df520 PDF

Duplo Folder
Instruction Manual
[230V]
Please let our service people install the machine.
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FEATURES OF DUPLO FOLDER
1. Easy to Use 4. Standard Folding of Non-standard
• Automatic detection of paper size (A3 to B6). size Paper Can be Carried Out Easily
• A one touch function automatically returns the folding by Inputting Their Size on the
stopper and stacker to their proper positions. Keypad.
(Paper length folding mode)
2. Enhanced Basic Performance
• Folding speed of 45 to 120 sheets/min.(B4, 64g/m2, 5. Various Types of Paper (Art/Coated
single fold). Paper) Can be Folded by Easy
• Loading capacity of the paper feed table: 500 sheets (B4 Operation.
64g/m2)
• Paper thickness: 52.3 to 157g/m2 6. Various Functions (Standard)
Ensuring Folding Accuracy and
3. Various Memory Functions (Standard) Usability
• Correction memory function for fixed folding (36 • Test folding can be carried out.
types). • The counter display can be used for additions and
• Registration of custom folding methods (MAX 2 subtractions.
memories). • A slant correction device is installed to straighteng
paper.
• Cross folding can be carried out.

INTRODUCTION
Thank you for your purchase. To ensure correct usage, please read this instruction manual
thoroughly, especially the section Safety Precautions. After reading, please store this instruction
manual in a safe place for future reference.
CONTENTS
1. SAFETY PRECAUTIONS ...................... 2 9. USING ART/COATED PAPER ............ 37
9-1. PRECAUTIONS FOR STACKING
2. USAGE PRECAUTIONS ....................... 4 PAPER ...................................................... 37
2-1. POWER SUPPLY ....................................... 4 9-2. OPERATING PRECAUTIONS .................. 38
2-2. OPERATING ENVIRONMENT ................... 4
2-3. STORAGE CONDITIONS ........................... 4 10.USING NON-STANDARD PAPER
2-4. MAINTENANCE .......................................... 4 SIZE ..................................................... 40
10-1. STANDARD FOLDING PROCEDURE ..... 40
3. INSTALLING THE UNIT ........................ 5 10-2. CUSTOM FOLDING PROCEDURES ....... 42
3-1. BEFORE INSTALLATION .......................... 5
3-2. INSTALLATION LOCATION ....................... 5 11.CROSS FOLDING ............................... 47
3-3. POWER SUPPLY ....................................... 5 11-1. PRECAUTIONS UPON USE .................... 47
3-4. COMPONENT PARTS ............................... 6 11-2. CROSS FOLDING STANDARD
3-5. REMOVING THE PRESS RELEASE SIZE PAPER ............................................. 48
LEVER ........................................................ 7 11-3. CROSS FOLDING NON-STANDARD
3-6. ATTACHING THE PARTS .......................... 8 PAPER SIZE ............................................. 50
4. NAMES OF THE PARTS ..................... 10 12.TROUBLESHOOTING......................... 53

12-1. PAPER IS JAMMED NEAR THE PAPER
5. NAMES AND FUNCTIONS OF THE FEED RING .............................................. 53
CONTROL PANEL PARTS ................. 11 12-2. PAPER IS SLIPPED NEAR THE PAPER
FEED SECTION ....................................... 54
6. PRECAUTIONS BEFORE USE ........... 13 12-3. PAPER IS COILED AROUND THE
6-1. PAPER TO BE USED ............................... 13 RUBBER ROLL INSIDE THE UNIT .......... 54
6-2. PRECAUTIONS FOR STACKING 12-4. PAPER IS JAMMED AT THE FIRST
PAPER ...................................................... 13 FOLDING PLATE ..................................... 55
12-5. PAPER IS JAMMED AT THE SECOND
7. OPERATION PROCEDURES .............. 15 FOLDING PLATE ..................................... 56
7-1. STANDARD FOLDING OF STANDARD 12-6. PAPER IS JAMMED NEAR THE
SIZE PAPER ............................................. 15 STACKER ................................................. 58
7-2. SINGLE FOLDING THICK PAPER ........... 21
7-3. DOUBLE FOLDING THICK PAPER ......... 22 13.EMERGENCY STOPS ......................... 59
7-4. CUSTOM FOLDING OF STANDARD
SIZE PAPER ............................................. 25 14.ERROR MESSAGES ........................... 60
7-5. CALLING THE MEMORY ......................... 30
7-6. SWITCHING THE MODE USED. ............. 30 15.TROUBLE SHOOTING GUIDE ........... 62
8. FOLDING ADJUSTMENTS AND 16.CLEANING THE UNIT ......................... 65

MEMORIZE CORRECTIONS .............. 32 16-1. CLEANING THE RUBBER ROLL ............. 65
8-1. ADJUSTMENT THE FOLDING SLIPPAGE 16-2. CLEANING THE PAPER FEED RING ..... 66
IN THE VERTICAL DIRECTION ............... 32
8-2. MEMORIZE THE FOLDING STOPPER 17.SPECIFICATIONS ............................... 67
CORRECTION .......................................... 34
8-3. ADJUSTMENT THE FOLDING SLIPPAGE
IN THE HORIZONTAL DIRECTION ............. 36
1

1. SAFETY PRECAUTIONS
Always observe the cautions and warnings explained below to prevent personal injury or
property damage.
The degree of danger and damage that could occur is indicated in two levels by the
following marks.
WARNING: Ignoring this mark could result in the possibility of serious injury
or even death.
CAUTION: Ignoring this mark could result in the possibility of injury or
physical damage.
The following graphic symbols indicate the various types of actions to be
performed or avoided.
This graphic symbol indicates a forbidden action.

means “Do not disassemble.”
means “Do not touch.”
This graphic symbol indicates actions that must be performed.
means “Disconnect the power plug.”
This graphic symbol indicates a “Caution” that must be observed.
means “Caution: high temperature.”
WARNINGS:
Do not place metal objects or vessels containing liquids on top of the unit. The entry of
any metal object or liquid could result in fire or electrical shock.
Do not insert any metal or easily combustible object inside this unit. This could result in
fire or electrical shock.
Do not touch or insert foreign objects into any rotating part during operation. This could
result in injury.
Do not remove the cover or back panel. This unit contains high-voltage components that
could cause electrical shock.
Do not disassemble, modify or repair this unit. There is danger of fire, electrical shock or
injury. Contact your dealer when repairs are necessary.
Use only the power supply voltage specified on the main nameplate. Using other voltages
could result in fire or electrical shock.
Keep this unit and the power cord away from heaters and heater vents. Excessive heat
could melt the cover or power cord covering and result in fire or electrical shock.

Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit).
Such flammable gas can be ignited and cause a fire or combustion.
Make sure that the current consumption listed on the main nameplate does not exceed
capacity rating of the power outlet and do not connect other equipment to this same
power outlet. Connecting other equipment could cause the power outlet to overheat and
catch fire.
Remove any dust that accumulates on the power plug prongs and the surface from
which the prongs extend. Accumulated dust can result in fire.
If any foreign object such as metal or liquid should enter this unit, immediately turn off
the power switch and disconnect the power plug from the power outlet. Failure to do so
could result in fire or electrical shock. Contact your dealer immediately.
Do not damage the power cord or power plug. (Do not scratch, alter, bend, twist, pull or
place heavy objects on the power cord or power plug.)
This could result in damage, fire or electrical shock.
Always grip the plug when disconnecting the power plug from the power outlet. Pulling
on the power cord could cause damage, resulting in fire or electrical shock.
Do not handle the power plug with wet hands. This could result in electrical shock.
Before cleaning this unit, turn off the power switch and disconnect the power plug from
the power outlet. Accidental operation of the unit during cleaning could result in injury.
CAUTIONS:
Always disconnect the power plug from the power outlet when this unit is not to be used
for an extended period. Failure to do so could result in fire due to leakage current if the
insulation should deteriorate.
Install this unit on a level, stable stand or floor, with sufficient space around it. Failure to
do so could result in the unit overturning and injury.
Do not install this unit in a location where there is excessive humidity or where contact
with water is possible. Failure to do so could result in deterioration of the insulation, fire
or electrical shock.
Disconnect the power plug from the power outlet before attempting to move this unit.
Failure to do so could result in power cord damage, fire or electrical shock.

2. USAGE PRECAUTIONS
2-1. POWER SUPPLY
Make sure the power supply used is always within the following range.
+ 6%
230V AC -10%, 50Hz
Plug the power cord plug directly into a wall power outlet.
2-2. OPERATING ENVIRONMENT

Operate this unit in the following environment.
• Temperature range: 5 to 35 °C
• Humidity range: 20 to 80% RH (no condensation)
• Avoid locations with direct sunlight
• Avoid dusty locations
• Avoid locations with vibration
• Avoid locations that are salty
• Avoid locations with special chemicals
2-3. STORAGE CONDITIONS

Store this unit in the following environment.
• Temperature range: -5 to +45 °C
• Humidity range: 20 to 90% RH (no condensation)
• Avoid locations with direct sunlight
• Avoid dusty locations
• Avoid locations with vibration
• Avoid locations that are salty
• Avoid locations with special chemicals
2-4. MAINTENANCE
To protect the characteristics of this unit, the customer should never supply oil or grease
to the parts (except when the customer is specifically requested in this instruction
manual).
Please contact your dealer in case of any problem.

3. INSTALLING THE UNIT
The customer should never install the machine. Please be sure to ask your dealer for
installation.
3-1. BEFORE INSTALLATION

• Turn the power of this unit off, and disconnect the power cord from the power outlet.
• Make sure that the voltage and frequency in the area to be used correspond with the unit’s
specifications.
3-2. INSTALLATION LOCATION

• Install on a base which can bear the machine’s weight.
The weight is 33 kg.
• Install on a horizontal and flat ground.
• Avoid the side of any heating such as a heater.
• Place this unit in the following environment.

• Temperature range: 5 to 35°C • Humidity range: 20 to 80%RH (no condensation)
• Avoid locations with direct sunlight • Avoid dusty locations
• Avoid locations with vibration • Avoid locations that are salty
• Avoid locations with special chemicals • Avoid locations that splash
3-3. POWER SUPPLY

• Make sure the power supply used is always within the following range.
+ 6%
• 230V AC -10%, 50Hz
• Plug the power cord plug directly into a wall power outlet.
• When using the same power outlet together with other elctrical products, make sure not to
over the capacity of power supply.
The fixed current is 0.5 A.

3-4. COMPONENT PARTS
After checking that you have following parts, attach them to the unit.
1 2
3 4
Duplo Folder
Instruction Manual
Please let our service people install the machine.
DUPLO CORPORATION
No. Name Qty. No. Name Qty.

1 First folding plate 1 3 Cross folding lever 1
2 Second folding plate 1 4 Instruction Manual 1

3-5. REMOVING THE PRESS RELEASE LEVER
This press release level is attached to the unit at shipment to prevent the rubber roll from
becoming distorted.
Be sure to remove it when installing the unit.
Take note that the unit will be damaged if it is used without removing the lever.
Remember to remove it in the following order when installing the unit.
1 Two press release levers are inserted <Operating side>

in the left and right shaft edges of the Press release lever(B)
rubber roll.
Press release lever(A)
Press release lever(B) <Non-operating side>
Press release lever(A)
2 First, remove press release lever(A). Press release lever(A)
• To remove, push inwards and pull out the press

release lever, as shown in the figure.
Next, pull out press release lever(B) Press release lever(B)

as shown in the figure.
Also remove that of the operating side in the

same way.

3-6. ATTACHING THE PARTS
1 First, attach the second folding plate.

• Before starting, push the lock lever at the side of
the folding plate to “UNLOCK”. Lock lever
• Next, insert the folding plate into the unit.
• After inserting it properly, push the lock lever to
“LOCK”.
Second
folding plate
2 Secondly, attach the first folding

plate in the same way. Lock lever
* If the paper jams inside the folding plate, turn off

the power supply, pull out the control cord of the
Stopper
folding plate, push the lock lever to ''UNLOCK",
and remove the folding plate.
First
folding plate
3 After attaching the folding plates,

connect the control cord of the first Control cord 1
folding plate to connector No. 1 and
that for the second folding plate to
connector No. 2.
Note 1: Be sure to insert the control cords

correctly.
Note 2: Be sure to turn off the power before Control cord 2
connecting/disconnecting the control
cords.

4 Attach the cross folding lever at its

proper place. Cross folding lever
<Parts Used>
Cross folding lever .................................................. 1
Note:
• The unit has a built-in battery to protect the different types of data memorized.
• This battery must be charged when installing the unit for the first time. To charge it, leave the power switch of the unit
on for about five hours.
• The battery will wear out when the unit has been left off continuously for about three months. Therefore turn on the
power occasionally to charge it.
• As data memorized and set will be lost when the battery has worn out, be sure to keep a copy of these data.

4. NAMES OF THE PARTS
Jam correction handle
Rubber roll
Paper feed ring

(For moving)
Set knob
First folding plate
Top cove
Control panel
Paper feed tray
Cross folding lever
Paper feed pressure
adjustment lever
Guide
Second folding plate

Auxiliary paper
feed plate
Stacker roller
Power switch
Paper set lever
Paper receiving
stopper
Paper separator pressure
adjustment dial
Paper receiving tray
Paper feed ring
Slant adjustment
knob
10

5. NAMES AND FUNCTIONS OF THE
CONTROL PANEL PARTS
bp bo bn bm
1 1 2 3 4 5 6
0 1 2
2 1 2 3 4 5
6 7 8 9 0 C
blbk 98 7 6 5 4 3 2 1
No. Name Function

1 Start/stop button Starts/stops folding.
Each time this button is pressed, start/stop is repeated alternately.
2 Test button Each time this button is pressed, the unit folds two sheets of paper and stops.
3 Number of sheets/ Sets the number of sheets to be folded and switches the input of the paper length.
paper length The paper length input is memorized when it is set.
switch button
4 Clear button Press this button to change the number of sheets to be folded and the paper length.
5 Number buttons Press these buttons to set the number of sheets to be folded and the paper length.
(0 to 9)
6 Folding mode There are 6 types of standard folding methods and 2 types of custom folding methods
select button available.
When the power is turned on, the display lamp of the single fold mode will light up.
Each time the button on the right is pressed, the folding mode lamp display switches to
the right.
When the left button is pressed, it switches to the left.
The custom folding mode cannot be selected if no custom folding method has been
memorized.
7 Speed controller The processing speed can be changed freely within the range of 45 to 120 sheets/min.
The processing speed increases as the knob is slid to the right and decreases as it is slid
to the left.
8 First folding When the right button (+) is pressed, the folding stopper moves to the right.
stopper adjustment When the left button (–) is pressed, the folding stopper moves to the left.
button The stopper moves slightly each time the button is pressed, and continues moving
when pressed continuously until it is released.
9 Second folding When the right button (+) is pressed, the folding stopper moves to the right.
stopper adjustment When the left button (–) is pressed, the folding stopper moves to the left.
button The stopper moves slightly each time the button is pressed, and continues moving
when pressed continuously until it is released.
11

5. NAMES AND FUNCTIONS OF THE CONTROL PANEL PARTS
No. Name Function

bk Custom folding This button is used to memorize the position where the folding stopper and stacker
preset button stop. When moved in custom folding modes such as cross folding, non-standard
folding, etc.
Data for up to two custom folding settings can be memorized. Once memorized, the
data is saved even after the power is turned off.
To erase the data, keep pressing the corresponding registration button (1) or (2) until
the buzzer sounds.
bl Standard folding This button is used to memorize the adjustment value when the folding stopper is fine-
adjustment button adjusted in the standard folding mode.
Up to 36 combinations (No. of standard folding modes x paper size) of adjustment
values can be memorized.
To erase the setting, select the folding mode of the corresponding paper size to be
delected and keep pressing this button until the buzzer sounds.
bm Number of sheets/ This display shows the number of processed sheets (counter), the paper length input
paper length values, error messages, etc.
display window
bn Paper size display This display shows the size of paper set on the paper feed tray which is detected
window automatically (standard sizes of A3 to B6).
Also shows the operation status “ ” when the paper length is input.
bo Standard folding They indicate six types of standard folding modes.
indicator The display lamp blinks when a mode memorized for folding fine-adjustment has been
selected.
bp Custom folding This lamp lights up when the custom folding mode is set.
preset indicator This mode cannot be selected if no custom folding method has been memorized.
12

6. PRECAUTIONS BEFORE USE
6-1. PAPER TO BE USED
• Straighten folded or curled paper before use.
• Make sure that the ink on the paper has dried up properly
before use.
If the ink has not dried properly, it may dirty the
machine, and cause other problems such as dirtying the
folded surface with ink, etc.
6-2. PRECAUTIONS FOR STACKING PAPER
• If the paper is not stacked neatly on the paper feed table,

the unit will not be able to read the size of the paper
accurately and as a result, may determine the paper as
outside the standard size. Therefore, be sure to stack the
paper neatly.
The paper feed table has a built-in device for reading

paper size.
Take note that this device will not be able to read the
paper size correctly if the paper is stacked unevenly.
This may as a result cause problems.
• Automatic paper size detection can be carried out for

paper up to ±2.5 mm of the standard size paper.
13

6. PRECAUTIONS BEFORE USE
• If the paper is not stacked properly lengthwise, mis-feed

or chain feed may occur.
• When stacking just a few sheets of paper on the paper Guide plate
feed tray, lower the paper set lever while pressing the Paper
back edge of the paper.
Paper set lever
• Adjust so that the front part of the paper touches the

Paper
paper feed ring in front lightly. (Arrow)
Paper feed
rings
• The paper will be folded as shown in the figure if stacked

with the printed surface up on the paper feed tray.
• For “accordion fold” and “irregular accordion fold”, the
printed surface of some paper will be folded outwards.
Single fold Double fold Irregular Letter fold Accordion fold Brochure fold
accordion fold
14

7. OPERATION PROCEDURES
7-1. STANDARD FOLDING OF STANDARD SIZE PAPER
Start the various standard folding operations for standard size paper as follows.
1 Insert the power cord in the electrical

outlet and turn on the power.
• Press “I” to turn on the power.

• Press “O” to turn off the power.
When the power is turned on, the folding

stoppers rollers on the folding plates and
stacker will move to their initial setting positions. Power switch
Wait for a few seconds for this to complete
which is indicated by the sound of the buzzer.
2 Raise the paper set lever and stack a Paper Guide

Fixing
set of sheets on the paper feed tray. Fixing screw screw
• Loosen the fixing screws of the guide, and move

the guide slightly more than the width of the paper.
• Loosen the paper and stack sheets of paper neatly
on the paper feed table.
• Insert the paper until its front part touches the front
guide plate lightly.
Paper set lever
3 After pressing the guide to the side of Guides Fixing screw

the paper lightly, tighten the screws
to secure the guide.
• The left and right guides move in the same Fixing screw
direction.
Guides
Paper can be stacked to a height of
approximately 45 mm at one time. Do not
stack too many sheets paper.
4 Lower the paper set lever.
Paper set lever
15

5 Press the “folding mode select”

button and select the desired fold
mode. 1 2
• When the right “folding mode select” button is

1
pressed, the lamp on the right of that currently lit
will light up. 2 1 2
• When the left one is pressed, the lamp on the left of

that currently lit will light up. 6 7
• If “custom folding” had been memorized

previously, “custom folding” modes 1 and 2 can be
selected by pressing these “folding mode select” 1 2
buttons. If no custom folding methods have been
memorized, the custom folding mode cannot be
1
selected and instead the standard folding mode will
2 1 2
be set.
6 7
6 Check the paper size display.
• When paper outside the standard size is used, the

size of the paper will not be detected automatically
and consequently not displayed.
3 4 5
When using such a kind of paper, refer to
“Using Non-Standard Paper Size” on page 40.
8 9 0 C
16

7 Adjust the paper feed pressure Paper feed pressure adjustment lever
adjustment lever to “0”.
• If the paper slips and no paper is fed, raise the

paper feed pressure one level from 0 to 1.
• If several sheets of paper are fed at one time, lower
the paper feed pressure one level from 0 to –1.
When using art paper or coated paper, refer to

“Using Art /Coated Paper” on page 37.
8 Open the Top cover and adjust the

separator pressure adjustment dial to
“0”.
• If several sheets of paper are fed at one time, raise

the separator pressure adjustment dial from 0 to 1
or 2.
• Adjust the separator pressure by gradually
Separator pressure adjustment dial
increasing the level 0.5 each time.
When using art paper or coated paper, refer to

“Using Art /Coated Paper” on page 37.
9 Close the Top cover and adjust the

speed controller for appropriate
folding speed. 1 2
2 1 2
6 7
17

10 Press the “test” button and perform

test folding.
• Two sheets of paper will be folded.
Even after two folded sheets of paper have

3 4 5
been ejected, the machine will not stop
working when the stop button is pressed until
8 9 0 C
the buzzer sounds and the motor inside stops
completely.
The unit will not respond to whatever button
on the control panel is pressed.
• The paper will be folded properly if it is folded

after it has reached the stopper inside the folding
plate.
• If the paper flowing into the folding plate is folded

without reaching the stopper due to conditions
such as environmental conditions (temperature,
humidity), paper quantity, its type, paper couch
conditions, folding speed, curling etc., it may not
be folded properly.
• In some cases, the paper may also coil around the

rubber roll and cause problems.
• As such problems can be corrected by slow down

the folding speed, keep slow down the speed until
the paper is folded properly. 1 2
2 1 2
6 7
18

11 Check the folded paper for testing.
• Proceed onto the next step if the sheets of paper

have been folded satisfactorily.
Check the second ejected paper to confirm

that folding is performed correctly.
Paper for testing folding
• If the sheets of paper have been folded

unsatisfactorily, refer to the following steps.
1 If folding has slipped in the vertical direction: 1 2
Press the “folding stopper adjustment” button and Folding stopper adjustment button
adjust the folding slippage. 1

Refer to “Adjustment the folding slippage in the 1 2
2
vertical direction” on page 32.
6 7
2 If the folding has slipped in the horizontal direction:

Rotate the “slant adjustment knob” and adjust the
folding slippage.
Refer to “Adjustment the folding slippage in the
horizontal direction” on page 36.
Check the folding slippage in the horizontal Slant adjustment knob

direction with the second sheet of test fold
sample.
12 Perform test folding again and make

sure that there is no slippage.
• To register the corrected stopper position, refer to

“Memorize the Folding Stopper Correction” on page
34.
Even if the paper of one size is used, folding

slippage in the vertical direction may occur
because of the kind of paper used, the paper
thickness, processing speed.
It is therefore necessary to adjust the folding
stopper slightly.
19

13 Input the number of sheets to be folded

on the number buttons.
• Press the number buttons and input/set the number

of sheets to be processed.
• When this is input, the counter decrease. 3 4 5
• If this is not input, the counter increases.

8 9 0 C
14 After completing all preparations,

start operation.
• Press the “start/stop” button.
3 4 5
8 9 0 C
15 The unit stops automatically when it

has reached the number of sheets to
be processed.
• It also stops automatically if there is not more

paper on the paper feed tray.
3 4 5
8 9 0 C
16 To interrupt or to stop operation,

press the “start/stop” button again.
3 4 5
8 9 0 C
20

7-2. SINGLE FOLDING THICK PAPER
When single folding cardboard paper and Corner

fine quality thick paper (157 g/m2), the
corners and center of the folded part of the
paper may bend due to conditions such as
the using environment (terperature,
humidity), paper size, fiber direction of the
paper, etc. This is not a malfunction of the
machine.
Should the paper bend as above, perform
the following steps. Center of folded part
1 Press the + side of SECOND FOLDING

STOPPER ADJUSTMENT button
5 6
several times (3 to 5 times) and move 1 2
the folding stopper of folding plate 2.
1
2 Press the START/STOP button and 2

start folding operations.
Should the paper bend again during
folding, press the START/STOP
button and stop the machine. When it
has stopped completely, press the +
side of SECOND FOLDING STOPPER
ADJUSTMENT button twice and start
folding operations again.
3 After completing the single folding

3 4 5
operations, turn off the POWER
switch.
8 9 0 C
Note :
If thin paper is folded with the folding stopper of
folding plate 2 moved to fold thick paper, the thin
paper will not be folded properly. Therefore after
completing folding operations for thick paper, always
turn off the power once.
4 Perform steps 1 to 3 only for single

folding a thick paper.
Paper can be folded into more than
two parts (Inner triple-folding, etc.)
properly using the normal procedure. POWER switch
21

7-3. DOUBLE FOLDING THICK PAPER
• When thick paper (above 105 g/m2) such as fine

quality paper, double folding, its thickness may
cause its folds to open when it is ejected to the
stacker. As a result, the paper will not be able to
pass through the stacker rolls and paper jam will
occur.
Note : Take note that paper below B6 size

(157 g/m2) cannot be ejected if double
folding.
• In this case, proceed in the following steps.

Paper
1 Stack a set of sheets on the paper feed tray,

lower the paper set lever and raise the paper
feed tray.
Paper set lever
2 While pressing the “clear” button, press

number buttons “5” or “6” and move the
stacker roll manually.
1 2 3 4 5
6 7 8 9 0 C
3 Adjust so that the stacker rolls are above Lever Stacker rollers
the belt.
Stacker lever
Lever
Belts
22

• While lifting up the stacker rolls with your hand, Stacer roller
pull the levers (left and right) attached to the
stacker lever in the direction of the arrow, and Stacer lever Lever
adjust so that the stacker rolls are above the belt.
Belt
4 Set the folding mode to “Double fold”.
1 2
2 1 2
6 7
5 Press the “test” button and test the folding.
Check if the paper is ejected smoothly.
6 If the paper is not ejected smoothly, change

the position of the stacker rolls.
While pressing the “clear” button, press any

number buttons between “3” and “6” and adjust the
stacker rolls to the best position.
1 2 3 4 5
6 7 8 9 0 C
23

7 If there is folding slippage, adjust the

stopping position of the folding stopper with
5 6
the adjustment button of folding plate 1 or 2. 1 2
8 After completing all adjustments, press

“custom folding” preset 1 or 2 and
memorize this custom folding method. 5 6
1 2
Note : If a custom folding method had been

1
memorized before, memorize the new
method will erase the previous data. 2
9 Press the number buttons and input and set

the number of sheets to be folded.
3 4 5
8 9 0 C
10 Press the “start/stop” button and begin

folding operations.
3 4 5
8 9 0 C
24

11 After the operations have completed, be Stacker rollers Lever

sure to lower the left and right levers
Belts
attached to the stacker lever in the direction
of the arrow.
If the stacker rolls are left lifted up,
Stacker lever
problems will occur when “folding mode” is
executed with the usual paper quantity.
7-4. CUSTOM FOLDING OF STANDARD SIZE PAPER
Start custom folding operations for standard size paper as follows.
1 Stack a set of sheets on the paper

Paper
feed tray.
Paper set lever
2 Fold the paper as desired and

measure the folded paper. Adjust the Accordion fold
position of the folding stopper of the
folding plate accordingly.
• The figure on the right shows an example of an

accordion fold.
25

3 For measurement A, press “first

folding stopper” adjustment button
5 6
and move the folding stopper of the 1 2
first folding plate to the
corresponding position.
1
• For measurement B, press the “second folding

stopper” adjustment button and move the folding
5 6
stopper of the second folding plate to the 1 2
corresponding position.
• When carrying out special folding, folding sizes 1
should be within the following ranges.
Folding range (A) for first folding plate: 2
38mm to 325 mm
Folding range (B) for second folding plate:
40mm to 216mm
Max. paper length when folded (C):
216mm
4 Next, fix the stop position of the

stacker rollers.
• Press the number buttons with the clear button held

down and move the stacker rollers.
1 2 3 4 5
6 7 8 9 0 C
• The stop position of the stacker rollers depends on

the length of the paper fold.
Refer to the following table “Stacker Roller
Positions” when pressing the number buttons.
Stacker roller
26

Number Length of Paper Fold Folding Mode
1 40—91 mm B6: Single Fold, Double Fold, Letter Fold, Accordion Fold, Irregular
Accordion Fold, Letter Fold
A5: Double Fold, Letter Fold, Accordion Fold
B5: Double Fold, Letter Fold, Accordion Fold
A4: Double Fold
B4: Double Fold
2 91—105 mm A5: Single Fold, Irregular Accordion Fold, Brochure Fold

A4: Letter Fold, Accordion Fold
A3: Double Fold
3 105—128.5 mm B5: Single Fold, Irregular Accordion Fold, Brochure Fold

B4: Letter Fold, Accordion Fold
4 128.5—148.5 mm A4: Single Fold, Irregular Accordion Fold, Brochure Fold

5 148.5—182 mm B4: Single Fold, Irregular Accordion Fold, Brochure Fold
7 210—216 mm Bigger than A3, Single Fold
5 Next, press the “custom folding”

preset button 1 or 2 to temporarily
5 6
memorize it. 1 2
• The “custom folding” display lamp 1 or 2 lights up.

1
Up to two types of custom folding can be 2
memorized.
6 Press the “test” button and carry out

test folding.
• Check the fold of the paper.
1 2 3 4 5
6 7 8 9 0 C
27


stop position of the folding stopper.
5 6
1 2
• Press either the “first folding stopper adjustment”
or “second folding stopper adjustment” button to
1
adjust the stop position of the folding stopper.
2
8 If the paper is not ejected smoothly,

adjust the stopping position of the
stacker rollers properly.
• Press the number buttons to adjust the stop position

of the stacker rollers with the clear button held
1 2 3 4 5
down.
6 7 8 9 0 C
9 Press the “test” button and check

how the papers are ejected.
1 2 3 4 5
6 7 8 9 0 C
28

10 After completing all adjustments,

press “custom folding” preset 1 or 2
5 6
button. 1 2
• When preset button 1 is pressed, the folding

1
method will be memorized in custom folding mode
1. 2
• When preset button 2 is pressed, the felding

made it will be memorized in custom folding mode
2.
• When a new special folding method is registered,

the data previously memorized will be erased.
Once the values have been memorized, they

will be kept even after the power is turned off.
To erase the memory 1 Select “custom folding” display lamp 1 or 2 that is to

be erased with the “ folding mode select” button.
2 Next, press the “custom folding preset” button until
the buzzer sounds.
The “custom folding” display lamps turns off,
indicating that the memory has been erased.
11 Press the number buttons to input the

number of sheets to be processed.
• Next, proceed onto “Operation Procedures” on

page 15.
3 4 5
8 9 0 C
29

7-5. CALLING THE MEMORY

• When folding is to be carried out using the data
that was memorized during the custom folding
process, press the “folding mode select” button and
1 2
select the memorized custom folding mode,
1 or 2.
1
• If no memory had been made previously, the 2 1 2
custom folding mode cannot be selected.

6 7
• The custom folding mode cannot be selected even

if “custom folding” preset button 1 or 2 is pressed.
5 6
• In “custom folding” preset, the positions of the 1 2
folding stopper (folding plate 1 or 2) and the
stacker rolls can be memorized. 1
7-6. SWITCHING THE MODE USED
1 Switching from standard size paper

to non-standard size paper
1 Press the “Number of sheets/paper length” button

and switch to the mode for non-standard size paper
(length input mode).
3 4 5
• If measurements had been memorized previously,

8 9 0 C
these will be displayed on the display window.
30

2 Measure the length of the paper to be used, and

input its length using the number buttons.
• If the measurements previously registered and

currently being displayed are not to be used, press
the “clear” button, erase these measurements, and
input the desired measurements. 3 4 5
8 9 0 C
Note : Take note that desired measurements
cannot be input if the previous
measurements memorized have not
been erased.
When new measurements are input, the
registration of the standard folding
correction using the previous
measurements will be erased.
• When the measurements being displayed are to be

used, there is no need to input the measurements
again.
3 Continue pressing the “Number of sheets/paper

length” button until the buzzer sounds.
• The display changes to the paper length folding

mode, indicating that operations can be started.
• When non-standard size paper is to be used, the 3 4 5
unit cannot be operated until the paper size display

8 9 0 C
window shows “ ”.
2 Precautions For Selecting The

Folding Mode 137 to 157mm
• If non-standard size paper of 137 to 157 mm is

used, it cannot be folded in the double fold,
irregular accordion fold, and brochure fold styles.
Double fold Irregular Brochure fold

accordion fold
31

8. FOLDING ADJUSTMENTS AND MEMORIZE
CORRECTIONS
8-1. ADJUSTING THE FOLDING SLIPPAGE IN THE VERTICAL DIRECTION
To adjust the folding slippage in the vertical direction, press the “folding stopper
adjustment” button.
Folding Style Fold Surface A Adjustment Folding Plate 1

Adjustment Button
When A
Press the left button
is longer
Single Fold
When A
Press the right button
is shorter
When A
is longer
Double Fold
When A
is shorter
When A
is longer
Irregular
Accordion Fold
When A
is shorter
When A
is longer
Letter Fold
When A
is shorter
When A
is longer
Accordion Fold
When A
is shorter
When A
is longer
Brochure Fold
When A
is shorter
32

8. FOLDING ADJUSTMENTS AND MEMORIZE CORRECTIONS
Folding Style Folding Plate 2

Fold Surface B Adjustment
Adjustment Button
When B
is longer
Double Fold
When B
is shorter
When B
is longer
Irregular
Accordion Fold
When B
is shorter
When B
is longer
Letter Fold
When B
is shorter
When B
is longer
Accordion Fold
When B
is shorter
When B
is longer
Brochure Fold
When B
is shorter
33

8-2. MEMORIZE THE FOLDING STOPPER CORRECTION
(1) Use this correction memory function to memorize the position of the folding
stopper after adjusting the folding slippage in the vertical direction.
(2) This function is extremely useful when folding the same type of paper (size, type,
thickness) at the same folding speed.
(3) Corrections can be memorized in every folding mode.
Up to 36 types of correction memory are possible. However, take note that
corrections cannot be memorized in the custom folding mode. (This will only
memorize the custom folding method again.)
1 Specify the folding mode.
1 2
2 1 2
6 7
2 Perform test folding.
3 Press the “folding stopper

adjustment” button to adjust the
folding slippage. 1 2
Folding stopper adjustment button
2 1 2
6 7
34

4 After adjusting folding slippage,

continue pressing the “standard
5 6
folding adjustment” button until the 1 2
buzzer (pi, pi, pi) sounds.
1
• When the value of the folding stopper correction is
memorized, the display lamp of the specified 2
folding mode will start blinking.
Once the value of the folding stopper

correction is memorized, it will be kept even
after the power is turned off.
To change the correction • Carry out the procedure for memorize corrections.
value
To erase the memory • Continue pressing the “standard folding adjustment”

button until the buzzer sounds pi, pi, pi and changes
to pi.... (takes about 5 seconds).
• When the memory is erased, the standard folding
indicator stops blinking.
35

8. FOLDING ADJUSTMENTS AND REGISTERING CORRECTIONS
8-3. ADJUSTING THE FOLDING SLIPPAGE IN THE HORIZONTAL DIRECTION

• If folding slips as shown in the figure because the
paper is not cut straight, rotate the “slant
correction” knob to adjust the folding slippage.
1 Rotate the “slant adjustment” knob to

adjust the folding slippage.
Slant adjustment knob
• If folding slippage is as shown in Fig. A, rotate the

knob in the direction of the arrow.
• If folding slippage is as shown in Fig. B, rotate the

knob in the direction of the arrow.
2 After using, be sure to rotate the Round Pin

“slant adjustment” knob to adjust the hple
round holes of the paper feed table to
the pin.
• The position at which the round hole meets the pin

is the standard position.
36

9. USING ART/COATED PAPER
• Art/coated paper are difficult to fold as their printed surfaces tend to stick together
easily and cause double feeding.
• When folding such a kind of paper, observe the following precautions before starting
folding operations.
9-1. PRECAUTIONS FOR STACKING PAPER
1 Loosen the sheets thoroughly.
2 Next, arrange the paper neatly and Paper

stack them on the paper feed tray.
Paper set lever
3 For other precautions, refer to

“Precautions for Stacking Paper” on
page 13.
37

9-2. OPERATING PRECAUTIONS
1 If double-feed occurs frequently and

Paper
Guide
cannot be corrected, reduce the
amount of paper on the paper feed
tray until the middle of the guide
(approx. 25mm)
25mm
As the specific gravity of this type of paper is
higher than that of normal paper, they tend to
stick together, causing double-feeding to
occur frequently.
The amount of paper loaded on the table is
therefore reduced.
adjustment lever to “3”.
• If the paper slips, gradually raise the paper feed

pressure one level at a time , from “3” to “4”, until
the appropriate paper feed pressure is obtained.
• When the paper slips, the display shows “ ”
and the unit will stop. Raise the paper feed pressure
one level when the unit stops.
Set the paper feed pressure within the range

of 3 to 5.
3 Next, open the top cover and adjust

the separator pressure.
• Set the separator pressure adjusting dial to “2.5”.

• If the paper sticks and several sheets of paper are
fed at one time (double feeding), gradually raise
the separator pressure adjusting dial 0.5 at a time
until the appropriate separator pressure is obtained.
Set the separator pressure within the range of

2.5 to 3.5.
• The separator pressure may have to be set to 3.5 or

above if the paper feed ring or paper separator, etc.
is worn out.
But try to set the pressure at the lowest level
possible.
38

4 If the paper is not folded properly,

adjust the speed control to a slower
speed. 1 2
When paper is folded at a high speed, as the

1
front edges of the paper cannot reach the
1 2
folding stopper due to various conditions such 2
as environmental conditions (temperature,

6 7
humidity), paper size, thickness of paper,
paper couch conditions, and printed surface
conditions, etc., the paper is not folded
properly.
5 From here, carry out the usual

procedures.
• Refer to “Operation Procedures” on page 15.
39

10. USING NON-STANDARD PAPER SIZE
10-1. STANDARD FOLDING PROCEDURE
Start standard folding operations for non-standard size paper according to the following
procedure.
1 Press the “Number of sheets/paper
length” button and set the paper
length input mode.
• When the paper length input mode is set, the

“paper size” and “Number of sheets/paper length”
display windows will display as shown in the 3 4 5
figure.
8 9 0 C
Take note that when non-standard size paper

is used in modes normally used, the paper
size automatic detection function operates
and the unit will stop.
2 Next, measure the length of the paper

to be used, and input the length on
the number buttons.
• Paper lengths that can be input range from

minimum 135mm to maximum 432mm.
3 4 5
• Use measuring instruments which are in mm.
• To input 135, press numerical button [1] [3] and 8 9 0 C
then [5].
• To input 432mm, press numerical buttons [4],[3],
and then [2].
When using paper which are 135mm to 152

mm long, the folding modes-double folding,
irregular accordion folding, brochure folding,
etc.-cannot be selected as such paper are too
big for the folding plate to fold them into these
styles.
If the paper length has already been

memorized, press the “clear” button to erase
the value memorized first before inputting.
40

10. USING NON-STANDARD PAPER SIZE
3 Memorize the paper length input.
• Continue pressing the “Number of sheets/paper

• The “paper size” and “Number of sheets/paper
length” display windows will switch to the paper
3 4 5
length folding mode display shown in the figure.
8 9 0 C
The paper length memorized will be kept even
after the power is turned off.
4 Press the keys on the number

buttons to input the number of sheets
to be processed.
• From here, carry out the usual procedures.

Refer to “Operation Procedures” on page 15.
3 4 5
8 9 0 C
Folding stopper corrections can be memorized in the paper length folding mode as well. (As well as the six types
of standard folding modes). However, take note that if the paper length is changed, the previous correction
value memorized will be erased.
5 When using standard size paper

again, press the “Number of sheets/
paper length” button.
• The normal operation mode will be set.
3 4 5
8 9 0 C
41

10. CUSTOM FOLDING PROCEDURES
10-2. CUSTOM FOLDING PROCEDURES
1 Press the “Number of sheets/paper

length” button and set the paper
length input mode.
• When the paper length input mode is set, the

“paper size” and “Number of sheets/paper length”
3 4 5
display windows will display as shown in the
figure.
8 9 0 C
Take note that when non-standard size paper

is used in modes normally used, the paper
size automatic detection function operates
and the unit will stop.
2 Next, measure the length of the paper

to be used, and input the length on
the number buttons.
• Paper lengths that can be input range from

minimum 135mm to maximum 432mm.
• Use measuring instruments which are in mm. 3 4 5
8 9 0 C
If the paper length has already been
registered, press the “clear” button to erase
the value memorized first before inputting.

3 4 5
length folding mode shown in the figure.
8 9 0 C
4 Stack a set of sheets on the paper Paper

feed tray.
Paper set lever
42

5 Fold the paper as desired and

measure the folded paper. Adjust the
position of the folding stopper of the Accordion fold
folding plate accordingly.
• The figure on the right shows an example of an

accordion fold.
• For measurement A, press the “first folding

adjustment” button and move the folding stopper
5 6
of the first folding plate to the corresponding 1 2
position.
• For measurement B, press the “second folding

adjustment” button and move the folding stopper
5 6
of the second folding plate to the corresponding 1 2
position.
• When carrying out special folding, folding sizes
1
should be within the following ranges.
Folding range (A) for first folding plate: 2
40 to 325mm
Folding range (B) for second folding plate:
40 to 216mm
Max. paper length when folded (C): 216mm
6 Next, fix the stop position of the

stacker rollers.
• Press the keys (1 to 7) on the number buttons to

move the stacker rollers with the clean button held
down.
1 2 3 4 5
6 7 8 9 0 C
43

• The stop position of the stacker rollers depends on

the length of the paper fold.
Refer to the following table “Stacker Roller
Positions” when pressing the keys on the number
buttons.
Stacker roller
Number Length of Paper Fold Folding Mode
1 40—91 mm B6: Single Fold, Double Fold, Letter Fold, Accordion Fold, Irregular
Accordion Fold, Letter Fold
A5: Double Fold, Letter Fold, Accordion Fold
B5: Double Fold, Letter Fold, Accordion Fold
A4: Double Fold
B4: Double Fold

A3: Double Fold
3 105—128.5 mm B5: Single Fold, Irregular Accordion Fold, Brochure Fold

B4: Letter Fold, Accordion Fold
4 128.5—148.5 mm A4: Single Fold, Irregular Accordion Fold, Brochure Fold

5 148.5—182 mm B4: Single Fold, Irregular Accordion Fold, Brochure Fold
7 210—216 mm Bigger than A3: Single Fold
7 Next, press “custom folding” preset

button 1 or 2 to temporarily memorize
5 6
it. 1 2
• The “custom folding” display lamp 1 or 2 lights up.

1
Up to two types of custom folding can be 2
memorized.
44

8 Press the “test” button and carry out

test folding.
• Check the fold of the paper.
3 4 5
8 9 0 C

stop position of the folding stopper.
1 2
• Press either the “first folding” or “second folding” Folding stopper adjustment button
adjustment button to adjust the stop position of the
1
folding stopper.
2 1 2
6 7
10 If the paper is not ejected smoothly,

adjust the stop position of the
stacker rollers.
• Press the keys on the number buttons to adjust the

stop position of the stacker rollers with the clear
1 2 3 4 5
button held down.
6 7 8 9 0 C
11 Press the “test” button to check how

the papers are ejected.
3 4 5
8 9 0 C
45

12 After completing all adjustments,

continue pressing “custom folding”
5 6
preset 1 or 2 button until the buzzer 1 2
(pi, pi, pi) sounds.
1
• This completes the memory of custom folding.
2
Once the values have been memorized, they will be
kept even after the power is turned off.
• To Cancel the Memory

Continue pressing “custom folding” preset 1 or 2
button until the buzzer sounds pi, pi, pi and changes to
pi.... (takes about 5 seconds).

number of sheets to be processed.
3 4 5
8 9 0 C
14 From here, carry out the usual

procedures.
Refer to “Operation Procedures” on page 15.
46

11. CROSS FOLDING
• As shown in the figure, cross folding Folded Cross single
means folding paper already folded into
folding
two parts into twos again, threes, or in
other ways.
Cross letter
• Paper can be cross folded into various
folding
shapes depending on use.
11-1. PRECAUTIONS UPON USE
(1) The maximum paper thickness is 105 g/m2. However, this thickness may differ slightly
according to various conditions such as environmental conditions (temperature,
humidity), paper size, type of paper, paper couch conditions, and printed surface
conditions.
(2) When the paper is cross folded, ∑

shape folding, folding slippage in the ∑ shape folding
horizontal direction may occur due to
conditions such as environmental
conditions (temperature, humidity),
paper thickness, paper size, type of
paper, paper couch conditions.
Therefore do not suspect a fault.
47

11. CROSS FOLDING
11-2. CROSS FOLDING STANDARD SIZE PAPER
• The following describes the cross

folding shown in the figure and the
procedures for it.
• Start cross folding according to the
following procedures.
1 Set the “single fold” mode first and

fold the paper into two.
1 2
2 1 2
6 7
2 Set the single fold paper on the paper

feed tray.
Face the folded edge of the paper as
shown in the figure (back of unit).
36mm
Paper
• To prevent folding slippage in the horizontal

direction and misfeeding, press the folded edge of
the paper with your hand firmly.
The amount of paper that can be folded is

approximately 2/3 (approx. 36mm) of the
height of the guide at the folded side.
48

11. CROSS FOLDING
3 Open the top cover and move the

Paper feed ring(For moving)
paper feed ring at the far end to the
folded edge of the paper.
• Loosen the set screw and move the paper feed ring.
• After moving the paper feed ring, tighten the set
screw properly.
Set knob
4 Adjust the separator adjustment dial

to “0”.
• When double fed occurs, gradually raise the

separator pressure by 0.5 until the appropriate
separator pressure is obtained.
Set the separator pressure to the lowest level

possible before use.
5 While pressing the back edges of the

Paper
paper, lower the paper set lever.
• Adjust so that the front part of the paper touches

the paper feed ring in front lightly.
Paper set lever
6 Close the top cover and adjust the

cross folding lever to the guide. Top cover
Cross folding lever
• Place the weight rollers at the tip of the lever on top

of the folded edge.
Weight roller
49

11. CROSS FOLDING
adjusting lever to “3”.
• When the paper slips or non-feed occurs, raise the
paper feed pressure one level at a time until the
optimum paper feed pressure is obtained.
Set the paper feed pressure within the range

of 3 to 6.
• When the paper slips and the unit stops, gradually

raise the paper feed pressure one level at a time.
• When the paper slips, the display window shows
[ ].
8 From here, refer to “Operation Cross folding lever

Procedures” on page 15.
• When replenishing paper, raise the cross folding

lever as shown in the figure first.
Cross folding consists of not only the single

folding of B4, double folding of B5, but the
letter folding of B5.
11-3. CROSS FOLDING NON-STANDARD SIZE PAPER

1 First set the paper length input mode
and measure the length of the paper.
If the paper length is 360mm for
example, input this value on the
keypad.
Refer to “10-1. STANDARD FOLDING 1 2 3 4 5
PROCEDURE” on page 40.

6 7 8 9 0 C

1 2 3 4 5
6 7 8 9 0 C
50

11. CROSS FOLDING
3 Next, set the single fold mode and

perform test folding.
1 2
• Make sure that the paper has been folded properly.
2 1 2
6 7

number of sheets to be folded, and
start single folding.
If the number of sheets to be folded is 520

sheets for example, press the number buttons
3 4 5
to input this value.
8 9 0 C
5 Face the folded edge of the folded

paper as shown in the figure and
stack it onto the paper feed tray.
Paper
Paper set lever
6 Press the “Clear” button to erase

previous values.
3 4 5
8 9 0 C
51

11. CROSS FOLDING
7 Measure the length of the paper that

has been folded into two, and input
this value again.
If the length is 180mm for example, input this

value on the number buttons.
3 4 5
8 9 0 C

length” button until the buzzer sound.
3 4 5
8 9 0 C
9 Next, set the single folding mode.
1 2
2 1 2
6 7
10 Press the “test” button to make sure

that the paper has been folded
properly.
52

12. TROUBLESHOOTING

number of sheets to be folded. Next
start folding operations.
• Paper will be folded according to the procedures

described above.
3 4 5
For details of other procedures, refer to “Operation
Procedures” on page 15.
8 9 0 C
When using standard size paper, press the

“Number of sheets/paper length” button.
The normal mode will be set.
To cross fold un-fixed paper freely, fold the un-fixed paper into two using fixed folding procedures. Next set the
positions of the folding stopper and stacker rollers by carrying out un-fixed folding of un-fixed paper, register
special folding and have the unit record it, and start cross folding. For details, refer to “STANDARD-FOLDING
OF NON-STANDARD SIZE PAPER” and “CUSTOM FOLDING OF NON-STANDARD SIZE PAPER”.
12. TROUBLESHOOTING
12-1. PAPER IS JAMMED NEAR THE PAPER FEED RING
1 The “Number of sheets/paper length”
display window will show “ ”.
3 4 5
8 9 0 C
2 Raise the paper set lever and lower

the paper feed tray.
Pull the jammed paper towards you.
Paper set lever

53

12. TROUBLESHOOTING
12-2. PAPER IS SLIPPED NEAR THE PAPER FEED SECTION

3 4 5
8 9 0 C
2 Increase the paper feed pressure. Paper feed pressure adjusting lever
• Raise the paper feed pressure adjusting lever one

level at a time.
While observing the paper feed condition.
12-3. PAPER IS COILED AROUND THE RUBBER ROLL INSIDE THE UNIT

If the paper has coiled around the
rubber roll, pull folding plates 1 and 2
to the stopper.
3 4 5
8 9 0 C
2 Open the top cover, and Pull the Jam correction handle
Rubber roll
coiled paper towards you to remove it
while rotating the jam correction
handle.
• If the paper cannot be removed easily, insert a

scale, etc. from between the rubber rolls into the tip
of the paper which has coiled around the lower
rubber roll, and while rotating the jam correction
handle, remove the paper.
Paper
54

12. TROUBLESHOOTING
12-4. PAPER IS JAMMED AT THE FIRST FOLDING PLATE

3 4 5
8 9 0 C
2 Turn off the power and disconnect

control cord 1. Control cord 1
Be sure to turn off the power first when

inserting and disconnecting the control cord or
the unit will be damaged.
3 Release the lock of the first folding

plate and remove this plate. Lock lever
First
folding plate
4 Open the top cover and pull the

jammed paper towards you to
remove.
55

12. TROUBLESHOOTING
5 After removing the paper, return the

folding plate and top cover to the unit. Lock lever
Lock the folding plate and insert control cord 1.

Top cover
Check that the folding plate has been set
correctly.
Always remove and return folding plates with First
both hands. folding plate
12-5. PAPER IS JAMMED AT THE SECOND FOLDING PLATE

3 4 5
8 9 0 C
2 Turn off the power and disconnect

control cord 2.
Be sure to turn off the power first when

inserting and disconnecting the control cord or Control cord 2
the unit will be damaged.
3 Release the lock of the second

folding plate and remove this plate.
Lock lever
Second
folding plate
56

12. TROUBLESHOOTING
4 Pull the jammed paper towards you to

remove.
5 After completing operations, slide the

Slider Control cord 2
folding plate along the slider and
return it to its original position. Lock lever
Make sure that the folding plate has been set

correctly.
Always remove and return folding plates with
both hands.
Second
Lock the folding plate and insert control cord 2. folding plate
Be sure to turn off the power first when inserting and
disconnecting the control cord.
57

12. TROUBLESHOOTING
12-6. PAPER IS JAMMED NEAR THE STACKER

3 4 5
8 9 0 C
2 Pull the jammed paper in the stacker

section towards you to remove.
Paper receiving tray
58

13. EMERGENCY STOPS
An emergency stop device to ensure safety has been, or first folding plates and second
forlding plates installed to the top cover of this unit. Take note that this emergency stop
device will function as follows.
(1) If the top cover is open while the unit Top cover
is operating, the “Number of sheets/
paper length” display window will
show “ ”, and the unit will stop
promptly.
(2) If the “test” or “start/stop” button are

pressed with the top cover open, or if
first folding plates and second
folding plates are not promptly set,
the “Number of sheets/paper length”
display window will also show “ ”
3 4 5
and the unit will not start.
8 9 0 C
(3) When the top cover is closed or the

first and second folding plates are set
properly, the unit will be released
from the emergency stop state.
After closing the top cover, press the ''TEST"

button and check that the unit operates
properly. First
folding plate
Second
folding plate
59

14. ERROR MESSAGES
• This unit has a self-diagnosing function which will display the following error
messages when problems arise while the unit is operating.
• When error messages are displayed, refer to the following countermeasures.
Display Check Correct
No paper on the paper feed tray. Set a sheets.
Paper has become stuck at the

Remove the paper.
paper feed section.
Paper has slipped at the paper Raise the paper feed pressure by
feed section. one level.

Remove the paper.
rubber roll section or has coiled
around it.

Remove the paper.
folding plate.

Remove the paper.
stacker section.
“ ” is displayed when the

“test” or “start/stop” button is
pressed.

Remove the paper.
stacker section.
“ ” is displayed when the

“test” or “start/stop” button is
pressed.
Paper feed tray is facing down. Lower the paper set lever and set
so that the paper feed tray faces
up.
Turn off the power and correct

Stacker motor has locked due to
the cause of the lock.
overload.
Contact your serviceman.
60

14. ERROR MESSAGES
Display Check Correct
Turn off the power and correct the

First folding plate motor has
cause of the lock.
locked due to overload.
Isn't the control cord for first Turn OFF the power and insert
folding plate disconnected? the control cord in the connector.
Turn off the power and correct the

Second folding plate motor has
cause of the lock.
locked due to overload.
Isn't the control cord for first Turn OFF the power and insert
folding plate disconnected? the control cord in the connector.
Top cover is open. Close the top cover.
Isn't first or second folding plate Reset first or second folding

incompletely engaged? plate in fully engaged position.
Didn't you turn ON the power • Turn OFF the power.

when the control cord of the • Turn ON the power after having
folding plate was disconnected? connected the control cord to
the connector.
61

15. TROUBLE SHOOTING GUIDE
Problem Check Correct
(1) The unit does not start when 1 Is there paper on the paper
• Set a sheets.
the start button is pressed. feed plate?
2 Does the paper feed plate • Lower the paper set lever and
face down? set the paper feed plate so
that it faces up.
3 Is the paper on the paper feed • Set the paper properly.

table set properly on the
paper switch?
4 Is the paper jam? • Remove the paper.
5 Is the top cover open? • Close the top cover.
6 Is non-standard size paper used? • Refer to “USING NON-

STANDARD SIZE PAPER”
and input the paper length.
7 The paper feed guide is not
adjusted properly to the paper • Adjust the guide properly to
width. the paper width.
8 Has problems occurred

• Contact your serviceman.
inside the unit?
9 Is the control cord of folding

• Turn off the power and insert the
plate 1 or folding plate 2
control cord.
disconnected?
(2) The main motor does not 1 Has the breaker turned on • Press the black button of the
rotate. and cut off the power? breaker (power returns).
* This breaker cuts off the power temporarily when the motor malfunctions
because of paper jams and other problems.
Identify the cause, ensure safety and press the black button of the breaker.
2 Is the top cover open? • Close the top cover.
3 Has problems occurred • Contact your serviceman.

inside the unit?
(3) The folding stopper of the 1 Is the control cord of the • Insert the control cord
folding plate does not work. folding plate inserted? properly.
2 Has problems occurred • Contact your serviceman.

inside the unit?
(4) The paper is not folded at the 1 Is the folding plate set • Position the folding plate
proper folding position. properly? properly.
2 Environmental conditions
• Lower the folding speed.
such as static electricity, etc.
may be the cause.
3 Is the control cord of the folding • Insert the control cord.

plate disconnected?
62

1 Is the paper feed pressure too • Lower the paper feed pressure
(5) Double feed occurs frequently. high? gradually until the optimum
pressure is obtained.
2 Is the separator pressure too • Raise the separator pressure

low? gradually until the optimum
3 Is the paper separator dirty? • Clean with neutral detergent or

alcohol.
4 Are the sheets of paper sticking • Loosen the paper properly and
to each other and cannot be load on the paper feed table.
separated?
5 Is paper outside the specified

sizes used? • Do not use such a kind of paper
as they will cause problems.
6 Has problems occurred inside

• Contact your serviceman.
the unit?
1 Is the paper feed pressure too • Raise the separator pressure

(6) Paper slips frequently.
low? gradually until the optimum
2 Is the separator pressure too • Lower the separator pressure

high? gradually until the optimum
• Clean with neutral detergent or

3 Is the paper feed ring dirty?
alcohol.
4 Are the sheets of paper sticking • Loosen the paper properly and
to each other and cannot be load on the paper feed table.
separated.
5 Is paper outside the specified

sizes used? • Do not use such paper as they
will cause problems.
6 Has problems occurred inside • Contact your serviceman.

the unit?
(7) Paper jams frequently. • Clean with neutral detergent or

1 Is the rubber roll dirty?
alcohol.
2 Are paper shreds stuck inside • Check inside the unit and
the paper conveyance remove any paper shreds.
passage?
3 The stacker roller position is not • Re-set the position of the

correct if special folding is being stacker roller.
carried out.
4 Is the paper curled? • Straighten the curl before use.
• Use an anti-static electricity

5 Due to static electricity.
spray available on the market.
63

(8) When paper slips in the • Adjust each folding stopper

vertical direction. finely.
1 Was the speed changed

halfway? • Use the original speed.
Adjust each folding stopper
finely again.
2 Was the paper type (quality, • Fine-adjust each folding

amount) changed halfway? stopper again.
(9) When paper slips in the 1 Is the paper stacked • Stack the paper neatly on the
horizontal direction. unevenly? paper feed table.
2 Is there space between the • Adjust the guide firmly against

paper and guide? the paper.
• Rotate the slant correction

knob and correct the folding
slippage.
(10) Paper jam at the rubber roll 1 Is paper outside the specified
• Do not use such paper as they
when thick paper or cross sizes used?
will cause problems.
folded thick paper is folded
into two.
2 Is the space inside the
internal paper conveyance • Press the folding stopper
passage narrow? adjusting button of the second
folding plate twice and move
the folding stopper to the right.
(11) Small paper is fed 1 Is small paper outside the • Do not use such a kind of
continuously. specified sizes used? paper as they will cause
(Double-feed). problems.
2 Is the paper feed pressure • Decrease the paper feed

too high? pressure by 1 from the
standard (0).
• Decrease the folding speed

until paper feeding stops.
64

16. CLEANING THE UNIT
• As paper shreds, ink of printed paper on the rubber roll and paper feed ring will cause
problems, clean these parts according to the following procedures.
• To ensure safety, always turn off the power of the unit first before cleaning.
16-1. CLEANING THE RUBBER ROLL
1 Open the top cover.

Top cover
2 Disconnect the control cords of the

first and second folding plates.
Control cord 1
Control cord 2
3 Push the lock levers of these plates to

''UNLOCK", and remove them.
Lock Lock
lever lever
First
folding plate
Second
folding plate
4 Rotate the jam correction handle and Rubber

the rubber roll. Clean off the dirt with roll
a cloth moistened with neutral
detergent or alcohol.
Jam correction
handle
65

16. CLEANING THE UNIT
16-2. CLEANING THE PAPER FEED RING
1 Open the top cover.

Top cover
2 While rotating the paper feed ring in

the direction of the arrow with your
hand, clean it with a cloth moistened Paper feed ring
with neutral detergent or alcohol, etc.
66

17. SPECIFICATIONS
Model
Type Office use, desktop
Max. 297 (W) x 432 (L) mm

Paper size that can be
folded
Min. 128 (W) x 182 (L) mm
Rough paper, fine quality paper, stencil paper, recycled paper,

Paper quality
drawing paper, thick paper art/coated paper
Single fold, double fold, irregular accordion fold, letter fold,
Folding mode accordion fold, brochure fold, special cross fold (paper thickness:
52.3 to 105g/m2), other special folds
Paper thickness 52.3 to 157g/m2, but four-folding cannot be done for A3 up to 128
g/m2, and for paper sizes below B6 of 157g/m2
Loading capacity of paper feed table 500 sheets (Fine quality paper, 64g/m2)
45 to 120 sheets/min. (For single folding 64g/m2 of fine quality B4

Processing speed
paper)
3 rings, automatic paper separation method, slant correction
Paper feed method
device
Paper size detection function Automatic detection of fixed paper sizes (A3,B4,A4,B5,A5,B6)
Mis-feed detection function Detection of non-feed, paper jam, etc.
4-figure digital counter display, addition/subtraction system

Counter
selectable
Moving the folding stopper Automatic setting
Moving the stacker roller Automatic setting
Top cover open/close detection, paper jam detection at the

Other detections ejection section
Various error messages are displayed on the control panel
Folding stopper correcting registration function (36 kinds), special
Additional functions folding registration function (Max. 2 kinds), Paper length folding
mode
Power 230V • 50Hz
In storage 790 (W) x 490 (D) x 525 (H) mm

Dimensions
In use 920 (W) x 490 (D) x 525 (H) mm (MAX)
Mass 33 kg
Specifications and dimensions are subject to change without prior notice.
67

This manual is printed on recycled paper to help protect the environment. 96V-92014-98110025S-1

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Duplo Folder

Please let our service people install the machine.

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4. NAMES OF THE PARTS ..................... 10 12.TROUBLESHOOTING......................... 53

8. FOLDING ADJUSTMENTS AND 16.CLEANING THE UNIT ......................... 65

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2-2. OPERATING ENVIRONMENT

2-3. STORAGE CONDITIONS

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3-1. BEFORE INSTALLATION

3-2. INSTALLATION LOCATION

• Install on a horizontal and flat ground.

• Avoid the side of any heating such as a heater.

• Place this unit in the following environment.

3-3. POWER SUPPLY

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3-4. COMPONENT PARTS

No. Name Qty. No. Name Qty.

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3-5. REMOVING THE PRESS RELEASE LEVER

Remember to remove it in the following order when installing the unit.

1 Two press release levers are inserted <Operating side>

Press release lever(A)

Press release lever(B) <Non-operating side>

Press release lever(A)

2 First, remove press release lever(A). Press release lever(A)

• To remove, push inwards and pull out the press

Next, pull out press release lever(B) Press release lever(B)

Also remove that of the operating side in the

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3-6. ATTACHING THE PARTS

1 First, attach the second folding plate.

2 Secondly, attach the first folding

* If the paper jams inside the folding plate, turn off

3 After attaching the folding plates,

Note 1: Be sure to insert the control cords

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4 Attach the cross folding lever at its

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Paper feed ring

First folding plate

Second folding plate

Paper set lever

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No. Name Function

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No. Name Function

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• Straighten folded or curled paper before use.

6-2. PRECAUTIONS FOR STACKING PAPER

• If the paper is not stacked neatly on the paper feed table,

The paper feed table has a built-in device for reading

• Automatic paper size detection can be carried out for

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• If the paper is not stacked properly lengthwise, mis-feed

Paper set lever

• Adjust so that the front part of the paper touches the

• The paper will be folded as shown in the figure if stacked

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