Method Statement Post-Tensioning (Terminal 3 Airport)

 METHOD STATEMENT 
POST-TENSIONING WORK
GANDARIA MAIN STREET PROJECT
PC-BEAMS (CAST IN SITU)
Submitted by:
PT. DINAMIK STRUKTURAL SISTEM

2nd Floor Lisaco Building, Room 211
Jl. Jati Baru Raya No. 28, Jakarta 10160
Tel : (021) 351 9991, 381 3908 Fax : (021) 351 9992
CONTENTS
I. INTRODUCTION
1. General
2. Objective
3. Prestressing System
4. Shop Drawing and Prestress Losses Calculation
5. Equipment and Apparatus List
II. SEQUENCES OF POST-TENSIONING WORK
III. PROCEDURES OF POST-TENSIONING WORK SEQUENCE

1. Installation of PC duct
2. Preparation of box-out for anchorage recess and stressing pocket
3. Installation of casting and bursting reinforcement
4. Cutting of PC strand
5. Installation of PC strand
6. Installation of grout vent
7. Inspection of PC duct profile
8. Concrete pouring
9. Inspection of concrete quality
10. Installation of stressing block (anchorage) and wedge grip
11. Stressing of PC tendon
12. Inspection of stressing record (elongation of tendon)
13. Grouting of PC tendon
14. Finishing of anchorage recess
IV. SCOPE OF WORK
V. PROCEDURES OF SAFETY
VI. OPERATIONAL ORGANIZATION
APPENDIX A (Conversions of Stressing Force to Stressing Pressure)
APPENDIX B (Samples of Stressing Record)
APPENDIX C (Grout Specification)
APPENDIX D (Technical Specifications and Information)
DETAILS OF LIVE AND DEAD ANCHORAGES
PRESTRESSING JACK DIMENSIONS
BROCHURE OF POST-TENSIONING SYSTEM
BROCHURES OF PRESTRESSING JACKS AND STRESSING PUMP
MANUAL AND SPECIFICATIONS OF GROUT PUMP
BROCHURES OF PC STRAND
BROCHURE OF GROUT FLUIDIFIER
ATTACHMENTS :
- Sketch/drawing of stressing work for beam in building

DSS PT. DINAMIK STRUKTURAL
SISTEM
5. EQUIPMENT AND APPARATUS LIST
Item Description Q'ty Usage
1. PC strand housing apparatus 1 Uncoiling PC strand
2. Disc cutter 2 Cutting PC strand
4. 300 ton hydraulic prestressing jack 1 Stressing tendon
5. 200 ton hydraulic prestressing jack 1 Stressing tendon
6. 110 ton hydraulic prestressing jack - Stressing tendon
7. Hydraulic stressing pump 2 Operating prestressing jack
8. Grout mixer 1 Mixing cement grout
9. Grout pump 1 Grouting tendon
10. Test cube mould (5 x 5 x 5 cm) 3 Making grout test cube
1 Gedung Lisaco Lt. 2, Room 211

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II. SEQUENCES OF POST-TENSIONING WORK
To achieve a good post-tensioned concrete product result, good coordination on site shall be
accomplished with the Main Contractor and other parties involved in construction of the project,
beside the performance of following sequences of post-tensioning work :
 Preparation of box-out for anchorage recess and stressing pocket if any.
 Installation of tendon support and PC duct.
 Installation of casting and bursting reinforcement.
 Inspection of installed casting and bursting reinforcement type and its position.
 Cutting of PC strand.
 Inspection of PC strand cut length.
 Installation of PC strand.
 Installation of grout vent.
 Inspection of PC duct profile.
 Concrete pouring.
 Inspection of concrete quality.
 Installation of stressing block (anchorage) and wedge grip.
 Stressing of PC tendon.
 Verification of stressing record (elongation of tendon).
 Cutting of PC strand.
 Patching of stressing block.
 Grouting of PC tendon.
 Covering or sealing of anchorage recess.

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III. PROCEDURES OF POST-TENSIONING WORK SEQUENCE
1. Installation of PC duct
a. Installation of PC duct shall be commenced upon the fabrication work of reinforcement of

girder/beam has reached approximately 60%.
b. With an assistance from a qualified surveyor or by manual measurement on site, mark or

indicate coordinates of tendon at intervals of 1.0 meter or less along the girder/beam or
as specified in the approved shop drawing.
c. Construct supports for PC duct by fixing 13 mm diameter rebar to the main

reinforcement with steel wire at designated points along girder/beam as explained in
point b above.
d. Place PC duct along the girder/beam. Use a coupler to join the PC duct, which comes in
four (4) meter length per piece, to the required length and properly seal the connection
with adhesive tape to avoid concrete from entering PC duct during concrete pouring.
2. Preparation of box-out for anchorage recess and stressing pocket
a. Fabricate formwork for anchorage recess or box-out according to the dimension shown
on the approved shop drawing.
b. Place and secure formwork for anchorage recess at the designated location as specified
in the approved shop drawing.
c. If required, prepare box-out of sufficient area, as described in the approved shop drawing
for stressing pocket or area required for stressing work.
3. Installation of casting and bursting reinforcement
a. Place and secure the correct type of casting at the designated location.
b. Install and secure the fabricated bursting reinforcement behind the casting.
4. Cutting of PC strand
a. Remove packing material of the approximately 12,000 feet long coiled PC strand.
b. Place and fix coiled PC strand in a special housing apparatus to keep it from getting
loose.
c. Remove the steel strap which tying the coiled PC strand.
d. Pull out PC strand from core of coil in reasonably straight manner, and then cut it to a
desired length using a disc cutter.
5. Installation of PC strand
a. Cover ends of PC strand with seal tape to protect the PC duct from being torn out during
PC strand installation process.

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b. Place in correct quantity of PC strand into the installed PC duct using a strand pusher or
by manual means.
6. Installation of grout vent
a. Use a chisel to make holes on the installed PC duct at both ends, low and high points of
tendon.
b. Install a plastic grout vent at each hole made by tightening it with steel wire to the
installed PC duct, and then seal tape it.
c. Fix ¾ inch diameter reinforced water hose of sufficient length to each grout vent
installed and at ends of tendon (casting).
7. Inspection of PC duct profile
a. To make sure the tendon profile is as per construction drawing or is not changed before
concreting of girder/beam, check profile of the installed PC duct again and make any
adjustments, if necessary.
b. To prevent denting and puncturing of PC duct, extra care shall be taken strictly to avoid
stepping on and placement of materials on top of PC duct.
8. Concrete pouring
a. Make sure that concrete slump and aggregate size are in accordance with the
specifications. It is advised however that the concrete slump is in the range of 10-12 cm
and the aggregate size used is 19 mm to a maximum size of 22 mm.
b. Pour concrete into formwork and carefully vibrate the concrete, especially at the location
of PC duct. For box-girder, it is recommended that the concrete pouring shall be done in
3 stages, which are first bottom slab, web and finally top slab concreting.
c. Give more extra attention for concreting at the area of bursting steel by carefully
vibrating the concrete a little longer to make sure there is no void (honeycomb) formed
due to congested reinforcement at that particular area.
9. Inspection of concrete quality
a. Remove side formwork and formwork at ends of the girder/beam after concrete has
reached adequate strength (normally 2 days after concrete pouring).
b. Check by visual observation on the concrete surface if there is any honeycomb formed
especially at the anchorage location.
10. Installation of stressing block (anchorage) and wedge grip
a. After assuring there is no honeycomb formed at casting area, place correct type of
stressing block by lining up PC strands to stressing block holes.
b. Place wedge grips by inserting PC strand into its hole and then plug them into the
stressing block holes.
11. Stressing of PC tendon
a. Prior to stressing work, check the calibration validity for all pressure gauges to be used
for measuring device.

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b. Check also if concrete strength of girder/beam has reached the design strength at
transfer condition, which is 80% of concrete design strength (f'c).
c. Stressing of PC tendon shall be carried out only after obtaining approval from the
Consultant/Engineer.
d. With the aid of a temporary jack hanger (see figure. 1 & 2) and a chain block, position an
appropriate capacity of prestressing jack (300 ton jack for 08S-19S, 200 ton jack for 05S-
12S, 110 ton jack for 02S-07S) at stressing end.
e. Stress PC tendon by pressuring hydraulic jack to the required stressing force. Stressing of
tendon shall be performed by experienced personnel and carried out in increments of
1000 psi until the final pressure is reached. Refer to Appendix A for conversion of
stressing force to stressing pressure.
f. Record the elongation of each PC tendon at every respective stressing/jacking pressure

by measuring the extension of hydraulic jack piston with a measuring tape or stainless
steel ruler. Refer to Appendix B for sample of stressing record.
12. Inspection of stressing record (elongation of tendon)
a. Evaluate and compare the actual result of TOTAL tendon elongation obtained on site
with the theoretical value given in the prestress losses calculation.
b. Verify and investigate with the Engineer, if the actual result of TOTAL tendon elongation
obtained on site were somehow +/- 7% greater or less than the expected acceptable
value (ACI Code 318R-99 Chapter 18 Section 18.20.1). Reasons of greater allowable
deviation of +/- 7% between the actual tendon elongation result obtained on site and the
expected theoretical value are usually due to the following :
- in a case where if the actual TOTAL tendon elongation result obtained on site were
much less than the expected theoretical value (deviation factor is greater than -7%), it
shall suspected that the friction factor in tendon maybe larger than the assumed
value used in the prestress losses calculation. Water with soluble oil can be used to
flush that particular tendon to reduce friction in the tendon. Re-stress tendon to the
required force, and then measure the additional tendon elongation obtained.
or
- in a case where if the actual TOTAL tendon elongation result obtained on site were
much greater than the expected theoretical value (deviation factor is greater than
+7%), it shall be suspected that the friction factor in tendon maybe lesser than the
assumed value used in the prestress losses calculation. Calculate the friction loss
again based upon the actual tendon elongation result obtained on site, and then
check if the girder/beam can withstand additional prestress force incurred from the
reduced friction loss. If not, then the prestress force shall be adjusted accordingly.
Note : The allowable +/- 7% deviation in TOTAL tendon elongation as mentioned above,
however shall not be used as an absolute guidance to determine the conformity
of actual site result with the theoretical design assumption. For a case involving a
short girder/beam, the allowable +/- 7% deviation perhaps might not be valid
anymore, as a slight difference in the actual elongation will result in a substantial
higher deviation value due to the small value of theoretical elongation result.
Instead, the assurance of stressing pressure or jacking force applied on the
girder/beam on site and a good engineering judgment are perhaps the best
measure to establish the conformity of actual site result with the theoretical
design assumption.
c. After approval of stressing record/result by the Engineer or Consultant, cut off the excess
PC strand using a disc cutter.
13. Grouting of PC tendon

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a. Flush PC tendon with oil free water to ensure there is no blockage along the PC tendon
before grouting work is carried out.
b. Remove water out of PC tendon by injecting oil free air with 175 cfm air compressor.
c. Seal grout tube and patch the anchor head with cement mortar before grout mixture is
pumped into the tendon.
d. Six (6) grout test cubes of size 5 x 5 x 5 cm shall be made, tested for their compressive
strength, and then approved by the Engineer or Consultant before grouting of tendon is
carried out.
e. Prepare a grout mixture according to the design mix specified in Appendix C.
f. The water should be poured into grout mixer first, then slowly add cement until they are
thoroughly mixed. Finally, pour the non-shrinkage grout admixture.
g. Grout shall be mixed for at least two (2) minutes or until a consistent colloidal mix of
thick cream or heavy point is produced.
h. Inject grout into PC duct from one end until clear grout flow out from the other opposite
end. Grout shall be injected at a minimum pressure of 25 psi and maximum pressure of
75 psi.
i. Seal the exit grout vent and maintain pressure before sealing the injecting end.
j. Twenty four (24) hours after completion of grouting work, cut all protruding grout vents
and flush them with surface of girder/beam.
14. Finishing of anchorage recess
a. Cover or seal well the anchorage recess with cement mortar to complete the post-
tensioning work.

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IV. SCOPE OF WORK
Material/Tools/
Work Item Scope of Works Equipment Executed by
Req'd
&/ Fabrication
by
- Installation of rebar + formwork. Main Contractor Main Contractor

Installation - Installation of box-out for Main Contractor Main Contractor
Work anchorage recess & preparation
of stressing pocket if any.
- Installation of tendon support. Main Contractor DSS
- Installation of PC duct. DSS DSS
- Installation of casting. DSS DSS
- Installation of bursting steel. Main Contractor Main Contractor
- Installation of PC strand (for cast DSS DSS
in
situ construction).
- Installation of grout vent. DSS DSS
- Pouring of concrete. Main Contractor Main Contractor

Concreting - Curing of concrete. Main Contractor Main Contractor
Work
- Removal of box-out. Main Contractor Main Contractor

Stressing - Provisions of working platform for Main Contractor Main Contractor
Preparation stressing (scaffolding).
- Installation of stressing block. DSS DSS
- Installation of wedge grip. DSS DSS
- Stressing of PC tendon. DSS DSS

Stressing - Recording of cable extension. DSS DSS
Work
- Flushing of tendon. DSS DSS

Grouting - Water removal out of tendon. Main Contractor DSS
Work - Cutting of PC strand. DSS DSS
- Patching of stressing block. Main Contractor DSS
- Supply of Portland cement. Main Contractor n/a
- Supply of grout admixture. DSS n/a
- Mixing of grout. DSS DSS
- Grouting of tendon. DSS DSS
- Supply of electric power & water. Main Contractor n/a
- Supply of 175 cfm air compressor. Main Contractor n/a
- Covering or sealing of anchorage Main Contractor Main Contractor

Finishing recess.
Work

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V. PROCEDURES OF SAFETY
1. Workers should wear safety helmet during construction work.
2. No personnel shall be permitted to stand at either end of or directly in line with prestressing
tendon during execution of stressing work,
3. Personnel carrying out the stressing work shall stand beside prestressing tendon during the
execution of stressing work and measurement of tendon elongation.
4. Hydraulic prestressing jack shall be held securely from flying off in case of tendon failure
during the execution of stressing work.
5. Workers should wear hand gloves when mixing grout and installing PC strand.
6. Workers should wear safety eyeglasses when cutting PC strand.
7. Supervisor/foreman must know the first aid.

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VI. OPERATIONAL ORGANIZATION
OPERATIONAL ORGANIZATION CHART

PT. DINAMIK STRUKTURAL SISTEM
POST-TENSIONING WORK
TERMINAL 3 SOEKARNO-HATTA AIRPORT PROJECT
CONSTRUCTION MANAGER
Ir. Hilarius Arwandhi
DEPUTY CONST. MANAGER

Haryanto Oey
DESIGN MANAGER
Ir. Edison Leo
CAD OPERATOR
Hery Purwanto
HEAD OFFICE
SITE OFFICE
SENIOR SUPERVISOR
Budiman
SUPERVISOR
Deden
Jakarta, November 23, 2007

PT. Dinamik Struktural Sistem
HARYANTO OEY
Deputy Construction Manager

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APPENDIX A
CONVERSIONS OF STRESSING FORCE TO STRESSING PRESSURE
1. For Paul Tensa M 300 T Stressing Jack
Stroke length = 250 mm.
Stressing piston/ram area = Apiston = 549.78 cm2 = 85.21 in2.
Assuming jacking/stressing force = P jacking = 1 ton = 2205 lbs = 9.81 kN.
Stressing pressure = Pjacking / Apiston

= 2205 lbs / 85.21 in 2
= 25.877 psi.
 1 kN of stressing force = 25.877 / 9.81

=2.638 psi stressing pressure.
2. For Hydrotec CMH 300 T Stressing Jack

= 2205 lbs / 65.62 in 2
= 33.603 psi.

3. For Hydrotec CMH 200 T Stressing Jack

= 2205 lbs / 43.37 in 2
= 50.842 psi.

4. For Hydrotec CML 110 T Stressing Jack

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= 2205 lbs / 26.02 in 2
= 84.743 psi.

= 8.638 psi stressing pressure
5. For CCL Mono 16 T Stressing Jack

Stressing piston/ram area = Apiston = 31.41 cm 2 = 4.87 in2.
= 2205 lbs / 4.87 in2
= 452.772 psi.

6. For IHS-CH258DA-PRE Mono 25 T Stressing Jack

= 2205 lbs / 5.15 in2
= 428.155 psi.

7. For IHS-CH178DA-PRE Mono 17 T Stressing Jack

= 2205 lbs / 3.87 in2
= 569.767 psi.

APPENDIX B
SAMPLE FLYOVER PROJECT – BOX GIRDER

STRESSING RECORD
Stressing Date : 03/12/02 Date of Cast : Cube strength : 360.00 kg/cm2
Girder/Beam ID : Web 2 (P1-P4) Tendon ID : C24 PC Strand Q'ty : 19 nos.
Jack ID : Paul Tensa M 300 T Gauge ID : Enerpac #01 Pump ID : Paul 77-220.00
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Stressing Force : 2692 kN Stressing Pressure : 7100 psi Calculated Ext'n : 1023.20 mm
Conversion Stressing Force to Stressing Pressure Addt'l Tendon Extension due to Jack
Length
For Paul Tensa M 300 T Jack : 1 kN = 2.638 psi For Paul
Tensa M 300 T Jack : 6.00 mm
For Hydrotec CMH 200 T Jack : 1 kN = 5.183 psi For Hydrotec
CMH 200 T Jack : 5.00 mm
For Hydrotec CML 110 T Jack : 1 kN = 8.638 psi For Hydrotec
CML 110 T Jack : 4.00 mm
For CCL Mono 16 T Jack : 1 kN = 46.154 psi For CCL Mono
16 T Jack : 1.00 mm
Strand Stressing Gauge Ram's Extension Total
ID Force Reading Extension Difference Extension REMARK AND VERIFICATION

(kN) (psi) (mm) (mm) (mm)
FIRST END STRESSING – EXTENSION MEASUREMENT FIRST END STRESSING - EXTENSION

500 67 0 0 Actual Extension : 762.67 mm
1000 128 61 61
2000 246 ; 34 118 ; 0 179 SECOND END STRESSING - EXTENSION
3500 203 ; 38 58 ; 0 348
4500 146 ; 36 108 ; 0 456 ADDiTIONAL EXTENSION DUE TO :
5500 140 104 560 Jack Length : - 6.00 mm
6000 189 ; 32 49 ; 0 609 Live End Slip in : - 2.00 mm
6500 88 56 665
7100 126 38 703 TOTAL Extension : 969.67 mm
Deviation : - 5.23 %
EXTENSION CALCULATION :
Recorded by :
(2000/1500) x 179.00 + (203-34) + (146-38) + (189-36) + (126-32) =
762.67 mm.
SECOND END STRESSING – EXTENSION MEASUREMENT
1000 16 - -
3000 24 0 0 PT. DSS
7100 239 215 215
Checked by :
Main Contractor
239.00 - 24.00 = 215.00 mm.
Note : 3000 psi at 2nd end stressing is Lift-Off point. Witnessed by :

COMMENTS (IF ANY) :
Consultant
NOTE :
1. PC strand shall be cut only after completion of stressing work and approval of stressing record by the
2. Grouting of tendon shall be performed as soon as stressing work is completed and stressing record is approved by

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SISTEM
APPENDIX B
SAMPLE BRIDGE PROJECT – PC-I GIRDER

STRESSING RECORD
Stressing Date : 03/11/02 Date of Cast : Cube strength : 400.00 kg/cm2
Girder/Beam ID : I-35.80 m (1) Tendon ID : C1 PC Strand Q'ty : 11 nos.
Jack ID : Paul Tensa M 300 T Gauge ID : Enerpac #01 Pump ID : Paul 77-220.00
Stressing Force : 1497.76 kN Stressing Pressure : 3951 psi Calculated Ext'n : 233.00 mm
Conversion Stressing Force to Stressing Pressure Addt'l Tendon Extension due to Jack
Length
For Paul Tensa M 300 T Jack : 1 kN = 2.638 psi For Paul
Tensa M 300 T Jack : 6.00 mm
For Hydrotec CMH 200 T Jack : 1 kN = 5.183 psi For Hydrotec
CMH 200 T Jack : 5.00 mm
For Hydrotec CML 110 T Jack : 1 kN = 8.638 psi For Hydrotec
CML 110 T Jack : 4.00 mm
For CCL Mono 16 T Jack : 1 kN = 46.154 psi For CCL Mono
16 T Jack : 1.00 mm
Strand Stressing Gauge Ram's Extension Total
ID Force Reading Extension Difference Extension REMARK AND VERIFICATION

(kN) (psi) (mm) (mm) (mm)
FIRST END STRESSING – EXTENSION MEASUREMENT FIRST END STRESSING - EXTENSION

2000 151 62 62
3000 214 ; 63 63 125 SECOND END STRESSING - EXTENSION
ADDiTIONAL EXTENSION DUE TO :

Jack Length : - 6.00 mm
Live End Slip in : - 2.00 mm
TOTAL Extension : 237.50 mm

Deviation : + 1.93 %
Recorded by :
(3000/2000) x (214-89) = 187.5 + (121-63) = 245.5 mm.
SECOND END STRESSING – EXTENSION MEASUREMENT
PT. DSS
Checked by :
Main Contractor
Witnessed by :
COMMENTS (IF ANY) :

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SISTEM
Consultant
NOTE :
1. PC strand shall be cut only after completion of stressing work and approval of stressing record by the
2. Grouting of tendon shall be performed as soon as stressing work is completed and stressing record is approved by
APPENDIX C
GROUT SPECIFICATION
1. Proposed Design Grout Mix
1.1 Ordinary Portland Cement : one (1) bag of 50 kg.
1.2 Water/Cement Ratio : 0.42
 Water = 0.42 x 50 kg = 21 kg. = 21 lt.
1.3 Admixture : - Fosroc Grout Admixture Cebex 100.

- 225 gram for one (1) bag of 50 kg. Ordinary Portland Cement (0.80% by
weight).
2. Grouting Pressure
The grout shall be pumped into PC duct at a minimum pressure of 25 psi and maximum pressure
of 75 psi.
3. Grout Strength
The minimum cube compressive strength for the above grout mix shall be as follows :
- 20 Mpa at 7 days.
- 30 Mpa at 28 days.

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SISTEM
APPENDIX D
TECHNICAL SPECIFICATIONS AND INFORMATION
1. Prestressing Materials
1.1 Stressing block (anchorage) types : - S.04S-0.5".

- S.07S-0.5".
- S.12S-0.5".
- S.19S-0.5".
1.2 PC duct sizes : - 04S-0.5" => O.D. = 42 mm.

- 07S-0.5" => O.D. = 51 mm.
- 12S-0.5" => O.D. = 66 mm.
- 19S-0.5" => O.D. = 81 mm.
1.3 PC duct coupler sizes : - 04S-0.5" => O.D. = 45 mm.

- 07S-0.5" => O.D. = 54 mm.
- 12S-0.5" => O.D. = 69 mm.
- 19S-0.5" => O.D. = 84 mm.
1.4 PC strand type : 0.50 inch (12.70 mm) diameter uncoated, seven wire, stress relieved, low-
relaxation PC strand (ASTM A416 Grade 270).
2. Prestress Loss Parameters
2.1 Friction factor =  = 0.22/radian.
2.2 Wobble coefficient = k = 0.0033/m.
2.3 Wedge slip in =  = 6 mm.
2.4 Friction Loss calculated by :
FRl = Ft (1 – e-kL)
2.5 Draw-in Loss calculated by :
Draw-in distance = s = [(E strand x  x L)/F l ]1/2

Draw-in Loss = Dl = (2 x Fl x s)/L
2.6 Elastic Shortening Loss calculated by :
ESl = 0.5 x (Ft /Ac) x (Estrand/Eci)
2.7 Creep Loss calculated by :
CRl = 1.8 x (Ft /Ac) x (Estrand/Eci)
2.8 Shrinkage Loss calculated by :
SHl = 200 x 10-6 x Estrand
2.9 Relaxation Loss calculated by :

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SISTEM
RLl = 1.5 x Ft x {1 + [[(F t /UTSstrand) – 0.6]/0.1] x 1.50} x 10-2

3. Elongation of PC Strand due to Jack Length
3.1 Paul Tensa M 300 T stressing jack suitable for stressing 08-19 strands/tendon.
Jack length, Ljack = 730 mm.
Assuming stressing/jacking force, P jacking is 80% of UTS strand.

Elongation of PC strand, strand = (Pjacking x Ljack)/(Astrand x Estrand)
= (0.80 x 18370 x 730)/(98.71 x 1.94 x 10 4)
= 5.60 mm  6 mm.
3.2 Hydrotec CMH 300 T stressing jack suitable for stressing 08-19 strands/tendon.

= (0.80 x 18370 x 810)/(98.71 x 1.94 x 10 4)
= 6.14 mm  6 mm.
3.3 Hydrotec CMH 200 T stressing jack suitable for stressing 05-12 strands/tendon.

= (0.80 x 18370 x 645)/(98.71 x 1.94 x 10 4)
= 4.95 mm  5 mm.
3.4 Hydrotec CML 110 T stressing jack suitable for stressing 04-07 strands/tendon.

= (0.80 x 18370 x 530)/(98.71 x 1.94 x 10 4)
= 4.07 mm  4 mm
3.5 CCL 16 T, HIS-CH178DA & IHS-CH258DA-PRE mono stressing jack suitable for stressing 01
strand.

= (0.60 x 18370 x 200)/(98.71 x 1.94 x 10 4)
= 1.15 mm  1 mm.
Note :
Ft = Transfer/jacking Force.
Ac = Cross sectional area of concrete.
L = Length of tendon.
Estrand = Modulus elasticity of PC strand.
Eci = Modulus elasticity of concrete at transfer of stressing force.
Astrand = Nominal area of PC strand.
UTSstrand = Ultimate tensile stress of PC strand.

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SISTEM
PHOTOGRAPHS
Photo 1. PC strand placed in bipad
Photo 2. Installed PC duct in prestressed beam

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SISTEM
Photo 3. Installed PC duct in prestressed girder
Photo 4. Installation of PC strand into PC duct

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SISTEM
Photo 5. View of loop dead-end anchorage
Photo 6. View of live anchorage in prestressed beam

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SISTEM

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Method Statement Post-Tensioning (Terminal 3 Airport)

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 METHOD STATEMENT 

PT. DINAMIK STRUKTURAL SISTEM

II. SEQUENCES OF POST-TENSIONING WORK

III. PROCEDURES OF POST-TENSIONING WORK SEQUENCE

IV. SCOPE OF WORK

VI. OPERATIONAL ORGANIZATION

APPENDIX A (Conversions of Stressing Force to Stressing Pressure)

APPENDIX B (Samples of Stressing Record)

APPENDIX C (Grout Specification)

APPENDIX D (Technical Specifications and Information)

DETAILS OF LIVE AND DEAD ANCHORAGES

PRESTRESSING JACK DIMENSIONS

BROCHURE OF POST-TENSIONING SYSTEM

BROCHURES OF PRESTRESSING JACKS AND STRESSING PUMP

MANUAL AND SPECIFICATIONS OF GROUT PUMP

BROCHURE OF GROUT FLUIDIFIER

- Sketch/drawing of stressing work for beam in building

5. EQUIPMENT AND APPARATUS LIST

Item Description Q'ty Usage

1. PC strand housing apparatus 1 Uncoiling PC strand

2. Disc cutter 2 Cutting PC strand

4. 300 ton hydraulic prestressing jack 1 Stressing tendon

5. 200 ton hydraulic prestressing jack 1 Stressing tendon

6. 110 ton hydraulic prestressing jack - Stressing tendon

7. Hydraulic stressing pump 2 Operating prestressing jack

8. Grout mixer 1 Mixing cement grout

9. Grout pump 1 Grouting tendon

10. Test cube mould (5 x 5 x 5 cm) 3 Making grout test cube

1 Gedung Lisaco Lt. 2, Room 211

II. SEQUENCES OF POST-TENSIONING WORK

 Preparation of box-out for anchorage recess and stressing pocket if any.

 Installation of tendon support and PC duct.

 Installation of casting and bursting reinforcement.

 Inspection of PC strand cut length.

 Installation of grout vent.

 Inspection of PC duct profile.

 Inspection of concrete quality.

 Installation of stressing block (anchorage) and wedge grip.

 Verification of stressing record (elongation of tendon).

 Patching of stressing block.

 Covering or sealing of anchorage recess.

2 Gedung Lisaco Lt. 2, Room 211

III. PROCEDURES OF POST-TENSIONING WORK SEQUENCE

a. Installation of PC duct shall be commenced upon the fabrication work of reinforcement of

b. With an assistance from a qualified surveyor or by manual measurement on site, mark or

c. Construct supports for PC duct by fixing 13 mm diameter rebar to the main

2. Preparation of box-out for anchorage recess and stressing pocket

3. Installation of casting and bursting reinforcement

c. Remove the steel strap which tying the coiled PC strand.

3 Gedung Lisaco Lt. 2, Room 211

6. Installation of grout vent

7. Inspection of PC duct profile

9. Inspection of concrete quality

10. Installation of stressing block (anchorage) and wedge grip

11. Stressing of PC tendon

4 Gedung Lisaco Lt. 2, Room 211

f. Record the elongation of each PC tendon at every respective stressing/jacking pressure

12. Inspection of stressing record (elongation of tendon)

13. Grouting of PC tendon

5 Gedung Lisaco Lt. 2, Room 211

e. Prepare a grout mixture according to the design mix specified in Appendix C.

14. Finishing of anchorage recess

6 Gedung Lisaco Lt. 2, Room 211

IV. SCOPE OF WORK