DOCUMENT KZ611-00-0320-SC-0003-00

NUMBER
PROJECT KARACHAGANAK PROCESSING COMPLEX (KPC) GAS
TITLE: DEBOTTLENECKING (KGDBN) PROJECT
DOCUMENT GLYCOL PRECAST CHANNEL STRUCTURAL CALCULATION
TITLE

8.0 DESIGN OF LIFTING ANCHOR EYE (TYPE-2)

A. TENSION ADEQUACY CHECK

THE LOAD PER LIFTING EYE LEG IS CALCULATED AUTOMATICALLY BY THE SOFTWARE.

JOINT-5(kN) JOINT-6(kN) JOINT-7(kN) JOINT-8(kN) JOINT-9(kN) JOINT-10(kN) JOINT-11(kN) JOINT-12(kN)

FAB. STAGE 8.492 9.865 9.865 8.492 8.492 9.865 9.865 8.492

MAX. VERT. LOAD PER LIFTING EYE LEG = 9.865 kN

APPLIED VERT. LOAD ON LIFTING EYE LEG = 9.865 kN

TENSION CAPACITY OF STEEL BAR, T = As * 0.87 * fy

DIAMETER OF STEEL BAR = 25 mm

STRENGTH OF STEEL BAR, fy (AI - TYPE BAR) = 235 MPa

2
AREA OF STEEL = 490.8739 mm

T = 100.3592 kN ≥ 9.865 kN OK

B. ANCHORAGE LENGTH OF BAR ADEQUACY CHECK

>> THE BASIC REQUIRED ANCHORAGE LENGTH, lb,reqd FOR ANCHORING THE FORCE IN A STRAIGHT
BAR ASSUMING CONSTRANT BOND STRESS EQUAL TO fbd FOLLOWS FROM:

lb,reqd = (Ø / 4) (σsd / fbd)

>> FOR BENT BARS THE BASIC REQUIRED ANCHORAGE LENGTH, lb,reqd, AND THE DESIGN LENGTH,
lbd, SHOULD BE MEASURED ALONG THE CENTERLINE OF THE BAR.

WHERE:

Ø = DIAMETER OF A REINFORCING BAR

= 25 mm

σsd = DESIGN STRESS OF THE BAR, fy

= 235 Mpa

CALCULATION REPORT FOR LIFTING ANCHOR EYE AND ADEQUACY CHECK OF WASTEWATER TANK COVER SLABS (PC1 & PC2) Page #REF! #REF!
 DOCUMENT
KZ611-00-0320-SC-0003-00
NUMBER
PROJECT KARACHAGANAK PROCESSING COMPLEX (KPC) GAS
TITLE: DEBOTTLENECKING (KGDBN) PROJECT
DOCUMENT GLYCOL PRECAST CHANNEL STRUCTURAL CALCULATION
TITLE

fbd = DESIGN VALUE OF ULTIMATE BOND STRESS (Ref. Section 8.4.2 of Euro Code 2)

= 2.25 * η1 * η2 * fctd

WHERE:
η1 = 1.0 (Ref. Section 8.4.2 EuroCode 2)

η2 = 1.0 (Ref. Section 8.4.2 EuroCode 2)

fctd = THE VALUE OF THE DESIGN TENSILE STRENGTH

= αct * fctk,0,05 / ϒc

where:

ϒc = 1.5 (Ref. Table 2.1N of

EuroCode 2)

fctk,0,05 = 1.7 MPa (Ref. Table 3.1 of

EuroCode 2)

αct = 1.0 (Ref. Section 3.1.6

EuroCode 2)

fctd = 1.115333 MPa

fbd = 2.5095 MPa

lb,reqd = 585.276 mm say 590 mm

THE DESIGN ANCHORAGE OF REBARS IS A FUNCTION OF THE REQUIRED ANCHORAGE.

lbd = α1 * α2 * α3 * α4 * α5 * lb,reqd

where:
α1 = 1.0 (Ref. Table 8.2 of EuroCode 2)

α2 = 0.7 (Ref. Table 8.2 of EuroCode 2)

α3 = 0.99 (Ref. Table 8.2 of EuroCode 2)

α4 = 0.7 (Ref. Table 8.2 of EuroCode 2)

α5 = 0.85 AVERAGE OF MIN. AND MAX. LIMIT (Ref. Table 8.2 of EuroCode 2)
FOR CONSERVATIVE DESIGN
lbd = 243.2777 mm
lbdmin = 250 mm say 250 mm

CALCULATION REPORT FOR LIFTING ANCHOR EYE AND ADEQUACY CHECK OF WASTEWATER TANK COVER SLABS (PC1 & PC2) Page #REF! #REF!
 DOCUMENT
KZ611-00-0320-SC-0003-00
NUMBER
PROJECT KARACHAGANAK PROCESSING COMPLEX (KPC) GAS
TITLE: DEBOTTLENECKING (KGDBN) PROJECT
DOCUMENT GLYCOL PRECAST CHANNEL STRUCTURAL CALCULATION
TITLE

lbd,prov = 820 mm > 590 mm OK

C. BEARING AT INSIDE BENDS OF REBAR ADEQUACY CHECK

135

MANDREL DIAMETER
600

220

NOTE: AS PER EUROCODE 2 SECTION 8.3 THE MANDREL DIAMETER NEED NOT BE CHECKED TO AVOID
CONCRETE FAILURE IF THE FOLLOWING CONDITIONS EXIST:

- THE LIFTING HOOK IS NOT LOCATED AT THE EDGE AND A 25mm DIAMETER REBAR WILL BE PROVIDED
INSIDE THE BEND.

- THE MANDREL DIAMETER IS AT LEAST EQUAL TO THE RECOMMEDED VALUES GIVIN IN TABLE 8.1N.

- THE ANCHORAGE OF THE BAR DOES NOT REQUIRE A LENGTH MORE THAN 5 x LIFTING EYE DIAMETER
PAST THE END OF THE BEND.

MANDREL DIAMETER = 175 mm

CALCULATION REPORT FOR LIFTING ANCHOR EYE AND ADEQUACY CHECK OF WASTEWATER TANK COVER SLABS (PC1 & PC2) Page #REF! #REF!
 DOCUMENT
KZ611-00-0320-SC-0003-00
NUMBER
PROJECT KARACHAGANAK PROCESSING COMPLEX (KPC) GAS
TITLE: DEBOTTLENECKING (KGDBN) PROJECT
DOCUMENT GLYCOL PRECAST CHANNEL STRUCTURAL CALCULATION
TITLE

D. SHEAR OF BAR ADEQUACY CHECK

MAX. HORT. LOAD PER LIFTING EYE LEG = 31.25 kN

Vsa = n* 0.6 * Ase,v * futa (Ref. D-20, ACI-318M)

WHERE:

Ase,v = TOTAL CROSS-SECTIONAL AREA OF ANCHOR IN SHEAR

2
= 490.8739 mm

futa = SPECIFIED TENSILE STRENGTH OF ANCHOR STEEL

235 MPa

n = NUMBER OF ANCHORS
= 1

Vsa = 138.4264 kN > 31.25 kN OK

E. LOCATION OF LIFTING ANCHOR EYE

NOTE:

THE LOCATION OF LIFTING ANCHOR EYE IS DISTRIBUTED SYMMETRICALLY ON THE PRECAST CHANNEL.
FOR GRAPHICAL REPRESENTATION, REFER TO SECTION "F"

CALCULATION REPORT FOR LIFTING ANCHOR EYE AND ADEQUACY CHECK OF WASTEWATER TANK COVER SLABS (PC1 & PC2) Page #REF! #REF!
 DOCUMENT
KZ611-00-0320-SC-0003-00
NUMBER
PROJECT KARACHAGANAK PROCESSING COMPLEX (KPC) GAS
TITLE: DEBOTTLENECKING (KGDBN) PROJECT
DOCUMENT GLYCOL PRECAST CHANNEL STRUCTURAL CALCULATION
TITLE

F. SKETCH OF FOUNDATION WITH LIFTING ANCHOR EYE

CALCULATION REPORT FOR LIFTING ANCHOR EYE AND ADEQUACY CHECK OF WASTEWATER TANK COVER SLABS (PC1 & PC2) Page #REF! #REF!