Transformer A to Z Testing

Oil PD Test

Accuracy
Gas

Winding/
Insulation Re-Winding

C+DF
Ratio

Winding
HV Test
Resistance

MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD,England
Tel.: +44-(0)20-73133190 • Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
J 2007/2008
 MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 ❖Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
VAT REGISTRATION NO. GB 495 4610 22

Transformer A to Z Testing

Item Description

1 General Purpose Electrical Test Equipment for Transformers

1A Multimeter type AVO310 with backlit LCD display, min/max store,

analogue bar graph and standard accessories

1B Power Clampmeter type DCM2000P complete with Powerlog Software

1C Insulation Tester type MIT430 with Standard Accessories

1D Multifunction Installation Tester type MFT1552 complete with standard

accessories

2 Winding Resistance Testing

2A Transformer Ohmmeter / Winding Resistance and Tap Changer Test

Set type Multi-Amp 830280-47 complete with test lead set

2B Digital Low Resistance Ohmmeter type DLRO10X (10A / rechargeable)

including memory / download functions, with standard accessories

2C 5kV Impulse Winding Tester with Graphic Display type R8228-5

3 Transformer Turn Ratio Testing

3A Fully Automatic Single and 3 Phase Transformer Turns Ratio Test Set
type 550503-47 complete with all standard accessories including
RS232 interface and software

3B Single Phase Hand Held Transformer Turns Ratio test set type
TTR100 with standard accessories

3C Hand Held Transformer Turns Ratio test set type TTR25 with standard
accessories

3D Single-phase Hand-cranked Transformer Turns Ratio Test Set type

550005 complete with standard accessories

3E Portable Digital Ratiometer type RTD/3

 MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 ❖Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
VAT REGISTRATION NO. GB 495 4610 22

Transformer A to Z Testing
Item Description

4 Capacitance + Dissipation Factor (Tan Delta) Test Sets

4A Tangent Delta / C+DF Test Set type Delta2000 complete with 12kV HV
supply, all standard accessories, RS232 interface and software, hot
collar straps and tap connectors, operation voltage 230V AC, 50Hz

5 CT / PT & Meter Testing

5A Current Transformer Tester type MCTT-10 complete with all standard

accessories

5B Automatic CT / PT Testing Instrument type Series WT

5C Portable current instrument transformer tester type PTT2.1 with

standard accessories

5D Three Phase Portable Meter Reference Standard type PWS2.3 PLUS

class 0.1 for Meter Testing as well as CT / VT Testing complete with
Test leads, Three 100 Amp Clamps, Scanning Head & Software

6 Computerised Power Transformer Test Set

6A Automatic Power Transformer Test Set Type ETP SYSTEM complete

with software.

7 Loss Measurement

7A Transformer Test System type TTS-35 designed for testing single- and three-
phase pad- or pole mounted distribution transformers up to and including 35
KV class with a maximum impedance of 6.5%. This system is designed to
test in accordance with ANSI / IEEE C57 and IEC76 standards, latest edition

8 PD Measurement for MV and HV. (Applicable to latest

measurement on Switchgear & Transformer)

8A PD Level Indicator type PD Surveyor complete with accessories

 MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 ❖Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
VAT REGISTRATION NO. GB 495 4610 22

Transformer A to Z Testing

Item Description

8B Online & Offline PD Test Equipment for Testing of Medium Voltage

Transformer consisting of:

- Partial Discharge Test Hardware type OSM

Longshot – WR Xi (4-ch PD Analyser) with HFCT Sensor, TEV Probes,
Mini Pulse Generator, 36kV, 850pF High Voltage Coupling Capacitor,
Variable Gain Amplifier, Test Cables

- Hardware Package Includes Carry Case, Mini Keyboard, Optical

Mouse & Mouse mat and 80GB USB Portable Hard Disk (for storage
and transfer of PD Gold data files).

- Partial Discharge Test Software type PD Gold + PD Reader (Data

Analysis Software) + PD Waveform Capture & Analysis Software

Option - AC High Voltage Low Discharge System for Offline Testing

can be provided on request.

9 Transformer Oil Dielectric Test Set

9A 100kV Fully Automatic Oil Test Set type OTS100AF/2 with all standard
accessories

10 Transformer Oil Moisture Test Set

10A Portable Moisture in Oil Test Set type KF-UNI complete with all
standard accessories

11 Transformer Oil Treatment Plant

11A Oil treatment plant type MAS 600 complete with standard accessories

Note: Other Versions with different Capacities

can be provided on request.
 MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 ❖Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
VAT REGISTRATION NO. GB 495 4610 22

Transformer A to Z Testing

Item Description

12 Gases and Transformer Oil (Portable GC for detection of 11

Gases)

12A Dissolved Gas Analyzer for transformers according to DIN/IEC567 type

Mobil GC version2, consisting of :
-GC with TCD, one channel column, automatic injector valve, Software
for detection of 11 fault gases in 19” portable case
- 2 Detector FID (Flame Ionisation detector) for more
-accurate detection of hydro carbons
- Methanizer (filled with catalytic powder)
- 2. column ( Molesiev column 30m x 0,53mm
inner diam.) for detection of O, N, H2
-column switch for autom. Measurement. Procedure
-Autom. sample loop with dosing valve, fixed dosing volume
-Internal carrier gas supply for approx. 80 h of operation
-Internal burning gas supply for approx. 80 h of operation H2
-Partial vacuum degassing according to DIN/IEC 567 consists of:
Oil syringe incl. access.
3 port valve
gas volume syringe
gas injection syringe
rubber caps
-Software and Expert system for autom. measurement procedure
-Operating manual
-Transport case

12B Dissolved Gas Analysis with Automatic Degassing unit According to

IEC567 /ASTM 3612 type Top Toga GC.

13 Transformer Fault Indicator (Online Monitoring)

13A Transformer monitoring unit type Hydrocal1002 complete with

Hydrosoft software for data transfer and data administration
 MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 ❖Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
VAT REGISTRATION NO. GB 495 4610 22

Transformer A to Z Testing

Item Description

14 High Voltage Lab for AC, DC and Impulse Testing can be provided
on request.

15 Transformer Electrical Workshop

A complete transformer repair workshop including Winding /

Rewinding Coil Winding Machines, Ovens, Essential Tools and other
Accessories can be provided on request.
 1.General Purpose
Electrical Test Equipment
for Transformers
Item 1A

AVO300
Digial Multimeter
DESCRIPTION
The AVO300 range of Megger digital multi-meters are tough
compact instruments designed for the contracting electri-
cian, but are also suitable for a wide range of
applications and users.
Both instruments offer a range of measurement modes
for AC and DC applications, resistance and current
measurement.
The AVO300 series multi-meters have tough rubber
armoured cases offering the maximum amount of
protection from the extreme use found in modern
industrial environments. They draw on extensive
experience of Megger engineers in designing safe reliable
instruments for the electrical industry.
Neither of the instruments are burdened with functions that
never get used. This keeps the instruments simple to oper-
ate without the continued need to refer to the user manual.
Auto-ranging
Every measurement range is fully auto-ranging. Simply
switch on the instrument and start testing, leaving hands
free for holding probes, or hanging onto ladders.
Separate Battery/Fuse compartment
The battery and fuse compartment are accessed by a sepa-
rate cover on the back. This allows both battery and fuses to
be replaced without opening the main instrument body, and
if the meter is sealed with a calibration seal, will not break
the seal and invalidate the calibration. A problem found on
most commonly available multi-meters.
AVO300
Digital Multimeter
■ Designed for Electricians
■ Fully auto ranging
■ Large display characters
■ Separate battery and fuse cover
■ Data hold
■ Min/Max store
■ IEC 61010 compliant
■ Suitable for applications to CATIII 600 V
Large clear display
The LCD display has large high contrast 31/2 digit display
which are easily read from a distance. Additionally the
AVO310 has a backlit LCD for use in poor lighting and a bar
graph range showing the percentage of range used.
Data HOLD
This allows a displayed result to be held on the display until
needed, rather than trying to remember a measurement.
The result will be held until the HOLD button is pressed
again, or until the unit switches off.
MODE
When making current measurements the mode function
allow the selection of AC or DC measurement.
MAX/MIN (AVO310 only)
The Max/Min function on the AVO310 freezes the maximum
or minimum measured result on the screen. The display
does not have to be continually watched to capture a
momentary increase or fall in circuit voltage, resistance or
current.
Voltage measurement
Both AC and DC voltage measurement is possible with the
instrument auto ranging to match the voltage at the test
probes.
Voltage measurements up to 1000V are permitted without
damage to the instrument.
Current measurement
Three ranges are provided for current measurement of
either AC or DC current from 0.1uA to 10A. Fused inputs
protect both the user and the instrument in the case of
excess current.
 AVO300
Digital Multimeter

Resistance, continuity and Diode testing SPECIFICATIONS

Resistance can be measured directly on the ohms range Technical:
from 0ohms up to 1.999Mohms. A continuity buzzer range is Insulation:
also available for checking low resistance between two Class2, Double insulation.
points. The buzzer sounding if the resistance is less than
50ohms (35ohms on the AVO310).
Overvoltage category: (AVO300/310)
Additionally a diode range exists for testing forward and CATIII 600V / CATII1000V
reverse bias operation of transistors and diodes.
Additional features Display
A low battery indicator warns when batteries are low, and an AVO300:
auto-off function ensures no unnecessary battery wastage 4000 counts LCD display, 25.4mm high
occurs if accidentally left on. AVO310:
A built-in rear stand provides both a bench stand for com- 4000 counts LCD display, 20mm high
fortable use on the bench, as well as extending round 180°
to act as a hanging bracket.
Backlight
AVO310 only
Product selection table AVO300 AVO310
Technical Features
Polarity
AC Voltage 1000 V 1000 V Automatic, (-) negative polarity indication.

DC Voltage 1000 V 1000 V

Over-range
AC Current 10 A 10 A "OL" mark indication.
Low battery indication: A Battery symbol is displayed when the
DC Current 10 A 10 A battery voltage drops below the operating level.

Resistance 0.1 Ω to 40 MΩ Y Y
Measurement rate
Diode test Y Y 2 times per second nominal.
Fast continuity buzzer Y Y
Auto power off
Auto-ranging Y Y AVO300:
Meter automatically shuts down after approx. 15 minutes of
Data-hold Y Y
inactivity.
Max/Min - Y
AVO310:
Backlight - Y
Meter automatically shuts down after approx. 30 minutes of
Tough Rubber Armoured case Y Y inactivity.

Separate fuse and battery cover Y Y Operating environment

Integral Stand/Hanger Y Y -10 ºC to 50 ºC (14 ºF to 122 ºF) at < 70 % relative humidity.

Probe holder Y Y Storage temperature

Auto power down Y Y -30 ºC to 60 ºC (-4 ºF to 140 ºF) at <80 % relative humidity.

Battery Low Warning Y Y

Relative humidity
Base Accuracy 1% 1% 90% (0ºC to 30ºC); 75%(30ºC to 40ºC); 45%(40ºC to 50ºC)

Battery type 9V PP3 (LR61)

For inside use,
max height
Temperature -10˚C to +50˚C
Operating:3000m
Installation category 600V CATIII Storage 10,000m

IEC 61010 Y Y
Pollution degree 2
 AVO300
Digital Multimeter

Safety AC Current (Auto-ranging)

The instrument complies with EN61010-2-32 Range Resolution Accuracy
400.0 µA 0.1 µA
Powe: 4000 µA 1 µA
+1.5% of rdg ±5 digits
One 9 V battery , NEDA 1604, IEC 6F22 40.00 mA 10 µA
400.0 mA 100 µA
Dimensions 10 A 10 mA +3.0% of rdg ±5 digits
182 (H) x 82 (W) x55 (D) mm Overload Protection: 0.5 A / 1000 V and 10 A / 1000 V Fuse.
AC Response: 50Hz to 400Hz
Weight: Approx Maximum Input: 4000 µA ac rms on µA
375g 400 mA ac rms on mA
10 A ac rms on 10 A range.
Accuracy
Accuracy is given at 18 ºC to 28 ºC (65 ºF to 83 ºF), less than 70 % Resistance [Ω] (Auto-ranging)
RH Range Resolution Accuracy
400.0 Ω 0.1 Ω +0.8% of rdg ±5 digits
DC Voltage (Auto-ranging) 4.000 kΩ 1Ω
Range Resolution Accuracy 40.00 kΩ 10 Ω
+0.8% of rdg ±2 digits
400.0 mV 0.1 mV +0.5% of rdg ±2 digits 400.0 kΩ 100 Ω
4.000 V 1 mV 4.000 MΩ 1 kΩ
+3% of rdg ±8 digits
40.00 V 10 mV +0.8% of rdg ±2 digits 40.00 MΩ 10 kΩ
400.0 V 100 mV Input Protection: 1000 V d.c. or 1000 V a.c. rms.
600 V 1V +1% of rdg ±2 digits
Input Impedance: 7.8MΩ. AVO300: Diode Test
Maximum Input: 1000 V d.c. Test current Resolution Accuracy
0.3mA typical/Open
AC Voltage (Auto-ranging) <1.5 V 1 mV +10% of rdg ±5 digits
Range Resolution Accuracy Open circuit voltage: 1.5 V dc typical
400.0 mV (AVO310 only) 0.1 mV
Overload protection: 1000 V d.c. or 1000 a.c. V rms
4.000 V 1 mV
+1% of rdg ±5 digits
40.00 V 10 mV AVO310: Diode Test
400.0 V 100 mV Test current Resolution Accuracy
1000 V 1V +1.5% of rdg ±5 digits 1mA typical/
Input Impedance: 7.8 MΩ. Open MAX.3 V 1 mV +10% of rdg ±5 digits
AC Response: 50Hz 60Hz Open circuit voltage:
MAX. 3 V dc
Maximum Input: 1000 V rms
Overload protection: 1000 V d.c. or 100 V a.c. rms

DC Current (Auto-ranging)
Audible continuity
Range Resolution Accuracy
Audible threshold:
400.0 µA 0.1 µA
AVO300:
4000 µA 1 µA
+1.0% of rdg ±3 digits Less than10 ohm to 30 ohm Ω
40.00 mA 10 µA
Test current: MAX. 0.3 mA
400.0 mA 100 µA
AVO310:
10 A 10 mA +2.5% of rdg ± 3 digits
Less than 35 ohm Ω
Overload Protection: 0.5 A / 1000 V and 10 A / 1000 V Fuse.
Test current MAX. 1.5 mA
Maximum Input: 4000 µA dc on µA range
Overload protection: 1000 V d.c. or 1000 V a.c. rms
400 mA dc on mA range
10 A dc on 10 A range.
 AVO300
Digital Multimeter

ORDERING INFORMATION
Item (Qty) Order Code
Digital multimeter CATIII 600V AVO300
Digital multimeter CATIII 600V with Min/Max and backlight AVO310
Included Accessories
Test leads and Probes
Optional Accessories
Replacement Red/Black Test lead set 6220-779
Fused Red/Black test lead set 6220-789
Item 1B
 DCM2000P
Power Clampmeter

DCM2000P
Power Clampmeter

■ W, VA,VAR, kWh AND Power Factor me

asurement even on distorted
waveforms
■ AC/DC Current up to 2000Amps
■ True rms, Peak, Crest Factor, THD, DF,
Frequency measurement, and DC Ripple
■ 3 Phase Power capability
■ Live Harmonic Analysis, bargraph display

DESCRIPTION Measurement Techniques

Voltages may be measured using the test leads supplied
The new Megger® DCM2000P Power Clampmeter
whilst current measurement is effected by simply clamping
combines the functionality of power meter, oscilloscope,
the jaws around he appropriate conductor. Where power
harmonics meter and data logger in one easy to use
measurements are to be made both techniques above are
package. The design meets the requirements of BSEN
performed simultaneously.
61010-1 600V Cat IV for supply side applications. A large
backlit dot matrix LCD clearly displays waveforms, The DCM2000P measures true power, apparent power,
harmonics, chart trends and up to 5 parameters at a time. reactive power and power factor.
The DCM2000P can measure DC, AC, pulsed and mixed
Oscilloscope / Harmonics Functions
currents up to 2000 A, voltages up to 600 V, all power
related parameters including energy consumption,
frequency, crest factor, total harmonic distortion, distortion
factor and ripple. It features auto-ranging and auto-zeroing
and has a built-in 3-phase adapter for power
measurements. This battery-operated precision power
meter can transmit both stored and live measurements to a
PC running PowerLog software for further analysis if
required. The DCM2000P is ideally suited to measuring
Measured signals may be displayed graphically to indicate
mains power quality and applications in the development,
waveshape and distortion. Alternatively, by the press of a
installation, maintenance and repair of equipment and
single key the harmonic content of the signal, up to the
devices used in power electronics and power engineering.
25th harmonic can be displayed.
It simplifies the compensation of reactive power, even for
complex waveforms with high harmonic distortion.
Multi-Parameter Simultaneous Display
 DCM2000P
Power Clampmeter

Measurement Technology PowerLog chart table and harmonics Modes

The DCM 2000P utilises a Hall effect sensor for accurate
measurements. The magnetic circuit comprises the two
jaws and a gap which provides a concentration of the
magnetic flux at the Hall generator. The overall geometry
of the jaws and the gap has been designed such that the
measured value is not affected by an off-centre position
of the conductor. The magnetic characteristics of the
material used in the jaw tolerate overload currents up to
10,000 A without causing any disturbing residual
magnetism. A highly linear electric/magnetic conversion is
performed by the magnetic circuit, and a subsequent, The DCM2000P and PowerLog have been designed for
equally linear, magnetic/electric conversion by the Hall ease of use with Quick Log functions and simple data
generator. A voltage is generated which is a true image of download of saved screens and internally logged data.
the measured current, no matter whether the current is Data presentation is in chart or table format for quick
DC, AC, pulsed, mixed or of a complex waveform. identification and analysis of trends. For report
External magnetic fields have little or no effect on the preparation graphics and data can be easily exported into
accuracy of the DCM2000P. other applications.

Safety
For enhanced safety in hazardous environments such as POWERLOG - KEY FEATURES
incoming supplies for commercial premises the When used with the DCM2000P PowerLog exhibits the
DCM2000P has been designed to be safe to use on following key features:
supplies rated up to IEC 61010 Installation Category IV ■ Easy to use Windows format
600V or Category III 750V.
■ Data presentation in display mimic
Data Logging ■ Table and chart modes
The DCM 2000P may be used to perform data logging to ■ Waveform and data download
its internal non-volatile memory , or in real time to a ■ Harmonic analysis of waveforms
serially connected PC running the optional PowerLog
■ Logging of up to five parameters
software. In PC mode data is continually sent to the PC
and is not stored in the instruments memory. All the ■ Simple exporting of data and trends into other
parameters shown on the display are logged. When Windows applications.
internal logging is selected, up to 5000 readings may be PowerLog -
stored, (2500 sets of two or 1000 sets of 5 parameters). System Requirements:
The maximum logging period is the determined by the The minimum PC configuration to run PowerLog is as
memory capacity and the battery life, (24hrs in this follows:
mode). A chart display screen is also available to show
the variation of single parameter during the logging ■ 486-66MHz Processor
period. ■ 8 MB Ram
■ 5 MB Hard Disk space free
■ Microsoft Windows 3.1x, 95 or NT
PowerLog is supplied complete with serial
communications lead.Temperature
Power
6x 1.5V Alkaline MN1500, IEC LR6 or
equivalent
Communications:
DCM2000P - Chart Display RS232 via special lead supplied with PowerLog
PowerLog Standards and Approvals
The optional PowerLog interface and software package
The DCM2000P complies with the latest international
allows data logging directly to a PC and simple
directives concerning safety and electromagnetic
transmission of stored data for further analysis and
compatibility
archiving. In addition to logging up to five parameters at
a time it is also possible to log waveforms and harmonics ■ European low voltage directive 73/23/EEC and
screens together with THD values. This ensures fast 93/68/EEC
identification and quantification of intermittent harmonics ■ European EMC Directive 89/336/EEC and 93/68/EEC
problems.
■ Submitted for approval to UL 3111-1
 DCM2000P
Power Clampmeter

FEATURE DCM2000P ACCURACY RESOLUTION

Jaw Capacity 60mm ø

Measurement modes AC / DC, AC+DC
TRMS •
A Ranges (autoranging) 40/400/2000 A ±1.5% rdg. ±5 dgts 0.01/0.1/1 A
V Ranges (autoranging) 4/40/400/600 V ±1% rdg. ±5 dgts 0.001/0.01/0.1/1 V
kW/kVA/kVAR Ranges 4/40/400/1200 kW/kVA/kVAR ±2.5% rdg. ±5 dgts 0.001/0.01/0.1/1 kW
(autoranging)

kWHr (autoranging) ±3% rdg. ±5 dgts 0.001/0.01/0.1/1/10 kWHr

Frequency 4,40,400,4000, 40,000 kWHr 0.5% rdg (40-70Hz) 0.1Hz
Crest Factor 10 Hz-1 kHz ±3% rdg.±5 dgts (CF1-3) 0.01
Total Harmonic Distortion 1-5 ±3% rdg.±5 dgts 0.1%
Distortion Factor 1-600%
Harmonics Bargraph •
Smart Save •
Ripple •
Peak, Average •
REC Min, Max, Av •
Memory •
Digital Output 8 Screens
Logging •
Chart mode int/ext 5,000 rdgs
Oscilloscope mode •
Multi Parameter Display 2/4/20/50 ms/div
Back light Up to 5
3 Phase Capability •
PowerLog Compatibility •
Maximum overload •
Safety BSEN 61010 10,000 A
600 V Cat IV, 750 V Cat III

Safety Standards
IEC 1010-1-1992 EN 61010-1 1992-09 safety Requirements for
electrical equipment for measurement, control, and laboratory
use.
Part 2-032: 1994-12 Particular Requirements for hand-held current
clamps for electrical measurement and test. ORDERING INFORMATION
Part 2-031 1993-02 Particular Requirements for hand-held probe Item Order Code
assemblies for electrical measurement and test
Power Clampmeter DCM2000P
600V Cat IV (750V CatIII) Pollution Degree 2. Included Accessories
Electromagnetic Compatibility User Guide
In accordance with IEC61326 including Amendment No.1.
Test Leads
Physical Specifications Carry Case
Weight: (including batteries): 820g (1.8lbs)
Optional Accessory
Length: 300mm (12 inches) Powerlog data download software & cable 6220-633
Depth: 98mm (3.75 inches)
Height: 52mm (2 inches)
Item 1C

MIT400 CAT IV
Industrial Insulation Testers
DESCRIPTION
The new Megger MIT400 series insulation and continuity
testers has been designed for electrical testing by the
utilities, industrial, commercial and domestic electricians.
The wide range of features also makes the MIT400 series
ideal for the maintenance and service/repair engineer.
They replace the well-established BM400 insulation tester
range, given greater functionality with simplified operation,
greater application range and increased safety.
The range
The range consists of five instruments:
MIT400 250 V, 500 V and 1000 V
MIT410 50 V, 100 V, 250 V, 500 V and 1000 V + PI, DAR
MIT420 50 V, 100 V, 250 V, 500 V & 1000 V + PI, DAR and
result storage
MIT430 50 V, 100 V, 250 V, 500 V & 1000 V + Bluetooth
download
MIT40X 10 V to 100 V in 1 V steps
INSULATION TESTING
■ Test voltages - 250 V to 1000 V or 50 V to 1000 V
insulation test voltages available
■ Test Lock - Locks insulation test on continuously.
■ Test voltage display - The actual test voltage is displayed
on the smaller digital readout, with the insulation result
on the larger digital display.
MIT400 CAT IV
Industrial Insulation Testers
■ CAT IV 600 V applications
■ TRMS & DC Voltage measurement
■ Insulation testing up to 1000 V and
200 GΩ
■ Continuity testing at 200 mA or 20 mA
down to 0.01 Ω
■ Pass/Fail limit alarms
■ Combined Analogue and dual digital
display
■ PI/DAR and Timer function
■ Test result storage (MIT420)
■ Bluetooth® wireless data transfer
(MIT430)
■ Analogue arc - The display also features an analogue arc
to replicate the response of a moving coil display.
■ PI and DAR - Polarisation Index (PI) and Dielectric
Absorption Ratio (DAR) functions
■ 200 GΩ - Insulation testing from 20 GΩ (MIT400) to
200 GΩ (MIT420 and MIT430).
■ Silicone leads - High quality flexible silicone test leads
are comfortable to use and prevent measurement errors
on higher GΩ ranges.
■ Test inhibit - prevents testing if voltages in excess of 50 V
are detected when making insulation tests.
■ Insulation buzzer - The buzzer can be set to buzz if the
insulation resistance is above a preset limit, set via the
Setup menu.
CONTINUITY TESTING
■ Auto-test - Auto test on circuit contact enables real two
handed operation without the need to press the test
button.
■ 200mA or 20mA - Either 200 mA or 20 mA continuity
test currents are available. 20 mA test current will
considerably increase battery life.
■ Lead null - Lead resistance compensation (NULL)
operates up to 9 Ω of resistance.
■ Buzzer - ON-OFF selected by simple push button.
■ Buzzer limit - Continuity buzzer limit alarm provides
adjustment of the maximum resistance the continuity
buzzer sounds. This is adjustable from 1 Ω to 20 Ω in 5
steps.

■ kΩ range extends resistance measurement to 1 MΩ.
DISPLAY
The display offers a combination of analogue arc and a dual
digital readout:
Analogue arc:
■ Full display width analogue arc.
■ Patented arc display shows essential charge and discharge
characteristics not visible on a digital display.
■ Single pointer “needle” response is similar to a moving
coil meter.
■ Logarithmic display for better low insulation value
measurements.
Dual digital display:
■ Large main digital readout for good visibility of all main
measurement results
■ Second digital display for additional data such as:
Insulation test voltage.
Insulation leakage current.
Supply frequency (when measuring volts).
Test mode eg. PI, DAR or TI (Timed mode).
MIT40X - VARIABLE INSULATION VOLTAGE
TESTER.
The MIT40X provides a unique solution for awkward
insulation voltage measurement applications. The MIT40X
has a variable insulation test voltage from 10 V to 100 V in
1 V steps, selectable in the “Set-Up” menu. Once selected
this can only be changed by re-configuring in the Setup
menu.
Typical applications include:
■ Commercial avionics
■ Military land, marine and air communications
■ Manufacturing/production line goods
■ Electrostatic measurement
■ Component testing
■
Battery powered traction and lifting equipment
STORAGE & DOWNLOADING RESULTS
MIT420
The MIT420 is capable of saving test results for recall to the
screen. A simple storage structure allows for a test number
and screen results to be recalled individually.
MIT430
The MIT430 supports both test result storage and down-
loading.
Test results can be stored in the instrument and subse-
quently downloaded to a computer with the Megger down-
load manager software.
Data transfer is by Bluetooth, with the MIT485 Bluetooth
MIT400 Series
Industrial Insulation Testers
transmitter being enabled when the Download mode is
selected on the instrument.
NOTE: The receiving PC needs to have Bluetooth capability
or a USB port fitted a Bluetooth receiver. Class II (10m) is
acceptable.
SAFETY
Designed to be exceptionally safe to use, fast detecting
circuitry prevents damage to the instruments if accidentally
connected to live circuits or across phases. Specifically, all
instruments:
■ Meet the international requirements of IEC1010-2 and
EN61557.
■ Live circuit detection inhibits insulation testing on circuits
above 50 V.
■ Live circuit detection and test inhibit on continuity
measurements.
■ Default display of live circuit voltage on all ranges.
■ Detection and inhibit functions even if the protection
fuse has failed.
■ Suitable for use on CAT IV applications and supply
voltages to 600 V.
600 V CAT IV
All MIT400 instruments are designed to meet the safety
requirements for use on CAT IV 600 V.
APPLICATIONS
(A) Electrical installations testing:
The MIT400 includes all the features required for
electricians and engineers working in a range of industries.
Available features are selected to make testing easy and fast
in a range of situations. Typical industries include:
Electrical supply companies
Large and small scale electrical installation
Periodic inspection and testing
Cable testing
(B) Service, repair and maintenance:
The MIT410 and MIT420 add additional features required
for engineers working on more demanding applications.
Functions such as PI and DAR, capacitance measurement
and higher insulation range increase the suitability for
applications such as:
Manufacturing/production testing
Panel building
Railway and other transportation
Motor testing
Cable inspection/quality control
Street lighting maintenance
Avionics ground testing and maintenance
Military applications
 MIT400 Series
Industrial Insulation Testers

SPECIFICATION Accuracy: ±3% ±2 digits

Open circuit voltage: 5 V ±1 V
All quoted accuracies are at +20°C. Short circuit current: 20 µA ± 5 µA

Insulation Voltage range

Nominal test voltages 0 to 600 V d.c. ±2% ±2 digits
MIT400 250 V, 500 V, 1000 V 10 mV to 600 V TRMS sinusoidal (40 to 400 Hz) ±2% ±2 digits
MIT410, 420,430 50 V, 100 V, 250 V, 500 V, 1000 V 0 to 1000 V on Analogue scale
MIT40X 10 V to 100 V variable (1 V increments) Unspecified input level 0 - 10 mV (40 to 400 Hz)

Insulation resistance range For non-sinusoidal waveforms additional specification

MIT400 20 GΩ apply:
MIT410 100 GΩ ±3% ±2 digits 101 mV to 600 V TRMS and ±8% ±2 digits 10 mV to
MIT420, 430 200 GΩ 100 mV TRMS
MIT40X 200 GΩ
Default Voltmeter: Operates at >25 V a.c. or d.c.
Range Full Scale Accuracy on any range except OFF
1000 volts ±3% ±2 digits ±0.2% per GΩ
500 volts. ±3% ±2 digits ±0.4% per GΩ Frequency: 40-450 Hz (40 Hz - 99,9 Hz)
250 volts. ±3% ±2 digits ±0.8% per GΩ ±0.5% ±1 digit (100 Hz to
100 volts. ±3% ±2 digits ±2.0% per GΩ 450 Hz)
50 volts. ±3% ±2 digits ±4.0% per GΩ
10 volts ±3% ±2 digits ±2.0% per 100 MΩ Capacitance measurement
MIT420, MIT430
Analogue range: 1 GΩ full scale
Measurement range: 100 pF to 10 µF
Short Circuit Current: 2 mA +0% -50% Accuracy: ± 5.0% ±2 digits
Terminal voltage: -0% +20% ±1 V

Test Current on load: Distance by capacitance:

1 mA at min. pass value of insulation specified in BS7671, HD384 MIT420, MIT430
and IEC364, 2 mA max. Arithmetic conversion from capacitance measurement on
Default capacitance measurement: 50nF/m
EN61557 Operating range: 0,10 MΩ to 1,00 GΩ
Capacitance range: 40 nF/m to 60 nF/m
Leakage Current: 10% ±3 digits
Result storage
Voltage display: 3% ±3 digits ±0.5% of rated Capacity: >1000 test results
voltage Download: Bluetooth wireless
Bluetooth Class: Class II
Polarisation Index (PI): 10 min / 1minute ratio Range: up to 10 m

Dielectric Absorption Ratio (DAR): 60 sec / 30 sec ratio Power Supply:

5 x 1,5 V cells type IEC LR6 (AA, MN1500, HP7, AM3 R6HP) Alkaline
Notes: NiMH rechargeable cells may be used.
(1) All ranges measure from 0,00 MΩ upwards.
Battery life: 2200 insulation tests with duty cycle of 5 sec ON /55
(2) Above specifications only apply when high quality silicone leads
sec OFF @ 1000 V into 1 MΩ
are being used.
Dimensions
Continuity Instrument: 220 x 92 x 50 mm (8.66 in. x 3.63 in. x 1.97 in.)
Measurement: 0,01 Ω to 99,9 Ω (0 to 100 Ω on
analogue scale) Instrument + case: 456 x 178 x 89 mm (18 in. x 7 in. x 3.5 in.)
Accuracy: ±3% ±2 digits (0 to 100 Ω)
Open circuit voltage: 5 V ±1 V Weight
Instrument only: 590 gms, 775 gms with boot (20.73 oz.
Test current: 200 mA (–0 mA +20 mA) (27.22 oz.)
(0.01 Ω to 9.99 Ω) Instrument plus case: 1.75kg (3.86 lb)
20mA (±1 mA )
(10.0 Ω to 99.9 Ω) Fuse
Use only a 500 mA (FF) 1000 V 32 x 6 mm ceramic fuse of high
Zero offset at probe tips: 0,10 Ω typical breaking capacity HBC 50 kA minimum. Glass fuses MUST NOT be
Lead resistance zeroing: Up to 9,00 Ω fitted.
Buzzer: Variable limit 1 Ω, 2 Ω, 5 Ω,
10 Ω, 20 Ω
Safety Protection
The instruments meet EN 61010-1 (1995) to 600 V phase to earth,
Resistance Category IV. Refer to safety warnings supplied.
Measurement: 0,01 kΩ to 1000 kΩ (0 to 1 MΩ
on analogue scale)
 MIT400 CATIV
Industrial Insulation Testers

E.M.C.
In accordance with IEC 61326 including amendment No.1

Temperature effects
Temperature coefficient: <0,1% per °C up to 1 GΩ

Environmental
Operating range: -10 to +55°C
Operating humidity: 90% RH at 40°C max.
Storage temperature range: -25 to +70°C
Calibration Temperature: +20°C
Maximum altitude: 2000 m
Dust and water protection:
IP54 Protected against dust and splashing water

The Bluetooth word mark and logo are owned by the Bluetooth SIG, Inc. and
any use of such marks by Megger is under license.

ORDERING INFORMATION
Item (Qty) Order No. Item (Qty) Order No.
Basic CATIV 600 V with 250 V/500 V/1000 V insulation 1 x Red croc clip
MIT400-EN 1 x Black croc clip
As MIT400 + 50 V, 100 V, PI and DAR MIT410-EN 1 x instrument rubber boot
As MIT410 + result storage and recall MIT420-EN 1 x Calibration certificate (not included with MIT40X)
Bluetooth downloading version of MIT420 MIT430-EN 1 x Switched probe (not included with MIT400)
Special selectable voltage 10-100 V MIT40X-EN Owners information CD
Included accessories Optional accessories
Test leads: 2 wire lead set to CAT IV 600 V, consisting of : Replacement lead set 6220-813
1 x Red lead 1.25m complete with probe SP5 remote switch probe 6220-812
1 x Black lead 1.25m complete with probe Rubber boot with stand 6231-802
Hard case 5410-420
Item 1D

MFT1500 Series
Combined Insulation, Loop & RCD Tester
DESCRIPTION
The MFT1500 series multifunction tester has been revised to
include some additional new features:
Called the MFT1500 series, they retain all the essential
features necessary for testing domestic, commercial and
industrial fixed wiring, and now include the following:
■ PFC measurement on both loop test ranges
■ Selectable Fault (Touch) voltage 25 V or 50 V
■ Fault (Touch) voltage display
■ New Megger lead set included with all instruments
■ DC test functions for RCDs
All instruments test in accordance with International
Standards and National Wiring Regulations including BS7671
(16th Edition wiring regulations) and European Standard
EN61557.
In addition, the MFT1500 series also meets or exceeds the
requirements of EN61010-1 Category III 480 V (max) phase-
phase.
The MFT1500 is available in 4 options, the standard
MFT1501/2 the MFT1502/2 which includes useful additional
facilities such as backlit display and range switches, plus the
unique Megger illuminated switched probe, the MFT1552
which has an automatic RCD test feature, and the MFT1553
which has Bluetooth downloading capability
The unique modern styling of the instruments allows it to
be operated whilst stood on the floor, a ledge, hung around
the neck with the supplied neck strap, or held in the hand.
MFT1500 Series
Combined Insulation, Loop & RCD Tester
■ Combined 16th Edition testing
■ Guaranteed non-tripping loop test range
■ Backlit display and selector ranges
■ Automatic RCD testing (MFT1552 &
MFT1553 only)
■ Bluetooth downloading (MFT1553 only)
■ Illuminated switch probe
■ Selectable touch voltage
■ Touch (fault) voltage and display
■ Calibrated earth loop test lead
■ Calibration certificate
FEATURES
The MFT1500 series uses the patented Megger digital/
analogue arc display. The analogue arc provides an
indication of fluctuating readings, while the digital readout
providing the ability to record accurate results.
All test functions are selectable from the main panel, with
no hidden ranges or functions to forget.
Special functions include:
VOLTAGE MEASUREMENT
■ AC/DC Volt meter provides a means of measuring the
supply voltage independently of any other test functions,
eliminating the need to carry a separate multimeter.
Automatic selection of AC or DC measurement up to
500 V a.c./d.c.
CONTINUITY TESTING
■ 200 mA continuity from 0.01 Ω to 99.9 kΩ exceeds all
current requirements for testing final ring circuit
conductors, and bonding of services.
■ Automatic continuity testing commences the moment
the test probes touch the circuit to be tested, allowing
fast testing with both hands free.
■ Fast continuity buzzer is a fast buzzer tone, with no
delay on each test for the buzzer to sound, saving
valuable operator time. This test includes a fast safety
check for the presence of a voltage as the test probes
are connected to the circuit.

■ Variable buzzer threshold controls the limit at which
the continuity buzzer stops sounding. Selected from 2 Ω
to 100 Ω in 6 steps.
■ Lead null stores the test lead resistance and deducts this
value from the continuity result, even if the instrument is
switched off. Thus reducing the chance of possible
measurement errors.
Insulation testing:
■ Insulation test at 250 V, 500 V and 1000 V for testing
low voltage applications. A 1000 V warning is issued
prior to performing the 1000 V insulation test.
■ Live circuit warning when performing insulation or
continuity measurements a live circuit warning is
displayed and an audible warning sounded if connected
to a circuit with a voltage greater than 25 V (15 V for
continuity testing).
■ Safety lockout at voltages greater than 55 V during
continuity and insulation testing, the instrument
automatically warns the operator and inhibits any
testing, preventing accidental damage to the instrument
and full protection to the operator.
■ The ‘Auto discharge’ facility safely discharges all
circuits after an insulation test, preventing accidental
shock from a stored charge on a long cable during or
after disconnection.
LOOP TESTING
■ Low current loop test is a 3 wire non-tripping
0.01 Ω loop test designed to prevent RCD tripping by
using a sophisticated 15 mA loop test pioneered by
Megger Limited. This NO-TRIP test ensures the RCD will
not trip whilst performing a loop impedance test.
■ High current loop test at 25 A provides a fast loop test
where no RCD is fitted, or for Ze measurement on the
incoming side of an RCD.
■ Supply voltage and polarity indication upon
connection to the mains supply the polarity and voltage
are displayed to show correct wiring of the socket under
test or test lead connections. This function also provides
a warning of live voltages while continuity or insulation
testing.
■ Phase-Phase Phase-Neutral and Phase-Earth Loop Tests
are possible. No danger of damage from accidental 3-
phase connection.
■ Wide supply voltage; allows loop measurements from
55 V to 480 V. No damage if accidentally connected
across phases.
■ Prospective short-circuit current (PSC) A dedicated
PSC range, using either the 25 A high current loop test or
no-trip test, is provided for rapid measurement of Loop
currents, both at the socket outlet and distribution
board. The PSC ranges from 1 A to 19.9 kA with a
resolution of 1 A, 10 A and 100 A depending on range. All
the loop and PSC tests are auto-ranging.
MFT1500 Series
Combined Insulation, Loop & RCD Tester
RCD TESTING:
■ 10 mA to 1000 mA RCD ranges. All standard RCDs
from 10 mA to 1000 mA are fully supported. All standard
RCD test functions are available with both 0° and 180°
phase angle at 1/2I, I and 5I up to 300 mA.
■ RCD ramp test measures the RCD trip current. The
ramp test displays the actual trip current on all RCD
ranges instead of trip time. Ideal for identifying nuisance
tripping RCDs. The current is stepped up from 1/2I to I in
200 ms steps.
■ Fault (Touch) voltage can now be set for either 25 V or
50 V depending on application.
■ Fault/touch voltage can also be displayed up to 100 V on
a selectable bargraph.
■ DC sensitive, RCD test option enables testing at 1/2I,
I and 5I.
GENERAL FEATURES:
■ Quick to pick up and use by using colour coded
ranges and no hidden functions the MFT1500 series takes
minutes to learn how to use. Function buttons are
colour matched to the test mode to ensure easy
operation.
■ Visible and audible Safety warning features are
paramount with live circuit warning and protection
circuitry. If live voltages exist on a circuit during
insulation or continuity testing the voltage is displayed
on the screen. If this voltage exceeds a safe level, the
MFT1500 series inhibits further testing and a warning
beeper sounds for extra safety.
■ Large easy-to-read LCD using the patented Megger
digital/analogue arc technology - combining high speed
analogue clarity with digital stability. Making it easy to
read even in low light level.
■ Economical with batteries by incorporates an auto
shut off facility that operates after 5 minutes of inactivity,
reducing wasted battery consumption.
■ Innovative test lead connection has been developed
for the MFT1500 series. The unique shutter system
allows only those combinations of test leads permitted
for safe testing to be connected. Unsafe or unnecessary
options cannot be connected.
■ Rubber over-moulded case. The ergonomic rubber
moulding provides a secure comfortable hold, whilst
providing maximum protection with IP54 weather proof
rating.
■ Calibration certificate
■ 3 year warranty
MFT1502/2 Additional features
Illuminated switched probe shines a new light on
testing.
A fully featured test probe allows for single-handed
operation and test status indication. Probe features include:
■ Remote test button for single-handed testing in difficult
locations, the test button duplicates the instrument test
 MFT1500 Series
Combined Insulation, Loop & RCD Tester

button in all test modes. Live circuit warnings

Insulation:
■ LED torch using a built-in WHITE LED light provides illu-
mination to the probe tip, providing essential lighting in 25 V threshold
low light conditions. Continuity:
■ Red/green status LED duplicates the warning display on >15 V threshold
the main instrument display. A RED LED indicates a
voltage present on an insulation range. A GREEN LED Insulation
indicates the instrument is displaying a valid test result. 25 V visual warning
■ Three interchangeable probe tips are supplied in 55 V visual, audible and test inhibit
standard shrouded, removable shrouded and an extended Phase to earth:
probe tip to provides the ideal probe tip option. >280 V visual, audible and test inhibit
■ Illuminated display and selector ranges. Not only the
backlight, but also the selector dials are illuminated to Continuity (to EN 61557-4)
allow for use in difficult low-light conditions. Range or Ohms:
0.01 Ω - 99.9 Ω (±2% ±2 digits)
function change automatically operates the backlight, or
by manual selection. 100 Ω - 99.9 kΩ (±5% ±2 digits)

■ Instrument and document carry case is supplied to

Buzzer
transport the instrument as well as any necessary test Selectable limits of 2 Ω, 5 Ω, 10 Ω, 20 Ω, 50 Ω, 100 Ω
leads, documents, drawings etc.
Open circuit voltage 4-5 V d.c.
Test current:
MFT1552 & MFT1553 Additional features
>200 mA @ 2 Ω
Selecting the auto (RCD) feature, starts the RCD test current Test Lead null:
cycle of 1/2I, I and 5I.
Up to 9.99 Ω (zero uses Test Button)
Each time the RCD is tripped, resetting it, automatically
continues the test sequence. Loop test ranges (to EN 61557-3)
Line/Earth(Single phase)
Once completed, test results can be recalled on the
MFT1552.
25 A
0.01 Ω - 9.99 Ω (±5% ±0.03 Ω)
MFT1553 Additional features 10.0 Ω -89.9 Ω (±5% ±0.5 Ω)
90 Ω - 899 Ω (±5% ±5 Ω )
Using the Bluetooth function, download test results directly
into inspection certificates, within PowerSuite® running on 900 Ω - 3.00 kΩ (±5% ±20 Ω)
laptops and mobile devices for on-site certification. Supply:
Alternatively the data can be downloaded into Mobile 55 V - 280 V 45 Hz to 65 Hz
Download Manager for storage and later processing.
Phase to phase
25 A
SPECIFICATION 0.01 Ω -1 9.99 Ω
(±5% ±0.03 Ω)
Supply Voltage range
Supply:
Voltage a.c.:
55 V - 480 V 45Hz to 65Hz
0 V - 500 V 50/60Hz ±2% ±2 digits
Voltage d.c.:
Low current Loop (NO TRIP)
0 V - 500 V ±2% ±2 digits
15 mA
Polarity indicated above 10 V 0.01 Ω - 2.00 kΩ (±5% ±0.03 ohms ± Noise Margin).
Supply:
Insulation test ranges (to EN 61557-2) 55 V - 270 V 45Hz to 65Hz
Short circuit current: <2 mA
250 V 0.01 MΩ - 99.9 MΩ Prospective Shortcircuit Current PSC
500 V 0.01 MΩ - 299 MΩ Prospective fault current = Nominal Voltage/Loop Resistance
1000 V 0.01 MΩ - 499 MΩ Accuracy is therefore derived from the loop test.
±2% ±2 digits up to 99 MΩ 1 A - 199 A 1 A resolution
250, 500 and 1 kV into 1 mA (BS7671, HD384 and IEC364) 0.02 kA - 1.99 kA 10 A resolution
Output voltage: +20% - 0% at rated load or less 2.0 kA - 19.9 kA 100 A resolution
 MFT1500 Series
Combined Insulation, Loop & RCD Tester

RCD ranges (to EN-61557-6) Safety

Supply: Double insulated to IEC61010-1-2001, Installation Category III,
100 V - 270 V 45Hz to 65Hz 300 V phase to earth, 500 V phase to phase.

Ranges: In addition Probe designed to meet IEC 61010-031-2002, Double

insulated to Installation Category III, 300 V phase to earth, 500 V
1000 mA, 500 mA, 300 mA, 100 mA, 30 mA, 10 mA phase to phase.
Type: 1/2I - 1/2 times the selected RCD rated current.
EMC
I - One times selected RCD rated current.
In accordance with IEC 61326 including amendment No. 1
5I - Five times I RCD rated current.
RAMP - A ramp test that displays actual trip current . Environmental
Operating range: -5 to +40ºC
DC sensitive - A DC test current at 1/2I, I and 5I.
Operating humidity: 90% RH at 40ºC max
Current accuracy:
Storage temperature: -25 to 65ºC
No trip (1/2I) -8% to -2%
Maximum altitude: 2000 m
Trip (I) and 5I +2% to +8%
Dust and water protection: Instrument IP54, probe no rating
Trip time accuracy:
±1% ±1 ms Physical
Touch (Fault) voltage: 0 V to 100 V error ±5% to +15% ±0.5 V Dimensions:150 mm high x 85 mm wide x 235 mm deep

Selection: 25 V or 50 V (6 in. x 3.5 in. x 9.5 in.)

Weight:1440 gms (3lb)
Power supply
EN61557:
8 x 1.5 V Alkaline cells type LR6
Complies with the following parts of 61557, electrical safety in
low voltage systems up to 1000 V a.c. and 1500 V d.c.-
Fuses Equipment for testing, measuring or monitoring of protective
Replaceable 500 mA (F) HBC 10 kA 500 V measures:-

Non-replaceable 7 A (SIBA 70-065-63) x 2 Part 1- General requirements

Non-replaceable 1 A Part 2- Insulation resistance

Remote probe: MFT1502/2 and MFT1552 only Part 3- Loop resistance

Torch feature: 5mm WHITE LED 1500 mcd Part 4- Continuity

Safety: CLASS 1 LED to IEC 60825:2001 Interchangeable tips Part 6- Residual current devices (RCD)

Battery: 1 x 9 V Alkaline cell type PP3 Part 10- Combined measuring equipment

Fuse: Non-replaceable 7 A (SIBA 70-065-63) The Bluetooth word mark and logo are owned by the Bluetooth SIG. Inc.
and any use of such marks by Megger is under licence.

Item (Qty) Order No. Item (Qty) Order No.

Multifunction tester standard MFT1501/2 Additional accessories with MFT1502/MFT1552/MFT1553
Multifunction tester with illuminated switch probe As MFT1501/2 plus:
MFT1502/2 Illuminated switched probe
Multifunction tester standard (European) MTF1501/2E Instrument/document carry case
Multifunction tester with illuminated switch Optional accessories for MFT1500 Series
probe (European) MFT1502/2E PowerSuite On-site (MFT1553 only) 6111-777
Multifunction tester with automatic RCD testing MFT1552 Replacement 3 wire test lead set 6220-796
Multifunction tester with automatic Fused prod and clip set 6180-405
Bluetooth downloading MFT1553 Standard switched probe 6220-836
Accessories included with MFT1501 Illuminated switched probe 6311-089
User guide on CD 6172-831 Test lead with Schuko plug 6231-593
3 wire test lead Test lead with UK mains plug 6220-740
Crocodile clips (red, black and green) Test lead with USA mains plug 6220-643
Mains plug (BS1363) test lead Earth bond test lead set 6231-586
Instrument/document carry case 6420-143
Illuminated probe tip set 6121-562

ver 7
2.Winding Resistance
Testing
Item 2A

Transformer Ohmmeter
Transformer Winding Resistance
and Tap-Changer Test Set
DESCRIPTION
The Transformer Ohmmeter is a line-operated, field-
portable instrument designed specifically to measure the
dc resistance of all types of magnetic windings safely and
accurately.
Its predominant use is the measurement of the dc
resistance of all types of transformer windings within the
defined ranges of current and resistance.
It can also test rotating machine windings and perform
low-current resistance measurements on connections,
contacts and control circuits.
Three features combine to make this instrument unique:
dual measurement, load tap-changer testing and safety
shutdown.
The dual set of potential inputs measure the resistance of
the primary and secondary windings of a single- or three-
phase transformer simultaneously. The dual reading
characteristic will speed up the measurement when it is
used to test windings on delta-delta connected windings
on three-phase transformers.
Due to circulating currents induced when the test current
is applied to the primary winding, this type of
measurement is countered by the same current on the
secondary winding. This action attenuates the circulating
current and the reading time is improved tenfold.
The Transformer Ohmmeter is extremely useful when
testing the windings and contact resistance on tap-
changers with make-before-break contacts and voltage
regulators.
Transformer Ohmmeter
Transformer Winding Resistance
and Tap-Changer Test Set
■ Direct digital reading
■ Built-in discharge circuitry
■ Two independent measuring channels
■ Tests operation of on-load tap-changers
The internal shutdown circuit will be triggered by a
voltage kickback of a few microseconds if the tap-changer
contacts are opened when the tap-changer circuit is
operated through all of the tap positions.
This action will check for pitted or misaligned contacts as
the instrument will shut down if either condition occurs.
Users are protected by the shutdown circuit safety feature:
any inadvertent disconnection of a test lead or loss of
power to the instrument will safely discharge the energy
stored in the test sample.
APPLICATIONS
The Transformer Ohmmeter is used:
■ To verify factory test readings
■ As part of a regular maintenance program
■ To help locate the presence of defects in transformers,
such as loose connections
■ To check the make-before-break operation of on-load
tap-changers
A regular maintenance program that includes winding
resistance measurements is the most effective way to use
this instrument. Once a benchmark is established,
subsequent test results can be compared to determine if
changes are occurring in the transformers, instrument
transformers and associated control wiring, voltage
regulators, motors, generators, breaker contacts, all types
of connections (bolted, soldered, crimped, etc.).

One-Winding
Measurement
Low-Voltage
Winding
High-Voltage
Winding
Tap-changers are mechanical devices and the most
vulnerable part of a transformer. Tap-changers result in
more failures and outages than any other component and
so require frequent testing and attention to ensure proper,
reliable operation.
The Transformer Ohmmeter can be used to check the
make-before-break operation of on-load tap-changers and
also to measure the contact resistance of each tap position.
FEATURES AND BENEFITS
■ Direct digital reading saves time, no balancing is
required.
■ Built-in discharge circuit safely discharges the specimen
when test is completed, if lead accidentally disconnects
or if power is lost.
■ Electromechanical safety indicator gives a visual
indication of a charged or discharged specimen, even if
power to the instrument is lost.
■ Two independent measuring channels allow
simultaneous testing of primary and secondary windings
or measurement of two phases at a time.
Transformer Ohmmeter
Transformer Winding Resistance
and Tap-Changer Test Set
Schematic comparison of
one- and two-winding
measurements
Simultaneous
Two-Winding
Measurement
■ The sensitive surge detection circuitry monitors the
contact operation of on-load tap-changers for the proper
make-before-break sequence. If an open circuit
condition exists, the instrument shuts down immediately.
■ High-accuracy, four-terminal bridge: no lead
compensation required.
■ Electronically generated and regulated current supply
overcomes high-inductance transformers quickly,
allowing fast measurements to be taken. Display of
measurement occurs only after test current stabilizes.
■ Wide resistance range allows heat-run testing of many
transformer types.
■ Lightweight and portable, the Transformer Ohmmeter is
ideal for use in shop or substation environments.
■ Overtemperature protection provides automatic current
shutdown and LED indication to prevent instrument
damage.
■ Instrument and accessories come in a foam-lined
transport case.
 Transformer Ohmmeter
Transformer Winding Resistance
and Tap-Changer Test Set
SPECIFICATIONS Ranges
Accuracy: ±0.5% reading, ±0.5% full scale (when current has
Measuring Principle
stabilized)
Electronic Thompson-type circuit
Overrange: Lead number one displayed with all other digits
Input blanked
120/240 V, 50/60 Hz, 350 VA
Environmental
Output Operating: 32 to 104° F (0 to 40° C), relative humidity to 80%
Current Ranges: 5 mA, 50 mA,500 mA, 5 A (dc) Storage: -40 to +150° F (-40 to +65° C)
Open-Circuit Test Voltage: 30 Vdc Temperature Coefficients: ±0.05% of applicable accuracy
Rating: Continuous use on all ranges specifications per degree Celsius of resistance range
Resistance Measurement Inputs Displays
Two isolated high-impedance inputs, each with separate range Two high-temperature, 0.7 in. (18 mm), liquid-crystal, 31/2-digit
control and protection provided for flashover caused by inductive displays showing 1999 at full scale. Update rate is approximately
kickback three times per second.
Dimensions
Instrument
11 H x 16 W x 10.5 D in. (280 H x 406 W x 267 D mm)
Transport Case
13 H x 20 W x 21 D in. (330 H x 508 W x 533 D mm)
Weight
Instrument: Net 40 lb (18 kg)
Shipping: 66 lb (30 kg)
 Transformer Ohmmeter
Transformer Winding Resistance
and Tap-Changer Test Set

ORDERING INFORMATION
Item (Qty) Cat. No.
Transformer Ohmmeter
120 volt, 50/60 Hz input 830280
240 volt, 50/60 Hz input 830280-47

Included Accessories
Lead set, including 830282
Potential leads, 33 ft (10 m) [2 pr]
Current leads, 33 ft (10 m) [1 pr]
Shorting lead, 9.9 ft (3 m) [1]
Universal bushing adapters [set of 4] 830285
AC power cord 17032
Transport case MC996
Instruction manual AVTM830280

Optional Accessories
Lead set, including 830282-66
Potential leads, 66 ft (20m) [2pr]
Current leads, 66 ft (20 m) [2 pr]
Shorting lead, 9.9 ft (3 m) [1]
Item 2B

DLRO 10 and DLRO 10X
Digital Microhmmeter
DESCRIPTION
DLRO 10 and DLRO 10X set the standards for low resistance
measurement. DLRO 10 and DLRO 10X are fully automatic
instruments, selecting the most suitable test current up to 10A d.c.
to measure resistance from 0.1 µΩ to 2000 Ω, on one of seven
ranges.
For users who desire more control over the measurement process,
DLRO 10X uses a menu system controlled by a two-axis paddle to
allow the user to manually select the maximum test current.
DLRO 10X also adds real time download of results and on board
storage for later download to a PC.
Both instruments are built into a strong, lightweight case that is
equally at home in the field or in the laboratory. Light enough to
be worn around the neck, they are small enough to be taken into
areas that were previously too small to access.
DLRO 10 uses a large, bright 4 1/2 -digit LED display while DLRO
10X has a large, backlit LCD display. Normally, measurements are
made with forward and reverse currents to cancel the effects of
any standing voltages across the test sample.
The average value is then displayed within 3 seconds, to a basic
accuracy of 0.2%. DLRO 10X displays both forward and reverse
measurements as well as the average of the two.
DLRO 10X allows the user to set high and low pass limits, thereby
enabling simple go-no-go testing.
At the end of a test DLRO10X will store the test results, as well as
any notes relevant to the test.
DLRO 10 AND DLRO10X
Digital Microhmmeter
■ Auto current reversal cancels standing
emfs
■ Protected to 600 V
■ Automatically detects continuity in
potential and current connections
■ Multiple operating modes including fully
automatic
■ Alpha-numeric keypad for entering test
notes (DLRO 10X)
■ User selectable high and low limits
(DLRO 10X)
■ Printer output and memory (DLRO 10X)
To assist operator safety and ease of use, both instruments are
supplied complete with a pair of duplex handspikes with 1.2 m
(4 ft) leads. One of the probes is fitted with LED’s, which
duplicate indicators on the instrument display indicating that all
four contacts have been made, the presence of a high voltage
across the load, and the presence of current flow while a load is
discharging. A full range of test leads is available with probes,
clamps and Kelvin clips.
Nickel Metal Hydride (NiMH) batteries power the instruments.
The battery packs are interchange-able so that an exhausted
battery may be recharged using the external charger supplied
while testing continues using a spare pack. Although full charging
will take 4 hours, a fast charge mode allows the battery to be 90%
charged within 2 1/2 hours from a 12 volt battery or from a
standard 120/230 V AC supply via the supplied charger. The
battery pack contains its own battery state indicator, which allows
the charge-state to be monitored, even without being connected
to the instrument.
DLRO 10X is fitted with RS232 communications that will allow
results to be downloaded in real time or stored for later retrieval.
Up to 700 sets of results may be stored within DLRO 10X
complete with notes containing up to 200 characters which may
be added using the on board keypad. These results can also be
downloaded to a PC.
MEASUREMENT MODES:
A variety of measurement modes are available. Since the
introduction of V2.0 firmware, Normal, Auto, Continuous and
Inductive mode are available on both the DLRO 10 and the
DLRO 10X.
 DLRO 10 AND DLRO 10X
Digital Microhmmeter

DLRO 10 will display the average of the measurements achieved FEATURES AND BENEFITS
using forward and reverse current, while DLRO 10X displays both
individual measurements and the average. ■ Small, lightweight and portable - can be used in tight places,
reduces the need for extra long leads and two person
Normal mode initiates a test by pressing the Test button on the operation.
instrument front panel after connecting the test leads. Continuity
■ Four terminal resistance method shows the true resistance of
of all four connections is checked, forward and reverse currents
the item under test.
are applied.
■ Bright LED (DLRO 10) and LCD (DLRO 10X) displays are easily
Auto mode allows forward and reverse current measurements to visible under all lighting conditions and reduce human error.
be made and the average displayed simply by making contact
■ Automatically applies forward and reverse currents which cancel
with all four probes. This mode is ideal when working with the
out any standing voltages across the sample under test.
supplied handspikes. Each time the probes are removed and
reconnected to the load another test will be performed without ■ Checks for undue noise during measurement, reducing the
the need to press the test button on the instrument. possibility of recording the incorrect result.
■ Automatically detects continuity in P and C circuits, preventing
Continuous mode allows repeated measurements to be made on
erroneously high reading to be taken due to high resistance
the same sample. Simply connect the test leads and press the test
contact.
button. The measurement is updated every 3 seconds until the
circuit is broken. ■ Battery module has a battery condition indicator allowing the
user to check the state of spare batteries without connecting to
Inductive mode is intended for use when measuring inductive the instrument.
loads. When measuring inductive loads it is necessary to wait for
■ RS232 connector on the DLRO 10X allows downloading of
the voltage to stabilise. This means that the measurement could
results in real time or stored for later retrieval.
take a few seconds or several minutes. The test leads are firmly
connected to the item to be measured and the Test button is
pressed. The instrument will pass a current through the sample
and wait for the voltage to stabilise. If possible the current will be
increased. This procedure will be repeated until the voltage
detected falls into the range 15 mV to 200 mV. The instrument will
then continue to take readings, which will gradually decrease to
the true value as the voltage stabilises further. The operator
decides when the result is stable and presses the Test button to
terminate the test. Measurement is made with forward current only.

Unidirectional mode, on DLRO 10X only, applies a current in

one direction only. This does not enable any standing emfs to be
negated but speeds up the measurement process. Test starts
automatically when probes are connected.

APPLICATIONS
The needs for accurate low resistance measurement are well
known and very diverse. They range through Goods Receiving
inspection of components to ground bonding and welded joints.
Typical applications include, but are not limited to, making d.c.
resistance measurements of:

■ Switch and contact breaker resistance

■ Busbar and cable joints
■ Aircraft frame bonds and static control circuits
■ Integrity of welded joints
■ Inter-cell connections on battery systems up to 600 V peak
■ Quality control of resistive components
■ Transformer and motor winding resistance
■ Rail and pipe bonds
■ Metal alloys, welds and fuse resistance
■ Graphite electrodes and other composites The DLROs are light enough to be worn around the neck. They
are also small enough to be taken into areas which were
■ Wire and cable resistance previously too cramped for easy testing.
■ Transmitter aerial and lightning conductor bonding
 DLRO 10 AND DLRO 10X
Digital Microhmmeter

Full Scale Volts Test Current

Full Scale Resolution Accuracy Resistive Inductive Resistive Inductive

1.9999 mΩ 0.1 µΩ ±0.2% ±0.2µΩ 20 mV n/a 10 A n/a

19.999 mΩ 1 µΩ ±0.2% ±2 µΩ 20 mV 20 mV 1A 1A
199.99 mΩ 10 µΩ ±0.2% ±20 µΩ 20 mV 200 mV 100 mA 1A
1.9999 Ω 100 µΩ ±0.2% ±0.2 mΩ 20 mV 200 mV 10 mA 100 mA
19.999 Ω 1 mΩ ±0.2% ±2 mΩ 20 mV 200 mV 1 mA 10 mA
199.99 Ω 10 mΩ ±0.2% ±20 mΩ 20 mV 200 mV 100 µA 1 mA
1999.9 Ω 100 mΩ ±0.2% ±0.2 Ω 200 mV 200 mV 100 µA 100 µA

DLRO 10 DLRO 10X

Measurement: Mode: Manual, Auto, Continuous, Manual, Auto, Continuous,
High Power High Power, Unidirectional
Control: Fully Automatic Fully Automatic/Manual
Speed: <3s for forward & reverse current and to display average
Display: Measurement: 41/2 digit seven segment LED
Range and Safety: LED indication Large backlit LCD
Test Method: Single cycle reversing d.c. ratiometric measurement -average result display.
Test Current: Accuracy: ±10%
Stability: <10 ppm per second
Maximum Lead Resistance: 100 mΩ total for 10A operation irrespective of battery condition.
Voltmeter input impedance: > 200 kΩ
Hum rejection: Less than 1% ±20 digits additional error with 100 mV peak 50/60 Hz. on the potential leads. Warning
will show if hum or noise exceeds this level.

Data: Transfer: Real Time or from storage via RS232

Storage: 700 tests
Memo Field Up to 256 characters per test via integral
alphanumeric keypad
Battery: Capacity: 7 Ah NiMH rechargeable
Life: Typically 1000 x 10 A tests before recharge
Recharge: Via External 90V - 260V 50/60 Hz charger or from 12 to 15V d.c. supply
Charging Rate: Standard: 2.5 hours to 90% capacity, 4 hrs for full charge
Temperature: Operation: +5ºC to +45ºC (41ºF to 113ºF) at full specification
Storage: -10ºC to +50ºC (14ºF to 122ºF) at reduced accuracy
Calibration: -30ºC to +70ºC (-22ºF to 158ºF)20ºC (68ºF)
Co-efficient: <0.01% per ºC over range 5ºC to 40ºC
Slow charging: <0.01% per ºC from 5ºC to 40ºC (<0.006% per oF from 41ºF to 104ºF)
Fast charging: 0ºC to +45ºC (32ºF to 113ºF)
Humidity (max): +10ºC to +45ºC (50ºF to 113ºF)
Altitude (max): 90% RH @ 40ºC (104ºF) non-condensing
Safety: 2000m (6500 ft) to full safety specifications
EMC: In accordance with EN61010-1 600V Category III
The instrument meets EN50081-1 and EN50082-1 (1992)
Dimensions: 220 x 100 x 237 mm (8.6 x 4 x 9.5 in)
Weight: 2.6 kg (5 3/4 lb.) including battery module.
 DLRO 10 AND DLRO 10X
Digital Microhmmeter

ORDERING INFORMATION
Item (Qty) Order No. Item (Qty) Order No.
DLRO 10 Digital Low Resistance Ohmmeter 6111-428 Straight Duplex Handspikes (2)
DLRO10X Digital Low Resistance Ohmmeter 6111-429 Heavy Duty with fixed contacts. 2m/7ft 242002-7
Complete with 5.5m/18ft 242002-18
7 Ah NiMH battery module. 6340-101 9m/30ft 242002-30
DH4 Duplex handspikes (2), Duplex Heavy Duty 5cm (2")
one with indicator lights. 1.2m / 4 ft 6111-503 C-Clamps. (2) 2m/7ft 242004-7
Battery charger for operation from 115/230 V . 5.5m/18ft 242004-18
50/60Hz supply. 6280-333 9m/30ft 242004-30
Cigar lighter adapter for battery charging. 6280-332 Duplex handspikes with replaceable
User guide. 6172-473 Needle Points 2m/7ft 242003-7
Warranty book. 6170-618 Duplex 1.27 cm (1/2 ")
Optional Accessories at extra cost Kelvin Clips. (2) gold plated 2m/7ft 241005-7
Carrying case for DLRO10/10X silver plated 2m/7ft 242005-7
and all standard accessories. 6380-138 Duplex 3.8 cm (11/2")
Carrying case for optional lead sets. 18313 Kelvin Clips. (2) 2m/7ft 242006-7
Calibration Shunt,10 Ω, current rating 1 mA. 249000 5.5m/18ft 242006-18
Calibration Shunt, 1 Ω, current rating 10 mA. 249001 9m/30ft 242006-30
Calibration Shunt, 100 mΩ current rating 1A. 249002 Single Leads
Calibration Shunt, 10 mΩ current rating 10 A. 249003 Single handspike (1) for
Certificate of Calibration for Shunts, NIST CERT-NIST potential measurement. 2m/7ft 242021-7
Replacement tips for DH4, DH5 and DH6 handspikes. 5.5m/18ft 242021-18
Needle point 25940-012 9m/30ft 242021-30
Serrated end 25940-014 Current clip (1) for current
Optional Test Leads at extra cost connections. 2m/7ft 242041-7
Duplex Leads 5.5m/18ft 242041-18
DH5 straight duplex handspikes (2). 9m/30ft 242041-30
One has indicator lights. 2.5m/8ft 6111-517
DH6 Duplex handspikes (2) suitable
for working on 600 V. systems. 2.5m/8ft 6111-518
Duplex Handspikes (2) with spring
loaded helical contacts. 2m/7ft 242011-7
2.5m/8ft 6111-022
5.5m/18ft 242011-18
6m/20ft 6111-023
9m/30ft 242011-30
Item 2C
R8228-5 - IMPULSE WINDING TESTER
Function:
Verification of the quality on electrical windings with control of
the absence of short-circuits

Application:
On any kind of winding with a minimum of 10 microHenry
inductance

Use:
Laboratory or small productions

Features:
• Low energy test without damaging the coil
• 4 kind of waveform comparison methodes
• Up to 20 MSPS sampling rate
• Multi-trigger mode programmable
• Direct display of comparison results

Technical specifications
• Output impulse voltage : 500-5000V +/-3% +/-5V
Voltage control mode
• Normal : Voltage programmable on terminals when terminals
are open
• Contant : mantains voltage selected across the winding
indipendent of changes of the winding impedance
• Sampling rate : 20MSPS/50nsec - 10MSPS/100nsec
• Sampling rate : 5MSPS/200nsec - 2.5MSPS/400nsec
• Sampling rate : 1.25MSPS/800nsec - 625kSPS/1600nsec
• Sampling rate : 312kSPS/3200nsec - 156kSPS/6400nsec
• Resolution : 8 bits
• Sampling points : 960 bytes
• Input impedance : 10Mohm (resistive voltage divider)
• Waveform measurement : Voltage, time, frequency
• Area size comparison
• Differential area comparison
• Corona discharge
• Differential phase comparison
• Area size repetition accuracy : +/- 1%
• Differential area repetition accuracy : +/- 1%
• Detection output : PASS/FAIL display, Alarm
• 60 groups of standard waveforms can be stored in internal
non-volatile memory
• 800 groups in the USB flash memory (optional)
• Interfaces: RS232-C, Handler, IEEE488, Scanner
3.Transformer Turn Ratio
Testing
Item 3A
 Three-Phase TTR®
Transformer Turns Ratio Test Set

Three-Phase TTR®
Transformer Turns Ratio Test Set

■ Fully automatic operation

■ Works in the presence of high
interference/high voltage
■ Includes software for remote control,
data storage and management
■ Highest ratio measurement (45,000:1);
highest accuracy (0.1%)
■ Excel® format test report complete with
transformer vector diagram
■ Built-in storage and downloading
capabilities
■ Displays % error vs. name plate with
pass/fail limits

DESCRIPTION Testing Unique Transformers

The Three-Phase Automatic TTR is designed to measure
the turns ratio of power, instrument, and distribution
transformers in a substation or manufacturing environment.
It features a high contrast LCD screen which can be seen
in bright or ambient light and comes equipped with
specially designed leads which provide the necessary
flexibility needed in cold weather. A rugged and robust
design makes this TTR well suited for use in a variety of
harsh environments. The TTR is also suited for testing
power transformers in manufacturing environments where
testing can be performed quickly (including storage of
results) while minimizing the possibility of errors.
Many transformers are custom designed and have taps
with ratio changes which are UNEQUAL. To facilitate the
testing of such transformers, ComLink includes a feature
that allows the user to enter the nameplate voltages for
each tap individually. This saves time and simplifies testing
and diagnosis of this type of transformer. With this feature
any type of unique transfomer can be tested quickly and
easily.

COMLINK SOFTWARE
The TTR comes complete with a new powerful Windows®
based software program (ComLink), at no extra charge.
ComLink allows the operator to completely program a test
routine for a transformer, save it under the transformer ID
number and then recall it in the future as required.
ComLink performs tests at each “tap” and displays a
PASS/FAIL for the operator prior to storing them. This lets
the operator know the condition of the transformer on-site,
versus manually calculating PASS/FAIL after each test has
been completed. A sample of the test setup screen is
shown in Figure 1.

Figure 1: Test Setup of a Complex Transformer

 Three-Phase TTR®
Transformer Turns Ratio Test Set

ComLink Test Report

The ComLink software also includes
a database management tool. This
allows the operator to save all
results and recall them as required
for analysis or quality control.
®
ComLink uses Microsoft Excel and
Access® to manage and display data.
Complete reports can be produced
showing critical data such as vector
configuration, transformer
connections, PASS/FAIL, header
information etc.
Using Excel, customers can select
the data to be included in any user-
defined reports. An example test
report is shown in Figure 2.
ComLink Remote Control
The ComLink software program
serves two main purposes as
described above. Its first function is
the uploading of data from the TTR,
Figure 2: Sample Test Report in Excel Format
generating an electronic test report
in Excel (or printed out as a hard
copy) which is then stored for
future review.
Second, the ComLink software also
allows the user to operate the TTR
by remote control. Control of the
TTR in this manner offers the
following benefits:
■ Easy to use interface between
operator and instrument.
■ Problems such as PASS/FAIL are
flagged visually using a RED
highlight (see Figure 3).
■ Easily recall transformer setups
from a custom settings menu (see
Figure 4). Figure 3: Sample Test Screen

■ Quickly download test results to

the PC for completing a
transformer test report.

Figure 4: Sample of Custom Transformer Setups

 Three-Phase TTR®
Transformer Turns Ratio Test Set

TTR Built-in Memory Phase Angle Deviation and its Application

The TTR also comes equipped with sufficient onboard The phase angle deviation, displayed in either degrees
memory to store up to 200 test results in the field for later (minutes) or radians, is the phase relationship between the
retrieval. Test results can be printed on an optional serial voltage signal applied to the high voltage winding and the
printer whenever a hard copy is desired, or the data can voltage signal extracted from the low voltage winding.
be downloaded to a PC. Identification of individual test The phase deviation together with ratio error can be used
readings is also easily done. The system software allows as a low cost method of verifying accuracy class of all
entry of the transformer alphanumeric serial number, types of PTs and CTs at “zero burden.”
transformer type and tap information for each test
The phase deviation between the high and low side of a
performed. See Figure 5.
transformer is generally very small. If there is deterioration
or damage in the transformer core, however, the phase
THREE PHASE TRANSFORMER TEST deviation can change significantly. The three-phase TTR
TEST: 105 ID: A13579CV0246 DIAG: 31 Yzn11 can measure this phase relationship with the resolution of
TAPS TESTED: 3 - 16 R 0.1 minutes (equal to 1/600 of a degree), which is
H VOLTAGE: 25000 X VOLTAGE: 5000 necessary to detect problems.
CALCULATED TURNS RATIO: 5.000
TEST VOLTAGE: 80 V
FEATURES AND BENEFITS
■ Measures the widest turns ratio range in the industry
A B C
RATIO 5.102 5.015 4.986 (45,000:1) and provides the highest accuracy (0.1%).
% DEVIATION 2.04 0.30 -0.28
■ Enables the operator to enter the ratio of the transformer
PHASE (min.) 1.2 2.4 1.8
lexc (mA) 20.6 10.5 7.78 and all of it’s taps. This allows the operator to know
immediately when a tap is outside the acceptable limits
SELECT: 1 - PRINT 2 - STORE 3 - NEXT TEST
4 - PRINT TEST 5 - MAIN MENU
so problem taps can be easily flagged.
■ Comes equipped with a “remote-control” switch for
Figure 5: Example of the TTR LCD screen which shows test data
from a three-phase transformer test single person testing. This allows the operator to test
transformers with “LTCs” very quickly.
■ Internal TTR memory records up to 200 three-phase test
APPLICATIONS results.
The TTR applies voltage to the high voltage winding of a
■ Measures the phase deviation (in minutes) of the
transformer and accurately measures the resulting voltage
transformer primary versus secondary. This quickly
from the low voltage winding. In addition to turns ratio,
indicates problems in the transformer such as partial
the unit measures excitation current, phase angle deviation
shorted turns and core faults. This measurement is also
between the high and low voltage windings and percent
useful in verifying phase errors in all types of PTs and
ratio error.
CTs.
Transformer Turns Ratio
■ This instrument is ideal for use by power transformer
Transformer turns ratio is the ratio of the number of turns manufacturers. Its unique testing procedures and storage
in the high-voltage winding to that in the low-voltage capability allows an operator to set up and test difficult
winding. Complexity in the measured ratio versus three-phase transformers (with multiple tap changers
nameplate ratio occurs with most three phase power and bushing CTs) in a fraction of the time than it used
transformers because multipliers such as √3 are required to to take with other TTRs. This test also includes a
match the measured ratio to the nameplate ratio. The pass/fail limit of individual ratios.
three-phase TTR automatically applies the multiplier in a
form which allows the operator a direct comparison to the ■ A “Quick Test” mode provides a fast determination of
nameplate (or expected) ratio. The TTR’s built-in calculator the turns ratio for single and three-phase transformers,
displays the % error versus nameplate for each tap and thus saving time.
each winding, without the need of a computer or ■ Rugged, lightweight design ideally suited for a harsh
software. field and substation environment.
Exciting Current ■ Three user selectable standards: ANSI, IEC, and
The TTR provides accurate measurement of exciting Australian. Also meets IEC 1010 as well as other safety
current (to 0.1 mA) which can help provide information standards such as CSA and UL.
about the condition of a transformer’s core. Unwanted ■
circulating currents or unintentional grounds can increase Six user selectable languages: French, German, Italian,
the exciting current and indicate a problem. Portuguese, Spanish and English.
 Three-Phase TTR®
Transformer Turns Ratio Test Set

SPECIFICATIONS Display
Input Power LCD module, 256 x 128 dots (42 characters by 16 lines)
Cat. No. 550503: Test Result Storage
120 V ac ±10%, single phase, 50 ±2 Hz or 60 ±2 Hz, 100 VA Internal, nonvolatile memory for storing up to 200 sets of three-
Cat. No. 550503-47: phase measured and calculated ratio, exciting current, phase, ratio
230 V ac ±10%, single phase, 50 ±2 Hz or 60 ±2 Hz, 100 VA error, plus serial number and transformer type.
Battery Operation (Optional) Communication/Control Software — ComLink
Inverter 12 V dc to 120 V/230 V ac for operation from vehicle Included ComLink software for data storage, report printout and
battery. download of data to a PC, and control of the TTR via PC.
Excitation Voltage Transformer Winding Phase Relationship
8, 40, or 80 V rms, automatically or manually selected ANSI C57.12.70-1978
CEI/IEC 76-1:1993 and Publication 616:1978
Excitation Current Range and Accuracy
AS-2374, Part 4-1982 (Australian Standard)
0 to 500 mA, 3 digit resolution, ±(2% of reading + 1 digit)
Safety/EMC/Vibration
Phase Deviation Range and Accuracy
Meets the requirements of IEC-1010-1, CE and ASTM D999.75
±90 degrees, 1 decimal point for the minutes display, 2 decimal
points for the degree display, or for the centi-radian display Temperature Range
Accuracy: ±3 minutes Operating: 23° F to 122° F (-5° C to 50° C)
Storage: -58° F to 140° F (-50° C to 60° C)
Turns Ratio Range and Accuracy
8 V ac: ±0.1% (0.8 to 2000) Relative Humidity
±0.25% (2001 to 4000) 0 to 90% noncondensing
±0.35% (4001 to 8000) Measuring Time
40 V ac: ±0.1% (0.8 to 2000) 8 to 20 seconds depending on mode of operation and type of
±0.15% (2001 to 4000) transformer.
±0.3% (4001 to 10,000)
Measurement Method
±0.35% (10,001 to 25,000)
ANSI/IEEE C57.12.90
80 V ac: ±0.1% (0.8 to 2000)
±0.15% (2001 to 4000) Dimensions
±0.25% (4001 to 10,000) 10.5 H x 17.5 W x 6.9 D in.
±0.30% (10,001 to 45,000) (266.7 H x 444.5 W x 175.3 D mm)
Resolution: 5 digit for all ratios Weight
PC/Printer Interface Approx. 16.5 lbs (7.5 kg), instrument only, not including leads
RS232C port, 9-pin 9600 baud

ORDERING INFORMATION
Item (Qty) Cat. No. Item (Qty) Cat. No.
120 V ac ±10%, 50 or 60 Hz, Three-Phase TTR 550503 Optional Accessories
230 V ac ±10%, 50 or 60 Hz, Three-Phase TTR 550503-47 Test leads, 1-ø clip ends, H winding, 10 ft (3.1 m) 30915-506
Included Accessories Test leads, 1-ø clip ends,X winding, 10 ft (3.1 m) 30915-507
Canvas carrying bag for test leads 30915-211 Test leads, 3-ø clip ends, H winding, 20 ft (6.2 m) 30915-524
Power supply cord, 8 ft (2.5 m) 17032-4 TTR Printer Package
Ground lead, 15 ft (4.6 m) 4702-7 120 V, 60 Hz 35312-1
3-ø shielded test leads, H winding, 10 ft (3.1 m) 30915-505 230 V, 50 Hz 35312-2
3-ø shielded test leads, X winding, 10 ft (3.1 m) 30915-504 Includes Battery/line-powered serial thermal printer,
Shielded extensions, H winding, 33 ft (10 m) 30915-503 printer interface cable, and shelf for mounting printer

Shielded extensions,X winding, 33 ft (10 m) 30915-502 Calibration Standard (for TTR verification) 550555

Hand-held switch assy for remote operation 30915-220 Inverter with 3 ft (0.91 m) cigarette adapter cord

ComLink software 35794-2 12 V dc to 120 V ac, 60 Hz 35271-1

RS232 cable for connecting to a PC 35248 12 V dc to 120 V ac, 50 Hz 35271-3

Bushing clips (6) MC7144 12 V dc to 230 V ac, 60 Hz 35271-2

Transformer Vector Voltage Diagram Set 12 V dc to 230 V ac, 50 Hz 35271-4

(For ANSI, IEC, and AS Standards) 35314 Transit case (for instrument leads and accessories) 35313
Instruction manual AVTM550503

ISO STATEMENT
Registered to ISO 9001:1994 Reg no. Q 09250

Registered to ISO 14001 Reg no. EMS 61597

THREE_PHASE_TTR_DS_en_V12
Item 3B

TTR™100
Single-Phase Handheld TTR
DESCRIPTION
The Megger TTR100 is an automatic single-phase
handheld, battery operated transformer turns ratio test set
used to measure the turns ratio, excitation current, phase
displacement, dc resistance and polarity of windings in
single- and three-phase distribution transformers (tested
phase by phase), potential & current transformers, and
tapped transformers. Deviations in the mentioned
measurements will quickly indicate problems in
transformer windings or in the magnetic core circuits.
The unique design of the TTR100 allows the user to
operate the test set while holding it in one hand. No other
transformer test set offers this capability. It effectively
eliminates the user from having the kneel or bend over to
operate the instrument and speeds up testing time.
Realizing the extreme environments in which the TTR100
must operate, special attention has been paid to making it
extra rugged, with a high impact, shock resistant case, yet
incredibly lightweight (3.3 lb). It weights less than any
other commercially available instrument on the market.
Its rugged and robust design makes this instrument well
suited for use in a variety of harsh environments. The
TTR100 is particularly suited for testing in substations and
transformer-manufacturing environments where testing
single and three-phase transformers can be performed.
The TTR100 provides reliable results, helping the user in
determining the condition of the transformer under test. It
features a high contrast LCD screen which can be seen in
bright or ambient light.
TTR™100
Single-Phase Handheld TTR
■ Fully automatic; fast; easy-to-use;
handheld; robust; lightweight
■ Battery powered with power-saving and
shutdown function
■ Tests turns ratio, phase displacement,
excitation current, vector group, winding
resistance and polarity
■ Alphanumeric keyboard
■ RS232 for data transfer and printing
■ Stores 200 test results and 100 user-
defined transformer test settings
■ Six user-selectable languages
The TTR100 comes equipped with specially designed leads
which provide the necessary flexibility needed in all
weather conditions.
This unit measures the highest turns ratio in the industry
with an accuracy of 0.1% or better and with the lowest
excitation voltage. No other instrument’s performance is
comparable that is commercially available today. Another
excellent feature of this TTR is the ability to accurately
measure phase deviation (in minutes or centiradians) of
the transformer primary versus secondary. This
measurement is also useful in verifying phase errors in PTs
and CTs.
The TTR100 features special software capabilities. It comes
equipped with sufficient onboard memory to store up to
200 test results (including test report header information)
in the field for later retrieval, as well as 100 user-defined
transformer settings. Test results can be printed on an
optional serial printer whenever a hard copy is desired, or
the data can be downloaded to a PC. Identification of
individual test readings is also easily done. The system
software allows entry of the transformer alphanumeric
serial number, transformer type and tap information
(numerical, alphabetical, or alpha-numerical) for each test
performed.
The TTR100 comes with a Windows® based software
program that permits download of test data from the
instrument to a PC database. Data stored in the database
can be retrieved at a later date and test reports can be
printed to assist in the preparation of management and/or
analysis reports. These reports are easily transmitted via e-
mail.

APPLICATIONS
The proper operation of a transformer relies almost
entirely on the electrical properties of its windings. To
ensure continued proper operation, transformers are tested
to verify that their electrical properties have not changed
from design specifications. A TTR is an extremely useful
instrument for testing transformer windings because it can
locate several types of problems within a single- or a
three-phase transformer. It is also ideal to use for testing in
meter shops for the inspection of CTs and PTs. It can
determine the no-load accuracy of CTs and PTs and also
determine the need to further test faulty CTs and PTs.
The TTR100 applies voltage, with voltage ratio being
directly proportional to turns ratio, to the high-voltage
winding of a transformer and accurately measures the
resulting voltage from the low voltage winding. In addition
to turns ratio, the unit measures excitation current, phase
angle deviation between the high and low voltage
windings, percent ratio error, dc winding resistance and
polarity.
Transformer Turns Ratio
Transformer Turns Ratio is the ratio of the number of turns
in the high voltage winding to that in the low voltage
winding.
A Transformer Turns Ratio Test Set such as the TTR100 can
directly measure the ratio of single phase, as well as three
phase transformers. Transformer ratio can change due to
several factors, including physical damage from faults,
deteriorated insulation, contamination and shipping
damage. If a transformer ratio deviates more than 0.5
percent from the rated voltage ratio, it may not operate
reliably. To measure small ratio changes such as this, the
accuracy of a Megger TTR100 is needed.
Excitation Current
The TTR100 is capable of measuring exciting current by
applying voltage to one of the transformers windings. An
accurate measurement of exciting current can provide
information about the condition of a transformer’s core.
Unwanted circulating currents or unintentional grounds
can affect the exciting current and indicate a problem.
Phase Angle Deviation
The phase angle deviation is the relationship between the
voltage signal applied to the high voltage winding and the
voltage signal extracted from the low voltage winding.
The phase deviation between the high and low side of a
transformer is generally very small. However, the phase
deviation can change significantly if there is deterioration
or damage in the transformer core. The TTR100 can
measure this phase relationship with the resolution
necessary to detect a problem.
Additional information about a transformer’s electrical
properties can be found in the IEEE Standard Test Code
for Transformers, C57.12.90, or by contacting Megger’s
technical support group.
Winding Resistance
Measuring the DC resistance of transformer windings will
aid in identifying problems such as shorted or open
windings, as well as loose connections.
TTR™100
Single-Phase Handheld TTR
The Megger TTR100 can measure the DC resistance of
both single phase and three phase transformer windings.
Transformer Polarity
Polarity of a distribution transformer becomes of interest in
order to determine its proper connection within a power
network.
The Megger TTR100 will identify subtractive and additive
polarity of the single-phase distribution transformers.
FEATURES AND BENEFITS
■ Faster, easier handheld operation. User no longer has to
kneel or bend down to operate the instrument.
■ Powered by rechargeable battery, provides up to fifteen
hours of field operation.
■ Report header information such as company name,
substation name, transformer manufacturer, transformer
ratio, operator, temperature and %RH can be entered and
saved via the alphanumeric keypad.
■ Measures the widest turns ratio range in the industry
(20,000:1) with the highest accuracy (±0.1%, 0.8 to 2000) at
a low excitation voltage.
■ Enables the operator to enter the ratio of the transformer
and all of its taps. This allows the operator to know
immediately when a tap is outside the acceptable limits so
that problem taps can be easily identified.
■ Records ratio errors for bushing CTs to an accuracy of
±0.1% nameplate. This reduces the need for additional test
equipment and improves set-up time.
■ Measures the phase deviation (in minutes, degrees or
centiradians) of the transformer primary versus secondary.
This quickly indicates problems in the transformer such as
partial shorted turns and core faults. This measurement is
also useful in verifying phase errors in all types of PTs and
CTs.
■ Perfect for meter shops, the TTR100 can be used for
inspection purposes by using it to determine the no-load
accuracy of most CTs and PTs. It also can be used to
determine the need to further test potentially faulty CTs
and PTs.
■ The TTR100 is ideal for use by transformer
manufacturers. Its unique testing procedures and storage
capability allows an operator to set up and test single and
three-phase transformers (with multiple tap changers and
bushing CTs) in minimal time.
■ A “Quick Test” mode provides a fast determination of
the turns ratio, excitation current, phase angle deviation,
and winding resistance in single- and three-phase
transformers and CTs. In addition, polarity is provided for
CTs and single-phase transformers.
■ Displays all measured and calculated values for each test
including ratio, excitation current, ratio error, phase angle
deviation, transformer vector group, winding resistance
and polarity thus providing comprehensive and conclusive
data
■ Automatic self-calibration for each test.
 TTR™100
Single-Phase Handheld TTR

■ Rugged, lightweight design ideally suited for a harsh Winding Resistance Accuracy
field and substation environment. ±(10% of reading + 1 digit) for 10 Ω to 2000 Ω range
±(10% ±1 mΩ) for 10 mΩ to 9.99 Ω range
■ Three user selectable standards: ANSI, IEC, and ±(10% ±0.5 mΩ) for 0.1 mΩ to 9.99 mΩ range
Australian. Also meets IEC1010 as well as CE.
■ Six user selectable languages: English, French, German, PC/Printer Interface
Italian, Portuguese and Spanish. RS232C port, 9-pin, 57.6 Kbaud (19.2 Kbaud for the printer)
Display full graphics
SPECIFICATIONS LCD module, wide temperature range, 128 x 64 dots (21
characters by 8 lines)
Type of Power
Rechargeable NIMH battery pack, 3.6 V dc, 3800 mAh Test Result Storage
Internal, nonvolatile memory for storing up to 200 sets of single-
Battery Life phase measured and calculated ratio, exciting current, phase, ratio
15 hours of field operation error, winding resistance, polarity, vector group, plus header
information (company, substation, transformer manufacturer,
Charger input voltage
transformer rating, instrument serial number, temperature, relative
100-250 V ac, 50/60 Hz ±2 Hz Unit can be operated while
humidity, and operator name)
charging. Charging time is approximately three hours
In addition, up to 100 user-defined transformer settings can be
Optional charger source stored.
Optional inverter 12 V dc to 115 V ac for powering a charger from
Computer Software
vehicle battery (non CE marked)
Included software for downloading of data to a PC, data storage
Excitation Voltage to database and report printout.
8 V rms for testing distribution or power transformers, and PTs;
Test Leads
1.5 V ac RMS, or 8 V ac RMS for testing CTs.
Supplied with one complete set of single-phase leads, 6 ft (1.8 m)
The excitation voltage is switched automatically if excitation
in length
current exceeds a preset value.
Transformer Winding Phase Relationship
Test Frequency
ANSI C57.12.70-1978
55 Hz internally generated providing a universal 50/60 Hz test set
CEI/IEC 76-1:1993 and Publication 616:1978
Excitation Current Range AS-2374, Part 4-1982 (Australian Standard)
0 to 100 mA, 4-digit resolution
Safety/EMC/Vibration
Turns Ratio Range Meets the requirements of IEC-1010-1, CE and ASTM D999.75
8 V ac: 0.8 to 20,000, 5 digit resolution (for transformers and PT
Temperature Range
testing)
Operating: -4º F to 131º F (-20º C to 55º C)
1.5 V ac: 5.0 to 2200, 5 digit resolution (for CT testing)
Storage: -58º F to 140º F (-50º C to 60º C)
Phase Deviation Range
Relative humidity
±90º, 1 decimal point for the minutes display, 2 decimal points for
Operating: 0 to 90% noncondensing
the degree display, or for the centiradian display
Storage: 0 to 95% noncondensing
Winding Resistance Range
Protective Devices
0 to 2000 Ω, 4 digit resolution
High voltage side shorting relays, transient voltage suppressors
Transformer Vector Group and gas surge voltage protectors
1PH0 or 1PH6
Measuring Time
Transformer Polarity 8 to 20 seconds for a single-phase distribution transformer
Additive or Subtractive
Measurement Method
Current (rms) accuracy ANSI/IEEE C57.12.90
±(2% of reading + 1 digit)
Dimensions
Phase Deviation Accuracy 9.5 H x 4.5 W x 1.875 D in. (241 H x 115 W x 48 D mm)
±3 minutes
Weight
Turns Ratio Accuracy Approx. 3.3 lbs (1.5 kg), instrument only, without leads
±0.1% (0.8 to 2000)
Protective Instrument Carrying Case
±0.15% (2001 to 4000)
Neoprene case with carrying strap and attachable pouch for
±0.20% (4001 to 10,000)
universal charger and 6 ft. (1.8 m) test leads, single-phase
±0.25% (10,001 to 20.000)
connection (two leads for the H winding and three leads for the
secondary winding with tap).
 TTR™100
Single-Phase Handheld TTR

OPTIONAL ACCESSORIES MEGGER

Power Inverter 1-ph. TRANSFORMER TURN RATIO TESTER
Catalog No. TTR100
It may be necessary to have a
TRANSFORMER TEST REPORT
portable power source in the
field. A power inverter using a COMPANY: SOUTHWEST ENERGY
SUBSTATION: HARDWOOD
vehicle’s battery can provide MANUFACTURER: DELTA-STAR, IL
the energy to the battery TRANSFORMER RATING: 375 KVA
AMBIENT TEMPERATURE: 78 F
charger in order to power up RELATIVE HUMIDITY: 83%
the TTR100. The optional TTR S/N: 200308001
OPERATOR(S): MIKE BRIGHT
inverter can be connected to COMMENTS/NOTES:
the vehicle’s cigarette lighter. TEST DATE (M/D/Y): 04/15/03 09:27
The inverter’s output provides a true sine wave rated to TEST NO: 033
TRANSFORMER ID: 3AG-872B/AD39AM
deliver 60 watts of ac power continuously or 75 watts of H VOLTAGE, V: 13800
power for 5 minutes. It is also protected with features that X VOLTAGE, V: 240
CALCULATED TURNS RATIO: 57.500
will automatically shut off in case of under-voltage, over-
voltage, and over-temperature. (Non CE marked.) TEST VOLTAGE: 8 V
TRANSFORMER POLARITY: SUBTRACTIVE
TRANSFORMER VECTOR GROUP: 1PH0
Test Leads
RATIO: N1 57.536 DEV. N1:0.06%
A set of 12 ft (3.6 m) test PHASE N1 (min): -1.5 Rx12 (Ohm): 0.127
leads is available for testing RATIO N2: 56.978 DEV. N2: -0.04%
larger transformers (two PHASE N2 (min): 0.7 Rx32 (Ohm): 0.119
leads for the H winding Exc. I (mA): 0.12 RH (Ohm): 191.6
and three leads for the
secondary winding with
tap). Figure 1: Sample Single-phase three-wire series connection
transformer test report

Printer
Test results, including
transformer vector group, can
be documented using an
optional thermal printer which
is easily attached to the TTR.
A sample test report is shown
in Figure 1.

Battery Pack (not shown)

A NIMH battery pack for use when additional testing time
is required. The battery pack can be charged in the
TTR100 while it is in use or not.
Rated at 3.6 V dc, 3800 mAh
Transit Case (not shown)
Rugged semi-hard padded case for storing/shipping the
instrument, all leads and other accessories.
 TTR™100
Single-Phase Handheld TTR

ORDERING INFORMATION
Order a TTR100 configured to your specific application. To determine the catalog number, fill in the blanks below with the
corresponding number from the detailed information boxes.
Ordering Example:
To order a TTR100 for North American application, without a deluxe kit, and instruction
manual in the English language, request catalog number TTR100-NA0-ENG TTR100 — N A 0 — E N G
To order a TTR100 for North American application, with a deluxe kit, and instruction
manual in the English language, request catalog number TTR100-NA1-ENG TTR100 — N A 1 — E N G
Fill in these blanks with the corresponding letter or number.
TTR100 — X X X — X X X

Country
NA = North America Instruction Manual
UK = United Kingdom ENG = English
EU = European Union FRN = French
(Determines power cord requirement) SPN = Spanish

Deluxe Kit Option

0 = No Kit
1 = Deluxe Kit, 120 V, 60 Hz printer
package
2 = Deluxe Kit, 230 V, 50 Hz printer
package

(Kit consists of TTR100, included

accessories as well as all optional
accessories, excluding Inverter P/N
35973)

Item (Qty) Cat. No.

Included Accessories
Test Leads
"X" winding, 6 ft (1.8 m) 35502-511
"H" winding, 6 ft (1.8 m) 35502-521
PC interface cable 33147-18
Battery pack 35753
Universal battery charger 35757
Power cable for battery charger Determined by Country
Protective neoprene carrying case and accessory pouch 55-20008
Software for uploading test results to a PC 35794-2
Quickstart guide 55-20013
Instruction manual AVTMTTR100-XXX
(XXX = language code)
Optional Accessories
Test Leads
"X" winding, 12 ft (3.6 m) 35502-510
"H" winding, 12 ft (3.6 m) 35502-520
Semi-hard fabric transport case 35788
Additional battery pack 35753
Inverter cigarette adapter with power cable, 12 V dc to 115 V ac, 60 Hz, non CE marked 35973
Printer package, including battery/line power serial thermal printer with paper,
battery pack, battery charger, printer interface cable, 120 V, 60 Hz 35755-1
Printer package, including battery/line power serial thermal printer with paper,
battery pack, battery charger, printer interface cable, 230 V, 50 Hz 35755-2
Additional printer paper (1 roll) 27705-1
Optional Accessories are ordered separately or with Deluxe Kit
Item 3C

TTR™25
Handheld TTR
DESCRIPTION
The Megger TTR25 is an automatic hand-held battery
operated transformer turns ratio test set. It is used to
measure the turns ratio, excitation current and polarity of
windings in single- and three-phase distribution and power
transformers (tested phase by phase), potential & current
transformers, and tapped transformers.
The unique design of the TTR25 allows the user to operate
the test set while holding it in one hand. It effectively
eliminates the user from having to kneel or bend down to
operate the instrument and speeds up testing time.
Realizing the extreme environments in which the TTR25
must operate, special attention has been paid to making it
extra rugged, with a high impact, shock resistant case, yet
incredibly lightweight at a mere 870 g (1.9 lbs).
Its design makes this instrument well suited for use in a
variety of harsh environments. The TTR25 is particularly
suited for testing in substations, transformer-manufacturing
environments, and meter shops. It features a high-contrast,
backlit LCD screen which can be seen in bright or ambient
light.
This unit measures a high turns ratio of 20,000:1 accurately
with the lowest excitation voltage. The excellent
repeatability of the TTR25 helps the users to determine the
condition of transformers under test. It is designed for
simple, one button operation with the measured results
displayed directly on the easy to read LCD or printed to
the optional printer. The TTR25 needs no additional
software and comes ready to use complete out of the box.
APPLICATIONS
The proper operation of a transformer relies almost
entirely on the electrical properties of its windings. To
ensure continued proper operation, transformers are tested
TTR™25
Handheld TTR
■ Single- and three-phase
transformer testing
■ Fully automatic; fast; easy-to-use;
robust; lightweight
■ Battery powered
■ Tests turns ratio, excitation current,
and polarity
■ Simple, one-button operation
■ Quick-start guide on front panel
■ Operator-selectable languages
to verify that their electrical properties have not changed
from design specifications. A TTR is an extremely useful
instrument for testing transformer windings because it can
help locate several types of problems within single- and
three-phase transformers.
It it used to determine the no-load accuracy of CTs and
PTs and also determine the need to further test faulty CTs
and PTs. The TTR25 applies voltage to the high-voltage
winding of a transformer and accurately measures the
resulting voltage from the low voltage winding. The ratio
of voltages is directly proportional to turns ratio. In
addition, the unit measures excitation current and polarity.
Transformer Turns Ratio
A Transformer Turns Ratio Test Set such as the TTR25 can
directly measure the turns ratio of single-phase
transformers as well as three-phase transformers.
Deviations in these measurements will quickly indicate
problems in transformer windings and in the magnetic
core circuits. Transformer ratio can change due to several
factors, including physical damage from faults, deteriorated
insulation, contamination and shipping damage. If a
transformer ratio deviates more than 0.5 percent from the
rated voltage ratio, it may not operate reliably. To measure
small ratio changes such as this, the accuracy of a Megger
TTR25 is needed.
Transformer Polarity
Polarity of a distribution transformer becomes of interest in
order to determine its proper connection within a power
network. The Megger TTR25 will identify normal (in
phase) and reverse polarity of the single-phase
transformers.
 TTR™25
Handheld TTR

FEATURES AND BENEFITS Display full graphics

■ Fast, easy hand-held operation. No need to kneel or LCD module, adjustable back-lighting, wide temperature range,
bend down to operate the instrument. 128 x 64 dots (21 characters by 8 lines)

■ Powered by six standard “AA” alkaline batteries; no
charger needed. Provides up to 12 hours of field
operation.
■ Measures turns ratio range of 20,000:1, with a high
accuracy (±0.1%, 0.8 to 2000) at a low excitation voltage.
■ Records ratio errors for bushing CTs to an accuracy of
±0.1% nameplate. This reduces the need for additional
test equipment and improves set-up time.
Transformer Winding Phase Relationship
ANSI C57.12.70-1978
CEI/IEC 76-1:1993 and Publication 616:1978
AS-2374, Part 4-1982 (Australian Standard)
Safety/EMC/Vibration
Meets the requirements of IEC-1010-1, CE and ASTM D999.75
Temperature Range
Operating: -20º C to 55º C (-5º F to 130º F)
Storage: -50º C to 60º C (-55º F to 140º F)

■ Perfect for meter shops, the TTR25 can be used for Relative humidity
inspection purposes to determine the no-load accuracy Operating: 0 to 90% noncondensing
of most CTs and PTs. It also can be used to determine Storage: 0 to 95% noncondensing
the need to test potentially faulty CTs and PTs. Protective Devices
High voltage side shorting relay, transient voltage suppressors and
■ Automatic self-calibration for each test.
gas surge voltage protectors
■ User selectable languages: English, Spanish, German, Measuring Time
French and Portguese. Less than 5 seconds
Measurement Method
SPECIFICATIONS ANSI/IEEE C57.12.90
Type of Power Dimensions
Six standard “AA” (IEC LR-6) alkaline batteries 240 H x 115 W x 50 D mm (9.5 H x 4.5 W x 1.9 D in.)
Battery Life Weight
12 hours of field operation Approximately 1.3 kg (2.8 lb), including leads
Excitation Voltage
8 V rms for testing distribution or power transformers and PTs;
0.5, 1.5, or 8 V ac rms for testing CTs.
The excitation voltage is switched automatically if excitation
ORDERING INFORMATION
current exceeds a preset value. Item (Qty) Cat. No.
Test Frequency Hand-held TTR25 TTR25
55 Hz internally generated providing a universal 50/60 Hz test set
Included Accessories
Excitation Current Range Combined test leads, "X/H" winding, 1.8 m (6 ft) 35938
0 to 100 mA, 4-digit resolution
Instruction manual AVTMTTR25
Turns Ratio Range Electronic documents AVTDTTR25
0.8 to 20,000, 5 digit resolution
Optional Accessories
Transformer Polarity
Combined test leads, "X/H" winding, 3.6 m (12 ft) 35942
Normal or reversed
Combined test leads, “X/H” winding, 6 m (20 ft) 36013
Current (rms) accuracy
Printer package including battery/line power
(2% of reading + 1 digit)
serial thermal printer with paper, battery pack
Turns Ratio Accuracy and charger, printer interface cable, 120V, 60Hz 35755-1
0.1% (0.8 to 2000) Printer package including battery/line power
0.15% (2001 to 4000) serial thermal printer with paper, battery pack
0.25% (4001 to 20,000) and charger, printer interface cable, 230V, 50Hz 35755-2
Semi-hard fabric transport case 35788
Quick-guide overlay in Spanish, French,
German and Portuguese 35945
Item 3D
 SINGLE-PHASE TTR®
TRANSFORMER TURNS RATIO TEST SET

SINGLE-PHASE TTR®
Transformer Turns Ratio Test Set

■ Used for testing single phase power and

distribution transformers
■ Design based on precision bridge
measuring technique
■ Available in hand-cranked or line-operated
models
■ Unmatched accuracy (±0.1%) in a portable
design

DESCRIPTION APPLICATIONS
The Single Phase TTR Transformer Turns Ratio Test Set The single phase models are primarily used for testing single-
measures the turns ratio and exciting current of windings in phase power and distribution transformers, for low-ratio
power, potential and current transformers. Deviations in turns readings up to 129.99:1, or up to 329.99:1 with an auxiliary
ratio readings indicate problems in one or both windings or transformer.
the magnetic core circuit. They also can be used to test three-phase transformers by
The TTR test set aids in identifying: connecting and testing each phase separately.
■ Shorted coils
FEATURES AND BENEFITS
■ Open circuits ■ Available in hand-cranked or line-operated models, these
■ Incorrect connections units provide unmatched accuracy (±0.1%) in a portable
design.
■ Internal faults or tap-changer defects in step regulators as
well as in transformers. ■ Rack-mounted model is suitable for routine production
testing by transformer manufacturers or repair shops. This unit
The single phase model is available in either hand-cranked
is line-operated.
or line-operated versions and measures highly sensitive
turns ratios of up to 129.99:1 with accuracy of ±0.1%. An ■ Line-operated model for shop or field testing is packaged
optional auxilary transformer extends the ratio range to in a rugged, metal case.
329.99:1. ■ Measures highly sensitive turn ratios up to 129.99:1. An
The TTR set operates on the principle that the voltage ratio of the optional auxiliary transformer extends this ratio range to
transformer at no load is practically equal to the true turns 329.99:1.
ratio.
The major source of error in a transformer is a primary imped-
ance drop due to magnetizing current, which is kept to a
minimum by excitation at a fraction of rated voltage. By
employing a design that meets both of these conditions along
with the use of a null balance system, the turns ratio of a
transformer can be determined accurately.
When measuring the turns ratio of distribution and power
transformers, the accuracy is well within 0.1%.
 SINGLE-PHASE TTR®
TRANSFORMER TURNS RATIO TEST SET

SPECIFICATIONS
Output
8 V, 50/60 Hz. Line-operated models supply up to 5 A for testing specialty power transformers having a high ratio and a low secondary voltage.
Metering
Four decade dials

Range Dimensions
Power CAT.
Model Turn Exciting Accuracy Weight
Source NO.
Ratio Current H x W xD
7.5 H x 14 W x 12 D in. 16 lb
Hand-cranked 0 to 1 A** 189 H x 353 W x 302 D mm (7.3 kg) 550005
Single-phase
field sets 0.001 to 12 H x 12 W x 30 D in. 26 lb
Line* 550027
129.999 ±0.1% 300 H x 300 W x 756 D mm (11.8 kg)
0 to 5 A**
Single-phase 10 H x 10.5 W x 19 D in. 22 lb
Line* 550022
rack mounted 255 H x 267 W x 483 D mm (10 kg)
* 120 Va c, 50/60 Hz. To order 240 Va c, 50/60 Hz, add –47 to Cat. No.
** Divide by 5 switch for increased resolution

OPTIONAL ACCESSORIES Calibration Reference Transformer

Calibration reference transformers are available for both
Auxiliary Transformer
single- and three-phase test sets. They provide a reference
An auxiliary transformer
standard for periodic calibration checks to document proof
extends the ratio range of
of calibration.
single-phase models to
329.99:1. Turns ratio is 100:1 A Calibration Certificate of
and 200:1, and is accurate to Turn Ratio Accuracy traceable
within ±0.1%. to the NIST is furnished with
each calibration reference
The auxiliary transformer
transformer, providing accura-
includes all the necessary cables
cies of ±0.05%.
for connection to the TTR set
and the transformer under test. Dimensions
8 H x 14 W x 10 D in.
Dimensions
203 H x 356 W x 254 D mm
8 H x 13 W x 10 D in. (203 H x 330 W x 254 D mm)
Weight: 11 lb (5.0 kg)
Weight: 13 lb (5.9 kg)

ORDERING INFORMATION
Item (Qty) Cat. No. Item (Qty) Cat. No.
Single-phase TTR
Hand-cranked 550005
Included Accessories
Line operated, 120 Vac, 50/60 Hz 550027
Cable assembly 19494
Line operated, 240 Vac, 50/60 Hz 550027-47
With C-clamps for X (low-voltage) winding,
Rack-mounted, line, 120 Vac, 50/60 Hz 550022
10 ft (3 m) [2]
Rack-mounted, line, 240 Vac, 50/60 Hz 550022-47
With spring clips for H (high-voltage) winding,
13 ft (4 m) [2]
All cables are permanently connected to the test set.
Instruction manual AVTM55JD

Optional Accessories
Auxiliary transformer 550030
Calibration reference transformer 550050
Item 3E
 PORTABLE DIGITAL RATIOMETER TYPE RTD/3

Portable digital ratiometer useful to measure the transformation ratio

of single-phase and three-phase transformers of any power.
(insertion in single-phase)
Transformation ratio: from 0.001 to 1,000 with ranges 1/10/100/1,000.
Resolution on each single range : 0.001/0.01/0.1/1
Direct reading on a 3½ digits display
Accuracy ± 0.2 % of the reading + 2 digits
3½ digits milliammeter to measure the absorbed current during test, that is useful to find any
eventual anomalies.
Power supply by rechargeable batteries with built-in battery charger.
Supplied with mains feeding cable 230 V ±10%
Complete of No. 4 measuring cables 3 m length having crocodile clamp.
Heavy-duty case having approx dimensions 28x26x18 cm and weight 4 kg.

Group Exporter: MULTI-TEK INTERNATIONAL

103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 ❖Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com

1
 4.Capacitance +
Dissipation Factor (Tan
Delta) Test Sets
Item 4A

DELTA-2000
10 kV Automated Insulation
Power Factor Test Set
DESCRIPTION
The DELTA-2000 is a fully automatic 10 kV insulation
power factor test set designed for condition assessment of
electrical insulation in high voltage apparatus, such as
transformers, bushings, circuit breakers, cables, lightning
arresters and rotating machinery.
This set has been designed to provide a comprehensive
AC insulation diagnostic test. Measurements are performed
automatically by the DELTA-2000, and results are
displayed on a large graphical LCD. Measured quantities
include voltage, current, power (loss), power factor and
capacitance. The operator has the option of correcting the
current and loss readings to their 2.5 kV or 10 kV
equivalents. An optional 10 nF TTR capacitor in addition
to two HV reference capacitors are also available.
The built-in tracking automatic interference suppression
circuit ensures accurate and reliable test results under
severe electrostatic and electromagnetic interference
conditions. This feature allows the performance of test
measurements in energized switchyards of up to 765 kV.
The operator has the option of storing the test results on
the provided data key, or download directly to a PC or
the included thermal printer. A small printer mounting can
be installed inside the unit’s lid in lieu of the standard
printer that is included. The data key has storage capacity
for 127 sets of test results. Information stored on the data
key can be easily retrieved on a PC using the provided
software program and interface box.
In addition to performing insulation power factor tests, the
DELTA-2000 can be used for measuring the excitation
current of transformer windings.
DELTA-2000
10 kV Automated Insulation Power Factor Test Set
■ Extremely easy to use, without any
extensive hardware or software setup
■ Designed to work in high interference
switchyards of up to 765 kV
■ Built-in capability for storing, printing
and downloading test results
■ Rugged, portable design for field/shop
shop use with automated control via the
PowerDB™ software package
■ Optional HV reference capacitors
(100 pF, 1000 pF) with 2% dissipation
factor, and a 10 nF TTR capacitor
■ Optional Priority Access package offering
exclusive services/support
The Priority Access program provides specific guaranteed
support to assure full utilization of the Megger
DELTA-2000. The purchase of the program entitles the user
free services for one year from receipt of the unit.
FEATURES AND BENEFITS
■ Fully automatic operation eliminates operator error and
reduces testing time.
■ Simplified operation procedure eliminates the need for
extensive software or hardware setups.
■ Performs all standard ungrounded-specimen tests (UST)
and grounded-specimen tests (GST), with or without a
guard circuit.
■ Utilizing the automatic suppression circuitry achieves
high accuracy measurement under severe electrostatic
and electromagnetic interference conditions.
■ Two-piece design reduces size and weight of the system
and provides easier transportation.
■ Built-in self diagnostic and calibration check.
■ The operator has the option of measuring either the
power factor or dissipation factor (tan ∂).
■ Open-ground detector ensures proper grounding before
test.
■ Interlock switches provide operator safety.
■ Built-in interface to the optional Resonating Inductor
(Cat. No. 670600) to extend the capacitance measuring
range to 1µF at 10 kV.
 DELTA-2000
10 kV Automated Insulation Power Factor Test Set

■ Data key stores 127 sets of test results for retrieval and Power Factor
analysis. Stored results can be easily transferred to a PC ±(2% of reading + 0.05%)
using the provided interface box. Watt-loss
■ Optional printer mounting inside unit’s lid instead of ±(2% of reading + 1mW)
standard thermal printer. Measurement
The following seven test modes are available, using the blue and
■ Optional TTR capacitor (10 nF) in addition to two HV red measuring leads, and can be selected by the operator:
reference capacitors (100 pF and 1000 pF) with a 2% UST: Ground Red, Measure Blue
dissipation factor. UST: Ground Blue, Measure Red
UST: No Ground, Measure to both Red and Blue
■ RS-232 serial interface for downloading the test results to a
GST: No Guard
PC.
GST: Guard Blue, Ground Red
■ Includes a battery/line operated printer for a hard copy GST: Guard Red, Ground Blue
of the test results which are date and time stamped. GST: Guard Red, and Blue, No Grounding
UST: Ungrounded Specimen Testing
■ Optional bar code wand and PC software for recording GST: Grounded Specimen Testing
an alphanumeric test identification in the field.
Test Frequency
■ Optional Priority Access package with exclusive services. Same as line frequency

■ Optional Oil Test Cell for testing insulating fluids up Interference Suppression
to 10 kV. Available Suppression Methods
1. Operator selectable automatic forward/reverse measurement
■ Optional Calibration Standard verifies proper operation averaging.
and accuracy of the test results. 2. Operator selectable automatic tracking interference cancellation.

■ Interfaces with a PowerDB™ software package that Safety Qualifications

performs extensive information processing, data trending The test set meets the requirements of both the IEC-1010 and the
CE mark specifications. The test set also meets the shock and
and report generation.
vibration requirements of the ASTM D999.75 standard.
Environment
SPECIFICATIONS
Temperature
Input Operating: 32 to 122° F ( 0 to 50° C),
120 V ±10%, 1φ, 60 Hz, 1440 VA Storage: -58 to +140° F (-50 to +60° C)
Output Relative Humidity
0 to 12 kV, continuously adjustable, 100 mA continuous, maximum Operating: 0 to 90% non-condensing
200 mA (15 minutes on, 15 minutes off, maximum 8 tests). The Storage: 0 to 95% non-condensing
power supply capacity can be expanded to 4 Amps using the
Dimensions
optional Resonating Inductor, catalog number 670600.
Control Unit
Accuracy 15 H x 22 W x 16 D in.
Voltage (381 H x 559 W x 406 D mm)
(RMS) ±(1% of reading + 1 digit) High Voltage Unit
Current 15 H x 22 W x 16 D in.
(RMS) ±(1% of reading + 1 digit) (381 H x 559 W x 406 D mm)

Capacitance Weight
±(0.5% of reading + 2 pF) in UST mode Control Unit: 74 lb (33kg)
±(0.5% of reading + 6 pF) in GST mode High Voltage unit: 63 lb (29 kg)
Cables: 35 lb (16 kg)
Measuring Ranges
Voltage
250 V to 12 kV, 10 V resolution. Minimum recommended voltage
is 500 V.
Current
0 to 5 Amps, 1µA maximum resolution. The measurement can be
corrected to either 2.5 kV or 10 kV equivalents.
Capacitance
1 pF to 1.1 µF, 0.01 pF maximum resolution.
Power Factor
0 to 90%, 0.01% max. resolution.
Watt-loss
0 to 2 kW, actual power, 0 to 100 kW when corrected to 10 kV
equivalent. 0.1 mW maximum resolution. The measurement can be
corrected to either 2.5 kV or 10 kV equivalents.
Data Keys with PC interface box and standard thermal printer
 DELTA-2000
10 kV Automated Insulation Power Factor Test Set

OPTIONAL ACCESSORIES

The optional Resonating

Inductor expands the
capacitance range of the Optional capacitor kit includes carry case, TTR capacitor (left), and 2
DELTA-2000 reference capacitors (center). Also shown are 2 connectors (right) that
will work with the capacitors and are supplied with the DELTA-2000 unit.

The optional Calibration

Standard traceable to the
NIST for quick operating or
The optional accessory kit, C/N 670501 includes mini bushing tap calibration checks of test set
connectors, hot collar straps, temperature/humidity meter, .75” bushing bridges calibrated in watts
tap connector, 1” bushing tap connector, “J” probe bushing tap loss or in dissipation factor
connector, 3-ft non-insulating shorting leads, 6-ft non-insulating
shorting leads

The optional Oil Test

Cell is used for
testing insulating
fluids up to 10 kV

Optional printer mounted in lid

Optional bar code wand for recording

an alphanumeric test identification
 DELTA-2000
10 kV Automated Insulation Power Factor Test Set

PowerDB™ Acceptance & Maintenance

Test Data Management Software
The DELTA-2000 is controlled and automated by the
PowerDB management system, a powerful software
package providing data management for acceptance and
maintenance testing jobs. Customer/contract information is
quickly sorted and searched. Opening a specific record
shows detailed information such as type of service, order
date, sales contact, and invoice information. Job
information can be transferred between field-use databases
and a master database. Job/Device Productivity Reports
aid in bidding future jobs as well as personnel evaluation.
Electrical utilities who have invested in sophisticated
Computerized Maintenance Management Systems (CMMS)
can easily link with the PowerDB software because it
works with a number of systems.
The package also provides test documentation and Data entry and automated control of Megger DELTA-2000
trending, report generation and a number of other optional
add-ons that are described in the Megger PowerDB data
sheet

ORDERING INFORMATION
Item [Qty] Cat. No. Item [Qty] Cat. No.
DELTA-2000, 10 kV Automated Insulation Test Set Optional Accessories
120 Vac, 60 Hz 672001 Printer mounted in lid (in lieu of std. printer) Add -39
120 Vac, 50 Hz 672001-44 HV TTR capacitor (10 nF, 10 kV) 36610
240 Vac, 60 Hz 672001-45 HV reference capacitor (100 pF, 10 kV) 36610-1
240 Vac, 50 Hz 672001-47 HV reference capacitor (1000 pF, 10 kV) 36610-2
Included Accessories Carry case for capacitors 36610-CC
High voltage lead: 70 ft (21.4 m), double shielded, Capacitor kit (TTR cap, 2 ref caps, carry case) 36610-KIT
interchangeable hook or clip termination 30012-5 Resonating inductor 670600
Low voltage leads: 70 ft (21.4 m), shielded Calibration standard 670500-1
Color-coded Red 25572-1 Oil test cell 670511
Color-coded Blue 25572-2 Hot collar belts [3] 670505
Ground lead: 15 ft (4.6 m) 4702-7 Bushing tap connectors [2] 670506
120 volt Power cord: [1] 8 ft (2.5 m) 17032-4 Transit cases for cables (heavy-duty, foam-padded) 218744
240 volt Power cord: [1] 8 ft (2.5 m) 17032-2 Transit cases for calibration standard
Safety hand switch, Interlock #1: 70 ft (21.4 m) 34460-021 (heavy-duty, foam-padded) 670635
Safety hand switch, Interlock #2: 8 ft (2.5 m) 34460-020 Bar code wand and software 34705
Interconnect cables: For connecting the control RS-232 cable 34675-1
and high voltage units, two 5 ft (1.5 m) 27978, 27979 High voltage lead, 25 ft (7.6 m) 30012-8
Foam transit case: two, foam padded, heavy-duty Accessory kit: mini bushing tap connectors [2],
cases for control and high voltage unit 35582 hot collar straps [3], temperature/humidity meter [1],
Programmed battery/line power serial thermal printer 33842 .75” bushing tap connector [1], 1” bushing tap
connector [1], “J” probe bushing tap connector [1],
AC 120 V adapter 33841-2
3-ft non-insulating shorting lead [3],
AC 230 V adapter 33841-3 6-ft non-insulating shorting lead [3] 670501
Data keys [2] 30603 Priority Access package D2K-P-ACCESS
Data key interface box, 120 volt 30606
Data key interface box, 240 volt 30606-1
Data key download software 35227
Instruction and application manual AVTM672001A

ISO STATEMENT
Registered to ISO 9001:2000 Cert. no. 10006.01
DELTA2000_DS_en_V13

Megger is a registered trademark

5.CT / PT & Meter Testing
Item 5A

MCTT-10
Current Transformer Tester
DESCRIPTION
The MCTT-10 test set is a portable unit for performing
saturation and ratio tests on current transformers using the
voltage-comparison method. Model MCTT-10 provides a
variable voltage output and precision instrumentation for
testing single and multi-ratio CTs. All tests, saturation and
ratio – can be performed without changing any leads.
Current transformers can be tested in their equipment
configuration, such as being mounted in transformers, oil
circuit breakers or switchgear. It is necessary for the
equipment to be totally isolated from the electrical system
prior to testing.
Saturation and ratio tests are critical to ensure proper
electrical system reliability. Saturation tests are performed
on CT’s to make sure that when a fault occurs the proper
secondary current signals are delivered to the protective
devices. If a CT does not deliver proper secondary
current signals to a protective device because of core
saturation, it is probable that the protection scheme will
not operate correctly. A CT ratio test is performed to
ensure that the secondary current signals are proportional
and correct, in relation to the primary current.
APPLICATIONS
Saturation Test
MCTT-10 provides a variable voltage output and digital
instrumentation for measuring the excitation voltage and
excitation current, that results as the voltage applied to the
CT under test is increased. As the CT under test begins to
saturate, a large increase in current will be detected for a
small increase in voltage.
MCTT-10
Current Transformer Tester
■ Performs saturation and ratio tests on CTs
using the voltage-comparison method
■ Tests bushing CTs mounted inside
transformers or switchgear
■ Eliminates the need for large Primary
Injection Test Systems to test CT
saturation and ratio
■ Saturation and ratio tests performed
without changing test lead connections
■ Overload and short-circuit protection
Ratio Test
The ratio test is performed by comparing a voltage applied
to the secondary winding to the resulting voltage
produced on the primary winding. For example, if 1 volt
per turn is applied to the secondary winding, the voltage
present on the primary winding will be 1 volt. More
specifically, if 120 volts were applied to the secondary of a
600/5 current transformer (120:1 ratio), 1 volt will be
present on the primary winding.
FEATURES AND BENEFITS
■ The MCTT-10 utilizes the voltage comparison method.
This provides the user wth the ability to measure the CT
ratio without the heavy and large equipment needed to
test a CT ratio using the current method. Many of the
devices using the current-comparison method exceed
100 lbs (45 kg). The MCTT-10 is only 37 lbs (16.8 kg).
■ A RUN/HOLD switch freezes readings on instruments
when switched to the HOLD position. This permits the
user to freeze all the MCTT-10 meters for simultaneous
readings.
■ A low range of 40 volts is provided for CTs that saturate
at low voltages. A low voltage output range permits the
MCTT-10 to test low saturation CT’s with the appropriate
resolution.
■ The unit provides a high range of 1000 volts. This
allows the MCTT-10 to test nearly all protection CT’s
with high saturation knee points.
■ A zero-start interlock is incorporated in the unit. This
minimizes the possibility of energizing the CT test with a
sudden high voltage, while under test.
 MCTT-10
Current Transformer Tester

SPECIFICATIONS
Input
115 V +10/-5%, 1 φ, 50/60 Hz OR 230 V +10/-5%, 1 φ, 50/60 Hz
Output
BUSHING CT'S
Continuously variable in four ranges:
0 to 40 V at 1.5 A max
0 to 150 V at 1.5 A max H1 DISPLAY
MAIN CB

MCTT-10
! HOLD

0 to 600 V at 1.5 A max

RUN
CURRENT TRANSFORMER TESTER
H2

0 to 1000 V at 1.0 A max (5 min on, 15 min off) X1

THERMAL O/I

OUTPUT RANGE
150 600
X2 H VOLTS

Instrumentation 40

OFF
1000
100
0
FINE VOLTAGE CONTROL

ON
X1-X5
Voltmeters X VOLTS

Two 4 1/2 digit, auto ranging OFF

POWER

Solid-state Instruments X AMPERES

0
MAIN VOLTAGE CONTROL
100

Ranges: 0.0000 to 1.9999/19.999/199.99/1000 V

Accuracy: ±0.25% of reading, ±1 digit for 1 to 1000 V;
±1% of reading ±1 digit for 0.2 to 1 V Connections for performing saturation, ratio and polarity tests

Ammeter
One 41/2 digit
Solid-state Instrument
Range: 0.0000 to 1.9999 A
Accuracy: ±0.85% of reading, ±1 digit
Enclosure
The unit is housed in a high-strength, molded suitcase-type
enclosure with carrying handle and removable cover. Storage
space is provided for test leads.
Dimensions
9.9 H x 14.1 W x 11.9 D in.
(251 H x 357 W x 287 D mm)
Weight
37 lbs (16.8 kg)

ORDERING INFORMATION
Item (Qty) Cat. No.
Model MCTT-10
115 volt input 50/60 Hz MCTT-10-115
230 volt input 50/60 Hz MCTT-10-230
Included Accessories
Test Leads
Lead, Red, 200cm CAT III (2 qty) 684022
Lead, Black, 200cm CATIII (2 qty) 684023
Alligator Clip, Red, CATIII (2 qty) 684006
Alligator Clip, Black, CATIII (2 qty) 684007
Line Cord (1 qty) Model MCTT-10-115 6828
Line Cord (1 qty) Model MCTT-10-230 15065
Instruction Manual 710019
Technical Specifications
Current transformers
Nominal currents of the CT to be tested (X)
Nominal Current of the standard CT (N)v
Working range
Frequency
Uncertainty of ratio measurement
Uncertainty of phase measurement
Inherent burden N-Side
Inherent burden X-Side
Potential transformers
Nominal voltage of the PT to be tested (X)
Nominal voltage of the standard PT (N)
Working range
Frequency
Uncertainty of ratio measurement
Uncertainty of phase measurement
Inherent burden of X- and N-Side
Electronic current transformers
Nominal voltage of the CT to be tested (X)
Nominal Current of the standard CT (N)v
Working range
Frequency
Uncertainty of ratio measurement
Uncertainty of phase measurement
Inherent burden N-Side
Inherent burden X-Side
Electronic voltage transformers
Nominal voltage of the standard PT (N)
Nominal voltage of the PT to be tested (X)
Working range
Frequency
Uncertainty of ratio measurement
Uncertainty of phase measurement
Inherent burden N-Side
Inherent burden X-Side
5 A and 1 A
5A
1 ... 200% of nominal current
50 and 60 Hz
± 100 ppm ± 3% of reading
± 100 µrad ± 3% of reading
0.1Ω
50mΩ/5A , 0.55Ω/1A
40 ... 140 V with factors 1, ½, 1/3, 1/√ 3
100 V
1 ... 200% of nominal voltage
50 and 60 Hz
± 100 ppm ± 3% of reading
± 100 mrad ± 3% of reading
25 kΩ (0.4 VA/ at 100V)
400 mV ... 4 V
5A
1 ... 200% of nominal current
50 and 60 Hz
± 200 ppm ± 3% of reading
± 200 µrad ± 3% of reading
0.1 Ω
1MΩ
100 V
1 ... 8V with factors 1, ½, 1/3, 1/√ 3
1 ... 200% of nominal voltage
50 und 60 Hz
± 200 ppm ± 3% of reading
± 200 µrad ± 3% of reading
25 kΩ (0.4 VA/ at 100V)
1 MΩ

Reference conditions
temperature 23° C ± 2°
humidity 45 ... 75%
altitude (pressure) 101.3 kPa

Rated range of use

according IEC 359
temperature 5° C ... 40° C
humidity, non condensing 20 ... 95%
altitude (pressure) 70 ... 106 kPa

Dimensions (W, D, H) 500 x 360 x 192 mm

Weight 15 kg
Power mains 230V/50 Hz 50 VA
Measuring cables
For Current Transformers 20m (2 pcs.)
For voltage transformers 20m (2 pcs., twisted)
Item 5B
Automatic CT / PT
Testing Instrument
Series WT...
Item 5C
PTT 2.1
Portable Instrument Transformer Tester

The PTT 2.1 is an easy and light in weight test in- • Small dimensions and light in weight
strument for testing instrument transformer using the • Serial interface for data transfer (RS 232)
existing load of the installation.
Applications
Advantages
• On-site ratio test of current instrument trans-
• Burden measurements of current instrument former
transformer (CT) and voltage instrument trans-
former (PT) inclusive input of wiring parameters • On-site burden test of current instrument trans-
e.g. cable lengths, cable diameter, resistance of former
fuses and junctions, in case that the measure- • On-site burden test of voltage instrument trans-
ment is not carried out directly on the CT termi- former
nals.
Options
• Current instrument transformer ratio measure-
• CALSOFT I read out software for transfer and
ments based on a simultaneous primary and
presentation of data
secondary current measurement
• Data memory for 680 complete data sets
• Printer DATAMEGA
Technical Data PTT 2.1
Auxiliary supply: 46 V ... 300 V Influence of external ≤ 0.25 % / 0.5 mT
(Max. Voltage without de- magnetic fields:
struction: 480 V / t ≤ 30s) Safety requirements
Power consumption: ≤ 10 VA CE- certified
Housing: Hard plastic Isolation protection: EN 61010-1
Dimensions: W 125 x H 236 x D 41 mm Degree of protection: IP-55
Weight: ca. 650 g Storage temperature: - 20 ... + 60°C
Operation temperature: -10 °C ... +50 °C Relative humidity: ≤ 85% at Ta ≤ 21°C
Temperature coefficient: 0.02 % / K +0 ... +40°C Relative humidity for 30 ≤ 95% at Ta ≤ 25°C
0.05 % / K -10 ... +50°C days/year spread:
Frequency range: 45 ... 66 Hz
Measurement accuracy
Tolerance = ± ≤ indicated value of accuracy E(%) / phase shift ∆ϕ(°), Ecos
CT ratio: Accuracy E(%) of ratio error Ei, Et / Phase shift ∆ϕ(°) of phase displacement ϕp, ϕs
IN1: Ip CT 100A CT 1000A LEMflex 3000A
IN2: Is CT ratio > 500 mA … 100 A > 5 A … ≤ 50 A > 50 A … 1000 A 3 A … 3000 A
I (12A) > 10 mA … ≤ 12 A 0.4 % / 0.3 ° 0.7 % / 0.4 ° 0.7 % / 0.3 ° 0.7 % + ECT / ---
CT 100A > 500 mA … 100 A 0.4 % / 0.3 ° (1) 0.7 % / 0.4 ° 0.7 % / 0.3 ° 0.7 % + ECT / ---
(1) Second CT 100A necessary (option)
CT, PT burden: Accuracy E(%) of operating burden Sb / Phase shift ∆ϕ(°) of burden phase angle β
IN1: U U (300V)
IN2: I CT burden 20 mV … ≤ 100 mV > 100 mV … ≤ 30 V
I (12A) > 10 mA … ≤ 12 A (0.2 + 0.5)% / 0.3 ° 0.7 % / 0.3 °
CT 100A > 50 mA … ≤ 500 mA (0.5 + 0.5)% / 1.6 ° 1 % / 1.6 °
> 500 mA … 100 A (0.2 + 0.5)% / 0.3 ° 0.7 % / 0.3 °
Accuracy Ecos of burden factor cos
IN1: U U (300V) Ecos (∆ϕ, cos)
IN2: I PT burden >30 V … 300 V ∆ϕ ±(0.8 … 1) ±(0.5 … 0.8)
I (12A) 1 mA … ≤ 10 mA (0.2 + 0.2)% / 0.6 ° 0.3° 0.4 % 0.9 %
> 10 mA … ≤ 12 A 0.4 % / 0.3 ° 0.6° 0.8 % 1.8 %
CT 100A 10 mA … ≤ 50 mA (0.5 + 0.2)% / 2.6 ° 1.6° 2.1 % 4.9 %
> 50 mA … ≤ 500 mA 0.7 % / 1.6 ° 2.6° 3.5 % 8.0 %
Current, voltage: Accuracy E(%) / Phase shift ∆ϕ(°) of I,U
I 1 mA … ≤ 10 mA > 10 mA … ≤ 12 A
I (12 A) (IN2) 0.2 % / 0.5 ° 0.2 % / 0.15 °
10 mA … ≤ 50 mA > 50 mA … ≤ 500 mA > 500 mA … 100 A
CT 100A (IN1, IN2) 0.5 % / 2.5 ° 0.5 % / 1.5 ° 0.2 % / 0.15 °
1A…≤5A > 5 A … ≤ 50 A > 50 A … 1000 A
CT 1000A (IN1) 0.5 % / 1.5 ° 0.5 % / 0.25 ° 0.5 % / 0.15 °
3 A … 30 A 30 A … 300 A 300 A … 3000 A
LEMflex 3000A (IN1) 0.5 % + ECT / --- 0.5 % + ECT / --- 0.5 % + ECT / ---
> 2 A … 2000 A ECT : Accuracy specification of CT manufacturer
AmpLiteWire 2000A (IN1) 0.5 % + ECT / --- --- : No specification for phase shift

U 20 mV … ≤ 100 mV > 100 mV … ≤ 30 V >30 V … 300 V

U (300V) (IN1) 0.5 % / 0.15 ° 0.5 % / 0.15 ° 0.2 % / 0.15 °

0.5 %: Tolerance related to measurement range final value (Full Scale, FS). Tolerance depends from measurement value
(M): E(%) = FS / M *x.x %, e.g. 0.5 %, 20 mV … ≤ 100 mV, U = 50 mV; E(%) = 100mV / 50mV*0.5 % = 1 %.
Formulas for accuracy specification of ratio and burden measurement
E(%), ∆ϕ(°) and Ecos are based on the specification of the used voltage and current ranges of used inputs IN1, IN2.
Accuracy E(%) for ratio / burden Phase shift ∆ϕ(°) for ratio / burden Accuracy Ecos of burden factor
E (ratio) = E(IN1 : Ip) + E(IN2 : Is) ∆ϕ (ratio) = ∆ϕ(IN1 : Ip) + ∆ϕ(IN2 : Is)
E (burden) = E(IN1 : U) + E(IN2 : I) ∆ϕ (burden) = ∆ϕ(IN1 : U) + ∆ϕ(IN2 : I)

Edition 05.2005
Item 5D
PWS 2.3 PLUS
Three-phase Portable Working Standard for Testing Electric-
ity Meters and Instrument Transformers
The PWS 2.3 PLUS Portable Working Standard is a three-
phase portable electronic meter test unit, used for testing
single and three-phase electricity meters on site. The
PWS2.3 PLUS allows checking of all meter installation
parameters and associated circuits. The PWS 2.3 PLUS,
with integrated instrument transformer test functions, is
available in accuracy classes 0.1 or 0.2.
The unit can be used either with a direct connection in the
range of 1 mA ... 12 A, or by using a set of 3 active 100A
error compensated clamp-on CT’s (included in the stan-
dard accessories set) in the range 10 mA …100 A. It is
therefore possible to easily and accurately measure both
CT and direct connected meters.
The unit can be powered either from the measuring circuit
or from an auxiliary single-phase supply.
Advantages
• Precision test equipment for AC values in the 45 Hz to
66 Hz frequency range
• Wide measuring range with auto ranging
• Display of vector diagram for analysis of mains condi-
tions and meter connections
• Measurements of wave forms and harmonics with dis-
play
• Easy detection of circuit connection faults
• Data memory for test results and customer data
• Small dimensions and light in weight
• Serial interface for data transfer (RS 232)
Functions
• Active, reactive and apparent energy measurement for
single-phase and three-phase, 3- or 4-wire, circuits
with integrated error calculator
• Impulse output for energy (galvanic isolated)
• Registration of active, reactive and apparent energy for
register testing
• Active, reactive and apparent power measurements
• Current and voltage measurements
• Power factor measurements
• Frequency measurements
• Burden measurement of Current Transformer (CT) and
Potential Transformer (PT)
• Ratio testing of Current Transformer (CT)
• Ratio testing of Potential Transformer (PT) (option)
Options
• Software CALSOFT
• Set of 3 clamp-on CT 10A (active error compensated)
• Set of 3 clamp-on CT 1000A
• Set of 3 flexible current probes LEMflex 30/300/3000A
• 3-phase adapter for AmpLiteWire, VoltLiteWire
• 1-phase adapter for AmpLiteWire, VoltLiteWire
• Primary current sensor AmpLiteWire 2000A
• Primary voltage sensor VoltLiteWire 40kV
 Meter data
Other
Customer checks data
data
Harmonics
analyses
Error
Vector measurement
diagram Register
tests

Administrative data set (ADS)

Meter testing and measurements

PT Burden
measurements
CT Burden
Ratio measurements
measurements

Clamps
up to 1000 A
Clamps
Clamps up to 3000 A
up to 100 A LiteWire
Sensors

Instrument transformer testing

Several optionally current clamps

Technical Data PWS 2.3 PLUS
CT Burden ≤ ± E [%] 1 2 5
General I (current direct I1) U (U1 - N) Cl. 0.1 Cl. 0.2
Auxiliary supply: Power may be taken from the auxiliary 10 mA … 12 A 100 mV … 5V 0.6 1.2
supply or the measuring circuit
at 46 V ... 300 V / 47 … 63 Hz 10 mA … 12 A 20 mV … 100 mV 0.1 + 0.5 0.2 + 1.0
Power consumption: max. 25 VA
Housing: Hard Plastic PT Burden ≤ ± E [%] 1 2 5
Dimensions: W 290 x H 216 x D 81 mm
(inclusive rubber protection) I (Current direct I1) U (U1 - N) Cl. 0.1 Cl. 0.2
Weight: approx. 2.2 kg (incl. rubber protection) 10 mA … 12 A 46 V … 300 V 0.2 0.4
Operation temperature: -10 °C ... +60 °C 1 mA … 10 mA 46 V … 300 V 0.1 + 0.1 0.2 + 0.2
Storage temperature: -20 °C ... +60 °C
Relative humidity: ≤ 85% at Ta ≤ 21°C 126
CT Ratio ≤ ± E [%] / ∆ϕ [°]
≤ 95% at Ta ≤ 25°C, 30 days / year spread
IP - Input / Range IS (I1, I2, I3) Cl. 0.1 Cl. 0.2
Safety CE certified Clamp-on CT 100A
Isolation protection: IEC 61010-1:2002 100 mA … 100 A 10 mA … 12 A 0.3 / 0.3 0.4 / 0.4
Measurement Category: 300V CAT III 100 mA … 100 A 1 mA … 10 mA 0.2 + 0.1 / - 0.2 + 0.2 / -
Degree of protection: IP-40 Clamp-on CT 1000A
Measurement Range 10 A …1000 A 10 mA … 12 A 0.3 / 0.3 0.4 / 0.4
1A … 10 A 10 mA … 12 A 1.0 / - 1.2 / -
Measuring Quantity Range Input / Sensor
LEMflex 3000A
Voltage (phase - neutral) 3V … 300 V U1, U2, U3, N
300 A …3000 A
20 mV … 5V U1, N (CT Burden)
30 A … 300 A 10 mA … 12 A 0.2 + EM / - 0.2 + EM / -
Current 1 mA … 12 A I1, I2, I3
3A … 30 A
1 mA … 10 A Clamp-on CT 10A
AmpLiteWire 2000A
10 mA … 100 A Clamp-on CT 100A
300 A …2000 A 10 mA … 12 A 0.2 + EM / - 0.4 + EM / -
100 mA …1000 A Clamp-on CT 1000A 30 A … 300 A 10 mA … 12 A 0.2+0.1+EM/ - 0.2+0.2+EM/ -
3A …3000 A LEMflex 3000A
Primary voltage 500 V … 40 kV VoltLiteWire 40kV PT Ratio ≤ ± E [%] / ∆ϕ [°]
126

Primary current 30 A …2000 A AmpLiteWire 2000A

UP (VoltLiteWire) US (U1, U2, U3, N) Cl. 0.1 Cl. 0.2
Measurement Accuracy 6 kV … 40 kV 46 V … 300 V 0.2 + EM / - 0.4 + EM / -
124 500 V … 6 kV 46 V … 300 V 0.1+0.1+EM/ - 0.1+0.2+EM/ -
Voltage / Current ≤ ± E [%]
Measuring Quantity Range Cl. 0.1 Cl. 0.2
Frequency / Phase Angle / Power Factor ≤±E
Voltage (U1, U2, U3, N) 46 V … 300 V 0.1 0.2
Measuring Quantity Range Cl. 0.1 Cl. 0.2
3V … 46 V 0.3 0.5
Frequency (f) 40 Hz … 70 Hz 0.01 Hz
Current direct (I1, I2, I3) 10 mA … 12 A 0.1 0.2
Phase Angle (ϕ
ϕ) 0.00 °… 359.99° 0.1 °
1 mA … 10 mA 0.1 0.2
Current clamp-on CT 10A 10 mA … 10 A 0.2 Power Factor (PF) -1.000 … +1.000 0.002

Current clamp-on CT 100A 100 mA … 100 A 0.2 Notes

1
x.x :Related to the measuring value
Current clamp-on CT 1000A 10 A …1000 A 0.2 x.x :Related to the measuring range final value (full scale, FS),
Current LEMflex 3000A 300 A …3000 A E(M) = FS/M * x.x (e.g. 0.1 at FS =10 mA, E(2mA) = 10/2 * 0.1 = 0.5 %)
2
30 A … 300 A 0.1 + EM 0.2 + EM Fundamental frequency in the range 45 … 66 Hz
3
3A … 30 A S: x.x, P,Q: x.x / PF (related to apparent power), 3- and 4-wire networks
4
EM: Accuracy specified by manufacturer of clamp-on CT or sensor
Burden Voltage (U1, N) 100 mV … 5V 0.5 1.0 5
E[%]: Accuracy of operating burden Sn [VA]
20 mV … 100 mV 0.5 1.0 6
E[%]: Accuracy of ratio Ei, Et; ∆ϕ[°]: Phase shift of phase displacement
Current AmpLiteWire 2000A 300 A …2000 A 0.1 + EM 0.2 + EM ϕp, ϕs.
30 A … 300 A 0.1 + EM 0.2 + EM
Voltage VoltLiteWire 40kV 6 kV … 40 kV 0.1 + EM 0.2 + EM Pulse Input Suitable for scanning head type SH 2003
500 V … 6 kV 0.1 + EM 0.2 + EM Input level: 4 … 12 VDC (24 VDC)
Input frequency: max. 200 kHz
≤ ± E [%]
123 Input supply: 12 VDC (I < 60 mA)
Power / Energy Voltage: 46 V… 300 V (U - N)
Measuring quantity / Input I Range Cl. 0.1 Cl. 0.2 Pulse Output
Active (P), Apparent (S) Power / Energy Output level: 5V
Direct (I1, I2, I3) 10 mA … 12 A 0.1 0.2 Pulse length: ≥ 10µs
1 mA … 10 mA 0.1 0.2 Meter constant
Clamp-on CT100A 100 mA … 100 A 0.2 Active, Reactive, Apparent C = 40’000’000 / In
[imp/kWh(kvarh,kVAh)] The meter constant depends on the highest
10 mA … 100 mA 1.0
selected internal current range (In).
Reactive (Q) Power / Energy
Internal current ranges In [A]
Direct (I1, I2, I3) 10 mA … 12 A 0.2 0.4
Direct I1, I2, I3 0.012 0.12 1.2 12
1 mA … 10 mA 0.2 0.4
Clamp-on CT 100A 0.1 1 10 100
Clamp-on CT 100A 100 mA … 100 A 0.4
Example: Clamp-on CT 100A (In = 10 A)
10 mA … 100 mA 1.0
C = 40’000’000 / 10 = 4’000’000 [imp/kWh]
Output frequency: C’ = C / 3’600’000 [imp/Ws(vars, Vas)]
Influence of external magnetic ≤ 0.07 % / 0.5 mT 3 fo = C’ *PΣ(QΣ, SΣ)
fields (45 Hz … 66 Hz):
3
fmax = 40’000’000 / (10 * 3’600’000) *
≤ ± TC [%/°C] 3 * 10 * 300 = 10’000 [imp/s]
Temperature coefficient (TC): Range Cl. 0.1 Cl. 0.2
0° C ... +40°C 0.010 0.015
-10° C ... +60°C 0.015 0.025

Edition 04.2006
6. Computerised Power
Transformer Test Set
Item 6A
 ETP System

ETP SYSTEM.
ETP: Basic features
Evaluation of Power Transformers
§ Predictive Maintenance
§ Less maintenance costs Condition Based Maintenance (CBM)
§ Faults detection and
confirmation capability
§ Each part of the
transformer is checked
§ Easy to use
§ Guided operation
§ Automatic reports
generation
§ Diagnostic and trending
software (optional;
coming soon)
§ Maintenance contracts
and help on-line
§ CE marked

Introduction
ETP System is a complete predictive
maintenance instrument for transformers,
allowing us to detect the problems before
its unexpected appearance and to remove
the high costs of urgent maintenance
actions, transport and non-planned
downtime.
The normal operation of a transformer can
be altered by several factors. Diagnostic
systems are based on the periodic
realization of tests that try to determine
when a problem can occur. These
problems can affect from an abnormal
way to some or several of transformer
components. Evaluation and diagnostic
systems can be electrical or physical-
chemical. ETP System are based on
electrical test that can determine:
§ Liquid and solid condition
§ Electric circuit condition
§ Magnetic Core condition
§ Winding displacement
The advantage provided by ETP System is
to allow a predictive maintenance
philosophy, where corrective actions can
be programmed with enough time and in a
more efficient manner. This kind of
maintenance is being introduced in all
companies with big electrical machines.
The ETP System introduction produces a
maintenance costs reduction.
ETP System makes several measurements
with the capacity of detect and confirm
possible problems in each transformer's
part:
§ Core
§ Windings Integrity
§ Liquid and solid insulation system
§ Internal windings position
§ Regulator

1/13
ETP

ETP System is applicable to any kinds
of transformers :
§ Power transformers
§ Distribution transformer
§ Autotransformers
§ Measurement transformer (only
voltage)
§ Single or three-phase.
Each problem that can be detected in the
transformers will come in many situations
indicated at least by two measurements,
making easier the decision process. ETP
System carries out the following
measurements:
§ Automatic three-phase turns ratio.
§ Recovery voltage test/Insulation
Resistance test/Polarization Index.
Description
A variety of stresses occur during the
lifetime of transformers, arising from
mechanical, electrical, contamination
effects and lightning discharges in
thunderstorms. Of among these, it is
necessary to highlight the following ones:
§ Opening and closing of breakers
§ Short circuit
§ Earth connection
§ Continuous overloads
§ Transie nt overloads
These lead to a number of different failure
modes with perhaps catastrophic results,
Quality of Service (QoS), economical and
technical.
Besides, as much the materials variety as
the manufacturing process mediating on
the complexity of transformers.
The ideal situation would be to do the first
test soon after the machine installation but
ETP
ETP System
§ Automatic three-phase winding
resistance test with temperature
correction.
§ Short circuit impedance.
In addition to the easy friendly use and
guided test, all results generated by ETP
System, as numeric values and graphics
are automatically stored. When a test is
finished, a full report can be printed or
saved so that it can be treated by two
methods of evaluation:
§ Direct diagnostic, with the parameters
obtained at the finish of each test.
§ Trend analysis to follow the evolution
of the parameters to determine if we
are on a risky zone.
the most of times it is impossible.
Anyway the first ETP test that you
perform will give you a complete
information about the transformer state
and therefor e the actions that you might
carry out on it, being a perfect start point
to monitoring the transformer ageing.
After this first test, if you test routinely
and keep records of the results generated
by ETP System, you can keep track of the
condition of the transformer as it
deteriorates over time.
The recommended time between test will
depend on the machine status: a very old
or damaged machine must be tested in
shorter periods than a new or very good
status one. Repeating the test regularly for
routine maintenance yearly may be
appropriate if it is essential to keep the
apparatus in operation at all times. Testing
at one to four years intervals
may be sufficient for other
2/13

applications. You should also test the
transformer before and after a repair has
been performed on the equipment before
it is re-energized.
Field experience and economics
ETP System and its diagnostic criteria is
based on a theoretical principles and a
great field testing experience.
ETP System was developed in
collaboration with Iberdrola, a major
ETP Method
It’s very important in order to make
predictive maintenance that all tests will
be comparative in time, removing all the
mistakes caused by measuring instrument,
user, and environme nts factors. The
manage to make this, is using automatic
measure systems and closed tests, in
which user hasn’t got any possibility of
chance and the measured values are
standardised automatically in external
factors like temperature.
ETP System is very simple to use. A lot of
measuring instruments failed in it’s own
difficulty. All ETP measuring units are
running in the same way, guiding the user
in all testing and analysing process.
The ETP technique takes all
measurements under Windows T M based
PC control, which prompts the user during
test process including the correct
connections to the transformer under test,
so the testing is easy to carry out.
The best feature of this system comes in
three-phase transformer with regulator due
to measuring test spe ed. In addition, the
ETP
ETP System
European utility, over ten years using
results from testing over 10000
transformers. Several utilities and services
companies have adopted ETP System all
around the world.
Costs of unexpected failure, including
repair and transportation of almost any
kind of transformer easily justify ETP
inversion.
individual and compound values are
displayed at the same time corrected in
temperature. This involves less time, not
only in test time so information
processing and inform generating as well.
Advantages of ETP System
§ Predictive maintenance.
§ Maintenance costs reduction.
§ Higher availability.
§ High Reliability.
§ Ten years maturity.
§ Two measures for detection and
confirmation of each problem.
§ Speed measures without machine
danger.
§ User friendly environment and guided
operation.
§ Eliminate human error.
§ Graphic and numeric data
visualization
§ Modular equipment easy to carry.
§ Values and data are saved and
organized automatically.
§ Computer aided test control through
RS232 line and specific software.
3/13
 ETP System

Information obtained These parameters are based in

The ETP System measures several
parameters that allow us to characterize
a transformer. The anomalies in these
parameters or in their evolution could
be symptom of a failure. It is very
important to perform a stage of tests
during the life of each transformer that
indicates us its evolution.
theoretical principles and experienced
by qualified engineers for 10 years of
testing and trending in more than 10000
transformers.
The following table shows how ETP
System detects and confirms each
possible damage on a transformer.

FAILURE DETECTED DAMAGE UM1B UM2B UM3B UM5B

CORE General J L L L
CONNECTION
Regulator breakdown J L J L
Connection slackening K L J K
Windings displacement L L L J
Winding open loop. J L J J
WINDINGS
INTEGRITY
Winding hot points L L J L
Short circuit among turns. K L J J
Winding partial short circuit J L J J
Degradation of solid dielectric L J L L
LIQUID AND Degradation of liquid dielectric
SOLID
L J L L
INSULATION Contamination of the insulation L J L L
Anomalous aging. L J L L
Table 1: Equipment and detected damage.

J .- The problems of this type could be detected

K .- The problems of this type could be detected if they acquire certain significance.
L .- The problem could not be detected by way of this unit.

4/13
ETP
 ETP System

ETP Equipment

5/13
ETP

ETP System units can be classified in two
groups, in function of the testing signal.
There are two equipments that make test
with AC current to the frequency of the
UM1B: Transformer Turns Ratio Meter
The UM1B is a unit to measure the
turns ratio of power and distribution
transformers or autotransformers both
mono-phase and three-phase.
For measuring the turns ratio, the unit
applies the voltage test to the high
voltage winding of the transformer and
measures the voltage induced in the low
voltage winding. The equipment also
measures the excitation current and
phase angle deviation between the
different magnitudes: V1, V2 and I1.
Testing with ETP System.
ETP
ETP System
mains (50 or 60 Hz): UM1B and UM5B.
On the other hand, UM2B and UM3B that
make DC test.
As voltage used is far from the
transformer nominal voltage, this test is
totally non-destructive for the machine.
With the turns ratio measurement it is
possible to detect problems in the
transformer like:
- Partial shorted turns.
- Cut winding.
- Regulator defect.
- Problem in magnetic core.
The following graphs illustrate the main
features of UM1B equipment.
6/13
 ETP System

Current and
voltage graphs.

Turns ratio graph.

Turns ratio table.

7/13
ETP

UM2B: Recovery Voltage Meter
UM2B equipment is an automatic unit
to take the following measurements in
power and distribution transformers or
autotransformers.
§ Recovery Voltage and Time
Constant that allows us to predict an
anomalous ageing in the machine.
§ Insulation Resistance and
Polarization Index, that give us an
overview of insulation condition.
Insulation
Resistance Graph.
ETP
ETP System
For the calculation of those parameters,
UM2B equipment applies different D.C.
voltage levels through a programmable
source, taking values in an automatic
way at specified times. This test is
totally non-destructive for the machine
and allows us to detect problems in the
transformer like:
§ Degradation of solid dielectric
§ Degradation of liquid dielectric
§ Contamination of the insulation
Recovery Voltage Graph.
8/13

UM3B: Transformer Windings Resistance Tester
UM3B is a low resistance ohmmeter
specially designed for the resistance
measurement of transformers windings
and single and/or three-phase
autotransformers of any variety.
In a single test, UM3B provides the
simple and compound resistance value for
each winding: both high and low voltage
and tertiary. Furthermore, to calculate the
results, the system takes into account the
transformer connection group, and the
temperature at which the test is carried
out, as such results are provided at the
reference temperature specified by the
operator.
However this equipment is also suitable to
pure ohmic resistance and windings
resistance of rotating machine
measurements.
The UM3B unit permits to do the
following measurements automatically:
Winding Resistance Graph and Table.
ETP
ETP System
§ Winding resistance on the three
phases.
§ Resistance values corrected in
temperature.
§ Calculations of individual and
compound resistance values (∆ or Y).
The measurement technique used is the
metric ratio resistance method (measured
on four wires). This technique presents a
series of advantages, such as:
§ Immunity against the variations in the
values of the measuring circuit
components.
§ Immunity against temperature
changes.
§ Immunity against variations in test
current.
9/13

UM5B: Short Circuit Impedance Meter
UM5B measures the short circuit
impedance of power and distribution
transformers or autotransformers applying
a voltage test to the high voltage winding
of the transformer and measuring the
voltage excitation, the current excitation
and phase angle deviation between them:
V1 and I1. It’s carried out with the
transformer LV winding in short circuit.
With the short circuit impedance
measurement it is possible to detect
problems in the transformer like:
§ Displacements between windings
§ Open winding
§ Partial shorted turns.
Current and Voltage Graph.
Short Circuit Parameters
Results Table.
ETP
ETP System
The main features of UM5B equipment
are the following:
§ Automatic per-cent deviation
calculation between nameplate and
measurement short circuit voltage
(Vcc).
§ Resistive and inductive
components calculation of short
circuit impedance.
§ Signal graphic visualization for
voltage and current on high
voltage winding.
§ Optional 75ºC measurement
compensation.
Current and Voltage Graph.
10/13
 ETP System

ETP System: Testing Procedure

One of the advantages of the system is
the application software that facilitates
the complete evaluation of the
transformer in a short time and with
reliable and traceable results.
Main Menu
Thanks to main menu, it is possible to
access to the desired application to carry
out a test, as well as to the diagnostic
and trends tools.

Main Menu.

Test's organization

The applications of every

equipment use a common test
data storage system. When a
test is started, some registers must
be filled in order to guarantee a
correct storage and following
identification.

Machine Identification.

11/13
ETP

If the machine has just been tested
sometime, only the serial number would
be needed to restore all identification and
technical data, and to store the new test in
the same folder, making automatically the
machine’s historic log. In order to find
and observe the results, ETP System
carries out a search based on transformer's
serial number and test date.
Technical machine data scre en
ETP System stores all data in relation to
the machine under test. This information
is shared for all units and only has to be
filled at the first made test. Application
software will interpret these data in order
to guide the user in the connection of the
device under test.
Guided Menu
Software shows the operator a logical
flow of steps both in test and analysis
Test Search.
Technical data.
ETP
ETP System
process. Each application guides the
worker and assures that the test is always
made in the same way independently of
the worker.
Software shows during all process the
connections, precautions that the worker
has to take and the actual state
(measuring, printing, etc), being very
interactive with the worker.
ETP System carries out an automatic
measurement of different parameters and
displays the results clearly on the PC
screen. Also, it generates a report of the
equipment tested. All technical data for
the current and previous tests (perhaps
over a period of years) are presented in a
structured manner. The clear presentation
of these reports makes interpretation of
the results straightforward and facilitates
predictive maintenance techniques
12/13

Optional Tools
ETP DiagHelp
In order to make diagnostic easier, ETP
DiagHelp makes a complete evaluation of
transformers using the diagnostic criteria
with the parameters and measurements
made by ETP System.
The diagnostic criteria are based on
theoretical principles and in the
experience acquired by personnel of
Iberdrola and Unitronics during the la st 10
years, with more than 10.000 rehearsals in
power transformers.
This application recovers the file
generated after the test applying
Group Exporter : Multi-Tek International
Email: mti@multitekintl.com
Fax: +442073133191
ETP
ETP System
automatically the diagnostic criteria
giving both the problem and its gravity.
ETP Trends
ETP Trends tool has been developed to
follow the evolution of the tested
machines by ETP System. The trend of a
parameter to change gives us information
that something is wrong in the machine.
In these cases, it will be necessary to
make more frequently test and correlate
them with ETP DiagHelp.
ETP Trends shows the results both in
graphical and tabular format in order to
easier evaluation.
13/13
7.Loss Measurement
Item 7A
 MULTI-TEK INTERNATIONAL
103 – 105 Freston Road(Industrial Area), London W11 4BD, England
Tel.: +44(0) 20 7313 3190 ❖Fax.:+44(0) 20 7313 3191
E-Mail: mti@multitekintl.com
VAT Registration No. GB 495 4610 22

THECNICAL SPECIFICATIONS
FOR TTS-35

TTS-35 Transformer Test System Designed for testing single- and three-phase pad- or pole
mounted distribution transformers up to and including 35 KV class with a maximum impedance of
6.5%. This system is designed to test in accordance with ANSI / IEEE C57 and IEC76 standards,
latest edition.

TESTING CAPABILITY:

• Excitation current measurement

• Excitation loss (no-load loss)
• Impedance voltage measurement
• Full load current measurement
• Copper loss (load loss)
• Turns-ratio (optional)
• Applied potential test (optional)
• Induced potential test (optional)
• Resistance measurement (optional)

SYSTEM CAPACITY: ( 6.5% Maximum Impedance

Single-phase No-load Load Heat
Transformers Losses Losses Run

Primary voltages: -------- ------ 35 kV 35 kV

Secondary voltages: 2400 VAC ------ --------
Power:5 KVA to 1244 kVA 311 kVA 155 kVA
Three-phase No-load Load Heat
Transformers Losses Losses Run
Primary voltages: -------- ------ kV kV
Secondary voltages: 2400 VAC ------ ------
Power:5 KVA to 2154 kVA 538 kVA 269 kVA

INPUT POWER SUPPLY:

Main Power : 3Ø, Wye, 400 volts AC, 50 Hz, 56 amps
Control Power : 1Ø, 220 volts AC, 50 Hz, 10 amps

CONTROLS:
 MULTI-TEK INTERNATIONAL
103 – 105 Freston Road(Industrial Area), London W11 4BD, England
Tel.: +44(0) 20 7313 3190 ❖Fax.:+44(0) 20 7313 3191
E-Mail: mti@multitekintl.com
VAT Registration No. GB 495 4610 22

THECNICAL SPECIFICATIONS
FOR TTS-35

A programmable logic controller (PLC) is at the heart of our state-

of-the-art control system. The PLC replaces many relays and other
electronic components previously required to control the
Transformer Test System. With fewer components, which can fail or
malfunction, the system reliability is increased considerably.
Maintenance, troubleshooting, and service are all made easier by
use of the PLC. Each time the system is powered up the PLC runs
through a self-test to insure proper operation then continues on to
perform a lamp test on the entire system. In addition Transformer
Test System operating procedures can be modified by
reprogramming the PLC rather than by rewiring the set. This means
that optional features can be added in the field at a much lower cost
than previously possible.
Operator Interface Device (OID) additional features.
The OID offers the ability for computer control of the test set.
• Utilizing the computer control feature
reduces the function of the operator to
selecting a test, connecting the leads to
the test specimen (instructions for lead
hook up displayed by software provided)
and initiating the test.
The system takes over from there, running the test,
recording the results and turning off the test set.
• Easy data transfer to a computer for data
storage and acquisition via a com port.
• Allows customization for automatic
testing and the ability to program safety
interlocks to protect the test specimen as
well as the test set.

AC OUTPUTS :
The output voltage is controlled by means of a toroidal-type variable
transformer.
Taps Voltage [ ∅/∅ ] Current
1 0-240 VAC 86 AAC
2 0-300 69
3 0-480 43
 MULTI-TEK INTERNATIONAL
103 – 105 Freston Road(Industrial Area), London W11 4BD, England
Tel.: +44(0) 20 7313 3190 ❖Fax.:+44(0) 20 7313 3191
E-Mail: mti@multitekintl.com
VAT Registration No. GB 495 4610 22

THECNICAL SPECIFICATIONS
FOR TTS-35

4 0-600 34
5 0-1000 20
6 0-1600 13
7 0-2400 8

Distortion: Less than 5%

Short Circuit Impedance: 10% maximum
Duty: 5 min ON / 15 min off at 35 KVA
continuous at 17.5 KVA
Cooling: natural convection

INSTRUMENTATION:
CONTROL/METERING:
PANEL VIEW 1000 OPERATOR INTERFACE and meter
display allows programming of automation features of the
test set from an easily accessible control. Allows
computer interface between the test set and the
customer-supplied Windows compatible computer for
data acquisition/report generation of the test results
(Windows testing software and all required interface
cables are included). All digital output meters are
displayed on the LCD screen of the

Operator Interface Display. Additionally, all calibration functions are

performed through the Operator Interface. The Operator
Interface eliminates a large number of relays and meter
wiring which Increases reliability. It also performs
component self-checks and aids a service technician in
locating malfunctioning components in the event of a
failure.

Meter display and accuracy:

Voltmeters:
Three each, 5 digit display, selectable
between true RMS and average
responding.
Ranges: 0-600.0/2400 VAC
 MULTI-TEK INTERNATIONAL
103 – 105 Freston Road(Industrial Area), London W11 4BD, England
Tel.: +44(0) 20 7313 3190 ❖Fax.:+44(0) 20 7313 3191
E-Mail: mti@multitekintl.com
VAT Registration No. GB 495 4610 22

THECNICAL SPECIFICATIONS
FOR TTS-35

Accuracy: + 0.5% of reading

Currentmeters:
Three each, 5 digit display, true RMS
responding.
Ranges: 0-1.000/10.00.100.0
Accuracy: + 0.5% of reading

Wattmeter:
One each, 5 digit display.
Ranges: 6 with lowest of 0-99.99 W
and highest of 0-999.9 KW.
Accuracy: + 0.5% of reading at 1.0
power factor
Accuracy: + 1.5% of reading at 0.3
power factor
Accuracy: + 3.0% of reading at 0.1
power factor

Temperature:
One each, 3 digit display.
Range: 0-99.9 deg. C
Accuracy: + 1 deg. C

Note: Customer should confirm compatibility of computer with the factory.

SAFETY AND DESIGN FEATURES:

• Main power circuit breaker with indicator.
• Control power key switch with indicator.
• Motorized control of output voltage with adjustable rate of rise.
• EMERGENCY OFF mushroom switch.
• RAISE and LOWER pushbuttons with OFF ZERO indicator.
• ZERO START interlock with auto return of regulator to zero position.
• Motorized tap selector switch with indicators.
• TEST MODE selector switch with indicator.
• Slow- and fast-acting overload protection.
• Surge protection devices on all meters and relays.
 MULTI-TEK INTERNATIONAL
103 – 105 Freston Road(Industrial Area), London W11 4BD, England
Tel.: +44(0) 20 7313 3190 ❖Fax.:+44(0) 20 7313 3191
E-Mail: mti@multitekintl.com
VAT Registration No. GB 495 4610 22

THECNICAL SPECIFICATIONS
FOR TTS-35

• Flashing red warning light.

• Auto-ranging wattmeter and voltmeter with direct readout.
• HOLD feature to freeze all meter displays for recording data.
• Foot switch for operator safety.
• External interlock provision.
• Fork truck and overhead lifting provisions.
• 5 meter output leads are recessed for operator safety; leads are
removable for operator convenience.
• Complete set of instruction manuals with schematics and parts list.

DIMENSIONS (approximate) :
Main cabinet:
Width: 1220 mm
Depth: 1600 mm
Height: 1855 mm
Weight: 1180 kG.

OPTIONS:

A. Control console with writing desk and 5m interconnect cables.

B. AC hipot rated at 75 KV, 7.5 KVA with controls and metering built into
main control panel.
Output: 0-75 KV at 100 mA.
Duty: 1 hour ON/ 1 hour OFF
Metering: One 4½ digit voltmeter and currentmeter with 0.5"
LED display.
Accuracy: Accuracy ± 1 % F.S.
C. MG Set rated 6.25 KVA, 400 Hz for induced potential testing. Includes
ON/OFF controls and frequency meter built into control panel.
Type: Common frame. Coupled 4 bearing design.
Noise Level: 85 dbA at 3 feet.
 MULTI-TEK INTERNATIONAL
103 – 105 Freston Road(Industrial Area), London W11 4BD, England
Tel.: +44(0) 20 7313 3190 ❖Fax.:+44(0) 20 7313 3191
E-Mail: mti@multitekintl.com
VAT Registration No. GB 495 4610 22

THECNICAL SPECIFICATIONS
FOR TTS-35

D. Turns-ratio bridge
E. Resistance bridge
8.PD Measurement for
MV and HV.
(Applicable to latest
measurement on
Switchgear &
Transformer)
Item 8A
Group Exporter: MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area),
London W11 4BD, England
E-Mail: mti@multitekintl.com
Item 8B
Group Exporter: MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area),
London W11 4BD, England
E-Mail: mti@multitekintl.com

OTS60PB, 60AF/2, 80AF/2, 100AF/2, VCM100
Automatic Oil Test Sets
DESCRIPTION
The Megger range of automatic oil testers offer fully
automatic testing with many advanced features. The design
allows the operator to simply prepare an oil test vessel,
load it with the sample oil, place it in the chamber and
initiate the test sequence. The test set then carries out, the
series of tests as specified in a large number of oil testing
specifications. These define the sequence of tests including
the stand and stir times, rate of voltage rise and number of
tests resulting in a calculation of the average value of the
oil breakdown strength. Withstand or proof testing can
also be selected. This test subjects the oil to a preselected
voltage for 1 minute to check for a breakdown.
The OTS60PB is a fully automatic, battery powered,
portable oil test set. The test voltage is electronically
controlled to the maximum of 60 kV. Designed for on site
testing, the instrument is supplied in a rugged carrying
case with a handle for ease of transportation. An internal
rechargeable battery gives a large number of tests before
recharging. A clear display shows a menu of test options
and guides the operator through the set up programme,
illustrates the correct test electrodes and gap to use, shows
the progress of each test and gives the results of the test
sequence. The result can be set to give either a numerical
average (with standard deviation where specified) or a
pass/fail message. The display can be set to read in
English, French, German, Italian, Spanish and Portuguese.
An optional printer kit enables hard copies of results to be
produced. Accessories, such as the battery charger, spare
vessels, spare electrodes and a spacing gauge are located
OTS60PB, 60AF/2, 80AF/2, 100AF/2, VCM100
Automatic Oil Test Sets
■ Microprocessor controlled fully automatic
oil test sets
■ Wide choice of vessels and accessories
■ Portable and laboratory units
in an attached compartment. Stirring is carried out by a
motor driven paddle stirrer.
The OTSAF/2 range are laboratory instruments with many
advanced features. Three versions are available with
maximum test voltages of 60 kV, 80 kV and 100 kV. They
offer fully automatic operation plus the benefit of a built
in printer to produce a hard copy of the test results and
the ability to program up to five user defined tests for
individual applications. The withstand test can be set to
operate at any test voltage and with an initial stand time.
The dot matrix liquid crystal display can also be set to
read in one of six languages. An oil test vessel, configured
to suit the IEC156 test specification, is supplied with the
instrument.
A large, backlit, liquid crystal display shows test menus,
set up screens and results. The resolution of the high
voltage output is displayed to 0,1 kV.
Results can be printed on the internal dot matrix printer or
transferred via the RS232 interface to an external printer or
PC. Printouts are automatically time and date stamped.
Standard stirring with the OTSAF/2 is achieved by a
magnetic stirrer bar. Additional vessels are available
optionally, including one suitable for testing to the ASTM
D1816 specification. This calls for stirring to be carried out
by a motor driven impeller. Each test can be selected with
either magnetic stirring, propeller stirring or no stirring.
The VCM100 is a calibration meter suitable for verifying
the calibration of oil test sets. The meter will enable the
Partial Discharge
Online Testing Technology
Scope of supply:

Item 1 3 Phase PD Spot Tester - Type: OSM-Longshot© WR Xi

(new Waverunner Xi model)

Hardware Description:
Digital PD Detector comprising of a fully calibrated wideband, 4-channel digitizing
oscilloscope module, frequency range DC to 400MHz.
Supplied with internal 2 GHz pentium PC.
This allows for 3-phase testing/monitoring of HV Plant including:
motors / generators, cables / switchgear, transformers and other HV Plant.
The input impedance to the unit is 50 Ohms allowing for connection of High Frequency
Current Transformers (HFCT’s) Ferrite & Rogowski), Capacitive Couplers (TEV sensors),
Acoustic/Ultrasonic Sensors for on-line PD testing and blocking capacitors etc for off-line
testing.
Supplied with Full Instruction Manual, Mini Keyboard, Optical Mouse and 1x 40GB USB Hard
Drive and a set of 4x 20m BNC test cables and 4x 50Hz Filters.
The equipment is designed to operate on ac mains supply systems from 110V to 240V, 50-
60Hz. The unit is supplied with a soft carry case for ease of transportation.
The OSM-Longshot© Waverunner Xi Unit is supplied with a 36 month Warranty (in normal use)

Software Description:
The Unit is supplied pre-programmed with 4x Integrated PD Software Packages, all of
which run under the WindowsTM operating system, as follows:

PD Gold© Data Capture and Measurement Software

For collecting synchronous, 50/60Hz Power Cycle PD data, with automatic collection of
individual PD Pulses.
The software contains a dedicated ‘Machines’ Module dedicated to the measurement of PD
Data in Rotating HV Motors and Generators.

PD Reader© Data Analysis and Reportage Software

This ‘reads’ the PDGold© files collected and automatically analyses the data collected using
the ‘Event Recogniser’ Software Module.
The software allows for standard PD Test Reports to be automatically generated.
A PC software version is also provided to allow post-analysis of the PD Data on any PC
ScopeControl© PD Pulse Capture Software
This allows the user to collect individual PD pulses from up to 4 channels simultaneously
enabling the user to carry out time-of-flight measurements of PD pulse arrival on a number of
PD sensors at once.

ScopeControlReader© PD Pulse Analysis and Reportage Software

This reads the individual PD pulses collected by the ScopeControl© software from up to 4
channels simultaneously enabling the user to carry out post-test analysis of the PD data
collected in the field.
A PC version of this software is also provided to allow post-analysis of the PD Data on any
PC owned by the customer.

Free upgrades on the above software packages are provided for 12-months from the date of
purchase. Software support packages are available beyond this 12-month period on request.

PDGold©
The PDGold© program (Main Page shown below) contains all the functions that allow control
of the OSM-Longshot instrument, to set the correct values of the acquisition parameters, to
acquire and visualise the PD dataset in order to get an immediate diagnostic response.

PDGOLD© PD ACQUISITION SOFTWARE - MAIN PAGE

The PDGold© software collects the PD data in 200x ‘slots’ across the 50Hz (or 60Hz) power
cycle, one cycle at a time, followed by a processing stage of a few seconds, followed by the
acquisition and processing of a second cycle and so on.
Each signal acquired is synchronised by the AC mains voltage waveform supply (or other
volatge signal). The software thus allows the user to observe this 360o plot of the PD
behaviour showing both the individual 20ms ‘shots’ and the cumulative measurements of all
those taken up to that point, in ‘real-time’.
For the standard PDGold© measurement this would be left to run typically for 3 to 5 minutes
with around 100 to 200 individual power cycles usually saved.

Page 2 of 6 June 2007

Item 2 PD Sensors and Accessories

1x External, Low Voltage PD Calibrator Type HVS 998/0011

Battery operated PD Calibrator for injecting a known PD signal across the test circuit.
Provides four selectable outputs, 10pC, 100pC,1000pC and 10,000pC

3 x Rogowski Coil Type HVS 994C.T. Split

Split-Core RF Current Transducer Type HVS 994C.T. with 95mm internal diameter for
connection around the core of HV supply cables to the test circuits.
Suitable for HV Motor/Generator Testing with high supply currents as the Rogowski Coil
Sensors do not Saturate with high currents passing through them.
One transducer is required per circuit to be monitored.

3 x Ferrite HFCT Type: CAE 140/100 Split

High Sensitivity, Split-Core RF Current Transducer Type CAE 140/100
Split with 100mm internal diameter for connection around the earth screen of HV supply
cables to the test circuits.
Suitable for HV cable and switchgear testing where higher sensitivity to PD activity is
required (when compared with Motor Testing).
One transducer is required per circuit to be monitored.

1x Acoustic Probe kit Type HVSL - AA-b40

Acoustic kit comprising of a Magnetic Airborne Acoustic probe, Air Acoustic probe and
Conditioning Amplifier with power unit.

3 x Capacitive Probe Coupler Type HVSL TEV

Magnetic Capacitive Probe for the measurement of PD signals emanating from inside
Metalclad HV plant, particularly metalclad switchgear etc.
One transducer is required per switchgear panel to be monitored.

4x 50HZ Filter-Decoupler Units

8 x 10m BNC Data Cables + 6 x Through Connectors

(to make 4x 10m, 4x 20m or 2 x 40m BNC data cables for PD testing )

1x IP67 Rated Equipment Case for above items

The above sensors are supplied in a waterproof equipment case fitted with foam inserts and
compartments.

Customer Training Packages

- for users of OSM-Longshot© PD Spot Testers
Due to the technical nature of the OSM PD test technology, IPEC/HVSL strongly
recommend that the customer purchases a dedicated training course in order that they get
the maximum performance out of the OSM technology.

Page 3 of 6 June 2007

1.0 OSM-Longshot© PD Spot Testers
OSM PD Spot Testers listed contain the Standard PDGold© Software which has used been
used in the IPEC PD Spot Testers for the past 5 years.

• The PD Gold© Software’s functionality includes:

Capture of signals synchronously across the 50Hz (or 60Hz) power cycle
Provides a PD (partial discharge) threshold level for recording the number of pulses (count)
per cycle

• Noise waveforms using a second channel can be used for ‘gating’ external pulsed
interference
The software divides the power period into slots, and the peak signal is then detected for
each slot, allowing the user to observe familiar phase-related patterns of discharge.
PD levels are given in mV and dB as standard and also in pC for cable testing when used
with calibrated HFCT’s.

• A new event recogniser system is incorporated into the analysis software

Keeps segments of the PD waveforms
Classifies these PD pulses into three types: Cable PD, Switchgear PD and Noise.
This can often eliminate the need for background noise reduction.
A machine page is available for testing high voltage rotating machines (motors/generators)

• Full print preview page for outputting results to printers or adobe pdf files
The spot tester is designed for a wide variety of use including on-line PD Testing of the
insulation in HV Cables, Switchgear, Transformers, Motors/Generators and other HV Plant.
It is very able to measure on-line PD activity, and the system is offered with a variety of
sensors for this type of work.
The system is also capable of accurate laboratory measurements, where synchronous
voltage measurements and PD calibrations are needed. The time for which measurements
can be recorded is only limited by the internal RAM of the PC.
It is not unusual to run the system for several hours up to a week, with continuous data
monitoring.

The 1.0 OSM-Longshot© PD Spot Testers unit is not sold primarily as a monitoring device
(it’s primary use being PD ‘Spot Testing’.
These spot testers are not specifically designed to be permanently installed and driven
remotely, and whilst this is entirely feasible, other options are available for the permanent
monitoring application.
The PDGold© Longshot system can be considered as the most versatile (and best) PD spot
testing device on the market.
It is generally regarded that PD monitoring should be carried out by permanently installed PD
Monitors with web/remote access (for information on long-term PD Monitoring Technologies
contact your supplier).

The applications for on-line testing tend to be plant specific. Hence there are cable related
parts to the event recogniser analysis. Here the results can be expressed in pC so that
discharges on all cable types, and at all detectable distances down the cable, can be
compared in magnitude.
There are also switchgear related parts to this, where the results can be expressed in dB to
relate back to the traditional way switchgear PD results were displayed.

Page 4 of 6 June 2007

9. Transformer Oil
Dielectric Test Set
Item 9A
 OTS60PB, 60AF/2, 80AF/2, 100AF/2, VCM100
Automatic Oil Test Sets

high voltage output to be checked, traceable to national with the VCM100. Later versions of the OTSAF also have
standards, and is suitable for all recent laboratory models the ‘CHECK CALIBRATION’ procedure.
of Megger oil dielectric strength test sets such as the
OTSAF series and the OTS auto and semi automatic series.
The calibration meter fits in the oil test set chamber in
place of a standard vessel. The design ensures that the
load to the transformer is similar to the load during an oil
dielectric strength test. The voltage indication is viewed on
an analogue display marked from 0 to 100 kV with 2 kV
SPECIFICATION
divisions. The scale also shows pass tolerance bands to Panel meter scaling 0 - 100 kV in 2 kV divisions
enable a quick assessment of the accuracy to be made. Accuracy ±3% of full scale
The meter is supplied in a protective bag.
Temperature Range
Oil test sets will display the individual breakdown voltage Operational 0°C to 40°C (32 to 104°F)
and their average value. The VCM100 allows the actual Storage -30°C to +70°C (-22 to 158°F)
applied voltage to be quickly and easily checked against
the displayed value giving immediate confidence in the Humidity Range
calibration of the oil test set. Operational 80% RH at 40°C (104°F)
Storage 93% RH at 40°C (104°F)
OTS/VCM100
■ Allows a quick check of high voltage output to be made`
■ Tests up to 100 kV with accuracy of 3% Safety The meter is only approved for use with Megger oil test
■ Easy to read mirror arc display with tolerance bands sets.
Dimensions 198 mm x 235 mm x 102 mm
OPERATION (7,8 x 9,25 x 4 inches)
The OTSAF/2 series are programmed with a test sequence Weight 2,4 kg (5,3 lbs)
suitable for using the VCM100 called ‘CHECK
CALIBRATION’. This sequence causes the output of the oil
test set to ramp up from 0 kV to the maximum voltage
value, pausing at each 10 kV point for 10 seconds to allow
the calibration to be checked.
Other versions of Megger oil test sets (such as the OTSAF,
OTS VCM100 Scale Plate
OTS60 auto and OTS75 auto) can be used in manual
mode or with a low rate of voltage rise to allow checking

Parameters of test specifications (programmed in OTS60PB, OTS60AF/2, OTS80AF/2 and OTS100AF/2)

Test Spec. Electrode Initial Rate of rise Intermediate Intermediate Number Maximum Duration of Selected
Selected Shape Stand of Test Stir Time Stand Time Of Tests test sequence
Voltage OTS60B OTS80AF/2 OTS100AF/2
OTS60AF/2
5min test B 1 min. 2kV/s 30 s 30 s 3 4min. 30s 5min. 5min. 30s
IEC156 etc A,B 5 min. 2kV/s 2 min. 2 min. 6 18min. 19min. 20min.
(option 1) (option 2)
ASTM D877 C 2 min. 20 s 3 kV/s - 1 min. 5 8min. 8min. 33s 9min. 7s
ASTM D1816 A 3 min. 0,5 kV/s Continuous 1 min. 5 17min. 20 min. 20s 23 min. 40s
UNE21 A,B 10min. 2 kV/s 1 min. 4 min. 6 38 min. 39 min. 40 min.
Withstand A B 0-99 min 55s ** 2 kV/s Ramps to preselected value of 1 minute or breakdown
Withstand B B 0-99 min 55s ** 2 kV/s As above and continues to breakdown or maximum value of test set
Custom (1-5)* - 0-99 min 55s * 0,5-5,0 kV/s* 0-99 min 55s* 0-99 min 55s* 1-99 - - -
BS5730a A,B - 2 kV/s 1 min. 1 min. Withstand test at 22 kV, 30 kV or
40 kV (depending on equipment
category and electrode gap) for 60 s.
If breakdown occurs another two
tests are carried out, both must pass
if sample is OK.
IEC156 etc. includes BS148, BS5874, VDE 0370, NFC 27, CE1344, OCT 6581, SABS555, AS1767, STA8286 and IP295.
NFC27, STAS286 and UNE21 omit the first breakdown value from the average calculation.
STAS286 has a 2 minute intermediate stand time.
The OTS60PB is also programmed with BS5730-LEPLC which is similar to BS5730a but ramps to breakdown after a successful test.
* User Schedule
** OTSAF/2 only.
 OTS60PB, 60AF/2, 80AF/2, 100AF/2, VCM100
OTS60PB
Features ■ Powered by internal, rechargeable battery
■ Fully automatic operation (see table opposite)
■ Pass/fail limit setting
Test voltage 60 kV maximum (30 kV - 0 - 30 kV)
OTS80AF/2:80 kV maximum (40 kV - 0 - 40 kV)
Power Internal, rechargeable 12 V, 12 Ah battery
supply (giving typically 12 hours continuous use)
Charger supply 85 to 265 V, 50/60 Hz
Optional 12 V supply lead enables operation
from vehicle cigarette lighter socket
Display Dot matrix LCD giving alphanumeric information and kV test voltage
Resolution 1 kV
Dimensions 373 H x 259 W x 247 D mm(without accessories)
14,6 H x 10,2 W x 9,8 D in. approx.
Weight 19 kg (42 lb) without accessories
Fuses 2 x F6,3 A, IEC127/1, 20 mm x 5 mm, HBC
Temperature Operation: 0°C to 40°C
Range Storage: -30°C to +65°C
Humidity Operation: 80% RH at 40°C
Range Storage: 93% RH at 40°C, 95% RH at 25°C cyclic
Safety Designed to incorporate where appropriate
IEC1010-1, safety class I.
Safety interlock to BS5304 (1988) ‘Guarding of
Machinery’ standard.
Other RS232 output plus optional printer kit
Includes battery charger and four test vessels
Option to set pass/fail breakdown values
Automatic Oil Test Sets
OTS60AF/2, OTS80AF/2 AND OTS100AF/2
■ Automatic laboratory set (see table opposite)
■ Built in printer and RS232 output
■ Custom test facility
OTS60AF/2:60 kV maximum (30 kV - 0 - 30 kV) @ 61,8 Hz
OTS100AF/2:100 kV maximum (50 kV - 0 - 50 kV)
110 V, 120 V, 220 V, 240 V ±10%
50/60 Hz
Four pre-selectable values
0,1 kV
464 H x 502 W x 319 D mm
18,3 H x 19,7 W x 12,5 D in. approx.
41 kg (90 lb) approx.
2 x F6,3 A, IEC127/1, 20 mm x 5 mm, HBC
T2 A, IEC127/5, 20 mm x 5 mm, HBC for 220/240 V
T4 A, IEC127/5, 20 mm x 5 mm, HBC for 110/120 V
Operation: 0°C to 40°C
Storage: -40°C to +70°C
Operation: 80% RH at 40°C
Storage: 93% RH at 40°C, 95% RH at 25°C
Meets the requirements of IEC1010-1 (1991)
Safety interlock to BS5304 (1988) ‘Guarding of
Machinery’ standard.
RS232C 5 pin DIN socket
Five custom tests allowing; 1 to 99 tests
0,5 to 5 kV/s rate of voltage rise
0 to 99 min. 59 s stir and stand times
Averaging start from first to last test
 OTS60PB, 60AF/2, 80AF/2, 100AF/2, VCM100
Automatic Oil Test Sets
PRINTER INFORMATION
The OTS60PB Printer Kit includes
a 24 column impact printer with
integral rechargeable batteries and
Electrode Shape A Electrode Shape C a mains adaptor which operates
36mm Mushroom Electrodes 25,4 mm (1 in) Cylindrical Electrodes from 85 V to 265 V a.c. (50/60 Hz).
The printer is 105 mm x 195 mm
x 90 mm and weighs 625 g.

Electrode Shape B Electrode Shape D

12,7 mm (0,5 in) Spherical Electrodes 25,4 mm (1 in) Cylindrical Electrodes
with 0,5mm edge radius

ORDERING INFORMATION
Item (Qty) Order Code Item (Qty) Order Code
Laboratory Oil Test Set Portable oil test set (60 kV) OTS60PB
60 kV OTS60AF/2
80 kV OTS80AF/2 Included Accessories
100 kV OTS100AF/2 Padded protective carrying case with handle
and shoulder strap 6420-102
Included Accessories 4 x 600 ml capacity oil test vessels without lid
Mains power supply lead 25424-860 Pair of spherical electrodes (fitted) 6220-484
Oil test vessel fitted with spherical electrodes, Pair of mushroom electrodes 6220-580
0,5 in. (12,7 mm) dia, shape B 6231-445 Pair of cylindrical electrodes 6220-483
Oil test set preparation kit 6121-486 Electrode spacing gauge for 2mm, 2.5mm and
comprising; 4mm spacing 5250-211
2 magnetic stirrers, Battery charger unit 6331-659
2 mushroom electrodes 1.4 in. (36 mm) dia., Printer lead, OTS 60PB to 25 way ‘D’ 6340-091
2 cylindrical electrodes 1 in. (25.4 mm) dia., Spare fuse 25413-285
electrode spacing gauge; 1, 2, 2,5 and 4 mm spacing User Guide 6171-585
Protective cover 5340-334
Operating instruction book 6172-064 Optional Accessories for OTS60PB
Close fitting test vessel lid 6121-402
Optional Accessories for OTS AF’s Pack of 10 reuseable/disposable oil test vessels 6220-487
Oil test vessel fitted with mushroom Lead for connection to a vehicle battery via the
electrodes, 36 mm dia, shape A 6231-447 cigar/cigarette lighter socket 6231-509
Oil test vessel fitted with cylindrical electrodes, Pair of cylindrical electrodes with 0,5 mm
1 in. (25,4 mm) dia. shape C 6231-446 edge radius 6220-538
Oil test vessel with motorised stirrer suitable Printer kit 6220-568
for testing to ASTM D1816, electrodes shape A 6111-146 Paper roll - 57,5 mm wide, 15 m long,50 mm dia. 25995-001
Transportation trolley 6111-147 Ribbon - Epson part no. ERC-09 (IRC 160) 25995-002
0-100 kV Voltage calibration check Download lead 6340-105
meter complete with case 6410-810
10. Transformer Oil
Moisture Test Set
Item 10A
 KF875, KF-UNI and KF-LAB
Karl Fischer Moisture in Oil Test Sets

KF875, KF-UNI and KF-LAB

Karl Fischer Moisture in Oil Test Sets

■ Coulometric Karl Fischer titrimetry

KF875 Unit
■ KF875 optimized for insulating
oil and tests to 0.875, completely portable
■ KF-UNI offers greater flexibility,
versatility and sample data input than
the KF875; also completely portable
■ KF-LAB analyzes materials with an SG
between 0.6 & 1.4, plus insulating oils
with an SG of 0.875
■ Suitable for use with any Coulometric
KF-UNI Unit
Karl Fischer reagent

DESCRIPTION if not required and results can be calculated in ppm,

Over 20 years experience has led to the development of mg/kg, % and micrograms. For extra flexibility, the
the Megger KF875, KF-UNI and KF-LAB Coulometric Karl results may be calculated based on the weight of the
Fischer Test Sets designed to determine moisture in oil, sample or based on the volume and specific gravity
to provide highly accurate results on-site. The KF875 and of the sample.
KF-UNI are highly portable instruments, complete with
integral printer and carrying case, are easy to use and
provide highly accurate results. The KF-LAB unit is
designed specifically for lab use is mains powered only
and does not include a built-in battery or carrying case.

APPLICATION
Optimized for testing insulating oils with a specific gravity
of 0.875, the Megger KF875 simply requires the operator
to press one button and inject a 1ml sample into the test
cell. The simple ‘one touch’ operation makes the KF875 KF-LAB Unit
so easy to use that it requires no specialist knowledge or
training to use it effectively. Results are presented on the
instrument display and on the integral printer in both
The KF-LAB analyzes materials with an SG between
micrograms of water and in milligrams per kilogram
0.6 and 1.4, but also has a default setting optimized for
(parts per million, ppm).
analyzing insulating oils with an SG of 0.875. This means
The KF-UNI allows the titration of samples with a range it can be used to measure water content in a variety of
of specific gravities from 0.60 to 1.40 and also permits the different materials but is also easy to set up for transformer
use of different sample sizes. The printer may be disabled insulating oils.
 KF875, KF-UNI and KF-LAB
Karl Fischer Moisture in Oil Test Sets

KF LAB KF UNI KF 875

Titration method Coulometric Karl Fischer Titration
Electrolysis control Patented “ACE” control system
End point detection AC polarisation
End point indication Visual display / print out / acoustic beep
Measuring range 1 µg – 10 mg water
Moisture range 1 ppm – 100 % 1 ppm – 100 ppm
Max. sensitivity 0.1 µg
Max. titration speed 2 mg per minute
Max. current 400 ma
Drift compensation Automatically controlled
Precision 10-100µg ± 3µg, 100µg - 1 mg ± 5µg, above 1 mg ± 0.5%
Method storage 10 programmable methods Single method Preset method
Sample ID number User programmable Not available
Display format µg, mg/kg, ppm, % mg/kg, ppm
Print format µg + mg/kg, ppm, % µg + mg/kg, ppm
Calculation modes Weight/weight Weight/weight Volume/density
Weight/dilution ratio User programmable Preset values
Volume/volume Volume/density
Volume/density User selectable
User programmable
Statistics Upto 99 runs Preset up to 99 runs
User programmable
Start delay time 0-30 mins. selectable 0-20 mins. selectable Preset
Min. titration time 0-30 mins. selectable Not available
Language English, Francais, Espanol, English
Portugues, Deutsch, Magyar
Stirrer speed Microprocessor controlled
Calendar / clock Analysis time & date print out
Keypad/User controls Non tactile membrane/display prompted menu
Display 40 character alphanumeric backlit display
Printer 42 character high speed thermal printer
Carry case Optional Standard
Power supply 90-264VAC, 47-63Hz 90-264VAC, 47-63Hz
12V DC car adapter/internal battery
Battery life Not available 8 hours running time
Battery low Not available Display & print out indication
Dimensions 250 x 245 x 120 mm
Weight 3 kg (without carry case)
 KF875, KF-UNI and KF-LAB
Karl Fischer Moisture in Oil Test Sets

FEATURES AND BENEFITS ■ Each unit uses Karl Fischer coulometric titrimetry -
■ The KF875 and KF-UNI are highly portable and the industry standard method for determining moisture
designed specifically for outdoor use - both units are content (ASTM D1533, BS EN 60814:1998,
supplied as standard with a printer, low drift cell and IEC 60814:1997).
rugged carry case. Portability is further enhanced with ■ The KF875 and the KF-UNI include a rechargeable
flexible power options - both units can be powered
battery power - allows accurate on-site measurements
from the mains supply, from the internal rechargeable
to be made on oil samples freshly obtained, eliminating
battery or via a 12V car adapter.
any time deterioration of the oil sample.
■ Each unit eliminates inaccuracies with ACE Control ■ The KF875 and the KF-UNI may be powered by
System - some Coulometric Karl Fischer sets are
internal rechargeable batteries or from the supply -
susceptible to inaccuracies due to changes in electrolysis
allows field-testing and laboratory testing with the same
cell resistance, which requires frequent checking of the
equipment, providing standardization.
titrator efficiency by analyzing known water content
standards. The KF875, KF-UNI and the KF-LAB remove
this need by using the patent pending ACE
(Automatically Compensated Errors) Control System. This
guarantees that the electrolysis current produced and the
count rate displayed are always correctly synchronized,
regardless of changes to the electrolysis cell resistance
thus eliminating the need to calibrate the reagent.
This further adds to the instruments’ remarkable user-
friendliness and ease of use.

ORDERING INFORMATION
Item (Qty) Cat. No.
KF875 Coulometric Karl Fischer Test Set for insulating oils KF875 [6111-636]
KF-UNI Coulometric Karl Fischer Test Set for liquids KF-UNI [6111-637]
KF-LAB Laboratory Coulometric Karl Fischer Test Set KF-LAB [6111-638]
Supplied Accessories (also available as spare items) for the KF875 and KF-UNI ONLY
Titration Vessel 6121-527
Detector electrode 6121-528
Generator electrode 6121-529
Drying tube 6121-530
Carrying Case 6121-537
Power Pack 6121-538
Car adapter 6121-539
Supplied Accessories (also available as spare items) for the KF875, KF-UNI and KF-LAB
Injection septa (10) 6121-531
Glass syringe (1 ml) 6121-532
Luer needle 6121-533
Bottle of Molecular sieve 6121-534
Stirrer bar 6121-535
Funnel 6121-536
Supplied Accessories (also available as spare items) for the KF-LAB ONLY
Complete Glassware pack (single port) EV6121-587
Titration vessel (single port) EV6121-571
Detector electrode EV6121-572
Generator electrode EV6121-573
Drying tube EV6121-574
Teflon sleeves (pack 5 each) EV6121-575
Instruction manual EV6172-878
11. Transformer Oil
Treatment Plant
Item 11A
I–BETH04GB_A page 1/5
OIL TREATMENT
TYPE MAS 600

TECHNICAL DESCRIPTION
OF THE STANDARD OIL TREATMENT PLANTS

TYPE MAS 600

PREAMBLE
The use with confidence of
the dielectric fluids in the
transformers, circuit break-
SUMMARY: ers, and other types of elec-
trical equipment depends
upon some of their basic
Principle of operation 2 characteristics, which can
affect the general operating
efficiency of the electrical
Main characteristics 2
equipment. In order to ensure
manifold functions such as
Components of the plant 2 an insulant, a coolant and
an extinguishing medium,
Description of the plant 3 these dielectric fluids must
have some basic properties,
and especially a high dielec-
Operating diagram 4 tric strength.
Now, in service, the dielec-
Optional features 5 tric fluids properties may be
affected by the appearing of
oxidation, condensation and
other contaminants such as
water, solid impurities and
dissolved gases. Working on
the principles of filtration,
dehydration and vacuum
degasification,oil
treatment plants are par-
ticularly recommended to
maintain, dry and fill your
transformers and circuit-
breakers. By removing the
impurities, dissolved mois-
ture and gases, they indeed
enable to restore the oil di-
electric properties and to
extend the useful life of
your electrical equipment.
Used and well-known all
over the world for their per- MAS 600 on road trailer
formance, reliability and with tarpaulin
ease of operation, our stan-
dard plants are now enriched
with our latest technologi-
cal achievements.
Automated, fitted with re-
mote control or telecontrol
systems, our oil treatment
plants are more and more
autonomous, which insure
you increased productivity.

Oil treatment
The oil treatment plants of the oil will be in excess of 75 kV after Comparison betwenn vapor and liquid phases of
moisture and dielectric oil
has been designed to treatment. An oil at 20 ppm will go out at 1000
EAU
treat dielectric oil having a 50 3 ppm* after 1 pass. The above figures are 100
Lliquid water HUILE
ppm moisture content and a dis- reached with oils having a 10-2 mbar distilla- Liquid oil
mbars

10

solved gas content of approx. tion curve at a temperature of 80° C. 1

Vapor water
10% by volume before being Vapor oil
0,1

treated. After getting the optimal Evolution of the moisture content 0,01

treatment conditions, the clean and of the dielectric

0

20

40

60

80

100

120

treated oil goes out after 1 pass at 100

diélectric
20
T °C
PPM of water

a maximum temperature of 70°C 80 15

with a moisture content below 60
KV

10 * : Theoretical values depending on the

5 ppm* and a dissolved gas con- 40 Moisture content measuring device accuracy and ranging
tent of approximately 0,1% by 20 5
from 2 to 5 ppm
Ten
volume*. The breakdown voltage 0 0
 I–BETH04GB_A page 2/5 OIL TREATMENT TYPE MAS 600

Principle of operation
Options
The dielectric fluid enters in
Road trailer
the plant through an inlet
Low speed trailer strainer, and then passes
through an inlet oil pump and
a fine filtration on cartridge.
After oil heating, thanks to
immersion heaters , the di-
electric fluid is sprayed into a
Options vacuum chamber on a basket
of « Degasing » rings. Fi-
Plant with metallic cover nally, after the contaminants
Plant with tarpaulin are eliminated, the clean
treated fluid flows through
the outlet oil pump.

Options
Foam regulation system
Options
Transformer insulating system
High level detection system
Main characteristics
Nominal flow* during treatment in l/h 600
Heating power in kW 9
Total power in kW 12
Filtration** by cartridges in nominal µm 1
Limit vacuum against closed suction in mbars 0,5
Vacuum during treatment in mbars 1 to 2
* : Approximate values.
** : Consumable cartridge with filtration expressed in µm nominal.
All our plants are equipped in standard with tropicalized electrical material, for a feeding ten-
sion 400 Volts 3 phases 50 Hz and auxiliary operation in 220 Volts by transformer.

Components of the plant

Options
1 inlet oil motor-pump
Voltmeter / Ampere meter 1 cartridge filter
1 direct electrical heater with 2 working temperatures
1 dehydration tank
1 outlet oil vacuum motor-pump
1 single-staged vacuum motor-pump
1 set measuring, controlling, alarming, and regulating apparatus
1 control panel
Options 1 set of pipes, valves and accessories
3 lifting rings placed on the upper part of the degasification unit
Telecontrol
The standard plant is installed on a section iron plate with retention tray and maintenance
wheels.

Max flow of the pump in l/h
Pump type
Height of discharge in mCE
Motor power in kW
Pump building
Rotation speed in rpm
Connection diameter in mm
Number of cartridges
Filter building
Clogging control
Total heating power in kW
Number of thermodippers
Power of an element kW
Flow in m 3/h
Limit vacuum in mbar
Motor power in kW
Rotation speed in rpm
Oil capacity in litre
Vacuum measure
Max flow of the pump in l/h
Pump type
Height of discharge in mCE
Motor power in kW
Rotation speed in rpm
Pump building
Connection diameter in mm
I–BETH04GB_A page 3/5 OIL TREATMENT TYPE MAS 600
Description of the plant
900 1) Inlet oil motor-pump and filtering system
Auto energizing The oil inlet suction of the standard oil treatment plants are equipped
with a symmetrical connection (like French fire system), a strainer filter, an insulation
20
valve, an inlet oil motor-pump.
0,37
Steel/Aluminium
1450
25
1 2) Filtering system
Alu/Polyamide
The standard oil treatment plants are equipped with a consumable car-
tridge filter with 1 µm nominal filtration. The filter, equipped of a clogging control, is con-
Manometer
nected to the heater.
9 3) Heater
2 The motor-pump outlet of the standard oil treatment plants are equipped
with a heater made of pipe stub heating casing, equipped with flanged immersion heater.
4,5
This heater has two working temperature. The heater outlet is equipped with a safety valve
adjusted at 4 bars, an overheating safety thermostat, a temperature regulation probe
PT100, a heater by-pass, a manometer -1 / +5 bars and an oil sampling valve also serving
as an heater drain
Oil degazing under vacuum.
4) Dehydration tank
The standard oil treatment plants are equipped with a cylindrical steel
dehydration cell. It includes a spraying blockhead and a basket of dehydration rings. The
upper part of the cell is equipped with an inlet oil connection, a connection to the vacuum
pump, a vacuum indicator 1000 to 0 mbar, a vacuum manometer 0 to 50 mbars and a vac-
uum regulation valve. The collar is equipped with a level sensor and a low tension head-
light window to look at the lower part of the cell. The lower part is equipped with a flow
regulation tube and a draining valve.
40
0,5 5) Vacuum motor-pump
1,1
The standard oil treatment plants are equipped with a single-staged
group composed of a pump with pales, greasing through oil circulation with filter, anti-
1450
return valve and air ballast. The group is connected to the dehydration cell by a pipe
2 equipped with a safety valve, an insulating valve and an exhaust electro-valve of the
group.
Manometer
2000
Centrifugal Oil outlet.
40
6) Outlet oil vacuum motor-pump
1,5
The outlet discharge of the standard oil treatment plants are equipped with an outlet oil
1500 vacuum motor-pump, a valve of oil sampling, an anti-return valve, an insulation valve and
Cast iron/bronze a symmetrical connection (like French fire system).
25
I–BETH04GB_A page 4/5 OIL TREATMENT TYPE MAS 600

7) Control panel
The standard oil treatment plants are equipped with an industrial water
proof type cabinet in painted steel, with contactors, relays, fuses, connectors and wires ne-
cessar for the equipment running. On the door, there’s the buttons and warning lights of the
different equipment components.

8) Finishing painting
The standard oil treatment plants are painted in white (RAL9002) for the
system and in blue (RAL 5012) for the platform.

9) Dimensions
Length in Width in High in Weight in
mm mm mm kg
Plant on platform 1250 850 1600 500

Plant on skid 1250 850 1450 500

Plant on cart 1300** 850 1750 800

Plant on cart with tarpaulin 1300** 950 1900 880 * : The weight is not higher
for the road trailers
Plant on cart with metallic cover 1300** 950 1900 1450 equipped with tarpaulin or
metallic cover
Plant on road trailer with tarpaulin 1350** 1350 1900 950* ** : The lengths are given
without the draw bar
Plant on road trailer with metallic cover 1350** 1350 1900 1500*

All characteristics may be modified without any prior notice.

 I–BETH04GB_A page 5/5 OIL TREATMENT TYPE MAS 600

Optional features
Process controls 1) FOAM REGULATION SYSTEM
The foam regulation system automatically regulates foam developing and avoids the saturation of the degazing unit.
2) INSULATING SYSTEM
This option enables, in case of incident or any sudden treatment stopping (power cut), to insulate the plant from the electric appliance
to be treated and thus to prevent from dangerous oil flowing into the oil treatment plant.
3) HIGH LEVEL DETECTION SYSTEM
This option enables the automatic stop of the plant, when the valve, which protects the vacuum pump, is full. This reinforced safety
and avoids the transfer of the condensates in the vacuum pump.
4) AUTOMATIC DRAINING OF THE VALVE
This option enables an optimal protection of the vacuum network of the plant.
5) VOLTMETER / AMPERE METER
This option will enable you to visualize the feeding tension of the plant as well as the developed intensity in order to protect the net-
work and the equipment.
6) RECORDER
This option ables to record the physical dimensions, characterizing the degazing process, like the temperature and the vacuum.
7) QUALITY CONTROL OF OILS

The presentations 1) CART

The oil treatment can be installed on a cart with full tyres (max speed : 20 km/h).
2) ROAD TRAILER
The oil treatment plant can be installed on a road trailer. The trailer can be equipped with rear lights in accordance with the EU regu-
lations of road code. The whole installation is commissioned by the French government vehicle testing service to be allowed to circu-
late in France and European countries.
3) TARPAULIN PROTECTION
The plant can be equipped with a protection type tarpaulin, which protects it from the bad weather.
The tarpaulin can be opened on the four side panels to enable the access to all the components of the plant.
4) METALLIC COVER PROTECTION
The plant can be equipped with a metallic cover type protection, which protects it from the bad weather. It is made of a frame, side
panels and openings on the sides. The openings can be closed per key and enable the access to the main components of the plant.

The transformers drying 1) TRANSFORMER DRYING

(The vacuum technology) This option enables to make vacuum in the transformer in order to dry the active parts while the oil is treated. The pump is installed
parallel to the first one to increase the pumping capacity of the plant.
2) DOUBLE STAGE PUMPING GROUP
In case of this option, the primary vacuum pump mounted on the plant is completed with a second pump stage composed of a roots.
3) AUXILIARY VACUUM CONNECTION
This option enables to have an additional vacuum connection on the plant.
4) CONDENSOR AND COOLING GROUP
This option enables an optimal protection of the pump group in case of high water content treatment.

The transformers drying 1) TRANSFER PUMP

(Oil heating and transfer) This option enables to increase the hoses length between the plant and the transformer.
2) HIGHER HEATING POWER
The standard heating power of the oil treatment plants has been calculated for a weight ratio between oil and trans-
former about 4. In case of a higher ratio, we recommend to increase the heating power of the plant.
3) AUXILIARY HEATING CONNECTION
This option enables to have an additional heating connection. It allows to heat the transformer per oil circulation through the plant
heater.
4) SAFETY LEVEL ON TRANSFORMER
This option is installed on the upper part of the transformer to control the variations of the oil level in this one.
5) CONNEXION FEATURES AND ACCESSORIES
6) PULVERIZATION

Telecontrol TELECONTROL standard or GSM

 12. Gases and
Transformer Oil
(Portable GC for
detection of 11 Gases)
Item 12A
Mobile Gas Chromatograph for Dissolved gas Analysis Version 2
( According to DIN / IEC 60567/567 )

Scope of delivery

- basic device with Windows control

software for evaluating documentation
and customer-specific settings
- thermal-conductivity detector (TCD) and
flame ionization detector (FID),
Methanizer
- furnace cassette with separating column
and temperature-programmed column
heating system, separate heating for
each column
- internal carrier and burning gas supply (argon/hydrogen for
approximately 80 operating hours)
- 2 capillary columns for determination of hydrocarbons C1-C3 with
complete heating up to 300°C, 2. column for determination of
permanent gases ( H2, Ar, N2, O2, CO, CO2) with complete heating
up to 300°C
- Automatic, controlled gas sample valve with exchangeable 0,2 ml -
dosing capillary, integrated in basic device. The valve is suitable for
high pressure applications. Ready for operation. The sample is
pumped with an internal diaphragm pump (time controlled by
software).
- Automatic, controlled 6-port-valve, integrated in basic device. The valve is suitable for
packed as well as for capillary columns.
- degassing is carried out by means of a gas extraction syringe
according to DIN / IEC 60567/567 ; the released gas is transferred
to the GC by means of an injection syringe

For detection of 11 fault gases:

- H2, CH4, O, N, CO, CO2, C2H2, C2H4, C2H6, C3H6, C3H8

The scope of delivery includes the following components:

- Calibration gas Peakmaster
- 1 gas extraction syringe
- 1 seal assembly for the gas extraction syringe
- 2 three-way valves
- 1 two-way valve
- 2 connectors
- 1 tube connecting oil reservoir and syringe
- 1 injection syringe
- 1 Septen assembly (including 5 Septen)
- 1 unit of leakage detector gas
- 1 package of cleaning pads

following options are available:

Option: laptop as control computer:

Pentium 133 MMX
1.4 GB hard disk/16 MB RAM
12.1 inch DSTN colour LCD display with touch pad
The customer has to provide for Win 95 and Windows for Workgroups

Option: connection to external gas supply:

cylinder adapter, inert pressure pipe
needle valve for setting cylinder pressure
security pressure relief valve, filter
high-quality steel connector to the mobile GC

Option: carrier gas supply, cylinder with 2 litres of argon, 200 bar
for approximately 1,200 operating hours

Option: hydrogen supply, cylinder with 2 litres, 200 bar

for approximately 1,200 operating hours

Option: equipment case for mobile GC

The scope of delivery includes the following components:
- - 1 gas extraction syringe
- 1 seal assembly for the gas extraction syringe
- 2 three-way valves
- 1 two-way valve
- 2 connectors
- 1 tube connecting oil reservoir and syringe
- 1 injection syringe
- 1 unit of calibration gas M 218
- 1 unit of calibration gas M 216
- 2 injection syringes with cannulas
- 1 Septen?? assembly (including 5 Septen)
- 1 unit of leakage detector gas
- 1 package of cleaning pads

Multi-Tek International
103-105 Freston Road,London W11 4BD England
Tel: +44-20-73133190 Fax: +44-20-73133191
E-Mail: mti@multitekintl.com
Item 12B
 TOP TOGA GC

agkommunikation.at | lenzgrafik.com
Technische Spezifikationen Technical Specifications
Entgasungseinheit Degassing Unit
Typ Type
» Vakuum Entgasung nach IEC567/ASTM 3612 ohne Quecksilber » vacuum degassing procedure, oil- and mercury-free
Vakuum Verbindungen: Vacuum connections
» DN 16 KF » DN 16 KF
Vakuum Pumpe: Vacuum Pump
» Diaphragma Pumpe » diaphragm pump
» kompaktes modulares Design » chemically resistant tree-stage
Vakuum Sensor: » compact modular design
» Messbereich: 0,1 – 200 mbar » pumping speed: 2,0 m3/h
» Messimpuls: 5 p.sek. Vacuum sensor
» unabhängig von Gastyp » measuring range: 0,1 – 200 mbar
» Genauigkeit/Hysteresis: +/- 1 digit » read-out: 5 per sec
Start Vakuum: 2 – 3 mbar » independent of gas type
Entgasungsbereich: 2 – 200 mbar » accuracy/hysteresis: +/- 1 digit
Auflösung: 0,1 mbar Starting vacuum: 2 – 3 mbar
Probenvolumen: 50 – 100 ml Degassing range: 2 – 200 mbar
Probenvorbereitung: < 5 min Resolution: 0,1 mbar
Entgasungszeit: < 2 min Sample volume: 50-100 ml
Netzspannung: 115 – 240 V, 50/60 Hz Preconditioning time: < 5 min
Typical degassing time: < 2 min
Gas Chromatograph Power supply: 230 V, 50/60 Hz; 115 V, 50/60 Hz
Dissolved Gas Analysis with
Basis Einheit: Basis Einheit mit Windows Kontrollsoftware für automatic degassing unit
Analyse, Dokumentation und kundenspezifische Anwendungen. Gas Chromatograph According to
Detektoren: Wärmeleitdetektor (WLD), Flammen Basic unit: basic device with Windows control software for
Ionisationsdetektor (FID), Methanizer evaluating documentation and customer-specific settings
IEC 567/ASTM 3612
Säulen: 2 Kapillarsäulen (Carboxen und Molesieve) 30m x 0,32 mm Detectors: Thermal Conductivity Detector (TCD) and Flame
Ofenheizung: 2 Säulenkassetten mit Trennsäulen und program- Ionisation Detector (FID), Methanizer Features and Benefits:
mierbarer Säulenheizung, beide Säulen getrennt beheizbar Columns: 2 capillary columns, Carboxen and Molesiev Column » Fully automatic procedure
Probenventil: Kalibriertes, automatisches Probenventil mit aus- Heating: furnace cassette with separating column and » One touch operation
tauschbarer 0,2 ml Probenschleife, integriert im Grundgerät temperature programmed column heating system, separate » Multi-periodic vacuum degassing
heating for each column » Full TOGA analysis (11 gases)
Dimensionen und Gewichte: ca. 600 x 500 x 550mm Sample valve: Automatic, controlled gas sample valve with » Automatic transfer of gas sample
Gewicht: 49 Kg. exchangeable 0,2 ml – dosing capillary, integrated in basic device.
(Komplettes System) Dose the oil-sample. Push ONE button.
Dimensions: approx. 600 x 500 x 550 mm Wait for the result.
Weight: 49 Kg
(comptele system) Description
The analysis is done in 2 steps with high selectivity
and accuracy fully compliable with laboratory procedure.

Top Toga GC
1. Degassing of the oil sample through vacuum extraction
(according to IEC 567/ASTM3612 )
2. Dissolved gas analysis TCD (thermal conductivity
detector) , FID ( Flame Ionization detector) and Methanizer.
Both steps are synchronized by a micro-controller which
ENERGY SUPPORT GmbH
Sperberweg 47 guarantees a fast and reliable measurement routine.
D-41468 Neuss

T +49 - 2131 / 403 96 07

F +49 - 2131 / 403 96 08
info@energy-support.de
www.energy-support.de www.energy-support.de

Die neu entwickelte Vakuum Entgasungsmethode (Patent
pend. DE 102 52 652 4) entgast das Öl multiperiodisch.
Nach der Entgasung durch eine 4-stufige Vakuumpumpe
wird das Gas in einer Vakuumkammer separiert.
Öleinlass/Ölauslass und die Ventile werden durch einen
Mikroprozessor kontrolliert. Ein linearer Drucksensor misst
den Gesamt-Gasgehalt, der ein wichtiger Parameter des
Gesamtzustandes eines Transformators ist.
Die Injektion der Gasprobe in den Gas Chromatograph
erfolgt über eine fix montierte Leitung.
Die Analyse erfolgt über die automatische Injektion in
eine kalibrierte Probenschleife des GC. Die Gasprobe
wird im Trägergasstrom in ihre einzelnen Komponenten
zerlegt. Dies garantiert eine hohe Selektivität ohne
Querempfindlichkeit durch andere Gase.
2 Kapillarsäulen (Typ Carboxen 1010, Länge 30m x
0,32 mm und Molesieve Säule) werden für die Trennung
der verschiedenen Komponenten verwendet.
Die Detektion erfolgt an einem WLD (Wärmeleitdetektor)
und einem FID (Flammenionisationsdetektor).
Die Komponenten CO und CO2 werden durch einen
Methanizer konvertiert und am FID mit einer sehr hohen
Empfindlichkeit detektiert.
Detektierte Gase und Meßbereiche/Gases and detection ranges:
H2 1 ppm C2H2 0,1 ppm C3H8 0,5 ppm
CO 0,2 ppm C2H4 0,1 ppm O2 30 ppm
CO2 0,2 ppm C2H6 0,1 ppm N2 30 ppm
CH4 0,2 ppm C 3 H 6 0,5 ppm
A new invented vacuum degassing method (Patent
pend. DE 102 52 652 4) degasses the oil sample multi-
periodical. After extraction through a 4-step vacuum
pump the gases are dosed into the vacuum chamber
and separated.
In and outlet of the oil sample as well as the switching
valve are micro-processor controlled. A linear pressure
sensor measures the total gas content online which is
a very important quality parameter for the characteri-
zation of the transformer load.
The injection of the gas sample into the gas chroma-
tograph is via a fixed mounted transfer pipe.
The analysis of the dissolved gas is done after auto-
matic injection in an automatic sample loop (6 port
valve) of the gas chromatograph. The gas sample is
separated in an inert gas stream into 11 components.
This guarantees a high selectivity with no interference
of other gas signals.
Two capillary columns (type Carboxen 1010,
length 30m x ID 0,32 mm and Molesiev) are used
for the separation of the different compounds.
Detection is carried out with a TCD (Thermal All results are displayed in ppm, the sensitivity is as low
Conductivity Detector) and FID (Flame Ionization as 0,1 ppm for certain hydro-carbons. Therefore, also
Detector). The compounds CO and CO2 are converted new transformer oils and transformers after their peri-
with a Methanizer for detection on the FID which gua- odic maintenance can be analyzed.
rantees a very high sensitivity.
Beside the display of the results in ppm, all other ope-
rating conditions are registered and stored in a data-
base together with all other parameters.
The graphical display of the results is in real time on
the monitor, in a table or/and as test report in a print
file. All relevant data are stored in a measurement file.
The integrated expert system will analyze even smal-
lest deviations in the gas parameters.
 Detektierte Gase und Meßbereiche/Gases and detection ranges:

H2 1 ppm C2H2 0,1 ppm C3H8 0,5 ppm

CO 0,2 ppm C2H4 0,1 ppm O2 30 ppm
CO2 0,2 ppm C2H6 0,1 ppm N2 30 ppm
CH4 0,2 ppm C 3 H 6 0,5 ppm

A new invented vacuum degassing method (Patent

pend. DE 102 52 652 4) degasses the oil sample multi-
periodical. After extraction through a 4-step vacuum
pump the gases are dosed into the vacuum chamber
and separated.

In and outlet of the oil sample as well as the switching

valve are micro-processor controlled. A linear pressure
sensor measures the total gas content online which is
a very important quality parameter for the characteri-
zation of the transformer load.

The injection of the gas sample into the gas chroma-

tograph is via a fixed mounted transfer pipe.

The analysis of the dissolved gas is done after auto-

matic injection in an automatic sample loop (6 port
valve) of the gas chromatograph. The gas sample is
separated in an inert gas stream into 11 components.
This guarantees a high selectivity with no interference
of other gas signals.

Two capillary columns (type Carboxen 1010,

length 30m x ID 0,32 mm and Molesiev) are used
for the separation of the different compounds.

Detection is carried out with a TCD (Thermal
Conductivity Detector) and FID (Flame Ionization
Detector). The compounds CO and CO2 are converted
with a Methanizer for detection on the FID which gua-
rantees a very high sensitivity.
Alle Resultate werden in ppm angezeigt, die Genauigkeit
liegt bei 0,1 ppm für einzelne Kohlenwasserstoffe, daher
können auch Neuöle analysiert werden.
Außerdem werden auch alle wichtigen Parameter der
Analyse angezeigt und zusammen mit den Ergebnissen
gespeichert.
Die Messresultate werden graphisch in Real-time Modus
dargestellt, außerdem in einer Tabelle oder einem
Protokoll. Das integrierte Expertensystem analysiert auch
die kleinsten Abweichungen in den Gasgehalten.
All results are displayed in ppm, the sensitivity is as low
as 0,1 ppm for certain hydro-carbons. Therefore, also
new transformer oils and transformers after their peri-
odic maintenance can be analyzed.
Beside the display of the results in ppm, all other ope-
rating conditions are registered and stored in a data-
base together with all other parameters.
The graphical display of the results is in real time on
the monitor, in a table or/and as test report in a print
file. All relevant data are stored in a measurement file.
The integrated expert system will analyze even smal-
lest deviations in the gas parameters.
 TOP TOGA GC

agkommunikation.at | lenzgrafik.com
Technical Specifications
Degassing Unit
Type
» vacuum degassing procedure, oil- and mercury-free
Vacuum connections
» DN 16 KF
Vacuum Pump
» diaphragm pump
» chemically resistant tree-stage
» compact modular design
» pumping speed: 2,0 m3/h
Vacuum sensor
» measuring range: 0,1 – 200 mbar
» read-out: 5 per sec
» independent of gas type
» accuracy/hysteresis: +/- 1 digit
Starting vacuum: 2 – 3 mbar
Degassing range: 2 – 200 mbar
Resolution: 0,1 mbar
Sample volume: 50-100 ml
Preconditioning time: < 5 min
Typical degassing time: < 2 min
Power supply: 230 V, 50/60 Hz; 115 V, 50/60 Hz
Analyse der gelösten Gase Dissolved Gas Analysis with
mit automatischer automatic degassing unit
Gas Chromatograph Entgasungseinheit According to
Basic unit: basic device with Windows control software for
evaluating documentation and customer-specific settings
nach IEC 567/ASTM 3612 IEC 567/ASTM 3612
Detectors: Thermal Conductivity Detector (TCD) and Flame
Ionisation Detector (FID), Methanizer Vorteile: Features and Benefits:
Columns: 2 capillary columns, Carboxen and Molesiev Column » Vollautomatischer Ablauf » Fully automatic procedure
Heating: furnace cassette with separating column and » One Click–Operation » One touch operation
temperature programmed column heating system, separate » Multiperiodische Vakuum Entgasung » Multi-periodic vacuum degassing
heating for each column » Analyse aller Gase » Full TOGA analysis (11 gases)
Sample valve: Automatic, controlled gas sample valve with » Automatischer Transfer der Gasprobe » Automatic transfer of gas sample
exchangeable 0,2 ml – dosing capillary, integrated in basic device.
Ölprobe dosieren. Messung starten. Dose the oil-sample. Push ONE button.
Dimensions: approx. 600 x 500 x 550 mm Auf das Resultat warten. Wait for the result.
Weight: 49 Kg
(comptele system) Technische Beschreibung Description
Die Analyse erfolgt in 2 Schritten, deren hohe Selektivität und The analysis is done in 2 steps with high selectivity
Genauigkeit Laborverhältnissen entspricht. and accuracy fully compliable with laboratory procedure.

1. Entgasung der Ölprobe durch Vakuum (nach IEC 567/ASTM 3612)
2. TOGA-Analyse mit WLD (Wärmeleitdetektor),
FID (FlammenIonisationsdetektor) und Methanizer.
Beide Schritte werden durch einen Mikrocontroller gesteuert
der eine schnelle und verlässliche Messroutine garantiert.
ENERGY SUPPORT GmbH
Sperberweg 47
D-41468 Neuss
Top Toga GC
1. Degassing of the oil sample through vacuum extraction
(according to IEC 567/ASTM3612 )
2. Dissolved gas analysis TCD (thermal conductivity
detector) , FID ( Flame Ionization detector) and Methanizer.
Both steps are synchronized by a micro-controller which
guarantees a fast and reliable measurement routine.

T +49 - 2131 / 403 96 07

F +49 - 2131 / 403 96 08
info@energy-support.de
www.energy-support.de www.energy-support.de
13. Transformer Fault
Indicator (Online
Monitoring)
Item 13A
Technical data HYDROCAL 1002

Transformer Fault Indicating Unit

Measuring Quantities Measuring range Measuring accuracy H
Hydrogen H2: 0 ppm ... 2.000 ppm ± 15 % of the measuring value ± 25 ppm
Carbon Monoxide CO: 0 ppm ... 2.000 ppm ± 20 % of the measuring value ± 25 ppm
(related to oil temperature of +55°C)
Measurement interval: 20 min.
Operation Temperature: Oil Temperature:
Ambient temperature:
-20°C ... +90°C
-50°C ... +55°C (below -10°C display function locked)
Temperature Coefficient: 1 % / K
HYDROCAL 1002
Oil Pressure: 0 - 800 kpa, no vacuum allowed Transformer Online Monitoring System
Functions: Individual gas level measurement H2 and CO
Gas trend analysis (chart / bar diagram)
Different alarm level configuration
RS 232/RS 485 communication and modem communication (GSM, Modem) to
central PC Windows software
Outputs: 2 x analogue outputs: 0/4 ... 20 mA (H2 concentration)
0/4 ... 20 mA (CO concentration)
2 x analogue outputs: 0/4 ... 20 mA (free configurable)
12 x digital outputs: 4 x 12 V relay outputs
Maximum switching values:
220 V DC, 220 V AC, 2 A, 60 W
8 x opto-coupler outputs
st
H2 alarm (H) (1 level alarm)
nd
H2 alarm (HH) (2 level alarm)
CO alarm (H)
CO alarm (HH)
Inputs: 4 x analogue inputs: 0/4 ... 20 mA
4 x analogue inputs: 0/4 ... 20 mA / 0 ... 10 V (configurable by jumpers)
Gas in oil 4 x internal gas sensors (redundant system) 2 x H2, 2 x CO
concentration Monitor: 2 x internal temperature sensors (oil temperature, gas temperature)
Communication: RS 232 (external connection, no unmounting of protective cover required)
RS 485 (bus-operation or point-to-point operation, MODBUS or proprietary pro-
tocol)
Internal on-board modem (GSM 14.4 kBit / analog 56 kBit)
Protection class: IP 55
Power supply: 110 V / 230 V ± 20 %, max. 350 VA, 50/60 Hz
Dimensions: approx. W 215 x H 215 x D 215 mm
Weight: approx. 8 kg
Connections

Analysis of the gases dissolved in power transformer Key Advantages

oil is recognized as the most useful tool for early

Individual analysis of the dissolved gas con-
detection and diagnosis of incipient faults in trans-
tents hydrogen (H2) and carbon monoxide (CO)
formers.

Simple, lightweight and easy-to-mount solution
Besides regular gas chromatographic analysis of the
without any oil extraction from the transformer
isolation oil of power transformers online monitoring
and control systems gain more and more importance
Installation on the operational transformer with-
worldwide. By online monitoring of the key fault out any supply interruption
gases an additional potential of cost reductions and
Sophisticated software showing gas contents
safety improvements can be achieved. as a bar graph, trend analysis, alarm setting di-
The HYDROCAL 1002 is a preventive maintenance rectly on the transformer and via remote commu-
device that is permanently mounted on the trans- nication on a central PC system
former. It measures continuously the most important
Easy installation on the transformer tank or
fault gases in a power transformer, hydrogen (H2) any valve on the transformer (connection to DIN
and carbon monoxide (CO). Additionally it serves for ISO 228: G 1½)
recording the fault gas contents, allows alarm levels
Maintenance-free system
to be set for each fault gas and offers output inter-
Various communication interfaces (RS 232,
faces (4-20mA) individually for H2 and CO content. RS 485, MODBUS, integrated GSM- and analog
modem)
MTE/EDI/EMH Group Exporter:
MULTI-TEK INTERNATIONAL
Edition 09.2007
103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Fax.:+44-20-73133191/E-Mail: mti@multitekintl.com
Transformer monitoring functions Sensor firmware main menu
User menu External menu
Voltages and Currents
(via voltage and current transformers / • Transformer admin- • Voltage and current
transducer) istrator data measurement
• Customer / Site ad- • Bottom and top oil
Temperature Monitoring ministrator data measurement
Bottom and oil temperature • Oil humidity meas-
(via additional temperatures sensors) urement
Oil humidity Gas-in-Oil menu Alarm menu
(via additional humidity sensor) • Chart diagram H2 • Report table
and CO • Alarm acknowl-
Free configuration • Result table H2 and edgement
Analogue inputs can be free allocated to CO
any additional sensor Transformer menu Configuration menu
Further Calculations: • Aging rate • Alarm level setting
Hot-Spot joint development • Hot pot temperature • Communication set-
Loss-of-Life, with PAUWELS • Loss-of-life ting
Ageing Rate Belgium • Transformer settings
Cooling Stage / Tap Changer Position / configauration
e. g. via current transducer
Gas-in-Oil menu Alarm menu Communication menu
Remote Communication
RS 485
• Bus-Operation or point-to-point operation
• MODBUS- or proprietary protocol
• Bus length up to 1.000m
• Communication with up to 31 units HYDROCAL 1002
• Configuration via internal software
GSM modem communication
• Integrated on-board modem
• Magnetic antenna to place on Top of HYDROCAL 1002
Analogue modem communication Individual chart diagram for both Display of alarm list. Details of Transmission speed adjustment
• Integrated on-board modem hydrogen H2 and carbon monox- each alarm and individual settings for the RS 232 / RS 485 connec-
Direct communication ide CO tion
• Via integrated RS 232 interface (accessible without Different adjustments / settings for
opening of HYDROCAL 1002 cover) the modem communication
• On-site, e.g. by notebook PC-Software
Sensor mounting Transformer administration
data
• All administration data of
a transformer can be en-
tered
• Network of different power
plants and transformer
banks can be configured
• Selective contact to each
transformer in the network
• Obtaining information of
total transformer situation
Transformer without cooling system Transformer with cooling system and forced oil
Mounting of the HYDROCAL 1002 sensor on a valve flow
on the transformer tank. The HYDROCAL 1002 sensor is mounted on a
Intrinsic oil circulation is assuring accomplishment of T-tube valve on the return flow from the cooling
the oil in the sensor cell system
Transformer monitoring functions Sensor firmware main menu
User menu External menu
Voltages and Currents
(via voltage and current transformers / • Transformer admin- • Voltage and current
transducer) istrator data measurement
• Customer / Site ad- • Bottom and top oil
Temperature Monitoring ministrator data measurement
Bottom and oil temperature • Oil humidity meas-
(via additional temperatures sensors) urement
Oil humidity Gas-in-Oil menu Alarm menu
(via additional humidity sensor) • Chart diagram H2 • Report table
and CO • Alarm acknowl-
Free configuration • Result table H2 and edgement
Analogue inputs can be free allocated to CO
any additional sensor Transformer menu Configuration menu
Further Calculations: • Aging rate • Alarm level setting
Hot-Spot joint development • Hot pot temperature • Communication set-
Loss-of-Life, with PAUWELS • Loss-of-life ting
Ageing Rate Belgium • Transformer settings
Cooling Stage / Tap Changer Position / configauration
e. g. via current transducer
Gas-in-Oil menu Alarm menu Communication menu
Remote Communication
RS 485
• Bus-Operation or point-to-point operation
• MODBUS- or proprietary protocol
• Bus length up to 1.000m
• Communication with up to 31 units HYDROCAL 1002
• Configuration via internal software
GSM modem communication
• Integrated on-board modem
• Magnetic antenna to place on Top of HYDROCAL 1002
Analogue modem communication Individual chart diagram for both Display of alarm list. Details of Transmission speed adjustment
• Integrated on-board modem hydrogen H2 and carbon monox- each alarm and individual settings for the RS 232 / RS 485 connec-
Direct communication ide CO tion
• Via integrated RS 232 interface (accessible without Different adjustments / settings for
opening of HYDROCAL 1002 cover) the modem communication
• On-site, e.g. by notebook PC-Software
Sensor mounting Transformer administration
data
• All administration data of
a transformer can be en-
tered
• Network of different power
plants and transformer
banks can be configured
• Selective contact to each
transformer in the network
• Obtaining information of
total transformer situation
Transformer without cooling system Transformer with cooling system and forced oil
Mounting of the HYDROCAL 1002 sensor on a valve flow
on the transformer tank. The HYDROCAL 1002 sensor is mounted on a
Intrinsic oil circulation is assuring accomplishment of T-tube valve on the return flow from the cooling
the oil in the sensor cell system
Technical data HYDROCAL 1002
Measuring Quantities Measuring range Measuring accuracy H
Hydrogen H2: 0 ppm ... 2.000 ppm ± 15 % of the measuring value ± 25 ppm
Carbon Monoxide CO: 0 ppm ... 2.000 ppm ± 20 % of the measuring value ± 25 ppm
(related to oil temperature of +55°C)
Measurement interval: 20 min.
Operation Temperature: Oil Temperature:
Ambient temperature:
-20°C ... +90°C
-50°C ... +55°C (below -10°C display function locked)
Temperature Coefficient: 1 % / K
HYDROCAL 1002
Oil Pressure: 0 - 800 kpa, no vacuum allowed Transformer Online Monitoring System
Functions: Individual gas level measurement H2 and CO
Gas trend analysis (chart / bar diagram)
Different alarm level configuration
RS 232/RS 485 communication and modem communication (GSM, Modem) to
central PC Windows software
Outputs: 2 x analogue outputs: 0/4 ... 20 mA (H2 concentration)
0/4 ... 20 mA (CO concentration)
2 x analogue outputs: 0/4 ... 20 mA (free configurable)
12 x digital outputs: 4 x 12 V relay outputs
Maximum switching values:
220 V DC, 220 V AC, 2 A, 60 W
8 x opto-coupler outputs
st
H2 alarm (H) (1 level alarm)
nd
H2 alarm (HH) (2 level alarm)
CO alarm (H)
CO alarm (HH)
Inputs: 4 x analogue inputs: 0/4 ... 20 mA
4 x analogue inputs: 0/4 ... 20 mA / 0 ... 10 V (configurable by jumpers)
Gas in oil 4 x internal gas sensors (redundant system) 2 x H2, 2 x CO
concentration Monitor: 2 x internal temperature sensors (oil temperature, gas temperature)
Communication: RS 232 (external connection, no unmounting of protective cover required)
RS 485 (bus-operation or point-to-point operation, MODBUS or proprietary pro-
tocol)
Internal on-board modem (GSM 14.4 kBit / analog 56 kBit)
Protection class: IP 55
Power supply: 110 V / 230 V ± 20 %, max. 350 VA, 50/60 Hz
Dimensions: approx. W 215 x H 215 x D 215 mm
Weight: approx. 8 kg
Connections

Analysis of the gases dissolved in power transformer Key Advantages

oil is recognized as the most useful tool for early
detection and diagnosis of incipient faults in trans-
formers.
Besides regular gas chromatographic analysis of the
isolation oil of power transformers online monitoring
and control systems gain more and more importance
worldwide. By online monitoring of the key fault
gases an additional potential of cost reductions and
safety improvements can be achieved.
The HYDROCAL 1002 is a preventive maintenance
device that is permanently mounted on the trans-
former. It measures continuously the most important
fault gases in a power transformer, hydrogen (H2)
and carbon monoxide (CO). Additionally it serves for
recording the fault gas contents, allows alarm levels
to be set for each fault gas and offers output inter-
faces (4-20mA) individually for H2 and CO content.

Individual analysis of the dissolved gas con-
tents hydrogen (H2) and carbon monoxide (CO)

Simple, lightweight and easy-to-mount solution
without any oil extraction from the transformer

Installation on the operational transformer with-
out any supply interruption

Sophisticated software showing gas contents
as a bar graph, trend analysis, alarm setting di-
rectly on the transformer and via remote commu-
nication on a central PC system

Easy installation on the transformer tank or
any valve on the transformer (connection to DIN
ISO 228: G 1½)

Maintenance-free system

Various communication interfaces (RS 232,
RS 485, MODBUS, integrated GSM- and analog
modem)

Edition 09.2007