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Weld Process and Joint Design and Engineering Formula Menu

Applications & Design

The following are to links of Welding engineering and design equation, tips and specifications.
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Weld Resources General

Welding Basics for Designers and Engineers Fillet Weld Throat Area Equations and
Fillet Weld Moment of Inertia Equations and Calculation Calculation
Fillet Weld Polar Moment of Inertia Equations and Calculation Active Fillet Weld Height Specification
Butt Weld Section Modulus Equation and Calculation Weld Joint Coefficient Conversion Constants
Butt Weld Throat Area Equation and Calculation
Welding Types and Processes
Welding Definitions
Weld Drawing Symbol
Gas Welding acetylene or hydrogen ‐ General
Weld Symbols, ANSI/AWS A2.4‐79 American Welding Society / American
Shielded Metal Arc Welding SMAW, "Stick
National Standard
Welding"
Gas Tungston Arc Welding, GTAW, TIG
Spot Weld Design Equations and Calculations
Electric Resistance Welding ‐ Spot Weld and
Spot Weld Single‐Shear Load Stress Equation and Calculation Seam Welding
Spot Weld Double‐Shear Load Stress Equation and Calculation Brazing
Laser Welding
 Spot Weld Perpendicular Loading of Weld Area Stress Equation and
Calculation

Weld Joint Design Equations and Calculations

Table of welds and related equations for determining stress under specified loading conditions.

σ = Normal Stress, MPa ﴾psi﴿

τ = Shear Stress, MPa ﴾psi﴿
Mb = Bending Moment, Nm ﴾lbf in﴿
Mt = Torque N‐m ﴾lbf‐in﴿
P = Applied Load, kN ﴾lbf﴿
L = Linear Distance, m ﴾in﴿
hn = Size of Weld, m ﴾in﴿
l = Length of Weld, m ﴾in﴿

Weld Design Configuration Notes: Calculators Require Premium Membership

Axial Load Full Penetration Weld equal to plate thickness stress.

Open: Axial Load Full Penetration Weld Calculator

Axial Normal Load Partial Penetration Weld thickness stress equation and calculator.

Open: Axial Normal Load Partial Penetration Weld Calculator

Tee Section Load Full Penetration Weld Stress Equation and Calculator.

Open: Tee Section Load Full Penetration Weld Stress Calculator

Tee Section Load Full Penetration Weld Moment Loading Applied Stress Calculator.

Open: Tee Section Load Full Penetration Weld Moment Loading Applied Stress Calculator

Tee Section Load Full Penetration Weld Perpendicular Loading Applied Stress Calculator.

Open: Tee Section Load Full Penetration Weld Perpendicular Loading Applied Stress Calculator

Butt Weld Bending Moment Load Full Penetration Weld Stress Stress Calculator.

Open: Butt Weld Bending Moment Load Full Penetration Weld Stress Stress Calculator.

Partial Penetration Weld Bending Moment Weld Stress.

Open: Partial Penetration Weld Bending Moment Weld Stress Calculator.

Tee Section Load Partial Penetration Weld Perpendicular Loading Applied Stress Calculator.

Open: Tee Section Load Partial Penetration Weld Perpendicular Loading Applied Stress Calculator

Tee Section Loaded Partial Penetration Weld Bending Moment Applied Stress Calculator

Open: Tee Section Loaded Partial Penetration Weld Bending Moment Applied Stress Calculator

Stress created for a Partial Penetration Weld Load Perpendicularity Weld Stress.

Open: Stress created for a Partial Penetration Weld Load Perpendicularity Weld Stress.
Stress created for the three plate splice configuration weld equals plate thickness.

Open: Stress created for the three plate splice configuration weld equals plate thickness.

Two Plate Weld Axial Load Weld Stress Calculator

Open: Two Plate Weld Axial Load Weld Stress Calculator

Stress created for the two plate parallel weld configuration.

Open: Stress created for the two plate parallel weld configuration calculator.

Stress created for the two plate perpendicular weld configuration.

Open: Stress created for the two plate perpendicular weld configuration Calculator.

Stress created for the lap plate perpendicular weld configuration.

Open: Stress lap plate perpendicular weld configuration calculator.

Three Lap Plate Weld Axial Load Parallel Weld Stress Equations and Calculator

Open: Three Lap Plate Weld Axial Load Parallel Weld Stress Calculator

Plate "L" Section Weld Stress Calculator

Open: Plate "L" Section Weld Stress Calculator

Weld Shear Stress for Applied Torque on Solid Shaft Equations and Calculator

Open: Weld Shear Stress for Applied Torque on Solid Shaft Calculator

Weld Shear Stress for Applied Bending Moment on Solid Shaft Equation and Calculator

Open: Weld Shear Stress for Applied Bending Moment on Solid Shaft Calculator

Weld Shear Stress for Applied Bending Moment on Rectanguler/Square Shaft Equation and Calculator

Open: Weld Shear Stress for Applied Bending Moment on Rectanguler/Square Shaft Calculator

Weld Shear Stress for Applied Bending Moment on Rectanguler Beam Equation and Calculator

Open: Weld Shear Stress for Applied Bending Moment on Rectanguler Beam Calculator

Weld Shear Stress for Applied Bending Moment on Rectanguler Beam Equation and Calculator
 Open: Weld Shear Stress for Applied Bending Moment on Rectanguler Beam Calculator

Weld Shear Stress for Applied Bending Force on Rectanguler Beam Equation and Calculator

Open: Weld Shear Stress for Applied Bending Force on Rectanguler Beam Calculator

Weld Stress for Bending Moment Applied Rectangular Beam Equation and Calculator

Open: Weld Stress for Bending Moment Applied Rectangular Beam Calculator

Weld Stress for Load Applied to Rectangular Beam Equation and Calculator.

Open: Weld Stress for Load Applied to Rectangular Beam Calculator.

Weld Stress for Moment Applied to Rectangular Beam Equation and Calculator.

Open: Weld Stress for Moment Applied to Rectangular Beam Calculator

Weld Stress for Load Applied to Rectangular Beam Equation and Calculator

Open: Weld Stress for Load Applied to Rectangular Beam Calculator

Weld Stress for Moment Applied to Rectangular Beam Equation and Calculator.

Weld Stress for Moment Applied to Rectangular Beam Calculator.

Weld Stress for Moment Applied to Rectangular Beam Equation and Calculator.

Open: Weld Stress for Moment Applied to Rectangular Beam Calculator.

Weld Stress for Load Applied to Rectangular Beam Equation and Calculator

Open: Weld Stress for Load Applied to Rectangular Beam Calculator

Weld Stress for Bending Moment Applied to Rectangular Beam Equation and Calculator

Open: Weld Stress for Bending Moment Applied to Rectangular Beam Calculator

Weld Stress for Splice Plate Beam Equation and Calculator

Open: Weld Stress for Splice Plate Beam Calculator

Source: Welding Handbook, 3rd Edition, American Welding Society, 1950  

Butt Weld Joint ‐ Normal Load

Butt Weld Joint ‐ Shear Load

Butt Weld Joint ‐ Weld at Angle to Normal

Butt Weld Load ‐ Shear and Normal Load

Butt Weld Joint ‐ Torque Load

Butt Weld Joint ‐ Bending Perpendicular Load

Butt Weld Joint ‐ Bending Load

Perpendicular Plug Weld Joint

Perpendicular Bevel Plug Weld

Perpendicular Groove Plug Weld

Bevel Groove Plug Weld

Tube / Pipe Circumference Weld Joint

Tube / Pipe Circumference Butt Weld With Torque

Circumference Butt Weld Stress with Combined Shear and

Axial Loading
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