slightly damp brush, or with a soft,

non-fibrous cloth.
Clean magnetic system see Section 6.6, Chapter 6.
Clean adjustment weight and/or weight support with alcohol.

1.4 Check overload

Check
1. Place weight X corresponding to balance type (see table
B below) on weighing pan.
A The weighing pan must not move down.
2. Push the weighing pan down by hand and let go. Weighing
pan must automatically return to the starting position.
3. Place additional weight Y (Weight X + Y) corresponding to
balance type (see table below) on weighing pan.
The weighing pan moves down.
Note
If the weighing pan does not move down, possible causes are the
following:
• The moving parts of the cantilever are soiled.
• The force of spring A pressing on traverse B is too high (see
Section 3.3.2, Chapter 6).
2207 Type Weight X Weight Y
XS64 250g 100g
XS104 250g 100g
XS105DU 250g 100g
XS204DR 250g 100g
XS204 250g 100g
XS205DU 250g 100g

Troubleshooting Chapter Chapter 5
5 Troubleshooting
List of contents
1 Troubleshooting . . . . . . . . . . . . . . . . . . 5-2 1.13 Gap between front glass (or panel?)

and side panels . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
1.1 Display is dark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
1.14 Display unstable, shows overload
1.2 Keypad does not function . . . . . . . . . . . . . . . . . . . 5-3 or underload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
1.3 Display drifts, increases and decreases 1.15 Display unstable after removing and re-installing
alternately. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 adjustment weights . . . . . . . . . . . . . . . . . . . . . . . 5-16
1.4 Display unstable, constantly drifts into 1.16 Special characters are printed as hieroglyphs . 5-17
plus or minus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
1.5 Display shows overload or underload. . . . . . . . . . 5-6
1.6 display flashes «0.00000». . . . . . . . . . . . . . . . . . . . 5-7
1.7 Taring not possible . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
1.8 Adjustment with internal calibration weights not

possible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
1.9 Excessive hysteresis . . . . . . . . . . . . . . . . . . . . . . 5-10
1.10 Corner load cannot be set . . . . . . . . . . . . . . . . . . 5-11
1.11 Linearity cannot be adjusted . . . . . . . . . . . . . . . . 5-12
1.12 Side panels of draft shield jam / move jerkily. . . 5-13

1 Troubleshooting
1.1 Display is dark

Error symptom Possible cause Diagnostic Remedy
Display is dark 1. Balance on standby - Press "On" key
2. Power plug not con- Check Plug in power plug
nected
3. AC adapter not con- Check Plug in AC adapter
nected to balance
4. AC adapter is faulty Green LED on AC adapter does not light Replace AC adapter (see Section 2, Chapter 3)
5. Connector socket on Check Replace connector socket (balance PCB)
balance is corroded (see Section 2, Chapter 3)
or faulty
6. Power outage in • Plug AC adapter into other socket Inform person responsible (building electrician)
building supply • Check socket with phase tester
• Plug in a different electrical device
7. Incorrect AC adapter Check that input data on type plate match the power Select correct AC adapter
supply values (see Section 2, Chapter 3)
8. Terminal cable not • Check plugged connection on terminal • Plug in terminal cable
plugged in • Check plugged connection on balance (see Section 1.1, Chapter 6)
• Plug in terminal cable
(see Section 3.8, Chapter 6)
9. Terminal cable faulty Check optically and electrically (kinks, check conti- Replace terminal cable
nuity, ring through) (see Section 3.8, Chapter 6)
10.Display faulty - Replace display (see Section 5.6, Chapter 6)
11.Terminal software • Establish connection to LARS/Service Mode Load terminal software with E-loader II
not loaded • Terminal software version is not displayed http://extranet.mt.com
e.g. SW version bridge 1.00f
SW version terminal 1.10

1.2 Keypad does not function

Keypad does not 1. Display is dark see Section 1.1 -
function
2. Keypad or touch- • Check plug connection on terminal Plug ribbon cable into terminal
screen is not plugged (see Section 5.5, Chapter 6)
in
3. Keypad faulty • Plug in a new keypad (without affixing it first). Replace Keypad
If it functions, the existing keypad is faulty. (see Section 5.6, Chapter 6)
If it does not function, siehe Pos. 8 und 9.
4. Touch screen faulty - Replace Touch screen
5. Faulty contacts on • Contact coating is • Cut 1 mm off ribbon cable with
ribbon cable scratched off scissors. The ribbon cable pene-
• Contact pin in socket trates further into the socket.
is distorted • Replace the keypad.
1 mm
6. Terminal PCB faulty - Replace Terminal PCB

1.3 Display drifts, increases and decreases alternately

Increases and 1. Vibrations at the Place beaker with tap water on the weighing bench. • Protect weighing location against vibrations (vi-
decreases alter- workplace Vibrations cause ripples on the water surface. bration absorber, etc.)
nately • Set weighing parameters coarser (e.g. change
«Environment» from «Very stable» to «Stable»)
• Find a different weighing location (by agreement
with customer)
2. Drafts • Check that draft shield is closed • Close draft shield
• Check for gaps in draft shield • Adjust draft shield
• Insert side panels correctly
• Set weighing parameters coarser (e.g. change
«Environment» from «Very stable» to «Stable»)
3. Internal adjustment Actuate adjustment motor from Service Mode or Insert adjustment weights correctly
weight is jammed LARS. The weight display changes and becomes (see Section 3.3.3, Chapter 6)
stable.
4. Magnet system Clean magnet system
soiled (see Section 6.6, Chapter 6)
5. Loose screws on the Check correct seating of the screws
measuring cell (see Section 6.1.1, Chapter 6)
6. Moving part touching Check
measuring cell (see Section 6, Chapter 6)
7. Measuring cell is see Section 3.2, Chapter 6
poorly positioned

1.4 Display unstable, constantly drifts into plus or minus

Display constantly 1. Sun or other heat Is any sun shade (blinds, curtains, etc.) available? Select location according to Operating Instructions
drifts into plus or source shines (customer responsibility)
minus directly onto the bal-
ance
2. Weighing sample • Is the weighing result with a test weight stable? • Use aids
absorbs moisture or • Sensitive weighing samples e.g. paper, card- • Cover weighing sample
evaporates moisture board, wood, plastic, rubber, liquids
3. Weighing sample is • Is the weighing result with a test weight stable? • Increase air humidity in weighing chamber (place
electrostatically • Sensitive weighing samples e.g. plastic, powder, water container in weighing chamber)
charged insulating materials • Use ionizer (see under accessories)
4. Weighing sample is Weighing operation with test weight does not show Bring weighing sample to room temperature before
hotter or colder than this effect weighing.
the air in the weigh-
ing chamber
5. Balance has not yet • Was there a power outage? Acclimatize balance for approx. 2 hours.
reached thermal • Was the AC adapter unplugged (balance, socket)
equilibrium
6. Internal adjusting Actuate the adjustment motor from Service Mode or • Insert adjustment weight correctly
weight is jammed LARS. The weight display changes and becomes (see Section 3.3.3, Chapter 6)
stable. • Correctly adjust height of overload protection on
arm (see Section 1.4, Chapter 4)
7. Hanging bearings / Check, replace
coupling mounted (see Section 7.3, Chapter 6)
under tension or
deformed.
8. Detector soiled or Check, replace
faulty (see Section 6.6, Chapter 6)
10.Loose screws on the Check correct seating of the screws

1.5 Display shows overload or underload

Display shows 1. Incorrect weighing Slightly lift or press weighing pan. attach correct weighing pan
overload or under- pan The weight display appears
load
2. Missing weighing Mount correct weighing pan
pan
3. Weighing pan / pan see Section 1.14
support touches par-
tition wall
4. Incorrect zero point • Switch off balance.
at switch-on • Unplug power cable and plug in again.
5. Incorrect TDNR Input TDNR in LARS "Data" "Type definition" and Load TDNR
check whether the balance type matches (see Chapter 7)
6. Weight sup- Insert adjustment weight correctly
port/adjusting (see Section 3.3.3, Chapter 6)
weights jammed
7. Incorrect measuring Check whether the part number of the new measur- Build in correct measuring cell
cell built in ing cell matches the respective balance.
8. Lever short-circuits Measure the resistance between the coil contact and Replace lever
to ground the measuring cell chassis. (see Section 6.5, Chapter 6)
>100 kΩ o.k.
9. Balance PCB faulty Replace balance PCB

1.6 display flashes «0.00000»

display flashes 1. Lever/hanger cannot • Switch off balance Check hanger, position of measuring cell, and mea-
«0.00000» move freely, touches • Unplug power cable suring cell
fixed parts • Remove weighing pan (see Section 3.2.3, Chapter 6)
• Press lightly on weighing pan suspension
Typical click of the measuring cell must be audi-
ble
2. Ribbon cable not Check all cable connections on the balance PCB Plug in ribbon cable
plugged into balance and cell PCB
or faulty
3. Current-conducting Use measuring instrument to check continuity (ring Replace current-conducting strips
strips are touching, through) (see Section 7.3.4, Section 7.5, Chapter 6)
badly soldered or
broken
4. Coil short-circuits to Measure resistance Replace lever
ground, short-cir- Type Coil resistance (see Section 6.5, Chapter 6)
cuits otherwise, or is XS64 200 Ω ±5%
interrupted XS104 200 Ω ±5%
XS105DU 200 Ω ±5%
XS204DR 200 Ω ±5%
XS204 200 Ω ±5%
XS205DU 200 Ω ±5%


1.7 Taring not possible

Taring not possible 1. Vibrations at the • Press Tare again see Section 1.4
workplace • Display unstable

1.8 Adjustment with internal calibration weights not possible

Internal calibration 1. Weighing pan is Check Unload (empty) weighing pan
not possible loaded
2. Dead load too small Check tolerance values in Service Mode and com-
pare with tolerance table (see Section 9)
3. Weight supports of • Lower the internal weights from Service Mode or see Section 3.3.3, Chapter 6
the adjustment LARS
weights are jammed • If the display remains unstable, raise the internal
or outside the sup- weights and place external weights in position.
porting position If the display is stable the weight supports or ad-
justing weights are jammed.
If the display is unstable, see Section 1.3
4. Adjusting motor is No sound from motor • Plug in cable to motor
faulty • Replace motor PCB
• Replace motor
5. Adjusting weights do Sound from motor • Replace gearwheels
not move

1.9 Excessive hysteresis

excessive hystere- 1. Hair, dust fibers, or Check
sis dirt between fixed
and moving parts
2. Detector soiled or Check, replace
faulty (see Section 6.3, Chapter 6)
4. Loose screws on the Check correct seating of the screws
under tension or
deformed.

1.10 Corner load cannot be set

Corner load cannot 1. Excessive hysteresis Check hysteresis see Section 1.9
be set • Touch empty weighing pan and raise slightly
Display does not return to original value
• Place weight on pan and touch weighing pan
without moving weight
2. Hanging bearings Check, replace
mounted under ten-
sion or deformed
3. Corner load coarse Perform coarse adjustment
adjustment was not (see Section 8.5, Chapter 6)
done

1.11 Linearity cannot be adjusted

Linearity cannot be 1. Incorrect switch-on • Switch off balance.
adjusted zero point • Unplug power cable and plug in again.
2. Excessive hysteresis Check, adjust
3. Corner load too high Check, adjust
under tension or
deformed.
6. Adjustment parame- Reload cell data
ters outside permit- (see Section 7)
ted range
7. Incorrect coarse Perform CAL (Service menu or LARS) Mandatory sequence of adjustments:
adjustment • CAL
• LIN
• Std CAL
• CAL

1.12 Side panels of draft shield jam / move jerkily

Side panels jam or 1. Side panels are not There is a gap C Remove side panel and insert correctly
jerk when opening inserted correctly. between the lower edge (see Section 3.6, Chapter 6).
D
and/or closing of side panel A and door
guide B.
A
C
B
2627
2. Partition wall is not In all positions of the Insert partition wall centrally in the
installed centrally. side panel A, there must D baseplate.
be room to insert a paper (see Section 3.2.3, Chapter 6)
strip E between side A
panel A and partition E
wall D. Check insertion
with side panel open,
half open, closed.
2635

1.13 Gap between front glass (or panel?) and side panels
After the front panel 1. The front panel is not Adjust front panel correctly
is removed and re- correctly adjusted. (see Section 4.3.1, Chapter 6)
inserted the original
position of the front
panel is not
obtained.
2. The partition wall is The drip tray A must not • Push baseplate of weighing cell D
2638
too near the front jam between the front completely to the back.
(terminal side). panel B and partition (see Section 3.2.1, Chapter 6)
wall C. • Insert partition wall centrally.
(see Section 3.2.3, Chapter 6)
• Close balance and re-adjust draft
shield
(see Section 3, Chapter 6).
C A B
1831

1.14 Display unstable, shows overload or underload

After removing and 1. The cell is too far to • The suspension 2642
Install the weighing cell
2641
re-installing the the front (terminal points A on the canti- correctly.
cell, the display is side) lever arm must not (see Section 3.2,
unstable or shows touch the partition Chapter 6).
overload or under- wall B.
load. • The weighing pan C
must not touch the
partition wall. A
B B C

1.15 Display unstable after removing and re-installing adjustment weights

After removing and 1. Weight supports A of The internal calibration Correctly insert the
re-installing the the adjustment is aborted. weight support and
adjustment weights weights B are adjustment weights
and weight sup- jammed or outside A (see Section 3.3.3,
ports: the support positions. Chapter 6).
• the display is un- B
stable B
• overload or un-
derload is dis- A
played 1820

1.16 Special characters are printed as hieroglyphs

Special characters 1. Printer setting of the Setting under:
(ä, ö, ü, à, é, è, ...) balance is incorrect. System/Peripheral/Printer/RS232fix - define/Î/Set
are printed as illegi- translation to IBM/DOS.
ble hieroglyphics.
2. Setting on the RS-P Set DIP switch (under battery compartment) accord-
printer is incorrect. ing to sketch at left.
ON
1 2
DTS-2

Repairs Chapter Chapter 6
6 Repairs
List of contents
1 Preparing the Balance for Repair. . . . . 6-4 2.9 Replace slide rail, guide rail. . . . . . . . . . . . . . . . . 6-17
2.9.1 Replace slide rail. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
1.1 Unplug terminal from balance . . . . . . . . . . . . . . . . 6-4 2.9.2 Replace guide rails . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
2 Removing the components . . . . . . . . . 6-5 3 Installing the Components . . . . . . . . . 6-19

2.1 Working on electronically damageable 3.1 Install adjusting motor PCB. . . . . . . . . . . . . . . . . 6-19
components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
3.2 Install weighing cell . . . . . . . . . . . . . . . . . . . . . . . 6-20
2.2 Dismantle draft shield . . . . . . . . . . . . . . . . . . . . . . . 6-6 3.2.1 Install weighing-cell bottom-plate . . . . . . . . . . . . . . 6-20
3.2.2 Install weighing cell . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
2.3 Open Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 3.2.3 Align weighing cell . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
2.3.1 Remove housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
2.3.2 Remove carrying handle . . . . . . . . . . . . . . . . . . . . . . 6-8 3.3 Install cantilever arm . . . . . . . . . . . . . . . . . . . . . . 6-24
3.3.1 Hook cantilever arm into position . . . . . . . . . . . . . . 6-24
2.4 Remove balance PCB . . . . . . . . . . . . . . . . . . . . . . . 6-9 3.3.2 Align cantilever bearing. . . . . . . . . . . . . . . . . . . . . . 6-25
3.3.3 Insert adjustment weights . . . . . . . . . . . . . . . . . . . . 6-27
2.5 Remove cantilever arm . . . . . . . . . . . . . . . . . . . . . 6-10
2.5.1 Remove adjustment weights . . . . . . . . . . . . . . . . . . 6-10 3.4 Install balance PCB. . . . . . . . . . . . . . . . . . . . . . . . 6-28
2.5.2 Lift cantilever arm out . . . . . . . . . . . . . . . . . . . . . . . 6-11
3.5 Close housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
2.6 Remove weighing cell . . . . . . . . . . . . . . . . . . . . . . 6-12 3.5.1 Install carrying handle . . . . . . . . . . . . . . . . . . . . . . . 6-29
2.6.1 Remove weighing cell base plate . . . . . . . . . . . . . . 6-14 3.5.2 Insert housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
3.5.3 Assemble housing. . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
2.7 Remove adjusting motor PCB . . . . . . . . . . . . . . . 6-15
3.6 Assemble draft shield. . . . . . . . . . . . . . . . . . . . . . 6-31
2.8 Replace gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

3.7 Replace battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32 5.7 Replace terminal sockets. . . . . . . . . . . . . . . . . . . 6-47
3.8 Replace terminal cable . . . . . . . . . . . . . . . . . . . . . 6-33

6 Check/Repair Weighing Cell . . . . . . . 6-48
3.9 Replace level indicator . . . . . . . . . . . . . . . . . . . . . 6-36
6.1 Special instructions for safety and handling . . . 6-48
6.1.1 Correctly tighten screw with locking ring
4 Repair / Adjusting the draft shield . . . 6-37 and washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
4.1 Replace upper glass holder . . . . . . . . . . . . . . . . . 6-37 6.2 Prepare weighing cell for checking/repair . . . . . 6-50
4.2 Adjusting the top glass. . . . . . . . . . . . . . . . . . . . . 6-38 6.3 Check/adjust coil centering . . . . . . . . . . . . . . . . . 6-51
4.2.1 Set position of top glass . . . . . . . . . . . . . . . . . . . . . 6-38 6.3.1 Open/close magnetic coil . . . . . . . . . . . . . . . . . . . . 6-51
4.2.2 Set front stop of top glass . . . . . . . . . . . . . . . . . . . . 6-39 6.3.2 Center coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
4.2.3 Replace door slide. . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
6.4 Remove/install cell PCB . . . . . . . . . . . . . . . . . . . . 6-53
4.3 Adjusting the draft shield . . . . . . . . . . . . . . . . . . . 6-41 6.4.1 Insert hanger gage . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
4.3.1 Eliminate air gaps between front glass
and side panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 6.5 Remove magnet system. . . . . . . . . . . . . . . . . . . . 6-56
4.3.2 Set angle between front glass and side panels . . . . 6-42
6.6 Clean magnetic system . . . . . . . . . . . . . . . . . . . . 6-59
5 Repairing the Terminal . . . . . . . . . . . . 6-43 6.7 Install pot magnet . . . . . . . . . . . . . . . . . . . . . . . . . 6-60

6.7.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60
5.1 Prepare terminal for repair . . . . . . . . . . . . . . . . . . 6-43
5.2 Replace latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43 7 Completely dismantle

the weighing cell . . . . . . . . . . . . . . . . . 6-62
5.3 Replace leveling foot. . . . . . . . . . . . . . . . . . . . . . . 6-44
7.1 Open weighing cell . . . . . . . . . . . . . . . . . . . . . . . . 6-62
5.4 Open/close terminal . . . . . . . . . . . . . . . . . . . . . . . 6-44
7.2 Remove hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-65
5.5 Remove/install terminal PCB . . . . . . . . . . . . . . . . 6-45
5.6 Remove/install display . . . . . . . . . . . . . . . . . . . . . 6-46

7.3 Hanging bearings . . . . . . . . . . . . . . . . . . . . . . . . . 6-66

7.3.1 Symptoms of a distorted hanging bearings
or coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
7.3.2 Tips for replacing hanging bearings or couplings . . 6-66
7.3.3 Remove hanging bearings. . . . . . . . . . . . . . . . . . . . 6-67
7.3.4 Install hanging bearings. . . . . . . . . . . . . . . . . . . . . . 6-68
7.4 Insert hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70
7.5 Close weighing cell . . . . . . . . . . . . . . . . . . . . . . . . 6-71
8 Mechanical adjustment
of the balance . . . . . . . . . . . . . . . . . . . 6-75
8.1 Check hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . 6-75
8.2 Corner load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76

8.2.1 Check corner load . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76
8.2.2 Fine-adjust corner load . . . . . . . . . . . . . . . . . . . . . . 6-77
8.3 Check/adjust dead load . . . . . . . . . . . . . . . . . . . . 6-78

8.3.1 Check dead load . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78
8.3.2 Adjust dead load . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-79
8.4 Check/adjust levelness . . . . . . . . . . . . . . . . . . . . . 6-80

8.4.1 Level zero-point . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
8.4.2 Check level sensitivity . . . . . . . . . . . . . . . . . . . . . . . 6-82
8.4.3 Adjust/replace level indicator. . . . . . . . . . . . . . . . . . 6-83
8.5 Coarse-adjust corner load . . . . . . . . . . . . . . . . . . 6-84

8.5.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-84
8.5.2 Expose weighing cell . . . . . . . . . . . . . . . . . . . . . . . . 6-85
8.5.3 Coarse adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 6-87

1 Preparing the Balance for Repair

WARNING
Hazard from electric current.
Unplug power supply cable before starting work on
balance or terminal.
1.1 Unplug terminal from balance

1. Lift terminal A off terminal support B and place next to bal-
ance.
2. Pull out terminal support B.
C
A Note
Do not scratch display.
B 3. Press latches C at both sides.
1770 The terminal can be opened.
4. Unplug terminal cable D.
5. Close terminal and put aside.
1772

2 Removing the components
2.1 Working on electronically damageable components

2703 WARNING
Electrostatically damageable components.
Always use antistatic kit when working on electronic
components (see Section 1.2, Chapter 11).
• When removing and installing the Weighing cell, neither the
detector board nor the cable contacts may be touched.
• If no workplace with ESD protection is available, always touch
the bottom housing or any other metal part of the balance be-
fore any contact with the electronics. Following this action, the
board and the balance are at the same electrical potential as
the person performing the work.
• Boards which are returned for repair must be packaged in the
original antistatic packaging regardless of the fault.
• EEPROMs kept outside the balance must be stored on con-
ductive foam.
• If soldering work is performed on the boards, a soldering iron
isolated from the power supply (isolating transformer) is rec-
ommended.
Exchangeable components which are sensitive to elec-

trostatic discharge are marked with an ESD protection
symbol.

2.2 Dismantle draft shield

Spare parts: see Section 2, Chapter 3.
Disconnect terminal from balance (see Section 1.1).

1. Tilt front glass A toward front and remove.
2. Tilt top glass B upward and remove.
C 3. Tilt side glasses C and D outward and remove.
A
D
Assemble draft shield see Section 3.6.
Repair / Adjusting the draft shield see Section 4
1774 1780
1775

2.3 Open Housing

Disconnect terminal from balance (see Section 1.1).

Dismantle draft shield (see Section 2.2).
1. Pull bottom of weighing pan A slightly toward front and
A unhook.
B 2. Pull off drip tray B.
3. Push door slide C toward back.
E
C 4. Tip balance toward back and lay on rear wall.
1781 5. Unscrew and remove the two screws D (Torx M4 x 8) for the
bottom plate E.
6. Return balance to standing position.
7. Lift off bottom plate E.
D Close housing: see Section 3.5.

D
1786

2.3.1 Remove housing
1787 1788 1. Unscrew and remove screws F (Torx M4 x8).

G 2. Push slide G on carrying handle fully toward front.
M 3. Raise flap M. Swivel housing outward (in direction of arrow
Y) and pull off toward back.
F F
2.3.2 Remove carrying handle
1790 1. Pull slide G on carrying handle toward back.

1791
2. Unscrew and remove screw H (Torx M4 x 8)
G and screws J (Torx M4 x8).
K 3. Lift carrying handle up and off.
4. Pull clip of side glass L off to left and right (in the carrying
H handle or in the partition).
J
J L

2.4 Remove balance PCB

WARNING
components (see Section 2.1).
Unplug terminal from balance (see Section 1.1).

Open Housing (see Section 2.3).
A 1. Lift screening A of balance PCB up and off.

2. Unplug cables B and C.
2202
3. Unscrew and remove screws D (Torx M4 x 6).
4. Lift off electrical chassis E with balance PCB.
Install balance PCB see Section 3.4.

E
D D
B
C
2205

2.5 Remove cantilever arm

2.5.1 Remove adjustment weights
1817 1820 Unplug terminal from balance (see Section 1.1).

1. Remove front cover A:
• tilt outward at bottom
• slide upward and out.
2. Unscrew and remove screws B (Torx M3 x 6 with washers).
3. Remove weight cover C.
Note
D E Never touch weights D or weight support E with bare hands. Al-
A ways use special tweezers for weights.
If the weights and/or weight support have been touched, clean
them/it with alcohol.
B C B 4. Lift weights D out.

5. Remove weight support E.
Insert adjustment weights see Section 3.3.3.

2.5.2 Lift cantilever arm out
2831 2826 1. Grasp arm F of cantilever arm and lift slightly. Cantilever
arm is slightly raised from the lower bearing position G.
J 2. Angle the cantilever arm, splay the yoke J upward using the
thumb of your other hand (in the direction of the arrow).
In this way the cantilever arm will be lifted out of the upper
H
bearing position H and can be dismantled.
Hook cantilever arm into position see Section 3.3.1.

G

2.6 Remove weighing cell

Spare parts: see Section 5, Chapter 3

Remove balance PCB (see Section 2.4).
Remove cantilever arm (see Section 2.5).
1. Unscrew and remove screws A (Torx M4 x8).
B
2. Remove rear wall B.
A C 3. Remove partition D.
• Loosen screws E (Torx M4 x 16) at both sides but do not
remove.
• Lift partition D up and off.
1801
4. Lift screening C up and off.
Do not damage ribbon cables.
1897

5. Unscrew and remove screws F (Torx M4 x 8) at front.

6. Loosen screw G (Torx M4 x 8) at back but do not remove.
7. Lift weighing cell out.
F Completely dismantle the weighing cell see Section 6.
Install weighing cell see Section 3.2.2.
F
1972
1974

2.6.1 Remove weighing cell base plate
1831 1. Unscrew and remove screws H (Torx M4 x 8).

2. Lift weighing cell base plate J up and off. Slide ribbon cable
K K out.
H
Install weighing-cell bottom-plate see Section 3.2.1

J
H

2.7 Remove adjusting motor PCB

WARNING
F Open Housing (see Section 2.3).
Remove weighing cell (see Section 2.6).
1838 1. Unscrew and remove screws F (Torx M3 x 6) from adjusting
motor PCB.
2. Unplug cable from motor and terminal cable
3. Remove adjusting motor PCB.
IInstall adjusting motor PCB see Section 3.1

2.8 Replace gearbox

B Dismantle draft shield (see Section 2.2).

A
H Remove balance PCB (see Section 2.4).
G
C Remove weighing cell (see Section 2.6).
Remove adjusting motor PCB (see Section 2.7).
Remove
1970
1. Unscrew and remove screws A (Torx M3 x 6 with washers).
E F 2. Remove motor with carrier B.
3. Open plastic clip C and remove all gear wheels.
1843 Install
1971
1. Insert the two large wheels E and F so that the holes at the
X C edges line up with the depressions in the chassis X. Use ali-
gning pin (see Section 1.3, Chapter 11)
2. Insert gear wheels G and H.
3. Pull centering pins out of gear wheels E and F.
4. Install motor and mounting B.
The motor pinion must completely engage with the teeth of
gear wheel H.
5. Tighten screws A (Torx M3 x 6 with washers).

2.9 Replace slide rail, guide rail.

2.9.1 Replace slide rail

Replace door slide (see Section 4.2.3).
E
X
1847 Remove cantilever arm (see Section 2.5).
C1 C2 C1 D Remove weighing cell (see Section 2.6).
1. Unscrew and remove screws C1 and C2(K25 x 10).
2. Turn chassis over, unscrew and remove
screw D (K25 x 10).
3. Replace slide rail E.
4. Tighten screw C1.
5. Fasten screw C2, do not tighten.
1849
6. Pull slide rail E slightly outwards X (within the hole toler-
ance).
7. Tighten screw C2.
8. Tighten screw D.

2.9.2 Replace guide rails
Replace slide rail (see Section 2.9.1).

1. Stand chassis on leveling feet.
2. Unscrew and remove screws F (K25 x 10).
3. Replace guide rails G.
4. Insert and screw in screws F.
1850
F F G

3 Installing the Components

WARNING
3.1 Install adjusting motor PCB

1. Plug in cable of motor and terminal cable on adjusting motor
PCB.
2. Insert adjusting motor PCB.
F
3. Tighten screws F (Torx M3 x 6) on adjusting motor PCB.
1838

3.2 Install weighing cell
3.2.1 Install weighing-cell bottom-plate
1831 1. Insert ribbon cable K through opening in weighing-cell bot-

tom-plate J.
K 2. Insert weighing-cell bottom-plate J.
H
Note
X Do not pinch ribbon cable.
J
3. Position bottom plate
H • Push bottom plate all the way to the back of the chassis
(direction of arrow X)
• Center bottom plate laterally in chassis (visually)
H 4. Tighten screws H (Torx M4 x 8).

3.2.2 Install weighing cell
1. Insert weighing cell.

2. Screw in screws F (front side Torx M4 x8) but do not tighten.
Screw G (rear side Torx M4 x 8) is located in the weighing-
cell bottom-plate.
F
F
1972
1974

3.2.3 Align weighing cell

If the weighing cell was not dismantled
1. Slide the weighing cell all the way forward W (within the hole
tolerance)
2. Hook cantilever arm into position (see Section 3.3.1).
3. Evenly (dimension X) align weighing cell laterally in chassis.
The opening at the tip of the arm must lie symmetrically rel-
ative to the nose in the chassis (detail Y).
4. Evenly tighten screws F (front side) and screw G (rear side).
W W 5. Unhook cantilever arm.
X Y
If the weighing cell was dismantled
6. Distance Z (measuring cell - yoke) must be the same on
both sides.
= = 7. Insert cantilever arm (see Section 3.3.1).
The opening at the tip of the arm must lie symmetrically rel-
ative to the nose in the chassis (detail Y).
8. Evenly tighten screws F (front side ) and screw G (rear
side).
9. Unhook cantilever arm.
2212
Note
2278 If the weighing cell cannot be aligned according to steps 6 and 7,
the cell is installed out of alignment on the cell plate A (see
Section 7.5).
Z Z

1897 10. Insert partition D.

Tighten screws E (Torx M4 x 16) at both sides.
D 11. Insert rear wall B.
12. Screw in screws A (Torx M4 x 8).
13. Insert the Screening C.
E Insert ribbon cable in the support provided on the inside of
the screening.
14. Hook cantilever arm into position (see Section 3.3.1).
Check installation of weighing cell
Insert cover, hanger and drip tray.
Vertical alignment: The cantilever arm may not touch the parti-
tion.
Horizontal alignment: The cantilever arm must be aligned with
the cover.
2837
2834
B
A C X X
1801

3.3 Install cantilever arm
3.3.1 Hook cantilever arm into position
1. Grasp arm F of cantilever arm.

2826 2831 Splay the yoke J upward using the thumb of your other hand
(in the direction of the arrow).
J H Tilt slightly and raise into the upper bearing position H.
2. Lift the cantilever arm in the bearing position H. This allows
the plug S to be lowered into the lower bearing position G.

3.3.2 Align cantilever bearing
Adjust height
The arm F of the cantilever may not touch the plug X in the chas-
sis. The plastic ring D must be at the stop Y.
To adjust, move the overload protection.
X 1. Unscrew screw A.
2. Push the cantilever together using two fingers. (Observe
height ca. 1.5 mm over plug X).
2212_A 3. The plastic ring D on the spring assembly must be at the
stop Y.
4. Fasten screw A.
Check
Insert adjustment weights and mount weight cover (see
Section 3.3.3). The play between arm F and plug X must be
maintained.
Y
D
2608

Set position
The arm of the cantilever arm must lie centrally in the chassis rel-
ative to the nose (see Section 3.2.3).
Adjustment is by changing the pressure of the springs C.
1. Place weight (e.g. adjustment weight of the balance) on the
cantilever arm.
2. Loosen both screws D.
The springs C no longer lie against the traverse E.
3. Screw in one of the two screws D until the spring C very
lightly touches the traverse.
E
4. Remove weight from arm.
C C
Check
D When the cantilever arm is moved to the side and released, it
D
must automatically spring back to the centered position.
5. Screw in the other screw D until the opening at the tip of the
Y cantilever arm lies symmetrically relative to the nose in the
chassis (Detail Y).
Check
= = When the cantilever arm is moved to the side and released, it
must automatically spring back to the centered position.
Note
The springs C may only make contact with the traverse. If the
pressure is too high, the function of the overload protection is no
2207
longer assured.

3.3.3 Insert adjustment weights
1820 1817 Note

Never touch weights D or weight support E with bare hands. Al-
ways use tweezers for weights.
If the weights and/or weight support have been touched, clean
them/it with alcohol.
1. Insert weight support E.
2. Insert weights D.
A The grooves of the weights are not symmetrical. When
inserting the weights, make sure to insert them the same
way round.
D E 3. Place weight cover C in position.
4. Do not trap the weight support E.
Weight cover and weight support must be flush with each
other (detail X).
5. Tighten screws B (Torx M3 x 6 with washer).
B C B 6. Insert front cover A.
Note
The adjustment weights are centered by the weight cover. How-
ever, the cover must not squeeze the weights. If necessary,
move weighing cell lengthwise (see Section 3.2.2).

3.4 Install balance PCB

WARNING
If the balance PCB is replaced (see Section 3, Chapter 3), the

EEPROM G which corresponds to the type of balance and is
enclosed with the replacement PCB must be inserted.
G EEPROM 100 g EEPROM 200 g
E
D XS64B XS204B
D
XS104B XS204BDR
XS105BDU XS205BDU
B
C
1. Insert electro chassis E with balance PCB.
2. Insert EEPROM G.
3. Screw in screws D (Torx M4 x 6).
2205
4. Insert cables B and C.
Position ferrite core F as shown.
5. Insert the screening of the balance PCB.
Note
Teeth must be inserted alternately inside and outside chassis.
F
F
1860 1859

3.5 Close housing
3.5.1 Install carrying handle
1790 1. Insert clip of side glass L in partition left and right.

1791 Ensure correct positioning. The plug X must point upward.
F 2. Place handle K in position.
K 3. Pull slide F on carrying handle toward back.
4. Screw in screw H (Torx M4 x 8) and screws J (Torx M4 x 8).
H
J
J L X
3.5.2 Insert housing
1788 1787 1. Push slide G on carrying handle completely to the front.

G 2. Slide side walls H in sideways.
3. Screw in screws F (Torx M4 x 6).

3.5.3 Assemble housing
1. Place bottom plate E into position.

2. Tip balance toward back and lay on rear wall.
3. Screw in the two screws D (Torx M4 x 8)
for the bottom plate E.
D
D 4. Return balance to standing position.
5. Push door slide C toward back.
6. Insert drip tray B.
1786
Note
The contact surfaces X on the rear edge of the drip tray B must
be clean.
7. Hook weighing pan A into position.
A X
B
E
C
1781

3.6 Assemble draft shield

1. Tilt side glasses C and D, insert into the door slides, then
position vertically.
• The side glasses must engage in the respective clips for
the side glasses.
C 2. Tilt side glass A, insert, and position vertically.
A The glass noticeably engages.
D
3. With glass B tilted, slide in, and lower.
The glass noticeably engages.
1780 1774
Note
The top glass must be aligned with the side glasses and the front
glass. For information, see Section 4.1.
4. Clean draft shield.
Remove finger marks from the glass surfaces with a normal
commercial glass cleaner and soft cloth.
B
1775

3.7 Replace battery

WARNING
Danger from electric current.
Unplug power cable (from AC adapter to balance) be-
fore starting work on the opened balance.
WARNING

A The battery is located on the balance PCB.
1. Press contact spring A slightly to the side and hold it there.
B 2. Replace battery B.
3. Secure battery with contact spring.
4. Assemble balance (see Section 3.5 and Section 3.6)
2216

3.8 Replace terminal cable

WARNING
Unplug power cable (on balance or terminal) before
starting work on the opened balance.
WARNING
1834 Dismantle draft shield (see Section 2.2)

A 1. Lay balance on back.
2. Unscrew and remove 5 screws A (Torx M4 x 6) from base
plate.
A
Note
To allow all the screws A to be unscrewed, the door slide C must
be moved.
1816 3. Lift bottom plate B with door slide C.
B C

4. Remove cover plate D (3 screws Torx M4 x 6).

5. Replace terminal cable E.
6. Fasten cover plate D.
1816
2218

1834 7. Place bottom plate B with door slide C into position.

A Do not pinch terminal cable.
All four roller bearings G of the door slide must be con-
ducted to the bottom plate.
A 8. Tighten 5 screws A (Torx M4 x 6) of bottom plate.
Note
To allow all the screws to be tightened, the door slide C must be
moved.
9. Turn chassis over and stand on leveling feet.
Note
The door slide C must be able to slide backward and forward
without jamming.
B C
2834

3.9 Replace level indicator

For information on replacing and adjusting the level indicator, see
Section 8.4.3.

4 Repair / Adjusting the draft shield
4.1 Replace upper glass holder

1. Remove upper glass A.
2. Lift off screw covers.
3. Unscrew and remove screws B on support C.
A
4. Install new support.
C 5. Insert upper glass A and align (see Section 4.2).
2199
2201

4.2 Adjusting the top glass
4.2.1 Set position of top glass
Eliminate air gaps between front glass and side panels

(see Section 4.3.1)
Set angle between front glass and side panels
(see Section 4.3.2)
1. Remove screw covers A at both sides of support B.
2. Loosen screws C at both sides of support.
B
3. Lay spacer E on guide rails of side panels
e.g. 2-4 businesscards, thickness 0.5 - 1 mm.
C
4. Adjusting top glass (optical).
A 5. Tighten screws C at both sides of support.
When tightening the screws C, do not press the support or
top glass D out of alignment.
Note
The distance X between guide rails of side panel and top glass
must be the same in front and rear position.
D
X X
E B
D E
6. Remove spacer E.
3064 7. Insert screw covers A at both sides of support.

4.2.2 Set front stop of top glass
Set position of top glass (see Section 4.2.1).

The front glass must be set so that:
• When the top glass is closed, the front glass is not tipped
toward the front (no air gap)
• The top glass does not form an air gap with the front
glass.
A 1. The correct distance is set by turning screw A.
2290

4.2.3 Replace door slide

Remove bottom plate (see Section 2.3).
1. Loosen screw A (K25 x 10) on the guide cam, but do not
remove.
2. Swivel guide cam to side, and remove door slide B.
Note
Only screw the screw A so far into the guide cam that the guide
1852
cam does not jam.
It must be possible to move the door guide backward and forward
A B in the guide without noticeable resistance.

4.3 Adjusting the draft shield
4.3.1 Eliminate air gaps between front glass and side panels
1. Insert side panels A and front glass B.

2. Loosen setscrew C of front panel.
3. Pull door carriage completely forward.
4. Press front glass lightly against the side panels.
There must be no air gap between the side panels and the
front glass.
C 5. Fasten setscrew C.
When the door carriage is moved backward and forward several
times, no air gap must form.
2297
2298

4.3.2 Set angle between front glass and side panels
If new side panels are installed, it is possible that the air gap can-
not be completely eliminated with the procedure described under
Section 4.3.1.
In this case, the horizontal position of the left or right slide rail A
can be adjusted.
A Preparation:
Open Housing (see Section 2.3) Position 1 -7
C 1. Loosen setscrews B.
B Any air gap C between the slide and guide rails is then elim-
2302 inated.
2. Set side panels and front glass.
If there is still a remaining air gap between the glass panels, the
left or right slide rail can be raised by screwing the setscrew in.

5 Repairing the Terminal

WARNING
Hazard from electric current.
Unplug power supply cable before starting work on
balance or terminal.
5.1 Prepare terminal for repair

5.2 Replace latch

1866 1867 1. Swivel leveling foot upward. (Press latch A on both sides.
The leveling foot swivels upward.)
2. Lift tongue B on metal spring.
3. Move metal spring C and lift out of housing.
4. Replace latch A.
1816
A C B A

5.3 Replace leveling foot

1. Completely open terminal.
2. Press leveling foot slightly outward at the position shown
and move to the side. The leveling foot can then be
removed from the swivel points A.
A A
1816
5.4 Open/close terminal

Replace latch (see Section 5.2).
Replace leveling foot (see Section 5.3).
Open
1. Unscrew and remove screws A.
2. Lift off terminal lower part.
A
Close
A
1816 3. Place terminal lower part in position.
4. Screw in screws A.
2194

5.5 Remove/install terminal PCB

WARNING
2195 Open/close terminal (see Section 5.4).

A
Remove
1. Lift screening A.
2. Release fastener on plug connector B (direction of arrow)
and unplug ribbon cable C.
3. Unplug all ribbon cables D (release fasteners).
4. Unplug plug E.
F E 5. Lift terminal PCB out.
1816
D Install
D D 1. A rubber ring F must be placed at each of the supporting
points.
2. Insert terminal PCB.
3. Insert plug E.
4. Plug in all ribbon cables D and fasten.
5. Plug in ribbon cable C and fasten.
B C 6. Place screening A in position.
All the teeth of the screening must be located inside the
housing.
1872
Note
Load Terminal Software with e-loader see Section 5.3, Chapter 7

5.6 Remove/install display

WARNING
Display is very easily scratched.
Avoid finger marks and dust.
If cleaning is required, use only a soft cloth (as for
spectacles).
Do not use paper.
1875 Open/close terminal (see Section 5.4).

Remove/install terminal PCB (see Section 5.5).
Remove
1. Unscrew screws A.
2. Lift out display B and carefully put aside.
A A Install
3. Insert display B and align.
4. Tighten screws A.

5.7 Replace terminal sockets

WARNING
Open/close terminal (see Section 5.4).

1. Release fastener on terminal socket A (direction of arrow)
and unplug ribbon cable.
2. Unscrew screws B.
3. Replace terminal socket.
4. Insert ribbon cable and fasten.
1880
1881
B
A

6 Check/Repair Weighing Cell

WARNING
6.1 Special instructions for safety and handling

To avoid (further) damage to the weighing cell during inspection
and repair, the following instructions must always be observed.
Reminders of these instructions are given at relevant points in
this document.

6.1.1 Correctly tighten screw with locking ring and washer

WARNING
The upper and lower guides, hanging bearings, and
coupling are fastened with special screws. The instal-
lation instructions which follow below must always be
observed.
Upper and lower guides

Fasten with special screw A and locking ring B.
• Using a corresponding screwdriver, screw in the screw until re-
sistance becomes noticeable.
• Unscrew the screw by 1/12 of a turn and tighten the screw by
turning lightly.
• If a torque screwdriver is available, set the torque to 60 Ncm.
1924_A
A B
Hanging bearings and coupling

Fasten with special screw A, locking ring B, and washer C.
• Using a corresponding screwdriver, screw in the screw until re-
sistance becomes noticeable.
• Unscrew the screw by 1/12 of a turn and tighten the screw by
turning lightly.
• If a torque screwdriver is available, set the torque to 60 Ncm.
A C B

6.2 Prepare weighing cell for checking/repair

Remove weighing cell (see Section 2.6).
1. Unplug all cables from the cell PCB.
A
2. Unscrew screws A (Torx M3 x 6).
B 3. Lift top screening B off.
1904

6.3 Check/adjust coil centering
6.3.1 Open/close magnetic coil
Centering of the coil can be done with the weighing cell removed
or installed. If the coil centering has been disturbed, the align-
ment of the cantilever arm must also be checked (see
Section 3.3.2).
1. Unplug sensor cable A from cell PCB.
2. Unscrew screws B (Torx M4 x 6).
3. Rotate magnet cover C through 90°.
4. Lift magnet cover off without touching guide D.
1816 1815 Lift magnet cover with tweezers as shown in illustration.
B A B D C D
Close magnet coil in reverse sequence (steps 4-1).
0003

6.3.2 Center coil
• When the lever A is moved from side to side, the play X be-
= =
tween the brass bushing B and the drilled hole in lever A must
be equal on both sides.
• When the lever A is lifted, it must not touch the brass
bushing B.
C C
Setting is done by moving the weighing cell on the magnet sys-
E E tem F.
1. Undo screws C and D (Torx M4 x 25).
F
A Note
Y When undoing the screws C, do not touch the guide E.
X 2. Move magnet system F until:
• The brass bushing B is centered in the drilled hole in the
lever (position X).
• The lever A is centered relative to the magnet system F
(position Y).
D 3. Move the cell plate F until the brass bushing B is centered
D
1811 in the drilled hole in the lever (position X)
4. Tighten screws C and D alternately and uniformly.
B 5. Check play.
6. Close magnet coil (see Section 6.3.1).

6.4 Remove/install cell PCB

WARNING
Remove weighing cell (see Section 2.6)

Y Y 1. Lift screening plate A out of lower guides X, lift slightly, pull
toward front, and slide out.
2. Insert hanger gages B at side between hanger and housing.
Note
X Insert hanger gage see Section 6.4.1.

3. Fasten hanger with the two long gage screws C.
A
1909
1910
B
B
C C

4. Unplug all cables from the cell PCB.

5. Unscrew and remove screws D from the scanner housing.
6. Remove cell PCB E.
If the cell PCB E is replaced:

• Unscrew and remove (brass) limit screw G and insert in
new cell PCB.
• Center new cell PCB symmetrically relative to lever Z.
Install cell PCB in reverse sequence to installation (steps 6 - 1).

1913
E D D
Z
==
1807

6.4.1 Insert hanger gage

2246 Attention
When inserting the hanger gages, absolute precision
is called for.
• Grasp the hanger gage at the points provided for this pur-
pose.
• The nose X of the hanger gage must point «inward» and
lie against the housing edge Y.
• The two hanger gages must lie on one straight line Z.
• If the hanger gage cannot be inserted, unscrew the rear
screws on the upper and lower guides.
• If the hanger gage cannot be inserted, slacken but do not
remove the rear fastening screws on the upper and lower
guides.
Y X
2249

6.5 Remove magnet system

1. Lift screening plate A out of lower guides X, lift slightly, pull
down and to the front, and slide out.
2. Insert hanger gage B at side between hanger and housing.
Note

3. Fasten hanger with the two long gage screws C.
A 4. Fasten hanging bearings with four short gage screws
D and D1.
Screw the upper two gage screws D1 in first.
1909
D1 D1
D D
B B
C C
1915

5. After fastening, turn the weighing cell upside down.

E 6. Unscrew and remove the screws E (Torx M4 x 10) and lift
off the cell plate F.
7. Unscrew and remove the screws G (Torx M3 x 6) and lift off
the lower screening plate H.
F Unthread the cable J. Do not damage the cable insulation
by rubbing against edges.
1919
H J
G
1921

8. Unscrew screws K (special screws with spring washers)

K
and lift off lower guide.
Warning
X Always hold the guide only at the points marked X in the
illustration!
L K
9. Turn weighing cell over.
K X
10. Open magnet cover (see Section 6.3.1).
Note
Do not unscrew the upper guide N.
11. Loosen screws M (4 screws Torx M4 x 25 with washers). Do
1923 not damage the upper guide N.
12. Lift pot magnet off weighing cell.
Install pot magnet see Section 6.7
M N
1926

6.6 Clean magnetic system

1. Clean pot magnet.
2. Clean coil.
Attach double-sided adhesive tape (see accessories) to one end
of a strip of card (piece of a business card).
Clean cavities.
Never blow out or brush out with a brush. These methods do not
remove magnetic particles.
1929

6.7 Install pot magnet
6.7.1 Procedure
1. Place the weighing cell on the pot magnet.

2. Position the pot magnet and screw in the screws M (4 Torx
M4 x 25 with washers). Do not damage the upper guide N.
M 3. Close the magnet coil (see Section 6.3.1).
This protects the magnet coil against renewed soiling.
N 4. Turn the weighing cell over.
M
5. Place guide L in position. Tighten screws K (special screw
M with spring washer).
Warning
M
Always hold the guide only at the points marked X in the
illustration!
1926 Correctly tighten screw with locking ring and washer see
Section 6.1.1.
K
L K
K X
1923

6. Thread cable J in. Place lower screening plate H in position

and fasten with screws G (Torx M3 x 6).
G Do not damage cable insulation by rubbing on edges.
7. Place cell plate F in position
• Center both noses X laterally with the hanger Y (within
the hole tolerance).
H J
• Align cell plate parallel to the edge Z on the screening
G plate H.
8. Fasten cell plate F with screws E (Torx M4 x 10).
9. Place weighing cell on the cell plate.
10. Remove hanger gages.
11. Open magnet coil again (see Section 6.3.1).
1921
12. Center coil (see Section 6.3.2).
13. Plug all cables onto the cell PCB.
X
Z F
Y
X
1919

7 Completely dismantle the weighing cell
7.1 Open weighing cell

1. Lift screening plate A out of the lower grooves X, lift slightly,
pull bottom toward front and slide out.
2. Insert hanger gage B at side between hanger and housing.
Note

3. Secure hanger with the two long gage screws C.
A 4. Secure hanging bearings with four short gage screws D and
D1.
Screw the upper two gage screws D1 in first.
1909
D1 D1
D D
B B
C C
1915

5. Unscrew and remove screws J (special screw with spring

J washer) and lift guide K off.
Warning
X
illustration!
J 6. Turn weighing cell over.
7. Unscrew and remove screws E (Torx M4 x 8) and lift cell
J
plate F off.
J K
1932
1919

8. Unscrew and remove screws G (Torx M3 x 6) and lift lower

screening plate H off.
G Unthread cable J. Do not damage cable insulation by rub-
bing against edges.
9. Unscrew and remove screws K (special screw with spring
washer) and lift lower guide L off.
H J
G Warning
illustration!
Close weighing cell see Section 7.5.
1921
L K
X
K
1923

7.2 Remove hanger

1. Unscrew and remove screws A (special screw, washer,
locking ring).
Coupling B remains in hanger C.
C 2. Unscrew and remove the two long gage screws D.
A 3. Remove hanger C and remove the coupling B.
B
D D Insert hanger see Section 7.4.
1915
B
1937

7.3 Hanging bearings 7.3.2 Tips for replacing hanging bearings or

couplings
WARNING
Only remove hanging bearings when: • Deformed hanging bearings or couplings should always be re-
• replacing hanging bearings placed.
• replacing coupling • Always replace both hanging bearings.
• replacing lever.
• Always install hanging bearings and coupling with special
screw, locking ring, and washer at both ends (see
7.3.1 Symptoms of a distorted hanging bearings Section 6.1.1).
or coupling
• Under no circumstances allow the hanging bearings to turn
• Kinked, twisted, or bent hanging bearings usually cause hys- while turning the screw.
teresis.
• Never apply pressure to the hanging bearings or coupling
• A kinked, twisted, or bent coupling usually causes linearity er- (kinking).
rors.
• After replacing the hanging bearings or coupling, and even af-
• Bent guides often cause uncorrectable corner-load errors. ter loosening and re-tightening one of its fastening screws, the
corner load, repeatability, and linearity must be checked (see
Section 8) and adjusted if necessary.
• Adjust balance according to Operating Instructions.

7.3.3 Remove hanging bearings

Remove magnet system (see Section 6.5)
1. Unscrew and remove screws A.
2. Remove hanging bearings B.
C C 3. Unscrew and remove upper gage screws C.
4. Pull lever D toward front and remove. Cut through the two
A A contact wires between the lever PCB and the housing PCB.
5. Remove hanger gage.
Install hanging bearings (see Section 7.3.4)
1940
D
1941

7.3.4 Install hanging bearings
0035 1. Clean soldering eyelets on housing PCB and lever PCB

with desoldering braid.
2. Thread new contact wires A through housing PCB B and
A solder.
3. Insert lever and contact wires through the solder eyelets on
the lever PCB.
Note
B The lever must lie in the opening of the cell PCB Z without pinch-
ing on the stop screw.
1810
D D
Z
Y
C X X
C
4. Insert the two hanger gages C (see Section 6.4.1).

The gage hole X must line up with the threaded hole in the
1948 housing.
5. Screw in the short gage screw D to fasten the hanger gage.
Check with a ruler that both hanger gages are on a line Y.

2238
6. Slightly screw in the lower gage screw E.
The level must only just be «hel».
7. Screw the hanging bearings F onto the lever (lower fasten-
ing point) (special screw, locking ring, spring washer).
F F Note
E E • The two feet on the respective hanging bearings must lie par-
allel Z on the hanger gage (no light gap).
Z Z • The holes must be in line.
• Position the hanging bearings so they both bend in the same
direction relative to their longitudinal axis.
8. Screw in the gage screws E to fasten the lever.
9. Using the special screw, locking ring, spring washer, screw
the hanging bearings F onto the upper fastening point of the
housing G.
1952
Note
Correctly tighten screw with locking ring and washer see
Section 6.1.1.
G
G

7.4 Insert hanger

1959 1. Lay the hanger A on the hanger gage, push upward as far
as the stop, and center X the nose B of the lever.
A X 2. Fasten the hanger with the long gage screws C.
B 3. Lift coupling D with tweezers and push under bridge of
E1 hanger.
• The punched edge of the coupling must face inward.
• Both feet of the coupling must be at the bottom of the
hanger.
• The elongated hole must be aligned with the upper
C C threaded hole E2.
4. Center the coupling on the two threaded holes E1 and E2.
E2 5. Screw in the upper screw F1.
• The upper hole must stay centered on the threaded hole.
6. Screw in the lower screw F2.
1960
7. Unscrew and remove the upper screw F1.
• Check centering of lower drilled hole
8. Screw in upper screw F1.
F1 Note
Section 6.1.1.
F2

7.5 Close weighing cell

1. Place weighing cell on pot magnet.
Note
The magnet system must be clean (see Section 6.6).
M
2. Position pot magnet and screw in screws M (4 Torx M4 x 25
N with washers). Only screw screws in slightly, do not tighten.
M Do not damage upper guide N.
M
Magnet coil is protected against renewed soiling.
M 4. Place upper guide N into position.
Warning
1926 illustration!
5. Screw in screws J (special screw with spring washer) and

fasten upper guide N.
Note
X Correctly tighten screw with locking ring and washer see
Section 6.1.1.
J
J N
J
X
1932

6. Turn weighing cell over.

K
7. Place lower guide L in position. Tighten screws K (screw
and locking ring).
8. Thread in cable O. Place lower screening plate P in position
and fasten with screws Q (Torx M3 x 6).
L K
Do not damage cable insulation by rubbing on edges.
K Note
Section 6.1.1.
1923
P O
Q
1921

9. Place cell plate R in position.

S • Center both noses X laterally to the hanger Y (within the
hole tolerance).
• Align cell plate parallel to the edge Z on the screening
plate P.
X
R 10. Fasten cell plate R with screws S (Torx M4 x 10).
Z
Y 11. Stand weighing cell on the cell plate again and remove
hanger gages.
X
12. Open magnet coil again (see Section 6.3.1).
13. Center coil (see Section 6.3.2).
1919
15. Solder contact wires to lever PCB T.
Note
The contact wires must be laid between the lever PCB and the
housing PCB in as wide a curve as possible.
The wires must not:
T - be laid kinked
- touch the housing
- be under excessive tension.
1965

16. Install front screening plate U.

17. Install upper screening plate V (Torx M3 x 6).
18. Plug all cables onto the cell PCB.
V
1966

8 Mechanical adjustment of the balance
8.1 Check hysteresis

1. Place weight (see Section 2, Chapter 9) on pan and remove
again. Read display value.
Repeat operation about 3 times and then tare.
Touch key.
2. Use a brush to press the weighing pan down lightly (mini-
mum load) and then release.
Read display value.
Repeat operation about 3 times.
If the difference from the previous (Step 1) taring is greater than
± 0.1 mg, the weighing cell must be inspected for mechanical
damage or dirt in the magnet system (see Section 6.6).

8.2 Corner load
8.2.1 Check corner load
Note
-10 All references to position assume that the technician is viewing
the balance from the direction of the terminal.
The draft shield must be closed for all weighing operations.
1. Place the test weight in the center of the weighing pan and
0
tare. Touch key.
Test weight according to tolerance table (see Section 2,
+3 -2
Chapter 9).
2. Move the weight successively to the left, front, back, and
+7 Eckenlast
right edges of the weighing pan and each time note/print
display values deviating from zero with their sign.
3. Compare display values with tolerance «corner load»
(Chapter 9, see Section 1).
If difference from tolerance is greater than 0.1 g, the weigh-
ing cell must be inspected for mechanical damage or dirt in
the magnet system (see Section 6.6).
What to adjust when
Coarse adjustment: when deviation to tolerance is >5mg (see
Section 2, Chapter 9). For coarse adjustment procedure see
Section 8.5.
Fine adjustment: when deviation to tolerance is <5mg (see
Section 1, Chapter 9). For fine adjustment procedure see
Section 8.2.2.

8.2.2 Fine-adjust corner load
Remove side walls of housing (see Section 2.3).

1. Remove plastic plugs A on both sides.
2. Check corner load (see Section 8.2.1).
3. Correct deviations to tolerance (see Section 1, Chapter 9)
according to the opposite pictures.
• Correction is done by turning the two adjustment screws
with a socket wrench SW 3.5
4. Insert plastic plugs A on both sides.
A
2227

8.3 Check/adjust dead load
8.3.1 Check dead load
1. Enter Service Mode (see Section 3.1, Chapter 7).

2. Level balance, adjust, and call up the dead load with key A
(in Service Mode)
3. Note value.
The value of the dead load must lie in a specified range which
depends on the respective balance type.
Type Dead load range
XS64B +8 g - +16 g
XS104B +8 g - +16 g
XS105BDU +8 g - +16 g
XS204BDR +8 g - +16 g
XS204B +8 g - +16 g
XS205BDU +8 g - +16 g

8.3.2 Adjust dead load

WARNING
The dead load must be adjusted with the draft shield
partly in place (see Section 8.4.1).
The top glass cannot be inserted, and must be re-
placed by a temporary cover.
Place terminal next to balance (see Section 1.1).

• Do not remove bottom plate.
• Do not unplug cable.
IIf the dead load is too high, more weight must be applied to lever
A at the back.
If the dead load is too low, weight must be removed from lever A
1913 at the back.
Notes
A B
• Only the non-magnetic screws and washers from the «Dead-
load Screws» set may be used (see Section 5.2, Chapter 3).
• The screw B may be left out at the factory, or there may be
screws in both threaded holes.

8.4 Check/adjust levelness
8.4.1 Level zero-point

WARNING
The level zero-point must be checked and adjusted
with the draft shield partly in place (side glasses and
front glass).
Place terminal next to balance (see Section 1.1).
Dismantle draft shield(see Section 2.2).
Open Housing (see Section 2.3)
• Do not remove bottom plate.
Loosen balance PCB only (see Section 2.4)
• Push balance PCB toward back.
1. Level balance.
2. Temporarily assemble draft shield.
A
2223

3. Tare balance with unloaded weighing pan.

4. Lift balance at front and insert 0.5 mm shim A (metal ruler)
under the front foot.
5. Make correction by turning socket-head screw B. Tolerance
values according to tolerance table
(see Section 2, Chapter 9).
• If the display value is negative (-), the socket-head screw
must be screwed in.
• If the display value is positive (+), the socket-head screw
must be screwed out.
One turn corresponds to approximately 0.5 mg.
A 6. Remove shim A.
2223
7. Tare balance again with unloaded weighing pan.
Repeat this procedure (Steps 5 - 7) until the display lies within the
tolerance values.
2033

8.4.2 Check level sensitivity

WARNING
The level sensitivity must be checked and adjusted
with the draft shield partly in place (see Section 8.4.1).
1. Level balance.
2. Place test weight in center of weighing pan and tare. Press
key.
Test weight according to tolerance table (see Section 2,
Chapter 9).
3. Lift balance at front and insert 0.5 mm shim A (metal ruler)
under the front foot.
4. Read displayed value.
If outside tolerance, correct as follows:
• If display negative (-), turn both leveling feet clockwise.
• If display positive (-), turn both leveling feet counterclock-
A wise.
2223 One turn of the leveling feet corresponds to approximate-
ly 0.7 mg.
Note
If the display value lies outside the tolerance, the cover of the
level indicator must be removed before the two leveling feet are
adjusted (see Section 8.4.3).

8.4.3 Adjust/replace level indicator
1. Unhook weighing pan.

B 2. Tilt balance to one side.
3. Unscrew and remove leveling foot.
4. Unscrew and remove screws A and remove cover B.
A 5. Screw in leveling foot.
6. Lay auxiliary level indicator on bottom plate.
7. Level balance until the air bubble of the auxiliary level indi-
cator is in the center.
8. Fasten new level indicator with 3 screws C.
2037 9. Screw in the 3 screws C equally by approx. 3 mm so that
the air bubble of the level indicator lies exactly in the center.
C
C
2039

8.5 Coarse-adjust corner load

WARNING
The operations described below are performed with
the balance open and switched on.
8.5.1 Preparation
Unplug terminal from balance (see Section 1.1) (only during pre-
paratory work)
Remove adjustment weights (see Section 2.5.1).
1. Insert bottom plate A and fasten with screws (see
B Section 3.5.3).
A 2. Hang weighing pan B.
C 3. Connect terminal C.
2224
4. Protect weighing area from external influences (wind)
according to the opposite picture. If possible, Temporarily
assemble draft shield (see Section 8.4.1).
5. Expose weighing cell (see Section 8.5.2).
2612

8.5.2 Expose weighing cell

WARNING
1. Lift screening A of balance PCB up and off.

2. Unplug ribbon cables B and C.
3. Unscrew and remove screws D (Torx M4 x 6).
4. Lift off electro-chassis E together with balance PCB.
A
2202
D D
B
C
2205

5. Unscrew and remove screws F (Torx M4 x 6).

6. Remove rear wall G.
7. Lift screening H up and off.
Do not damage ribbon cables.
8. Plug ribbon cables B and C onto balance PCB.
9. Lay balance PCB next to balance.
10. Temporarily assemble draft shield (see Section 8.4.1).
G 11. Connect AC adapter to balance and power supply.
12. Switch on balance.
F H
1801
2232

8.5.3 Coarse adjustment

2. Screw in adjusting screw A lightly, but do not tighten.
3. Loosen screws B on both sides of the weighing cell and
leave loosely in position.
4. Screw the fine adjustment screw C in/out until the lever and
the chassis are aligned.
o.k.
fault fault
2002
A
C
B
2000
2613
2004

5. Correct deviations from rough tolerance (see Section 2,

Chapter 9) according to the illustrations at left. Correct by
turning the two adjusting screws A.
Note
If the corner load cannot be corrected by turning the adjusting
screws, the parallel guide of the chassis must be pushed upward.
Unscrew and remove adjusting
screws A.
Insert screwdriver into slot and carefully
force apart.
Note
The corner-load lever breaks very
easily. Force apart carefully!

Use temporary draft-shield top (see Section 8.5.1).
Repeat steps 4 and 5 as often as necessary until the values of
the corner load lie within the coarse tolerance (see Section 2,
Chapter 9).

7. Tighten screws B alternately.

8. Remove adjusting screws A.
9. Turn screws C for fine-adjustment of corner load to central
position.
10. Assemble balance except for the two halves of the housing.
B A • Install balance PCB (see Section 3.4).
• Insert adjustment weights (see Section 3.3.3).
• Close housing (without the two halves of the housing)
(see Section 3.5).
• Assemble draft shield (see Section 3.6 ).
11. Fine-adjust corner load C (see Section 8.2.2).
2004
2244

LARS Chapter Chapter 7
7 LARS
List of contents
1 Testing and Adjusting with LARS . . . . 7-2 5 Software Handling. . . . . . . . . . . . . . . . 7-12

1.1 Install LARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 5.1 e-loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
1.1.1 Software-Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 5.1.1 Print out the customers settings . . . . . . . . . . . . . . . 7-12
1.1.2 Software installation from diskette. . . . . . . . . . . . . . . 7-3 5.1.2 Software faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
1.1.3 Software download from the Internet. . . . . . . . . . . . . 7-4
1.1.4 Software-Installation . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 5.2 Data on the balance PCB . . . . . . . . . . . . . . . . . . . 7-12
5.3 Data on the terminal PCB. . . . . . . . . . . . . . . . . . . 7-13

2 Waage an Laptop/PC anschliessen . . . 7-6 5.4 Change of hardware also affects software. . . . . 7-14
5.5 Change of software also affects other software 7-15

3 Start/end Service Mode and LARS. . . . 7-7
5.6 Allocation of the type definition numbers TDNR to
3.1 Start/end Service Mode on balance . . . . . . . . . . . . 7-7 the balance types . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
5.6.1 Explanation of the type designations of the
3.2 Start/quit LARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 TDNR list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
5.6.2 Structure of the TDNR . . . . . . . . . . . . . . . . . . . . . . 7-16
4 Working with LARS . . . . . . . . . . . . . . . . 7-9 5.7 TDNR List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

5.7.1 TDNR Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
4.1 Load type data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 5.7.2 TDNR Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

1 Testing and Adjusting with LARS

LARS = LabTec Repair and Service Software
1.1 Install LARS

WARNING
Before you install LARS from the ServiceExpert CD or
the enclosed diskettes, please check on the LMS
home page whether you have the latest version of the
LARS software.
Make sure that you have authorization to perform software instal-

lations on your laptop/PC. If you do not have this authorization,
ask your system supporter to install the software for you.

1.1.1 Software-Check
1. Double-click on .
A 2. Click on «Help» A and then on «Info».
The About LARS window opens. The currently installed version
is displayed B.
B
If the installed software is not the current version (Internet), the
new version must be installed on the laptop/PC.
New software versions are available:
• on diskettes (see Section 1.1.2) which can be obtained from
your service organization
• on the Internet (see Section 1.1.3).
1.1.2 Software installation from diskette
1. Insert diskette 1 into the drive.

2. In Windows, click on Start and then Execute.
3. Type A:\SETUP and click OK.
Then follow the instructions of the installation program.

1.1.3 Software download from the Internet
1. Click on the link http://extranet.mt.com (Labtec Market Sup-

port).
B 2. Click on LabTec Market Support A.
A 3. Enter user name and password B.
4. Click on software and then on LARS software C.
The most recent version of the LARS software is shown at
the top of the list D.
C 5. Select the link of the software version you wish to download.
6. Click on Open E.
7. The storage location F is displayed. This can be accepted
(recommended), or selected according to your own system
G
organization.
8. Click on Unzip G.
The individual files are saved in the selected storage loca-
E tion.
9. Click on OK H. Close the WinZip window.
F H

1.1.4 Software-Installation
1. Open the METTLER TOLEDO folder.

2. Open the LARSsetup Disk1 folder.
3. Klick on icon.
The installation procedure now starts. Follow the instruc-

tions of the installation program.

2 Waage an Laptop/PC anschliessen

1. Switch off balance and Laptop/PC.
2. Connect the balance by means of a RS9–RS9 cable to the
serial port COM of the Laptop/PC
3. Connect the hardlock LARSLOCK to the parallel port LPT
of the Laptop/PC.
Part No. for LARS software, LARSLock and RS9– RS9-Cabel
(see Chapter 11).

3 Start/end Service Mode and LARS
3.1 Start/end Service Mode on balance
2308
Select Service Mode
1. Remove securing sticker A (only present on certified bal-
ances).
2. Press red certification key B.
A 3. Answer security question.
The balance is now in Service Mode and displays the service res-
olution (double). The filters are changed over to the service set-
tings. The weight is displayed in g, mg, µg.
B
The individual menu items are described in Chapter 8.
WaagenInfo Setup Exit from Service Mode
User2
! 4. In Service Mode, touch the Exit key.
Waagen-ID
Wollen Sie .in. den
. . . Servicemode
.... X-3582
einsteigen?
5. Restart the balance.
WaagenInfo . . . . . . . . . Zeigen
OK
1/1
1/3 OK

3.2 Start/quit LARS

To start
1. Double-click on
The LARS menu window appears. All further work with

LARS is selected in the various popup menus (see
Section 4).
To quit
1. In the File menu, select the Quit command. The stored data
of the balance are backed up in the selected file and are
available for a future service.

4 Working with LARS

If you still have insufficient knowledge of the LARS functions, it is
advisable to press the F1 Help key.
The Help window shown at left then appears:
• B shows the steps which are generally necessary for service
A with LARS.
• Double-clicking on the balance type A shows in an additional
window the special service procedure for the selected bal-
ance.
The Help key F1 can be pressed again for each operation. The
Help function explains the current situation.
B

4.1 Load type data

If a new main board has been installed in the balance, a new type
definition must be loaded.
Note
The TDNR on the black laser label A should not be used before
2315 being tested.
A
Software or hardware changes may make it necessary to adjust
2318
the TDNR in line with the new functionalities too.
Where this is the case, the new TDNR and the new software ver-
sion must be entered in the relevant service label B. This pre-
vents errors and facilitates searches for the correct TDNR if they
can no longer be read from the balance.
Service Data Plate see Chapter 11
1865
1864

Searching by TDNR
1. From the Data menu, select the Type Definition command.
2. Enter the appropriate TDNR in the «TDNR» field in the
«Load type definition» dialog field.
3. Click on Load and follow the instructions.
Note
You can obtain specific information by clicking the Help button or
pressing the F1 key.
Searching by type
1. Select the «type definition» command from the «data»
menu.
2. Enter the type definition from the black laser label in the
«type» field in the «Load type definition» dialog field.
Note
Use the type definition for the bridge (e.g. x205BDU/A) or the ter-
minal (e.g. SAT) not the definition for the complete balance (e.g.
XS205DU).
3. Click on Load and follow the instructions.

5 Software Handling
5.1.2 Software faults
WARNING
Before replacing the balance or terminal software, the Especially when a software update takes place because of a soft-
customer settings must always be saved. ware fault, it is not allowed to use the e-loader functions
"Save data from XS balance in file ..."
5.1 e-loader and
"Restore data for XS balance from file ...".
Customer settings must be printed out, and then input to the bal-
ance by hand after the update has been completed. Only if these functions are not used can fault-free operation of the
balance after a software update be assured.
5.1.1 Print out the customers settings
1. Select user
5.2 Data on the balance PCB
2. Open menu settings IIn cell data EAROM (plugged in, shipped with the new measur-
3. Touch Print key ing cell)
Menu settings are printed • cell data:
4. Select System menu created only during factory adjustment
5. Touch Print key • adjustment data (Lin, Cal, StdCal)
Menu settings are printed created during factory adjustment or service
6. Select next user In TDNR EAROM (permanently soldered)
7. Repeat steps 2 to 6 until the desired settings have been • TDNR data:
printed for all users. loaded with LARS from the LMS home page http://sup-
port.mt.com, LabTec Market Support

In flash memory
• balance software or application:
loaded with LARS or e-loader from the Internet into the bal-
ance, for users www.mt.com/xs
for service technicians http://support.mt.com, LabTec Market
Support.
Balance adjustments and customer settings are retained.
In RAM (battery supported)
• customer settings, date and time, balance ID:
backup and restore with e-loader or set up by hand.
5.3 Data on the terminal PCB

In flash memory
• Terminal software:
Update with LARS or e-loader. Next time the balance and ter-
minal are switched on, they automatically synchronize their
settings (can take several minutes).
• Terminal replaced:
Next time the balance and terminal are switched on, they syn-
chronize their settings automatically (can take several min-
utes).

5.4 Change of hardware also affects software

Changed What changes must be made to the software?
hardware
Cell data Adjustment TDNR Balance soft- Terminal soft- Customer set-
ware and appli- ware tings
cations
Automatic syn-
Transfer cell- Not necessary. chronization with Load from safe
data EAROM Load Load software (see Section 5).
Balance PCB balance soft-
from old balance Adjustment data (see Section 4.1) (see Section 4)
is on EAROM. ware when newly Input by hand.
PCB
started.
Cell PCB
Replace the
existing EAROM Check LIN, Std-
with the EAROM CAL, and CAL,
Measuring cell - - - -
delivered with the and adjust if nec-
new measuring essary.
cell.
Load Load software
Terminal PCB - - - -
(see Section 4.1) (with e-loader)

5.5 Change of software also affects other software

Changed What changes must be made after the software is changed?
hardware
Cell data Adjustment TDNR Balance soft- Terminal soft- Customer set-
ware and appli- ware tings
cations
Check LIN, Std-
Cell data Original cell data CAL, and CAL,
- - - -
EAROM as shipped and adjust if nec-
essary
TDNR - - - - - -
If recommended
Balance, soft- New features, by PO LabTec,
ware, and - - - applications, or replace terminal -
application languages software. Check
compatibility.
If recommended
by PO LabTec,
Terminal soft- New features or
- - - replace balance -
ware bug fixes.
software. Check
compatibility.
Customer set-
- - - - - -
tings

5.6 Allocation of the type definition numbers TDNR to the balance types
5.6.1 Explanation of the type designations of the TDNR list
XS204DR/A
Certified Balance
DeltaRange
Capacity/Readability
Type
5.6.2 Structure of the TDNR
3.6.3.121.48
Kundenspezifisch
Sortimentspezifisch
Qualität Zelle
Zelle
Hardware

5.7 TDNR List
5.7.1 TDNR Balance

Balance-Type TDNR Balance-Type TDNR
X104B 9.6.5.403.150
X105BDU 9.6.3.402.149
X204B 9.6.5.400.148
X204BDR 9.6.7.401.148
X205BDU 9.6.3.399.147
X64B 9.6.7.404.150
5.7.2 TDNR Terminal

Balance-Type TDNR Balance-Type TDNR
SAT 10.28.0.389.142

Adjusting in the Service Menu Chapter Chapter 8
8 Adjusting in the Service Menu
List of contents
1 Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Adjusting in the Service Menu Chapter Chapter 8
1 Note
This chapter is in preparation.
As soon as the chapter is complete, it will be published at
http://extranet.mt.com LabTec Market Support, Service Manual,
XS.
The first XS balances to be shipped have no service menu. Ser-
vice information is only inquired and processed via LARS. How-
ever, to work with LARS, the balance must be put into Service
Mode (see Section 3.1).

Adjustment Data Chapter Chapter 9
9 Adjustment Data
List of contents
1 Adjustment data . . . . . . . . . . . . . . . . . . 9-2
2 Adjustment tolerance . . . . . . . . . . . . . . 9-3

1 Adjustment data
Balance Data Excentricity * Repetability Repetability Linearity Span
(max. Weight) (min. Weight)
Type Capacity Refer. Weight Refer. Weight Refer. Weight Preload Refer. Weight
Methode
Methode
Methode
Methode
Methode
Range Readability d Tolerance ± Measurements Measurements Refer. Weight Class
Class e Stabw. Max. Stabw. Max. Tolerance ± Tolerance ±
XS64B 61 g 20 g 20 g 10 g 20 g 50 g
1 0.1 mg 10 10 20 g E2
I 1 mg 0.3 mg 0.1 mg 0.07 mg 0.2 mg 0.2 mg
XS104B 120 g 50 g 50 g 10 g 20 g 100 g

1 0.1 mg 10 10 20 g E2
I 1 mg 0.3 mg 0.1 mg 0.07 mg 0.2 mg 0.4 mg
XS204BDR 220 g 100 100 g 10 g 50 g 200 g

1 0.1/0.01 mg 10 10 50 g E2
I 1 mg 0.3 mg 0.7 mg 0.1 mg 1 mg 0.8 mg
XS204B 220 g 100 g 100 g 10 g 50 g 200 g

1 0.1 mg 10 10 50 g E2
I 1 mg 0.3 mg 0.1 mg 0.07 mg 0.2 mg 0.8 mg
XS105BDU 120 g 50 50 g 10 g 20 g 100 g

1 0.1/0.01 mg 10 10 20 g E2
I 1 mg 0.3 mg 0.1 mg 0.02 mg 0.2 mg 0.04 mg
XS205BDU 220 g 100 g 100 g 10 g 50 g 200 g

1 0.1/0.01 mg 10 10 50 g E2
I 1 mg 0.3 mg 0.1 mg 0.02 mg 0.2 mg 0.8 mg
* If the corner load error is >5mg, a coarse adjustment must be done see Section 8.5, Chapter 6

2 Adjustment tolerance
Balance Data Excentricity Hysterese Dead Load Zero point Sensitivity
deviation deviation
Type Capacity Tolerance ± Refer. Weight von Refer. Weight Refer. Weight
Methode
Methode
Methode
Methode
Methode
Range Readability d bis Front/Back Front/Back
Class e Tolerance ± Left/Right Left/Right
XS64B 61 g >5mg 12 g 0g 50 g
1 0.1 mg ±1 mg 0 - 1 mg
I 1 mg 4g ±1 mg 0 - 1 mg
XS104B 120 g >5mg 12 g 0g 100 g

1 0.1 mg ±1 mg 0 - 1 mg
I 1 mg 4g ±1 mg 0 - 1 mg
XS204BDR 220 g >5mg 12 g 0g 200 g

1 0.1/0.01 mg ±1 mg 0 - 1 mg
I 1 mg 4g ±1 mg 0 - 1 mg
XS204B 220 g >5mg 12 g 0g 200 g

1 0.1 mg ±1 mg 0 - 1 mg
I 1 mg 4g ±1 mg 0 - 1 mg
XS105BDU 120 g >5mg 12 g 0g 200 g

1 0.1/0.01 mg ±1 mg 0 - 1 mg
I 1 mg 4g ±1 mg 0 - 1 mg
XS205BDU 220 g >5mg 12 g 0g 200g

1 0.1/0.01 mg ±1 mg 0 - 1 mg
I 1 mg 4g ±1 mg 0 - 1 mg

Accessories Chapter Chapter 10
10 Accessories
List of contents
1 Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
1.1 Frequently used accessories . . . . . . . . . . . . . . . . 10-2
1.1.1 Protectiv Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
1.1.2 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
1.1.3 Further accessories . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

Accessories Chapter Chapter 10
1 Note
Accessories for the XS balances are listed in the «Technical Data 1.1.2 Power supply
and Accessories» chapter of the Operating Instructions. All infor-
mation required for ordering accessories will be found there. Designation Note Part No.
Power supply 11106930
The Operating Instructions are on the LAB service-expert CD or
at http://extranet.mt.com LabTec Market Support. Line cable DK 87452
GB 89405
USA 88668
1.1 Frequently used accessories AUS 88751
SA 89728
EU (Schuko) 87925
1.1.1 Protectiv Cover CH 87920
I 87457
Designation Part No.
Protectiv Cover Terminal 11106870
1.1.3 Further accessories
All accessories are listed in the Operating Instructions in the
chapter Technical Data and Accessories.

Service Aids Chapter Chapter 11
11 Service Aids
List of contents
1 Service Aids . . . . . . . . . . . . . . . . . . . . . 11-2

1.1 LARS Software, connection cable
computer-balance and interface RS232 . . . . . . . 11-2
1.2 ESD Service kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
1.3 Mounting Gauges . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

1 Service Aids
1.1 LARS Software, connection cable computer-balance and interface RS232

LARS diskettes and LARSLock,
Part No. 11107505
ServiceExpert CD,
Part No. 11780410
RS9 – RS9 connection cable for balance – PC, 1m m/f,

Part No. 11101051

1.2 ESD Service kit

ESD Service-kit
Part No. 11600009
1.3 Mounting Gauges
B C D XS Mounting Gauges set

Part No. 11106805
2312 Consisting of:
2 Hanger gages A
2 Long gage screw B
2 Short gage screw C
2 Adjusting screm D
E 2 Pin E

1.4 Service Data Plate

Service Data Plate
Part No. 11106832

Document History Chapter Chapter 12
12 Document History
List of contents
1 Document Status . . . . . . . . . . . . . . . . . 12-2
2 Software Status . . . . . . . . . . . . . . . . . . 12-3

2.1 Balance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
2.2 Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3

1 Document Status
Document number Date of change Changed pages Short description of change
11780583 8.12 9/2003 - First edition
11780583A 8.12 12/2003 Chapter 3 New order numbers

Page: 3-2 - 3-11
11780583B 8.12 03/2003 - Complete revise

2 Software Status
2.1 Balance
Short descrip-
Version Date of Version
tion of change
1.00 10.03 First edition
1.03 - -
2.2 Terminal
Short descrip-
Version Date of Version
tion of change
1.00 1.00 1.00
1.01 - -

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Address Mettler-Toledo GmbH, Laboratory & Weighing Technologies

Marketing Support LabTec

2 Safety 8 Adjusting in the Service Menu

3 Spare Parts 9 Adjustment Data

5 Troubleshooting 11 Service Aids

6 Repairs 12 Document History

1 Service Manual . . . . . . . . . . . . . . . . . . . 1-2 2 Designation Concept . . . . . . . . . . . . . . 1-9

1.2 Previous Knowledge Required. . . . . . . . . . . . . . . . 1-2 2.2 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

3.2 Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-1

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-2

1.3.2 Page Structure

1.4 Navigating in the Screen

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-3

1.4.1 Adobe Acrobat Reader®

To be able to navigate with Adobe Acrobat Reader® you need to

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-4

1.4.2 Navigation with Adobe Acrobat Reader®

C A E D E F G The most important functions of the Adobe Acrobat Reader® tool-

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-5

1.4.3 Display on a Small Screen

To enable use of a small screen, it can be switched to full-

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-6

1.4.4 Navigation within the Manual

The Service Manual contains hyperlinks which make direct navi-

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-7

1.5 Paper Printout

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-8

2.1 Model Plate

2.2 Type plate

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-9

2.3 Service Data Plate

Service Data Plate see Chapter 11

2.4 Designation definition

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-10

3 Overview: Weighbridges, Weighing cell, Terminal

3.1 Weighbridge - Weighing cell

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-11

Spare parts: see Section 1, Chapter 3

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 1-12

1.2 Pictograms used in this manual . . . . . . . . . . . . . . 2-2

1.4 Disposal of service materials and replaced parts 2-3

1.5 State of the art . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 2-1

1.3 Text markers used

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 2-2

1.4 Disposal of service materials and

1.5 State of the art

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 2-3

1 Terminal (SAT) . . . . . . . . . . . . . . . . . . . . 3-2 6 Chassis . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3 Carriyng handle, Electronics, 7 Packaging . . . . . . . . . . . . . . . . . . . . . . 3-12

4 Cantilever arm . . . . . . . . . . . . . . . . . . . . 3-5

5 Weighing cell . . . . . . . . . . . . . . . . . . . . . 3-6

5.2 Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

5.3 Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

5.4 Weighing cell support . . . . . . . . . . . . . . . . . . . . . . . 3-9

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 3-1

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 3-2

2 Draft shield, Housing, Weighing pan

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 3-3

3 Carriyng handle, Electronics, Front cover

Item Designation Note Part No.

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 3-4

11780583B 8.12 03/2004 © Mettler-Toledo GmbH 3-5