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BULLETIN NO.

SERVICE PARTS LIST 54-06-2640


SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS REVISED BULLETIN DATE
Aug. 2016
Feb. 2013
M18 CORDLESS CAULK and ADHESIVE GUN
WIRING INSTRUCTION
CAT. NO. 2640-20 (Bare Tool) SERIAL
NUMBER D15A SEE PAGE 3
FIG. PART NO. DESCRIPTION OF PART QTY.
CAT. NO. 2641-21CT: 1 44-94-0660 10 oz. Rod Assembly (Incl. rod & magnet) (1)
Contains 2640-20 and the 10 oz. Quick 2 45-88-2640 Wave Washer (1)
Change Cartridge Kit shown below. 3 31-50-2100 Handle Assembly with Speed Dial (1)
4 23-66-2645 Switch Assembly with PCBA (1)
7 45-04-2050 M5 x .75 Flat Hd. T-25 Security Screw (1)
CAT. NO. 2642-21CT: 8 31-44-1030 Rod Handle (1)
Contains 2640-20 and the 20 oz. Alumi- 9 --------------- Rod for 10 oz. Cartridge (1)
SEE PAGE TWO FOR THE num Sausage Cartridge Kit (48-08-1093) 10 44-70-0330 10 oz. Plunger (1)
PARTS BREAKDOWN OF 11 45-04-2015 M5 x .625 Flat Hd. Phillips Screw (1)
THE LARGER 20 OZ. AND 12 31-01-1800 10 oz. Cartridge Holder (1)
QUART CARTRIDGE CAT. NO. 2643-21CT: 13 44-40-0900 Barrel Nut (1)
SYSTEMS Contains 2640-20 and the 20 oz. Clear 14 45-88-1495 Flat Washer (1)
Sausage Cartridge Kit (48-08-1094) 15 42-52-0440 Cartridge Cap (1)
16 31-86-0375 Spacer (1)
17 45-04-1090 Hex Skt. Bolt (3)
18 28-50-2070 Front Plate (1)
19 42-32-0800 Barrel Bolt 7 (1)

8 7
66

EXAMPLE: 9
00 0 Component Parts (Small #)
Are Included When Ordering 3 54 55 56
63 64
The Assembly (Large #).
63 1 9
66 4 59 60
61 62
20 23
61
56
58

64 53
17
16 62 60
15
14
19 59
13 54
18

2 57
55

10 11
11

21

12
FIG. PART NO. DESCRIPTION OF PART QTY.
20 32-48-0200 Gear Box Assembly (1)
21 34-40-1580 O-Ring (1)
67 11
7 8 9 10
12 21 66 23 42-96-0425 Nylon Skid Plate (1)
53 14-50-2640 Motor Assembly (1)
23 54 43-98-0780 Speed Dial (1)
20 23
23 55 --------------- Left Handle Halve (1)
56 42-70-1125 Retainer/External Nut (1)
57 40-50-1090 Terminal Block Spring (1)
58 45-24-1250 Shuttle Lock (1)
59 --------------- Terminal Block (1)
60 --------------- Switch (1)
61 --------------- PCBA (1)
62 --------------- Hall Sensor (Electronic Switch) (1)
63 --------------- Right Handle Halve (1)
64 06-82-2025 Pan Hd. Plastite T-10 Screw (12)
When replacing Skid 66 --------------- Rod Magnet (1)
Plate (23) take care 67 48-08-1076 10 oz. Quick Change Carriage Kit (1)
when removing and re- 12-20-2640 Service Nameplate (Not Shown) (1)
assembling Gear Box
components such as the gear,
grease barrier and washers. MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 5
40C 30C
32C
31C

38C

37C 38C
42C 30C
32C

CAT. No. 2642-21CT 32C


Contains the 2640-20 (bare tool) and the 36C
cartridge system below.
31C

20 Oz. ALUMINUM SAUSAGE CARTRIDGE KIT


41C 35C
36C
Cat. No. 48-08-1093 30C
Fig. Part No. Description of Part
30C 42-52-0440 Cartridge Cap 35C
31C 31-12-0700 Nozzle - Black
32C --------------- 20 oz. Aluminum Barrel
33C 45-04-2015 Plunger Screw
34C 44-70-0375 Sausage Plunger
34C 33C
39C
35C --------------- Plunger Rod
36C --------------- Magnet 39C
37C 31-44-1030 Plunger Handle 33C
38C 45-04-2050 Handle Screw
39C --------------- Plunger Back Plate 40D 30D
32D
31D
40C 48-08-1091 20 oz. Aluminum Sausage Barrel Kit
41C 44-94-0675 20 oz. Plunger Rod Assembly 38D
42C 45-76-0900 20 oz. Aluminum Barrel Assembly
37D 38D
42D 30D
32D

32D
CAT. No. 2643-21CT
Contains the 2640-20 (bare tool) and the 36D
cartridge system below. 31D

30D
41D 35D
36D
20 Oz. CLEAR (Plastic) SAUSAGE CARTRIDGE KIT
Cat. No. 48-08-1094
Fig. Part No. Description of Part 35D
30D 42-52-0440 Cartridge Cap
31D 31-12-0700 Nozzle - Black
32D --------------- 20 oz. Clear (Plastic) Barrel
33D 45-04-2015 Plunger Screw 34D 33D
39D
34D 44-70-0375 Sausage Plunger
35D --------------- Plunger Rod 39D
36D --------------- Magnet 33D
37D 31-44-1030 Plunger Handle
38D 45-04-2050 Handle Screw
39D --------------- Plunger Back Plate
41D 44-94-0675 20 oz. Plunger Rod Assembly
42D 45-76-0925 20 oz. Clear (Plastic) Barrel Assembly
40D 48-08-1096 20 oz. Clear (Plastic) Barrel Kit 38E

37E 38E
36E

CAT. No. 48-08-1095


QUART CARTRIDGE CARRIAGE
and corresponding components 32E 41E 35E
36E

Fig. Part No. Description of Part


35E
32E 31-01-1810 Quart Cartridge Carriage
33E 45-04-2015 Plunger Screw
34E 33E
34E 44-70-0340 Quart Plunger
35E --------------- Plunger Rod
36E --------------- Magnet
37E 31-44-1030 Plunger Handle
38E 45-04-2050 Handle Screw 33E
41E 44-94-0680 Quart Plunger Rod Assembly
AS AN AID TO REASSEMBLY, TAKE NOTICE OF
WIRE ROUTING AND POSITION IN WIRE GUIDES
AND TRAPS WHILE DISMANTLING TOOL.

BE CAREFUL AND AVOID PINCHING WIRES MOTOR


BETWEEN HANDLE HALVES WHEN ASSEMBLING.

HALL
SENSOR

1 Red
SLEEVE
Black 2

Red 3
PCBA 4
Black 7c Blue
7e White
7d Red
7f Black
= WIRE TRAPS 7b White
or GUIDES
7a Yellow
Orange 6a
Green 6b SWITCH

White 6c
Brown 6d
Blue 6e

Wire tie

5 Red
CONNECTOR
3 BLOCK
4

WIRING SPECIFICATIONS
Wire Wire Origin or
No. Color Part No. Gauge Length Terminals, Connectors and End Wire Preparation
1 Red 23-66-2645 ----- ----- Component of PCBA on Switch Assembly. Solder to right terminal on motor (marked with red dot).
2 Black 23-66-2645 ----- ----- Component of PCBA on Switch Assembly. Solder to left terminal on motor.
3 Red 23-66-2645 ----- ----- Component of PCBA on Switch Assembly. Attached to PCBA and wire #5 on connector block.
4 Black 23-66-2645 ----- ----- Component of PCBA on Switch Assembly. Attached to PCBA and connector block.
5 Red 23-66-2645 ----- ----- Component of Switch Assembly. Attached to switch and wire #3 at the connector block.
6a Orange 23-66-2645 ----- ----- Component of Switch Assy. Part of a 5 wire terminal block connecting to the PCBA and switch.
6b Green 23-66-2645 ----- ----- Component of Switch Assy. Part of a 5 wire terminal block connecting to the PCBA and switch.
6c White 23-66-2645 ----- ----- Component of Switch Assy. Part of a 5 wire terminal block connecting to the PCBA and switch.
6d Brown 23-66-2645 ----- ----- Component of Switch Assy. Part of a 5 wire terminal block connecting to the PCBA and switch.
6e Blue 23-66-2645 ----- ----- Component of Switch Assy. Part of a 5 wire terminal block connecting to the PCBA and switch.
7a Yellow 23-66-2645 ----- ----- Comp. of Switch Assy. Part of a 6 wire terminal block connecting to the PCBA and connector block.
7b White 23-66-2645 ----- ----- Comp. of Switch Assy. Part of a 6 wire terminal block connecting to the PCBA and connector block.
7c Blue 23-66-2645 ----- ----- Comp. of Switch Assy. Part of a 6 wire terminal block connecting to the PCBA and hall sensor.
7d Red 23-66-2645 ----- ----- Comp. of Switch Assy. Part of a 6 wire terminal block connecting to the PCBA and hall sensor.
7e White 23-66-2645 ----- ----- Comp. of Switch Assy. Part of a 6 wire terminal block connecting to the PCBA and hall sensor.
7f Black 23-66-2645 ----- ----- Comp. of Switch Assy. Part of a 6 wire terminal block connecting to the PCBA and hall sensor.

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