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d e n t a l m a t e r i a l s 2 4 ( 2 0 0 8 ) 611–617

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journal homepage: www.intl.elsevierhealth.com/journals/dema

A study of the bending resistance of implant-supported


reinforced alumina and machined zirconia
abutments and copies

Anders Sundh a,b , Göran Sjögren a,∗


aDental Materials Science, Faculty of Medicine, Umeå University, SE-901 87 Umeå, Sweden
bNational Dental Health Service, County Council of Västerbotten, Norsjö, Sweden and
Manager of Research and Development, Cad.esthetics AB, Skellefteå, Sweden

a r t i c l e i n f o a b s t r a c t

Article history: Objectives. The purpose of the present study was to evaluate the bending resistance of
Received 30 August 2006 implant-supported CAD/CAM-processed restorations made out of zirconia or manually
Accepted 31 May 2007 shaped made out of reinforced alumina.
Methods. Units of abutments and copies made of (i) a prefabricated hot isostatic pressed
(HIPed) yttrium oxide partially-stabilized zirconia (Y-TZP) (Denzir), (ii) a prefabricated
Keywords: densely-sintered magnesia partially stabilized zirconia (Mg-PSZ) (Denzir-M) or, copies made
CAD/CAM of (iii) a prefabricated partially-sintered, porous reinforced alumina ceramic (RN synOcta-
Dental ceramics In-Ceram) were subjected to static loading perpendicularly at the long axis. The abutments
Dental implants were attached to either stainless steel analogs or titanium implant fixtures. The Y-TZP and
Mg-PSZ Mg-PSZ copies were bonded onto the ceramic abutments with a dual-cured resin composite
Titanium (Rely-X Unicem). Units of titanium abutment attached to a titanium implant fixtures were
Y-TZP used as reference.
Results. The units comprising Denzir abutments as delivered (p < 0.05) and heat-treated Den-
zir copies bonded to the Denzir abutments as delivered (p < 0.01) and attached to stainless
steel analogs exhibited significantly higher bending resistance than the control. The heat-
treated Denzir copies bonded to the heat-treated Denzir M abutments attached to titanium
implant fixtures and the In-Ceram specimens attached to stainless steel analogs showed
significantly (p < 0.05) lower bending resistance than the heat-treated Denzir copies bonded
to the Denzir abutments as delivered and attached to stainless steel analogs. No statistically
significant (p > 0.05) differences were seen among the other groups studied.
Significance. All the ceramic abutments and copies exhibited values that were equal or supe-
rior to that of the control and exceeded the reported value, up to 300 N, for maximum incisal
bite forces. To assess the clinical behavior long-term clinical studies should be conducted.
© 2007 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

1. Introduction restorations [1]. Metal restorations can, however, cause gin-


gival discoloration and the surrounding soft tissue to have
During the past few decades, unalloyed titanium has been an unnatural appearance [2–4]. Therefore, demands for den-
extensively used as a material of dental implant-supported tal restorations with a better esthetic appearance and scares


Corresponding author. Tel.: +46 90 785 61 32; fax: +46 90 77 56 17.
E-mail address: Goran.Sjogren@odont.umu.se (G. Sjögren).
0109-5641/$ – see front matter © 2007 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.dental.2007.05.021
612 d e n t a l m a t e r i a l s 2 4 ( 2 0 0 8 ) 611–617

among the public concerning allegedly adverse effects of den- resistant to low temperature aging than Y-TZP [14]. The high
tal metals and alloys have resulted in demands for esthetically fracture toughness of the Mg-PSZ prefabricated blanks seems
improved and biocompatible materials. to make it easier to mill dental ceramic restorations of reduced
One ceramic system used for implant-supported abut- thickness [11]. In an earlier paper it was reported that the hard-
ments is In-Ceram Zirconia (Vita Zahnfabrik, Bad Säckingen, ness of Mg-PSZ prefabricated blanks is less than that of the
Germany) [4]. The In-Ceram Zirconia core system is based HIPed Y-TZP and that the time needed to produce restorations
on a partially-sintered, porous alumina structure supple- from prefabricated Mg-PSZ blanks and the wear on the cutting
mented with 33 wt% ZrO2 partially stabilized zirconia, which tools were markedly reduced compared to when HIPed Y-TZP
is infiltrated with molten lanthanum glass [5]. When dental blanks were milled [11].
restorations are made using this system either the slip-cast or In previous papers, it has been suggested that machin-
dry-pressed technique can be used [4,5]. ing and other mechanical surface treatments can affect the
Another ceramic of special interest because of its superior generation of phase transformation of Y-TZP and Mg-PSZ and
mechanical properties compared to other dental ceramics is introduce residual compressive stresses on the surface, which
yttrium oxide partially-stabilized zirconia (Y-TZP) [6–8]. Dental influence the mechanical properties of zirconium ceramics
restorations using Y-TZP are made using recently developed [6–8,11]. In addition, it has been stated that subsequent heat-
CAD/CAM-systems and can be made either out of homo- treatment seems to induce relaxation of the tensile stresses
geneous ceramic green-body blanks of zirconia by milling generated during machining, which also influences the prop-
enlarged restorations, which are then sintered and shrunk erties of the ceramic [7,8,11]. This information has to be taken
to the desired final dimensions [9], or by milling the restora- into consideration when those materials are subjected to sur-
tions directly to the final dimensions out of highly dense face treatments or veneering.
sintered, hot isostatic pressed (HIPed) prefabricated Y-TZP Since there is an increasing demand for ceramic implants
blanks [7,8,10]. Yttrium oxide is added to zirconia as a phase the fracture resistance, among other things, of units compris-
stabilizer to maintain the high temperature tetragonal phase ing implant-supported ceramic abutments and copies are of
(t) and in that way reduces the spontaneous transformation interest. Ceramics are brittle and have a tendency to crack
into the monoclinc phase (m) at room temperature [6]. The but should withstand compressive stresses better than ten-
spontaneous transformation of t into m is known as ‘aging’ sile stresses [15]. Compressive loads to cantilever designed
and it has been stated that the t → m transformation causes implant-retained prostheses are, however, said to result in
mechanical property degradation of the material [6]. bending and tensile forces within certain regions of the pros-
Other oxide additives than yttria can be used as phase thesis [16,17]. The bending resistance of implant-supported
stabilizers and another zirconia ceramic for dental restora- ceramic abutments and copies is, thus, of particular interest.
tions has recently been presented, Denzir-M, a prefabricated According to a survey of the literature, no data were avail-
densely-sintered magnesia partially stabilized zirconia (Mg- able on the strength of implant-supported abutments and
PSZ) [11]. In Denzir-M, MgO is added as the ‘stabilising’ oxide. copies made of Mg-PSZ, HIPed Y-TZP or zirconia reinforced alu-
Mg-PSZ is known to be one of the most commonly used engi- mina ceramics. The aim of the present work, therefore, was to
neering ceramics based on zirconia [12] and to be one of determine the bending resistance of implant-supported abut-
the toughest zirconia-based ceramics in use [13] and more ments and copies made from prefabricated Mg-PSZ or HIPed

Table 1 – Summary of the components studied


Type of material Manufacturer

RelyX Unicem Resin composite cement 3M ESPE, St. Paul, MN, USA
Straumann solid screw implant, SLA. Ø Titanium Institut Straumann AG,
3.3 mm, 8.0 mm PLUS Waldenburg, Switzerland
Straumann SCS occlusal screw, long, L 7.6 Titanium Institut Straumann AG
mm
Straumann analog for RN synOcta, L 12.0 Stainless steel Institut Straumann AG
mm
Straumann RN synOcta abutment for Titanium Institut Straumann AG
cement-retained crowns/bridges,
height 5.5 mm
Straumann RN synOcta abutment, height Titanium Institut Straumann AG
2.5 mm
Denzir M Prefabricated densely-sintered magnesia partially Cad.esthetics AB,
stabilized zirconia (Mg-PSZ) Skellefteå, Sweden
Denzir Prefabricated hot isostatic pressed (HIPed) yttrium Cad.esthetics AB
oxide partially-stabilized zirconia (Y-TZP)
RN synOcta-In-Ceram Partially-sintered, porous alumina structure Vita Zahnfabrik, Bad
reinforced with 33 wt% ZrO2 partially stabilized Säckingen, Germany
zirconia and infiltrated with molten lanthanum
glass
d e n t a l m a t e r i a l s 2 4 ( 2 0 0 8 ) 611–617 613

Y-TZP zirconia blanks and from a zirconia reinforced alumina


ceramic.

2. Materials and methods

Units of threaded titanium screw implant fixtures or stain-


less steel analogs with ceramic abutments and ceramic
copies were studied in various combinations. As a con-
trol, units of titanium abutments attached to threaded
titanium screw implant fixtures were used. The materials
used and the combinations evaluated are summarized in
Tables 1 and 2, respectively. Using the Cad.esthetics CAD/CAM
system (Cad.esthetics AB) Mg-PSZ (Denzir-M) abutments and
HIPed Y-TZP (Denzir) abutments and copies were manu-
factured from prefabricated ceramic blocks. The zirconia
reinforced alumina ceramic was delivered as prefabricated
blanks, RN synOcta-In-Ceram (In-Ceram Zirconia), which
was screwed onto their corresponding titanium abutments
(RN synOcta). By means of rotating diamonds, the copies
were then manually shaped by one dental technician at
Cad.esthetics AB. Another dental technician at the Depart-
ment of Dental Materials Science, Umeå University, Umeå,
Sweden then carried out the glass infiltration of the In-Ceram
Zirconia copies. The Denzir-M and the Denzir specimens were
studied either as delivered directly from the manufacturer
or after the copies and/or abutments had been subjected to
heat-treatment at 950 ◦ C for 1 min. The shapes and dimen-
sions of the Denzir-M and Denzir abutments and copies
are shown in Fig. 1A and B, the In-Ceram Zirconia copies
in Fig. 1 C, and the titanium abutments used for the In-
Ceram Zirconia copies in Fig. 1 D. The wall thickness of
the CAD/CAM-processed Denzir and Denzir abutments was
occlusally 0.5 mm and cervically 0.3 mm, respectively, and
the overall wall thickness of the CAD/CAM-processed Den-
zir and Denzir copies was 0.5 mm. The wall thickness of the
manually shaped In-Ceram Zirconia copies, determined for
each specimen by means of a measuring instrument with
an accuracy of 0.1 mm, at four preselected measuring points

Table 2 – Summary of the various combinations used


Unit

(A) Titanium screw implant fixture/Titanium abutment


(B) Stainless steel analog/Denzir abutment as delivered
(C) Stainless steel analog/Denzir heat-treated abutment
(D) Stainless steel analog/Denzir M abutment as
delivered
(E) Stainless steel analog/Denzir abutment as delivered
and Denzir heat-treated copy
(F) Stainless steel analog/Denzir M heat-treated Fig. 1 – Shape and dimensions of: (A) Denzir and Denzir-M
abutment and Denzir heat-treated copy ceramic copies; (B) Denzir and Denzir-M ceramic
(G) Titanium screw implant fixture/Denzir M abutments; (C) In-Ceram Zirconia ceramic copies; (D) RN
heat-treated abutment and Denzir heat-treated copy synOcta titanium abutments used for the In-Ceram
(H) Stainless steel analog/Denzir heat-treated abutment
Zirconia copies. The letters a–d in Fig. 1C denote
and Denzir heat-treated copy
preselected measuring points for measurement of the wall
(I) Titanium screw implant fixture/Denzir heat-treated
abutment and Denzir heat-treated copy thickness of the In-Ceram Zirconia copies.
(J) Stainless steel analog/Titanium abutment and
In-Ceram Zirconia copy
614 d e n t a l m a t e r i a l s 2 4 ( 2 0 0 8 ) 611–617

3. Results

Medians, first and third quartiles, minimum and maximum


values, outliers and extreme outliers of the load (Newton)
determined for the 10 series of specimens are presented in
Fig. 3. The failure mode of each unit is presented in Table 3.
Fig. 4A–D shows representative images of the specimens after
the load-to-fracture test.
The load necessary to fracture the units comprising the
Denzir abutments as delivered (p < 0.05) and the heat-treated
Denzir copies bonded to the Denzir abutments as delivered
Fig. 2 – (A) Ceramic abutment; (B) ceramic copy bonded to a
(p < 0.01) and attached to stainless steel analogs was signifi-
ceramic abutment fixed in the specimen holder and
cantly higher than that of the control. The load necessary to
subjected to a vertical load by means of a hardened
fracture the heat-treated Denzir copies bonded to the heat-
chisel-shaped steel blade.
treated Denzir-M abutments assembled on titanium implant
fixtures (p < 0.05) and the units comprising the In-Ceram Zirco-
nia copies assembled on stainless steel analogs (p < 0.05) were
significantly lower than that of the heat-treated Denzir copies
(Fig. 1C), was 1.2 ± 0.1 mm. Each abutment was screwed onto bonded to the Denzir abutments as delivered and attached
a titanium implant fixture or a stainless steel analog with to stainless steel analogs. No statistically significant (p > 0.05)
a torque of 35 N cm. The same torque was used for each differences were seen among the other groups studied.
In-Ceram Zirconia copy when they were screwed onto the After the test all the ceramic copies were still bonded to
corresponding titanium abutments. The Denzir and Denzir- the abutments. Twenty-nine of the titanium abutment screws
M abutments were screwed onto the stainless steel analogs were visibly deformed and six were fractured. All the tita-
or the titanium implant fixtures with abutment titanium nium implant fixtures were markedly bent (Fig. 4), whereas
screws 7.6 mm long, whereas the In-Ceram Zirconia copies only five of the stainless steel analogs were slightly deformed
were screwed onto their corresponding titanium abutments (Table 3). All the In-Ceram Zirconia copies were fractured in
using titanium screws 5 mm long. Using a dual-cured resin the cervical part of the copies (Fig. 4 D). No visible fracture
composite (RelyX Unicem) the Denzir-M and Denzir ceramic was seen with the naked eye of the copies made out of the
copies, i.e. the specimens E-I in Table 2, were cemented HIPed Y-TZP (Denzir) prefabricated ceramic blanks, with the
onto the abutments at room temperature. A constant load
of 115 N was applied on the top of the central part of the
copy. The dual-cured resin composite was then polymerized
by means of a halogen lamp (Norlite, Germany) for 20 s in
four directions. Five specimens from each group were stud-
ied.
The titanium implant fixture or the stainless steel analog
of the assembled units was fixed with 2 horizontal screws in a
stainless steel specimen holder (Fig. 2A and B). Using a univer-
sal testing machine (Alwetron TCT 5/10, Lorentzon and Wettre,
Spånga, Sweden) the assembled units were then subjected to
compressive loading by means of a hardened chisel-shaped
steel blade (thickness 0.7 mm and width 6.5 mm) with the force
applied perpendicularly at the long axis of the implant fixture
or of the stainless steel analog (Fig. 2A and B). The load was
applied perpendicularly at the abutment or at the copy 3 mm
from the border of the titanium implant fixture or the stain-
less steel analog and 6 mm from the level of the specimen
holder (Fig. 2A and B) with a cross-head speed of 0.5 mm/min.
The loads were run with increasing force until the testing
Fig. 3 – Box-plot diagram comprising the load at fracture (N)
machine automatically registered that the force was 1% below
of the 10 series of the implant-supported units studied. The
the highest level recorded during the test and the testing was
capitals denote the units in accordance with Table 2. Five
interrupted.
specimens in each test group. Data are presented as
medians and 1st and 3rd quartiles. A horizontal line within
2.1. Statistical analysis the box presents the median. The maximum and minimum
values are illustrated via the upper and lower strokes. ()
The values were statistically analyzed using the Kruskal– marks outliers. ( ) marks extreme outliers. Statistically
Wallis test supplemented with Bonferroni at a significance significant difference: *p < 0.05, **p < 0.01; Kruskal–Wallis
level of p < 0.05. test supplemented with Bonferroni.
d e n t a l m a t e r i a l s 2 4 ( 2 0 0 8 ) 611–617 615

Table 3 – Location and mode of failure after load-to-fracture test. The letters in the head-line refer to the groups of units
listed in Table 2. (n = 5 in each group)
Fractured or deformed component(s) A B C D E F G H I J

Titanium abutment screw fractured 1 2 1 2


Titanium abutment screw deformed 5 2 5 4 5 3 5
Abutment fractured 5 5 3 4 5 5 5 5
Copy fractured 1 2 5
Titanium implant fixture or stainless steel analog deformed 5 2 3 5 5
No visible fracture of abutment and copy 2 1

The figures in the columns denote number of specimens. For some of the units more than 1 failure mode is given.

exception of three copies (Table 3). Fractures were observed in


all the Denzir-M and the Denzir ceramic abutments in close
4. Discussion
proximity to the implant fixture-abutment interface or to the
In the current study, the bending resistance of implant-
stainless steel analog-abutment interface (Fig. 5), except for
supported units of various types of abutments and copies
three of the Denzir abutments tested as delivered (Table 3). In
was determined. The load was applied perpendicularly at the
11 cases the fractures in the implant fixture-abutment inter-
long axis of the implant fixture or of the stainless steel ana-
face or the stainless steel analog-abutment interface were
log, 6 mm from the border with the surrounding material and
undetected until the abutments were unscrewed.
3 mm from the border with the implant titanium fixture or
the stainless steel analog. In that way, the specimens should
have been subjected to relatively high stress. Usually, in in vitro
studies of implant-supported specimens the fracture loads are
determined by force application at 30◦ to the long axis of the
implants [2,18–20]. However, since the aim of the current study
was to evaluate the bending resistance of all-ceramic abut-
ments and copies, this experimental set up was chosen in
order to create a worst-case situation and subject the spec-
imens to severe stress and because the load on anterior teeth
can sometimes be almost horizontal. In addition, the load
was applied to the specimens by means of a chisel-shaped

Fig. 4 – Representative images of specimens after the


load-to-fracture test: (A) Titanium abutment assembled on
a titanium implant screw fixture; (B) Denzir-M copy bonded
onto a Denzir-M abutment and assembled on a titanium
implant screw fixture; (C) Denzir copy bonded onto a Denzir Fig. 5 – Representative image after the load-to-fracture test
abutment and assembled on a stainless steel analog; (D) of ceramic abutments with fracture in close proximity to
In-Ceram Zirconia copy assembled on a titanium implant the abutment/stainless steel analog or abutment/implant
screw fixture. fixture interface.
616 d e n t a l m a t e r i a l s 2 4 ( 2 0 0 8 ) 611–617

steel blade, which should have aggravated the stress on the 110 GPa for the titanium abutments, respectively. The flex-
specimens. ural strength, according to the manufacturers’ information,
The bending resistance of the abutments and copies was was 500 MPa for Denzir-M, 1000 MPa for Denzir, 600 MPa for
determined for the units assembled either on stainless steel In-Ceram Zirconia, and 400 MPa for the titanium abutments,
analogs or titanium implant fixtures. This was because the respectively. In this context it is worth noting that the mean
modulus of elasticity of stainless steel is reported to be higher values obtained for the units comprising Mg-PSZ (Denzir-M) or
than that of unalloyed titanium, around 200 GPa and 100 GPa, HIPed Y-TZP (Denzir) abutments as delivered were superior,
respectively [21]. The rigidity of the stainless steel analogs was, but not to a statistically significant level, to those obtained
thus, considered to be higher than that of the implant fix- for the units comprising heat-treated abutments. This is in
tures and should therefore resist bending forces better. That agreement with the findings in previous studies, where it has
is, using stainless steel analogs was meant to provide fur- been shown that heat treatment of machined zirconia reduces
ther information about the bending resistance of the ceramic its fracture resistance [8,11]. Another interesting finding was
abutments and the copies studied. However, no statistically that in a preparatory study of four implant-supported units
significant differences were found between the bending resis- comprising titanium abutments assembled on stainless steel
tance determined with similar combinations of abutments analogs, minor fractures could be seen in the upper part of
and/or copies assembled on the titanium implant fixtures and the stainless steel analogs in close proximity to the titanium
those assembled on the stainless steel analogs. After fracture abutment interface after the bending test. This implies that
was registered all the titanium implant fixtures were, how- the stainless steel analogs and titanium abutments were sub-
ever, significantly more bent than the stainless steel analogs. jected to considerable stress concentration in this area. The
In addition, the range of variation in the values obtained for mean value of those specimens, 380 ± 189 N, was the lowest of
the bending resistance was considerably wider for the units all the unit combinations tested, and almost exactly the same
assembled on the stainless steel analogs. as the mean value of the titanium abutments assembled to the
After the load-to-fracture test no visible fracture of the titanium implant fixtures (380 ± 7 N). The theory that ceramic
copies was seen with the naked eye, with the exception abutments can strengthen the implant-supported units is to
of three copies. When the abutments were unscrewed and some extent similar to the theory presented in a previous
inspected after the test, fractures were however observed in all study of the protective effect from bending forces that the
the ceramic abutments in the proximity of the implant screw- coping-abutment interface has on the retaining screw [17]. In
abutment interface or of the stainless steel analog-abutment this earlier study, it was suggested that the configuration of the
interface, except for three of the abutments. This implies that coping-abutment interface would prevent rotation around the
this part of implant-supported restorations is an area of exces- axis of the bending moment and that long, vertical mating sur-
sive stress concentration. The finding is comparable to the faces would protect the retaining screw [17]. Thus, the design
results reported in previous studies of the fracture resistance of the head of the implant fixture and of the fixture/abutment
of alumina and zirconia implant-supported abutments [18,19]. interface seems to play an important role in reducing bending
In those in vitro studies, it was stated that the crack started forces on the abutments, copies and retaining screws. How-
from the cervical portion of the abutments close to the implant ever, more studies are needed to confirm such hypotheses.
interface and the abutment screw [18,19]. The mean values determined for the bending resistance in
Among the 10 unit combinations tested, the only com- the present study ranged from 380 N to 649 N. The titanium
ponent that was included in all the combinations was the abutment assembled on titanium implant fixtures showed
titanium abutment screw. Since statistically significant differ- the lowest mean value (380 ± 7 N), whereas the Denzir heat-
ences were only found between a small number of groups one treated copies bonded to the Denzir abutments as delivered,
can speculate that the titanium abutment screw was the com- and assembled on the stainless steel analogs showed the high-
ponent that largely determined the bending resistance of the est (649 ± 130 N). Reported mean value for the physiological
assembled units. Thirty-five of the titanium abutment screws maximal bite force for men in the anterior region in a study
were markedly bent, deformed, and/or fractured. This is con- by Waltimo and Könönen [22] was up to around 300 N and
sistent with the findings in a study by Tripodakis et al. [2] of up to around 850 N in the molar region. However, since the
the fracture strength and the failure mode of all-ceramic In- stresses and strains of dental restorations in vivo are complex,
Ceram Alumina abutments under static load, in which it was it is difficult to extrapolate in vitro values to clinical situa-
concluded that the weakest link was the abutment screw. tions. Values reported in previous in vitro studies addressing
Even though only two groups showed statistically signifi- the bending resistance of implant-supported all-ceramic abut-
cantly higher values compared to the control, the mean values ments and/or crowns range from 170 N to 738 N [2,18–20,23]. In
of the bending resistance of the units comprising ceramic all those studies, the load was applied at 30 or 45◦ to the long
abutments, irrespective of type of ceramic, pretreatment or axis of the implant and in some of the studies the specimens
combination, were superior to those of the units comprising were subjected to dynamic loading and thermal cycling, and,
titanium abutments. One possible explanation for this may in addition, the size and type of implant fixtures and the sur-
be that the ceramic abutments, with a higher modulus of rounding materials varied, making direct comparison between
elasticity and flexural strength than the titanium abutments, the results difficult [2,18–20]. For example, in the study by
stabilized the implant-supported units and, thus, reduced the Gehrke et al. [20] the specimens that were subjected to static
stress on the titanium abutment screws. Values for the mod- loading exhibited a maximum fracture load of 672 N, whereas
ulus of elasticity provided by the manufacturers were 200 GPa only 269 N was recorded for those subjected to 800,000
for Denzir-M and Denzir, 258 GPa for In-Ceram Zirconia, and cycles. Thus, the experimental set up significantly affected the
d e n t a l m a t e r i a l s 2 4 ( 2 0 0 8 ) 611–617 617

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