JABBALS 5KV Automatic Surge Comparison

Tester with Go/No-Go Test

The Latest Automatic Surge Tester with a Go/No-Go test
facility and a dual station jig is ideally suited for fast paced
production lines.

Benefits
User friendly front panel controls
The Automatic Surge Fast, Reliable and Cost-effective
tester with Go/No-Go Lightweight, compact, rugged and solid state design
test facility helps in Auto/Manual test mode for the operator
conducting the test with Sensitivity knob control to set the %variation for surge test
100% objective results Dual station jig to eliminate the loading time of stator and also safeguards the
with additional benefits operator from high voltages stressed on the stator
of very quick quality Proximity switch mounted on the jig to automatically start the test cycle by simply
control on fast paced sliding the door over the stator to be tested
production lines. Audio/Visual alarm indication for the operator
Principle of Surge Comparison Tester Accessories

The Surge Comparison tester checks the strength of ground

insulation that consists of enameled insulation. It detects the
insulation failures such as turn-to-turn shorts, layer-to-layer
shorts, coil-to-coil shorts, winding-to-winding shorts, and
phase-to-phase shorts. Open circuit and ground detection are
other benefits of surge testing.

The Surge tester uses the principle of impedance balance to

test the quality of electrical windings.The Surge tester works
as a capacitive-discharge system. A capacitor is charged with
high voltage and then discharged into the winding, through a
Fan Stator Jig Fixture (Dual Station)
solid state assembly. This sequence is repeated thus stressing
the insulation of the winding with high voltage pulses.

The resulting voltage decay pattern of two winding is then

displayed on the CRT. The waveform pattern will be perfectly
superimposed for good windings but in case of a defective
winding a double wave pattern will appear on the screen as one
wave pattern from the good winding plus the erratic pattern
from the faulty winding.

Surge Test Voltage = √2 × (2×E + 1000)

where E is the operating voltage of the rotating machine
Armature Jig Fixture

Test Specifications 7005AN 7005AMS 7005ANP 7005CXN

Application 1-phase windings only 3-phase windings only Both 1 & 3 phase windings Solenoid coils

Max Surge Voltage 5000 V 5000 V 5000 V 5000 V

Max Pulse Current 330 A 330 A 330 A 100 A

Max Pulse Energy 1.0 J 1.0 J 1.0 J 0.125 J

Display CRT (100x80mm) CRT (100x80mm) CRT (100x80mm) CRT (100x80mm)

CRT Vertical Sensitivity 250 V/DIV 250 V/DIV 250 V/DIV 250 V/DIV
500 V/DIV 500 V/DIV 500 V/DIV 500 V/DIV
1000 V/DIV 1000 V/DIV 1000 V/DIV 1000 V/DIV
2000 V/DIV 2000 V/DIV 2000 V/DIV 2000 V/DIV

Sweep Variable Variable Variable Variable

Surge Frequency 50Hz ± 3% 50Hz ± 3% 50Hz ± 3% 50Hz ± 3%

Operating Voltage 230V ± 10% 230V ± 10% 230V ± 10% 230V ± 10%

Power Consumption 150W 150W 150W 150W

Weight 45lbs 45lbs 45lbs 45lbs

Physical Dimensions 460 X 300 X 480 460 X 300 X 480 460 X 300 X 480 460 X 300 X 480
(W X H X D) (mm)

JABBALS
Plot No. 20A/14-15 Industrial Area, N.I.T Faridabad -121001, INDIA
Phone: +91 129 4021189, 4021190 • FAX: +91 129 2233295
Email: jabbals2000@yahoo.com • Web: www.jabbals.com