Documente Academic
Documente Profesional
Documente Cultură
2) INSTALL
(1) Carry out installation in the reverse order
to removal.
(2) Bleed the air from the swing motor. 45078SM02
8-49
2. SWING MOTOR
1) STRUCTURE
45070SM06
8-50
2) DISASSEMBLY
(1) Removal of relief valve assembly
Remove cap of relief valve assembly(39)
with 14mm hexagonal wrench.
※ Assemble removed relief valve assembly
(39) to original state when reassembling.
SM46 (450-3)
SM01 (450-3)
SM02 (450-3)
SM03 (450-3)
8-51
(5) Removal of cover assembly
Place shaft of motor assembly to
downward and take cover(34) out.
SM04 (450-3)
SM05 (450-3)
SM06 (450-3)
SM07 (450-3)
8-52
(9) Remove balance plate
Balance plate(22) is adhered on end
surface of cylinder(25) by oil viscosity.
Take off balance plate(22) with hands.
Assembling method of balance plate(22)
depends on cover(34).
(Band groove and round groove of high·
low pressure transmission area)
Before removing, check and record
SM08 (450-3)
location of balance plate(22) to prevent
misassembling.
SM09 (450-3)
SM10 (450-3)
SM11 (450-3)
8-53
(13) Remove friction plate(9) and lining
plate(10) from housing(26).
SM12 (450-3)
SM14 (450-3)
SM15 (450-3)
8-54
(17) Disassembly of cylinder assembly
① Removal of inner race of taper roller
bearing(3).
After removing snap ring(29), lift out
cylinder(25) with 2 inner race of roller
bearing(3) by applying gear puller at the
end of spline in the cylinder.
SM16 (450-3)
SM17 (450-3)
SM18 (450-3)
SM19 (450-3)
8-55
3) ASSEMBLY
(1) Preparation
Before reassembling, perform below pro-
cedure.
① Check each part for damage caused by
using or disassembling. If damaged,
eliminate damage by grinding with proper
sandpaper, wash them with cleaning oil
and dry with compressed air.
Replace seal with new one.
② Grind sliding face of piston assembly (8),
③ balance plate(22) and cam plate(6) with
sandpaper #2000. SM20 (450-3)
SM21 (450-3)
SM22 (450-3)
8-56
(2) Assembly of cylinder assembly
① Lubricate grease on round area
(contacting area with spring(5)) of
cylinder(25) and assemble spring(5).
SM23 (450-3)
SM24 (450-3)
SM25 (450-3)
SM26 (450-3)
8-57
⑤ Assemble inner race of taper roller
bearing(3) to cylinder(25).
SM27 (450-3)
SM28 (450-3)
SM29 (450-3)
SM30 (450-3)
8-58
(4) Assemble outer race of taper roller
bearing(3) to motor housing(26).
SM31 (450-3)
SM33 (450-3)
SM34 (450-3)
8-59
(8) Assembly of brake piston
Lubricate specified hydraulic oil on outer
sliding face of piston(12) and assemble
brake piston to housing(26).
※ It is too tight to assemble piston(11)
because O-rings(11,13) are fitted,
therefore it is recommended to push
piston(12) horizontally by hands at once.
SM35 (450-3)
SM36 (450-3)
SM37 (450-3)
8-60
(12) Lubricate locating pin for antirotation of
balance plate(22) of cover(34) with
grease sufficiently and install locating pin
to housing.
SM39 (450-3)
SM40 (450-3)
SM41 (450-3)
SM42 (450-3)
8-61
(16) Assembly of cover
Assemble cover(34) and balance plate
(22) to housing(26) lightly, holding them up
with hands.
※ When assembling, be careful not to
detach balance plate(22) and bushing (21)
from cover(34).
※ Fit matching marks on housing(26) and
cover(34) made before disassembling.
SM43 (450-3)
SM44 (450-3)
SM45 (450-3)
SM46 (450-3)
8-62
(20) Check of assembly
Load pilot pressure of 30kgf/cm2 to brake
release port after opening inlet and outlet
port.
Check if output shaft is rotated smoothly
around torque of 2~3kgf·m.
If not rotated, disassemble and check.
8-63
3. REMOVAL AND INSTALL OF REDUCTION GEAR
1) REMOVAL
(1) Remove the swing motor assembly.
For details, see removal of swing motor
assembly.
(2) Sling reduction gear assembly(1) and
remove mounting bolts(2).
(3) Remove the reduction gear assembly.
·Reduction gear device weight : 180kg
13031GE18
(397lb)
2) INSTALL
(1) Carry out installation in the reverse order
to removal.
·Mounting bolt : 49.2~66.6kgf·m
(356~481lbf·ft)
45078SR01
8-64
4. REDUCTION GEAR
1) STRUCTURE
45070SR01
8-65
2) DISASSEMBLY
(1) Removal of sun gear and 1st holder
assembly
Remove sun gear(15) and holder
assembly1(16) itself.
※ Shaft 1(16) is pressed into holder(13) and
tighten by press. Therefore, it is
impossible to disassemble any more.
Please replace assembly(16) if they have
defect.
SRG70 (450-3)
SRG68 (450-3)
SRG50 (450-3)
SRG51 (450-3)
8-66
(4) Removal of ring gear
① Remove ring gear(12) from casing(6).
※ Fluid packing is applied on contacting
face of ring gear and gear casing.
Therefore, remove ring gear through tap
hole of gear casing with (-) driver.
SRG52 (450-3)
SRG53 (450-3)
SRG54 (450-3)
SRG55 (450-3)
8-67
④ Remove oil seal(9) from gear casing(6).
SRG56 (450-3)
450A8SR11-1
450A8SR11-2
8-68
3) ASSEMBLY
(1) Assembly of pinion shaft assembly
① Insert collar(2) into pinion shaft(1) and
assemble plate(3).
Be cautious of assembling direction.
450A8SR12-1
450A8SR12-2
60
C1
1.7~2.4
SRG59 (450-3)
8-69
(2) Installation of oil seal
Remove oil from assembled face of oil
seal of gear casing(6) and oil seal(9).
Apply fluid packing(three bond of white
color) on outer face of oil seal and
assemble at pressing jig of gear casing.
After inserting with press, lubricate on oil
seal lip with grease.
SRG60 (450-3)
SRG61 (450-3)
SRG62 (450-3)
8-70
(4) Assembly of roller bearing
Put gear casing under pinion shaft. Heat
inner race of roller bearing(10) up to 50。
C
plus surrounding temperature and
assemble to center of pinion shaft.
Assemble roller bearing by putting
between gear casing and pinion shaft.
SRG63 (450-3)
SRG64 (450-3)
SRG65 (450-3)
SRG66 (450-3)
8-71
② Insert spring pin(23) by hammering.
※ Insert as the clearance between spring
pins toward gear(21).
SRG67 (450-3)
SRG68 (450-3)
SRG69 (450-3)
SRG70 (450-3)
8-72
② Insert sun gear(15) to planetary gear
2(15).
SRG71 (450-3)
SRG72 (450-3)
8-73
GROUP 5 SWING DEVICE(#0409~)
18
2) INSTALL
14
(1) Carry out installation in the reverse order 15
to removal.
16
17
(2) Bleed the air from the swing motor. 45078SM02
8-73-1
2. SWING MOTOR
1) STRUCTURE
117 121 118 114 706 707 702 712 472 106 469 488 355 351 052 501 503 502
432 438
106 444
A
303 994
471
443 A 468
487
304
746
101
491
745
437
124 433
451
301
122 123 113 116 111 744 742 031 743 131 464 485 401 051 993
SECTION A - A
50072SM02
8-73-2
2) DISASSEMBLY
(1) Lift the motor out. Clean the motor in
kerosene and dry with compressed air.
※ To avoid dust inside the motor, mask all
the ports of the motor with tapes.
32038SM01
32038SM02
32038SM03
32038SM04
8-73-3
(5) Remove the relief valve(051) from valve
casing(303).
32038SM05
32038SM06
32038SM07
32038SM08
8-73-4
(9) Remove brake piston(702) from casing
(301).
32038SM09
32038SM10
32038SM11
32038SM12
8-73-5
(13) Remove drive shaft(101) from casing (301).
32038SM13
32038SM14
Press
Roller bearing
8-73-6
③ Remove the roller bearing(444) from the
valve casing(303) by using slide hammer
bearing puller.
32038SM17
10
29078SM04
8-73-7
3) ASSEMBLY
Do the reassembly in the reverse procedure
of the disassembly.
(1) Place the casing(301) on the workbench
with the valve casing(303) downward.
32038SM20
32038SM21
Out put
Roundring parts of
the collar toward
spacer
Spacer
32038SM22
32038SM23
8-73-8
(4) Tack O-ring(471) to the casing(301).
32038SM25
32038SM26
32038SM27
32038SM28
8-73-9
(8) Insert the push rod(116) into the cylinder
(111). Place the spherical bushing(113)
assembled with spacer(117) onto the
cylinder.
※ Insert two push rods in each hole.
32038SM29
32038SM30
32038SM31
32038SM32
8-73-10
(12) Insert O-ring(706, 707) inside the casing
(301).
32038SM33
32038SM34
32038SM35
32038SM36
8-73-11
(16) Reassemble valve plate(131) to the valve
casing(303) and reassemble O-ring(472).
32038SM37
32038SM38
32038SM39
32038SM42
8-73-12
(20) Tighten the plug(468) to valve casing(303)
with O-ring(487) and tighten the plug(464)
to casing(301) with O-ring(485).
32038SM43
8-73-13
3. REMOVAL AND INSTALL OF REDUCTION GEAR
1) REMOVAL
(1) Remove the swing motor assembly.
For details, see removal of swing motor
assembly.
(2) Sling reduction gear assembly(1) and
remove mounting bolts(2).
(3) Remove the reduction gear assembly.
·Reduction gear device weight : 180kg
(396lb)
13031GE18
2) INSTALL
(1) Carry out installation in the reverse order
to removal.
·Tightening torque : 49.2~66.6kgf·m
(356~481lbf·ft)
21078DA05
8-73-14
4. REDUCTION GEAR
1) STRUCTURE
25 37 36 13 3 35 34 5 2 30 29 6 7 10 9 11 18 19 26 31 28
27
38
32 33
1 8 14 12 23 15 16 21 17 20 24 22 39
50072SM03
8-73-15
2) DISASSEMBLY
2 25 37 36
(1) Spread off the 4 corners of lock washer 13
(25) with a tool.
※ Do not reuse lock washer(25).
3
Loosen the hexagon bolts(37) and then 1
remove lock washer(25) and lock plate 35
(36) from the pinion gear(13). 34
Remove pinion gear(13) and spacer(3)
from the drive shaft(2). 21078SR001
Remove cover plate(34) from the casing
(1) by loosening the hexagon socket bolts
(35).
21078SR002
31
21078SR003
11
1
21078SR004
8-73-16
(5) Remove stop ring(28) and then sun gear1 28
(27).
27
19
21078SR005
19
21078SR006
8-73-17
(8) Remove sun gear2(18) and thrust gear
(14).
18
14
21078SR008
21078SR009
10 2
21078SR011
8-73-18
(12) Remove drive shaft(2) with roller
bearing(7) and oil seal(6) assembled. 2
Remove knock pin(12) from the casing(1). 7
6
12
21078SR012
6
7
21078SR013
21078SR014
29
30
21078SR015
8-73-19
3) ASSEMBLY
(1) Assemble roller bearing(5) inside the
casing(1). 5
21078SR016
21078SR017
10 2
21078SR018
8-73-20
(5) Assemble carrier2(9) assembly correctly
to the drive shaft(2).
9
21078SR020
14
9
21078SR021
8-73-21
(8) Install sun gear1(27) onto the side plate3
(26).
27
26
19
21078SR023
19
21078SR024
11
1
21078SR026
8-73-22
(14) Apply loctite to the tapped holes of the
ring gear(11) and then mount swing motor
onto the ring gear(11).
※ Don't fail to coincide the gauge bar(33)
hole.
(15) Tighten socket bolts(31) around the swing
motor assembly. 31
·Tightening torque : 25±2.5kgf·m
(181±18lbf·ft) 21078SR027
33
32
30
1
29
30 21078SR028
8-73-23