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SPE 147706

Improving Oil Recovery and Injection Strategy in Shallow Reservoir (Rindu


Reservoir) of Area 3&4 Duri Steam Flood
Sudianto Lumbantobing, and Sandra Natalia, and Henri Sahat MP Silalahi, Chevron Pacific Indonesia

Copyright 2011, Society of Petroleum Engineers

This paper was prepared for presentation at the SPE Asia Pacific Oil and Gas Conference and Exhibition held in Jakarta, Indonesia, 20–22 September 2011.

This paper was selected for presentation by an SPE program committee following review of information contained in an abstract submitted by the author(s). Contents of the paper have not been
reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material does not necessarily reflect any position of the Society of Petroleum Engineers, its
officers, or members. Electronic reproduction, distribution, or storage of any part of this paper without the written consent of the Society of Petroleum Engineers is prohibited. Permission to
reproduce in print is restricted to an abstract of not more than 300 words; illustrations may not be copied. The abstract must contain conspicuous acknowledgment of SPE copyright.

Abstract
The Rindu reservoir of Area 3&4 Duri Field has been BSPD), accelerate pattern heating process (~2.5 years),
developed economically since 1994. Since it is shallow and better reservoir management.
reservoir and penetrated by existing PK producer wells,
the Rindu reservoir is started producing commingles with This study recommends developing Rindu and PK
PK sand in 1997 (Rindu Vertical Expansion/ RVE well). reservoir separately. Injectivity improvement will be
In alignment to this effort, the Rindu injection also started resolved through completing pattern drainage points and
at the same year. After 8 years production-injection, these deliver better reservoir heat management.
commingle producers have poor production performance
due to back pressure, cross-flow, and scaling.
Introduction
Through heat management review, it was found that
Rindu in the southern Area 3&4 has longer maturity The Area 3&4 are located in the southern part of Duri
response, poorer injection (200 BSPD), and longer Field Anticline. These areas composed by Pertama-Kedua
heating time (~80 years). (PK) sandstone and Rindu sandstone reservoirs. The
entire reservoirs are deposited from estuarine and shallow
An integrated geological and reservoir engineering study marine deposits. The PK reservoir as the main Duri
of Rindu performance is carry out to define improvement reservoirs is characterized by thick, clean, high porosity,
production and steam injection in southern part Area 3,4. high permeability (> 1000mD) and relative deeper
The study resulting some key finding: reservoir (> 600’TVDSS). This reservoir is form by
1. Rindu and PK have significant reservoir pressure and amalgamated channel deposits. This interval has been
temperature different. injected and produced in early Duri field steamflood
2. All poor performance RVE producers are facing development.
cross flow/backpressure and scaling problem
3. Low drainages point in Rindu pattern resulting high The Rindu sandstone is part of the shallow reservoir of
reservoir pressure Duri Field (300-500’TVDSS). The Rindu sandstone is
4. Low injection performance controlled by high deposited as product of estuarine to shallow marine
backpressure depositional environment. The Rindu reservoirs are
5. Southern Area 4 Rindu sand has a poorer reservoir formed by delta mouth bar, offshore marine bar sand and
quality compare to Northern part. channel bar deposits (Johansen et al, 2009). The Rindu
reservoir quality distribution is highly varied across field
The project team proposed to drill separate Rindu only to that follow stratigraphic trend. This study is focused on
avoid cross-flow, back pressure, or scaling issues. At the area that composed by channel edge deposits. This
same time it improved Rindu pattern drainage points. The deposit is characterized with muddier sandstone, thinner
project also proposed to increase steam injection rate sand (30-60 feet) and relatively moderate permeability
gradually after reservoir pressure decreased. After (500-1500mD).
completing the project, the Rindu reservoir deliver 50
BOPD/well, increase steam injection by 500% (1000
2 SPE 147706

The Rindu reservoir was started producing commingles this review as follows:
with PK sand in 1997 under RVE (Rindu Vertical 1. Static reservoir properties
Expansion) project. Although it has a very different This data included porosity; permeability; net pay;
reservoir properties, the RVE wells were completed and structure map (Figure-6).
comingle between PK sandstone (Open Hole Gravel 2. Production-Injection Profile
Pack) and Rindu interval (Cased Hole Gravel Pack) as The production-injection data consist of Area 3&4
shown in Figure-1. The Rindu injection started at the production-injection history (Figure-3); RVE
same time that targeting pattern with RVE wells. Rindu production-injection performance (Figure-2); Rindu
reservoir is continuing developed several years after RVE production-injection profile before drainage
project until now a day (Figure-3). improvement (Figure-4), Area 3&4 North and South
Rindu production-injection performance comparison
Problems (Figure-7), and Rindu production-injection profile
The RVE (Rindu Vertical Expansion) project was after drainage improved (Figure-11).
completed with lower cost. Despite it contribute to capital 3. Cross-flow and scaling problem data
cost reduction, but these wells are not performing as This data consist of Rindu Vertical Expansion (RVE)
expected. Through detail review of all RVE wells in study completion type (Figure-1), cross-flow problem
area, several problems are founded as listed below example (Figure-9), and scaling problem example
(Figure-8).
1. Poor Production Performance 4. Saturation and temperature data
There is no significant contribution from Rindu Sand after The saturation data is taken from saturation log in the
produced commingle between Rindu and PK sand. This observation well, open hole log from new drilled
finding was proved with the result of finger print study in well, and calculated saturation from Neutron-Porosity
Area 5, 8, 9 Duri Field. Based on an oil finger printing log in the observation well. The temperature data is
study, Rindu sand in RVE wells only contributes 17% in taken from surveillance program in all observation
average of the total production or only could deliver 30% wells. The data consist of the example of No Heating
recovery factor until the end of the field life (Figure- Response and low saturation changes in TOW before
2a/2b). drainage improvement (Figure-4), the example of
heating response after drainage improvement (Figure-
2. Poor Injection Performance 11), and Rindu temperature map (Figure-4).
Beside the poor production, injecting in Rindu sand also 5. Reservoir pressure data
creates its own problems. Most of the injectors only able This data is taken from RFT log of new drilled well
to take under 200 BSPD steam injection rate (1000 BSPD (Figure-5.a) and combined with shut in casing
injection target) since the wellhead pressure has reached pressure of Rindu injectors and calculated reservoir
their maximum wellhead pressure/fracture gradient pressure from drilling mud weight data (Figure-5.b).
(Figure-4.a).
The analysis of this study is conducted through
3. Cold Reservoir/ No Temperature Response production performance analysis, heat efficiency
Surveillance in the reference observation wells proved evaluation on each injected pattern, multiple-year
that no temperature response in Rindu sand of southern saturation changes review, fluid scaling tendency,
part and some saturation logs show that Rindu reservoir reservoir properties control to production-injection
properties (net pay and oil saturation) didn’t change much performance review, Rindu producer density review, and
compare to its original, even though it had been injecting reservoir pressure evaluation thru recent drilling
and producing more than 8 years (Figure-4.b). activities. These comprehensive reviews carry out to
address all Rindu reservoir problems in the southern part
4. High Pressure Reservoir of Area 3&4. The flow chart was generated to simplify
The recent drilling activities were facing with high the study analysis conducted by project team as shown in
pressure during penetrating Rindu reservoir with the Figure-10.
equivalent mud weight (EMW) ~15 ppg. The high
pressure reservoir is also indicated by high shut in casing Discussion
pressure of some injector in the drilling location (Figure- This section is representing data analysis result that focus
5.b). This finding is the evidence of accumulation to address the underperformance Rindu reservoir.
reservoir pressure in Rindu reservoir. The reservoir Throughout assessment of problematic Area 3&4 Rindu
pressure data was taken from new drilled well shows that development, there are four main factors that lead to poor
Rindu pressure tends to increase up to 1.5 – 2 times performance of Rindu reservoir as follows:
higher than its original reservoir pressure (Figure-5.a).
1. Reservoir Quality Controls Steam flood
Data & Analysis Performance
A comprehensive approach of reservoir engineering and
geological review is conducted to address the problems The reservoir quality in Area 3&4 is very heterogenic in
above. Numerous data is collected and utilized to support term of permeability and net pay. Although the Rindu
SPE 147706 3

porosity of Area 3&4 spread out homogeny by average cross-flow or pressure hold up from Rindu to PK sand.
30%, but the southern part of Area 3&4 has lower quality This indication became stronger when the team found the
compare to the northern part. The Rindu reservoirs in this steeper production decline trend after opened the Rindu
location have less thickness, less permeable and tend to intervals in the existing PK wells (Figure-9).
vertically separated (multiple lobe sand). As part of
channel edge deposits, this area has more shale content 3. Poor Drainage Point Implication into Rindu
compare to northern area. Production-Injection Performance and Reservoir
Pressure
The lower quality of reservoir in the study area controls The pattern steam flood mechanism will be working if
the amount of steam injection. The lower sand quality has injection and withdrawal (reservoir drainages) is balance.
limit the amount of steam injection rate related to lower Both injector and withdrawer (producer wells) play
permeability and high reservoir heterogeneity (vertically important rule to maintain gravity drainages. The
and horizontal). The average steam injection in southern withdrawal (reservoir drainages) efficiency is function of
part only 200 BSPD while in the northern part could reach number wells in the pattern and also the completion types.
1500 BSPD. As the consequence, the northern part
reaches faster maturity and better production performance The Rindu injection in the study area has been started
compare to the southern part (Figure-7). since 1997. The injection is targeting the RVE wells
patterns with no Rindu dedicated producers. Moreover,
2. Commingle Completion Implication to Production the RVE wells completed as cased-hole gravel pack. This
Performance completion type reduced the inflow area and impacted to
The commingle completion of Rindu and PK reservoir lower productivity compare to the open-hole completion.
allow a direct contact of two different reservoir behavior
in the same borehole. Understanding this interaction is a The Rindu initial injection rate is low (~averages 200
critical study to explain the well behavior. This study BSPD) that controlled by lower sand quality and lower
reveals three reservoirs characteristic such as fluid withdrawal compare to northern Area 3&4 Rindu area.
properties, reservoir pressure and temperature that Similar to other Rindu well, the injection rate is expected
controls the wells performance. to increase in alignment to increasing of reservoir
depletion (reduced the reservoir pressure). After more
The temperature data play important rule on scaling than 10 years, the injection rate remains the same. This
problems. The Rindu commonly has colder temperature injection rate is never improved because no pressure
compare to PK reservoir. This temperature different is the depletion occurred related to production. The depletions
best environment that allow both reservoir to create scale. never happen because poor drainages of pattern steam
A previous study on comparison of Rindu and PK fluid floods.
properties concludes a different fluid chemical
composition in both reservoirs. Based on laboratories test, After several years facing with drainage problem, the
the mixtures of both reservoirs’ fluids tend to create scale, continue of low rate Rindu injection lead to pressure
especially in a contrast temperature borehole accumulation up to 1.5 – 2 times of its original pressure
environment. Since Rindu and PK are produced (Figure-5a). This review results is proved by number
comingled in RVE wells, the scaling problem is common drilling result that shown a significant high pressure in the
found in the wells. It shows by a steeper decline of oil and cold Rindu reservoirs. The high reservoir pressure
total fluid production after Rindu started produced conditions contributes to low steam injectivity and
commingle with PK for a while. As direct evidence to this limiting the production performance and pattern recovery.
study, Area 3&4 RVE look back found severe carbonate
deposits inside liner during work over or well service 4. The Relationship of Injection Performance and
activity (Figure-8). The fluid analysis of related wells also Heating Efficiency
shows from water sample of the RVE wells, 70% In relation to previous point discussion, the Rindu
indicates tendency of scale deposition in Rindu sand. reservoir could only injected with averages 200
Among of them have been treated using hydrochloric acid BSPD/pattern. This rate is lower from injection target
and have been successfully increased the production. (about one fifth of its target rate) and is not sufficient to
However, after a while, the scaling problem returned back heat up the reservoir (heat loss is equal to heat injected).
and holds on the production again. The scaling problem With condition, the pattern heating time will be reached at
was repeated until the end life of well (Figure-8). least 75 years from target 3 years. It is extremely longer
than expectation and yielding a failure in operation and
In addition to scaling problem, the reservoirs pressure project economic. Several measurement data have
different is also significantly impacting the oil production confirmed this calculation result such as temperature
from RVE wells. This review conducting by observed the survey and saturation log in observation wells (Figure-4b)
pressure data contrast in low performance RVE wells. that remain the same (cold and no depletion) after 10
The recent pressure data from new drilled well shows years injection. The surface measurement data also
reservoir pressure in Rindu become 1.5-3 times higher indicates a cold wellhead temperature and production
than PK sand. This finding implies the occurrence of profile is following primary production trend or no steam
4 SPE 147706

flood impact (Figure-4b). With the current practice, this have significant reservoir properties different
area will never performed in term of production and especially in reservoir quality, pressure and
injection as planned. The longer heating time means poor temperature that lead to cross-flow and scaling
reservoir heat management that leads to failure in steam problems
flood project economic. 2. The steam flood injection design will only work
when the pattern has a complete drainages point
Results and sufficient reservoir pressure. This case study
Throughout previous discussion, this study clearly define shows that the low drainages point in Rindu
that the poor reservoir quality, scaling/cross-flow pattern and the low injection over 8 years yields
problem, low drainage point, poor injectivity lead to to the high pressure accumulation in reservoir
longer maturity time and un-optimized Rindu recovery 3. The reservoir quality strongly controls the
across the field. A unique solution have been proposed to pattern injection performance. This study reveals
resolve above concerns by drill separate Rindu open-hole that Southern Area 4 Rindu sand has a poorer
gravel pack producer in adjacent to the existing RVE reservoir quality compare to Northern part. The
wells and complete pattern drainage point. To maximize injection performance also shows significant
steam injection and maintain reservoir pressure, all in- lower in southern part compare to northern Area
efficient injection (below 200 BSPD) is recommended to 3&4.
shut in until drainage improvement or reservoir pressure 4. The time to reach maturity and pattern maturity
is reached. stages controls the reservoir production
performance. Failure to reach the maturity target
The drilling new Rindu producer is aiming to improve oil in time resulting a underperform production and
recovery and reduce accumulated pressure in the reservoir economic.
at the same time. After pressure depleted to sufficient 5. This study shows that drilling dedicated Rindu
level for injection, the steam injection rate could be open-hole producer is improving oil recovery
increased to ideal target. and injection

This recommendation has been implemented into a series Recommendation


of drilling package. A number of drilling activities has This study recommends continuing re-develop Rindu
faced high pressure that confirmed the presence of reservoir that has the similar problem across Duri field
accumulated pressure. The shut-in of poor injector is also by:
applied as one of strategy to reduce additional 1. Drilling separate Rindu Open-hole gravel pack
accumulated pressure and it helps drilling execution. The close to the existing RVE wells.
additional producers prove depleting reservoir pressured 2. Increase injection after several month
significantly after 3-6 months production. As implication, productions/ after reservoir pressure decreased.
project team succeeds to increase averages injection rate
to 1000 BSPD. The significant injection improvement Acknowledgement
leads into inclining production to 50 BOPD/well of target Special thanks to my team (Dijan Prijambodo, Milla
area (Figure-11). Heating efficiency also improved Amlan, Ardi Nazamzi, and Yustinawati) for their
rapidly as shown in temperature growth in observation contributions to complete this paper.
and producer wells (Figure-11).
Reference
Conclusion 1. Neumann, C. H.: “A mathematical model of the
As conclusion to this integrated study, some key lesson steam drive process, Application”, Paper SPE
learns and finding on steam-flood operation and practice 4757.
are summarized as follows: 2. Johansen, S. and Habash Semimbar. : “Tide-
1. The comingle completion practice is not dominated deltaic systems of lower Miocene,
recommended for a significant different reservoir Central Sumatera Basin”, AAPG Hedberg
condition. This study shows that Rindu and PK Conference, 2009, Jakarta, Indonesia
SPE 147706 5

Figure. 1. Rindu Vertical Expansion (RVE) Completion Type

Normalize Production
Group: AREA-04RVE, PID: DURI-AREA-04-RVE
Group: AREA-04RVE Entities In Group: 173 Format: [p] BG - Monthly Normalize

200000(L1) 34000(R1)

187000 31500

174000 RVE 29000

161000 26500

148000 24000

135000 21500

122000 19000

109000
Rindu=17% 16500

96000 PK 14000

83000 PK=83% 11500

70000 9000
-60 -48 -36 -24 -12 0 12 24 36 48 60

(L1) CDALLOC_FLUID (R1) CDALLOC_OIL


VS NORM_MONTH

Figure. 2.a. Actual Rindu Reservoir Contriution in RVE Producers


6 SPE 147706

Result of Oil Finger Printing

% Contribution
Well Name
R PK
6M61A 15 85
6M52B 15 85
6M53A 27 73
6M63A 15 85
5M79A 15 85
5M58B 8 92
5M59A 21 79
5M67A 23 77
7M58B 39 61
7M67A 24 76
7M69A 4 96
8M53B 20 80
6P64A 14 86
6P55A 29 71
6P35A 4 96
6P44A 20 80
6P43A 2 98

Figure. 2.b. Actual Rindu Reservoir Contriution in RVE Producers from Oil Finger Printing

4 5 6 7

1
1. Primary Production (PK) (1985)
2. Steam Flooding Event (PK) (1988)
3. Shallower Sand Pilot Project (Rindu) (1994)
4. Rindu Vertical Expansion (RVE) Project (1997 – 2000)
5. Rindu Development (2000 – 2001)
6. Rindu Sweet Spot (2007 – 2008)
7. Rindu Re-Development (2009 – 2011)

Figure. 3. Area 3, 4 Historical Production-Injection Performances


SPE 147706 7

Existing
Rindu Producer

RVE Producer

Figure. 4.a. Rindu Poor Injection Performance

TPHI-SIGMA
RST_2010_JUN.TPHI_JUN10_1
Temperature
0.6 V/V 0
TDT2009_OCT.TPHI_2
0.6 V/V 0
Steam
GR-SP-
WELL : 5P-12BResistivity
TDT2007_EVEN.TPHI_2007AUG_1
0.6 V/V 0
chest-Oil
NUMBER : 2B #4262
Caliper
TDT2006_ODD.TPHI_2
0.6 V/V 0 Saturation
RTE : Ground Level TDT2005_EVEN.TPHI_1

STATUS : P RHOB- 0.6 V/V 0


TDT2007_EVEN.TEMP_2007AUG DEGF

RST2005.TPHI_1

NPHI 0.6 V/V


TMDL2004_JUL.PHIT_2
0
TEMP_2010.TEMP_2010OCT_1
TEMP_ALL.TEMP_MAR01 DEGF

TEMP_ALL.TEMP_MAR10 DEGF
TEMP_ALL.TEMP_MAR10 DEGF
TEMP_ALL.TEMP_NOV97 DEGF

TEMP_ALL.TEMP_MAY00 DEGF

TEMP_ALL.TEMP_MAY02 DEGF

TEMP_ALL.TEMP_OCT09 DEGF
TEMP_ALL.TEMP_APR03 DEGF

TEMP_ALL.TEMP_APR06 DEGF
TEMP_ALL.TEMP_SEP99 DEGF

TEMP_ALL.TEMP_SEP08 DEGF

0.6 V/V 0 0 DEGF 400


TDT2005_EVEN.TEMP DEGF

TMDL2003_APR.PHIT_2 TEMP_ALL.TEMP_JUN10_1
0.6 V/V 0 0 DEGF 400
TDT2002_MAY.TPHI_2 TEMP_ALL.TEMP_MAR10_1
0.6 V/V 0 0 DEGF 400
PHIE_DURI

EVAL.PAYFLGD_1 TDT2001_ODD.TPHI_2 TEMP_ALL.TEMP_OCT09_1


0.1 500 0.6 V/V 0 0 DEGF 400
EVAL.VSH_1 WIRE_RAW.LLS_1 WIRE_RAW.CALI_2TDT1999_ODD.TPHI_1 TEMP_ALL.TEMP_SEP08_1
KAIR

0 V/V 1 0.2 OHMM 2000 0 IN 10 0.6 V/V 0 0 DEGF 400


DEPTH TVDSS
EVAL.GR_1 FEET FEET WIRE_RAW.MSFL_2 WIRE_RAW.RHOB_2TDT1997_EVEN.TPHI_1997NOV_1 RST_2010_JUN.SO_1 CHEVAL.SO3P_PLUS_JUN10_1TEMP_ALL.TEMP_AUG07_1
0 GAPI 200 0.2 OHMM 2000 1.65 G/C3 2.65 0.6 V/V 00 V/V 10 V/V 10 DEGF 400
WIRE_RAW.CALI_2 WIRE_RAW.LLD_2 WIRE_RAW.NPHI_2 WIRE_RAW.RHOB_2 EVAL.SW_1 EVAL.SW_1 TEMP_ALL.TEMP_APR06_1
10 IN 0 0.2 OHMM 2000 0.6 V/V 0 1.65 G/C3 2.65 1 V/V 01 V/V 00 DEGF 400

B_U_RN

T_RN1

300

-250

350
B_RN1
T_RN2 -300

B_RN2

T_RN3
B_RN3

T_RN4 400

-350

B RN4

Figure. 4.b. Rindu Poor Temperature Response


8 SPE 147706

Rindu Formation Pressure Vs Time
240

220 y = 0.0276x ‐ 929.18


R² = 0.7094
200

180

160
Pressure, psi

140

120

100

80

60

40
Jan‐02 Jan‐03 Jan‐04 Jan‐05 Jan‐06 Jan‐07 Jan‐08 Jan‐09 Jan‐10 Jan‐11

Figure.5.a. High Pressure Phenomenon in Rindu Reservoir from Historical RFT

170 80

130 140

210

220 190 230

100 180
185

140 200 160

150 SICP vs Approx. Depth
280
130 120
270
260
250
240
230
220
210
200
Reservoir Pressure Psi

190
180
170
160
150
140
130
120
110
100
90
80
70
190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360
11
Depth TVDSS

9 10 11 12 13 14 15 SICP

Figure.5.b. High Pressure Phenomenon in Rindu Reservoir from Recent Injector Shut in Casing Pressure (SICP)
SPE 147706 9

Figure.6. Static Reservoir Properties


10 SPE 147706

Permeability Map 700
Production‐Injection Performance
Northern Part
2000

1800
600

North
Northern Part
500
1600

1400

1200
400

BOPD

BSPD
1000
300
800

200 600

400
100
200

0 0

South
Southern Part Jan‐00 Jan‐01 Jan‐02 Jan‐03

Oil_Allo
Jan‐04 Jan‐05 Jan‐06

Actual Steam
Jan‐07 Jan‐08 Jan‐09

Target Steam
Jan‐10

Production Injetion Performance
Sothern Part
270

800
240

700 210

600 180

500

PSI/BOPD
150
BSPD

400 120

300 90
• Northern part: injection= 1500 BSPD/pattern, Oil  200 60
production=500 BOPD/Pattern
100 30
• Southern part: injection= 200 BSPD/pattern, Oil 
0 0
production <30 BOPD/Pattern May‐02 May‐03 May‐04 May‐05 May‐06 May‐07 May‐08 May‐09

Injection Rate (BSPD) Injection Target (BSPD) Actual WHP (Psi) MAX WHP (Psi) OIL

Figure.7. Northern Vs Southern Part Area: Rindu Production-Injection Performance Comparison

4P-49A

Figure.8. Scaling problem in Rindu Vertical Expansion (RVE) Producer

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