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Technical Catalog

Installation, Operation and Maintenance Instructions.


Design Information

AIR COOLED
WATER CHILLERS
-SCREW TYPE-
RCUE40AG1-400AG1 (R407C)
Cooling Capacity 108 kW - 1068 kW
0

TABLE OF CONTENTS

1 IMPORTANT NOTICE.................................................................................................................. 1

2 FEATURE AND BENEFITS ......................................................................................................... 1


2.1 NEW CHILLER PICTURE .............................................................................................................................1
2.2 COMPRESSOR ........................................................................................................................................2
2.3 CONTROL ...............................................................................................................................................3
2.4 HEAT EXCHANGER ...................................................................................................................................4

3 OPERATION INSTRUCTIONS .................................................................................................... 5


3.1 HITACHI AIR-COOLER WATER CHILLER MODELS............................................................................................5

4 COMPONENTS OF CHILLER ..................................................................................................... 6


4.1 STRUCTURE DRAWING ..............................................................................................................................6

5 PREPARATION INITIAL CHECK ................................................................................................ 7


5.1 INITIAL CHECK .........................................................................................................................................7
5.2 PLACING THE UNIT ...................................................................................................................................7
5.3 CENTRE OF GRAVITY ................................................................................................................................8
5.4 SERVICE SPACE AND FOUNDATION .............................................................................................................9
5.5 TRANSPORTATION ...................................................................................................................................10

6 INSTALLATION ........................................................................................................................... 11
6.1 ELECTRICAL WIRING.................................................................................................................................11
6.2 WATER PIPING .........................................................................................................................................13
6.3 TYPICAL COMMON WATER PIPING ...............................................................................................................14
6.4 MINIMUM INTERNAL SYSTEM WATER VOLUME ..............................................................................................15
6.5 WATER CONTROL ....................................................................................................................................15
6.6 BMS CONNECTION ...................................................................................................................................16
6.7 INSTALLATION FINAL CHECK ......................................................................................................................19

7 TEST RUNNING ........................................................................................................................... 20


7.1 PREPARATION .........................................................................................................................................20
7.2 TEST RUNING ..........................................................................................................................................20
7.3 INSTRUCTIONS AFTER TEST RUNNING.........................................................................................................20

8 CONTROLLER ADJUSTMENT ................................................................................................... 21


8.1 CONTROLLER SYSTEM..............................................................................................................................22
8.2 CONTROLLER ADJUSTMENT ......................................................................................................................22

9 SELF-INSPECTION FUNCTIONS .............................................................................................. 25


9.1 ALARM INDICATION ..................................................................................................................................25
9.2 NORMAL INDICATION ................................................................................................................................26
9.3 FUNCTION FOR INDICATION OF OPERATION CONDITION .................................................................................26

10 CONTROL SYSTEM .................................................................................................................. 29

11 MAINTENANCE ......................................................................................................................... 40
11.1 COMPONENTS .......................................................................................................................................40
11.2 LUBRICATION ........................................................................................................................................40
11.3 DEPOSIT ...............................................................................................................................................40
11.4 CLEANING METHOD ................................................................................................................................41
11.5 WINTER SHUTDOWN ...............................................................................................................................44
11.6 SPRING START-UP .................................................................................................................................44
11.7 PART REPLACEMENT ..............................................................................................................................44
11.8 REFRIGERANT CYCLE .............................................................................................................................44
11.9 REFRIGERANT CYCLE DIAGRAM OF HITACHI AIR-COOLED WATER CHILLER .....................................................45
11.10 REFRIGERANT CYCLE DIAGRAM OF HITACHI AIR-COOLED WATER CHILLER (WITH ECONOMIZER) .......................46
11.11 COMPRESOR REMOVAL ..........................................................................................................................47
11.12 SAFETY AND CONTROL DEVICE SETTING ...................................................................................................48
11.13 NORMAL OPERATING PRESSURE ..............................................................................................................50
11.14 TEST RUNNING AND MAINTENANCE RECORD..............................................................................................51
11.15 DAILY OPERATING RECORDS ...................................................................................................................52
11.16 SEVICING FOR R407C REFRIGERANT SYSTEM ..........................................................................................53
12 TROUBLESHOOTING ............................................................................................................... 53
0

TABLE OF CONTENTS (cont.)

13 GENERAL SPECIFICATIONS ................................................................................................... 53


13.1 GENERAL DATA .....................................................................................................................................55

14 DRAWINGS ................................................................................................................................ 59
14.1 DIMENSIONAL DRAWING .........................................................................................................................59
14.2 WIRING DIAGRAM...................................................................................................................................62

15 MODEL SELECTION ................................................................................................................. 80


15.1 SELECTION EXAMPLE .............................................................................................................................80
15.2 PERFORMANCE TABLE (R407C) .............................................................................................................81
15.3 ELECTRICAL DATA (R407C) ...................................................................................................................86
15.4 SOUND DATA (R407C) ..........................................................................................................................87

16 APPLICATION DATA................................................................................................................. 88
16.1 WORKING RANGE ..................................................................................................................................88
16.2 PART LOAD PERFORMANCE ....................................................................................................................89
16.3 ETHYLINE GLYCOL APPLICATION ..............................................................................................................91

17 COMPONENTS DATA ............................................................................................................... 93


17.1 COMPRESSOR.......................................................................................................................................93
17.2 CONDENSER AND CONDENSER FAN .........................................................................................................93
17.3 WATER COOLER ....................................................................................................................................94
IMPORTANT NOTICE 1/1

1. IMPORTANT NOTICE
! HITACHI pursues a policy of continuing improvement ! If you have any questions, contact your contractor or
in design and performance of Products. The right is dealer of HITACHI.
therefore reserved to vary specifications without notice. ! This instruction gives a common description and
! HITACHI cannot anticipate every possible information for this air-cooled water Chiller which you
circumstance that might involve a potential hazard. operate as well as for other models.
! No part of this manual may be reproduced without ! This air-cooled water Chiller has been designed for the
written permission. following temperatures. Operate the air-cooled water
! Signal words (DANGER, WARNING and CAUTION) Chiller within this range.
are used to identify levels of hazard seriousness.
Definitions for identifying hazard levels are provided Working Range °C
below with their respective signal words. Maximum Minimum

! DANGER: Condenser Air


Inlet Temperature
43 5 (option: -15)
Immediate hazards which WILL result in severe Chilled Water
personal injury or death. 15 5
Outlet Temperature
" WARNING: ! This instructions should be considered as a permanent
Hazards or unsafe practices which COULD result in
part of the air-cooled water Chiller equipment and
severe personal injury or death.
should remain with the air-cooled water Chiller
# CAUTION: equipment.
Hazards or unsafe practices which COULD result in
minor personal injury or product or property damage.
NOTE:
Useful information for operation and/or maintenance.

2. FEATURES AND BENEFITS


2.1. NEW CHILLER PICTURE

HITACHI is a world leader in technology and with continual Twin screw compressor is compatible with R407C and
research and product development, now offer a screw type R22, utilising the same oil and continuous capacity control
Air Cooled Chillers. A wide range of capacity are is giving the best efficiency to this system.
available from 108 KW to 1002KW.
2/2 FEATURES AND BENEFITS

2.2. COMPRESSOR
" The Samurai Range incorporates
% the latest development of
& HITACHI´s Screw Compressor
$ Technology for the new
millennium.
$ Highly Reliable HITACHI Two-Pole
Motor
% Solenoid Valve for Capacity Control
& Built-in Oil Separator
' Oil Sight Glass
( Oil Heater
' ) High precision Twin Screw Rotors
* Suction Filter
* (
)
-LOW VIBRATION-
" Twin Screw Compressor
Reciprocating Screw
! Dual refrigerant compressor for R407C or R22 utilising
the same oil.
! By having so few moving parts, it has become highly
reliable with very low noise level and low vibration.
AMPLITUDE (µm)

Time (second)

" Principle of Compression


Discharge Port

Suction Port

" Continuous Capacity Control


Cooling load = continuos capacity control
COOLING LOAD %

HITACHI´s Continuous Capacity Control system uses


advanced electronic controls to position the infinitely variable
slide valve within each compressor. Step
This modulation allows exact load control and accurate control
chilled water temperature without the need for expensive
inverters.

TIME (Hour)
FEATURES AND BENEFITS 2/3

" Energy Saving -PART LOAD PERFORMANCE-

Thanks to Continuous Capacity Control, 15~20% energy


saving is possible compared with current step control

MOTOR INPUT (%)


systems due to the following:
! The cooling load can be more closely matched
! Continuous Capacity Control takes advantage of high
efficiency part load performance.
! Frequent compressor starts and stops are eliminated. Continuous
Capacity
Control

COOLING CAPACITY (%)

2.3. CONTROL
" Many Functions
Newly developed Control Board has many functions shown
below as standard.
! REMOTE/LOCAL changeover switch
! Individual Alarm
! Pump operation circuit
! Pump Freeze Protection Control
! Reverse Phase Protection
! Time Guard
! Star Delta starting Circuit
! Easy Interface
etc...

" Precise Temperature Control -CONTINUOUS CAPACITY CONTROL-


Combination of "Continuous Capacity Control Start
Compressor" and "HITACHI´s unique Outlet Water Temperature Load Up 1
WATER TEMPERATURE

electronic controls" enable the Chiller to (Quick cooling)


control outlet water temperature precisely,
independent of cooling load. Load Up 2
This control benefits not only air-conditioning
but also industrial process use. Neutral =2°C Standard
(Minimum 0.5°C)

Load Down

TIME

-CONVENTIONAL STEP CONTROL-

Restart
Outlet
WATER TEMPERATURE

Temperature

Temperature
1st step
Band 7°C
(normally)

Final step
2/4 FEATURES AND BENEFITS

2.4. HEAT EXCHANGER

" Plate Type Evaporator


The new Samurai Chillers are equipped with plate type Heat
SHELL & TUBE PLATE
Exchangers, which have many advantages when compared
with conventional Shell & Tube evaporators as described
CAPACITY (%)

below:

! Less Refrigerant (Small Internal Volume)


! Clean (Stainless Steel)
! High efficiency (closer approach temperature)
! Plate type heat exchanger can provide improved cooling
capacity for R407C

" Air–Cooled Condenser


HITACHI´s patented high performance SLIT FIN and inner-
grooved tube are applied to provide high performance and
compact heat exchanger
Fins are Acrylic Resin pre-coated against corrosion as
standard.
OPERATION INSTRUCTIONS 3/5

3. OPERATION INSTRUCTIONS

3.1. HITACHI AIR-COOLED WATER CHILLERS

To Start the Unit. Daily Checking


1. Open the water inlet and outlet valves. 1. Check the power supply to ensure that it is proper.
2. After assuring that all control switches have been cut 2. Check for abnormal sounds and vibration.
OFF, and the "LOCAL/REMOTE" switch on the printed 3. Check the unit amperage.
circuit board is in the "REMOTE" position, turn ON the
power switch. 4. Check the operating pressure.
3. Confirm that phases R, S and T are correctly connected.
The correct phase connection can be checked by a
phase sequence indicator. If not correctly connected, the Troubleshooting
compressor does not start due to activation of a reversal " Unit Does Not Start
phase protection device. Cut the main switch and
1. Is the main switch ON?
interchange two of three terminals, R, S and T at the
main power source terminals. 2. Is the main fuse OK?
4. Fully open the liquid line stop valves. 3. Is the chilled water running?
5. Operate the chilled water pump. 4. Are the thermostats calling for the cooling operation?
6. Depress the "*ON" push button switch.
( * Field-Supplied )
7. Set the thermostat at the desired temperature " Poor Cooling Operation
1. Is sufficient Air supplied to the condenser?
2. Are the setting temperature correct?
To Stop the Unit 3. Are the operating pressures normal?
1. Depress the "*OFF" push button switch.
( * Field –Supplied) 4. Is sufficient water running through the water cooler?
2. Switch OFF the main power source when the unit is shut
down for a long period of time.
" Maintenance
1. Remove any obstacles to condenser Airflow, and clean
Pilot Lamp the condenser.
The red lamp indicates the normal operation. 2. Clean the unit with a cleaner.
When the red lamp is flickered or the orange lamp is
3. Clean the water cooler. (It is recommended that a
activated, any one of the safety devices may be
specialist will be contacted for this type of work.)
functioning.
Please contact your service shop, if this condition is
detected.
4/6 COMPONENTS OF CHILLER

4. COMPONENTS OF CHILLER

4.1. STRUCTURE DRAWING


" HITACHI Air-Cooled Water Chiller (Example of 2 Compressor Chiller)

Detail of LPIPE structure.

CHECK
ON OFF
POWER
OPERATION
ALARM

Remote/ Local Changeover


Switch is Rear Side.

Air Outlet Air Outlet Air Outlet

Air Inlet Air Inlet Air Inlet

Water Inlet

Water Outlet

N°1 CYCLE N°2 CYCLE

N°° Name N°° Name


1 Compressor 9 Operation Switch
2 Water Cooler 10 Expansion Valve
3 Condenser 11 Liquid Line Stop Valve
4 Electrical Box 12 Dryer Strainer
5 Power Wiring Supply 13 Liquid Sight Glass
6 Fan 14 Solenoid Valve
7 Check Valve 15 Regulation Valve
8 Oil Sight Glass 16 Economizer
PREPARATION INITIAL CHECK 5/7

5. PREPARATION INITIAL CHECK

5.1. INITIAL CHECK


" Required Materials In order to obtain proper clearance beneath the unit for
Measure and Architectural Information Regarding either rooftop or on-the-ground installation, where
Installation Location foundation bolts should be sunk into concrete. Additionally,
for on-the ground installation, provide a gravel or concrete
" Installation Location
space around the condenser Air intake; in order to avoid
Confirm that the final installation location is provided with Airflow obstruction due to grass or other vegetation.
convenient piping and wiring work. Strong water runoff
" Unit
should be avoided.
Check to ensure that the unit has been transported without
" Installation Space
damage. File a damage claim with the transportation
Check for obstacles which restrict condenser Air flow or companies if mishandling due to transportation company
hamper maintenance work in the space specified in Fig. 1. negligence is suspected.
" Foundation " Transportation
Check to ensure that the foundation is flat, level and Secure the route to the final installation location by
sufficiently strong, taking into account the maximum confirming the dimensions, (Refer to the "Unit General
foundation gradient (Fig. 2) and the unit weight balance. Data" in Catalogue).
Confirm elevation provision for the unit on a solid base with
an iron frame or concrete curbs shown in
chapter 4.4.

5.2. PLACING THE UNIT


! DANGER:
If leakage is detected, stop the unit and contact the
installer or service shop. Do not use a naked fire near
the refrigerant gas. If a naked fire is utilised near the
refrigerant gas, refrigerant is turned into a harmful
phosgene compound.

" WARNING:
This unit is operated with refrigerant R407C, (R22
option), which is non-flammable and non-poisonous.
However, refrigerant itself is heavier than the
atmosphere so that a floor is covered with refrigerant
gas if refrigerant is leaked. Therefore, keep good
ventilation to avoid choke during servicing.

# CAUTION:
Check to ensure that valves are correctly opened. If NOTE:
not opened, serious damage will occur to the The height of wall shall be smaller than that of the unit
compressor due to an abnormally high pressure. cabinet.
When the unit is installed at the location where the unit
" Tools And Instruments is encircled with walls and obstruction of free Air
Pincers, Wrenches, Facilities to Transport and Place The circulation is suspected, construction with HITACHI
Unit. regarding the operation space is recommended.
" Transportation " Maximum Foundation Gradient
Transportation the unit as close to the final installation The unit should be installed in an upright position within the
location as practical before unpacking is accomplished. gradient shown in Fig.2.
Provide adequate facilities to place the unit on the
foundation, with sufficient consideration given to those
individuals performing the installation.
" Unpacking
Follow the instructions marked on the packing. 30 mm

3000 mm
Overhead Air
Clearance
h1
h2

15 mm
h1 ≤ h2
Fig.2. Maximum Foundation Gradient
Fig.1. Operation Space
5/8 PREPARATION INITIAL CHECK

5.3. CENTRE OF GRAVITY

Centre of Gravity

Centre of Gravity
Control Panel

Fig.3. Centre of Gravity

RCUE 40, 50, 60, 70AG1 RCUE 150, 180, 200AG1

RCUE 80, 100, 120,140AG1 RCUE 240, 270AG1

RCUE 300, 330AG1 RCUE 360, 400AG1

RCUE–AG1
Model
40 50 60 70 80 100 120 140 150 180 200 240 270 300 330 360 400
Location Weight Distribution (kg)
1 321 333 368 372 385 401 448 453 447 489 495 513 520 530 536 540 547
2 321 333 368 372 385 401 448 453 447 489 495 513 520 530 536 540 547
3 459 477 527 533 385 401 448 453 447 489 495 513 520 530 536 540 547
4 459 477 527 533 552 575 642 650 447 489 495 513 520 530 536 540 547
5 552 575 642 650 641 701 710 513 520 530 536 540 547
6 552 575 642 650 641 701 710 735 744 530 536 540 547
7 641 701 710 735 744 759 769 540 547
8 641 701 710 735 744 759 769 774 784
9 735 744 759 769 774 784
10 735 744 759 769 774 784
11 759 769 774 784
12 759 769 774 784
13 774 784
14 774 784
Operating Weight
(Kg) 1,560 1,620 1,790 1,810 2,810 2,930 3,270 3,310 4,350 4,760 4,820 6,240 6,320 7,730 7,830 9,200 9,320
Location of Centre of Gravity (mm)
Dimension
1,000 1,000 1,000 1,000 1,900 1,900 1,900 1,900 2,800 2,800 2,800 3,700 3,700 4,600 4,600 5,500 5,500
A
Dimension
750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750
B
PREPARATION INITIAL CHECK 5/9

5.4. SERVICE SPACE AND FOUNDATION

RCUE 40, 50, 60, 70AG1 RCUE 150, 180, 200AG1


Vibration-proof Vibration-proof
Rubber mat Rubber mat
(6 positions)
(14 positions)

4-Ø26 8-Ø26
(Mounting Holes) (Mounting Holes)
Bottom Frame Bottom Frame

RCUE 80, 100, 120, 140AG1 RCUE 240, 270AG1


Vibration-proof Vibration-proof
Rubber mat Rubber mat
(10 positions) (18 positions)

6-Ø26 10-Ø26
(Mounting Holes) (Mounting Holes)
Bottom Frame Bottom Frame

RCUE 300, 330AG1 Detail Of Foundation


Vibration-proof
Rubber mat
(22 positions)

Bottom Frame

12-Ø26
(Mounting Holes)
Bottom Frame Foundation bolt
(M20)
Nut
Rubber bush
RCUE 360, 400AG1 (OPTION) Washer
Vibration-proof
Rubber mat Steel Plate (1mm)
(26 positions)
Concrete Vibration-proof Rubber mat
(2 mats per position)
(OPTION)

14-Ø26
(Mounting Holes)
Bottom Frame
5/10 PREPARATION INITIAL CHECK

5.5. TRANSPORTATION
5.5.1. Transportation by Rigging ! DANGER:
Hook wire cables and apply field-supplied spreader bars on Do not stand below the unit when rigging.
the top of the unit (see figure in the next page) to prevent
the unit panels from damage due to cable scratches. The
unit should remain in an upright position even during
# CAUTION:
Put clothes between wires and the unit to avoid
rigging. The wire cable to rig the unit shall be three times
damages.
stronger than the unit weight. Check to ensure that the
rigging bolts are tightly fixed to the unit. The rigging angle
Rigging shall be performed by the instruction drawing
shall be greater than 60° as shown. The weight of the unit
attached to the unit.
is indicated on the unit label.
(Here the example of RCUE120AG1 is shown).

+ Electrical Box

Wire length
, Min.3000mm.
(Field supplied)

Spreader Bar
- (Field Supplied)

. Removable

Rigging Holes
/ (4-∅50)

5.5.2. Transportation by Roller 5.5.3. DECLINING THE UNIT DURING


When rolling the unit, put at least 7 equal-sized rollers TRANSPORTATION.
under the base frames. Each roller must carry both the
outer frames, and must be suited to balance the unit (see " WARNING:
the centre of gravity in page). Do not decline the unit more than an angle of 15° as
shown in the figure during transportation. If declined
more than an angle of 15°, the unit may fall down.

Fig.5.Transportation by Roller.

Fig.6. Declining the unit.


INSTALLATION 6/11

6. INSTALLATION

6.1. ELECTRICAL WIRING


" Tools and Instruments
One Set of Wiring tools and Electrical Tester (Clamp Meter)
" Schedule Check

" WARNING:
- Confirm that the field-selected electrical
components (main power switch, fuses, wires,
conduit connections, wire terminals and others) are
properly selected according to the “Electrical Data“
in Technical Catalogue 1, and ensure that they
comply with national and local codes.
- It is recommended that the main power switch be
locked in the “OFF“ position, to prevent against
accidental supply of power during equipment
servicing. Fg.7. Main Power Wiring.
- Check to ensure that an earthling wire is correctly
connected to the unit. This wire protects from an
electric shock. Utilisation of an earth leakage N°° Name
breaker is necessary. 1 Main Power/Terminal Board (R,S,T,N)
2 Electrical Box
" Main Power Wiring Procedures 3 Main Power Switch
4 Main Power Wiring
Confirm that electrical power is not being supplied to the
installation location prior to any electrical installation work. 5 Earth Wiring
1. Install the field-supplied main switch box(es) at a
properly selected location. " Control Wiring
2. Install conduit connectors in the hole for the power Connect the interlock wiring and control wiring between the
wiring. unit terminals and the magnetic switches for the water
pumps, according to Fig. 8 or the wiring label. The main
3. Lead main power wires and the earthling wire through
connection to terminal N is required.
the connector to the screw terminals for main power and
earthling in the magnetic switch box. The neutral wires
for 380/50 Hz and 415 V/50 Hz power supply should
also be led through the connector.
4. Firmly connect the wires with wire terminals to unit
screw terminals R, S, T and N according to Fig. 7.
5. Connect the wires between the power source and the
field-supplied magnetic switches.
6. Consider that the main power source will not be left
turned OFF, easily, because it is necessary to energise
the oil heater even during unit stoppage.
6/12 INSTALLATION

.
,
, + / 0 DC24V

6 Cycles

5,6 Cycles ON/OFF


4,5,6 Cycles Flow Switch, Differential Water 1
3 3,4,5,6 Cycles
Pressure Switch Option

Remote control Switch (RSW-A ) (Option) 2,3,4,5,6 Cycles

2 SETTING OF LOW VOLTAGE CONTROL


In case of Individual without Remote control Switch (6 Cycles) Customer Wiring MODE Dip Switch Setting
(No use low voltage control) (DSW1 of Main PCB)
NORMAL
MODE
(No Low Voltage Control)

MODE1 Hi
(Hi / Lo) Lo ON
OFF
MODE 2 min.100ms
(Pulse) min.100ms

Fig.8. Control Circuit Wiring.

NOTE:
N°° Name 1. All the setting shall be performed before Power ON.
In case of remote control operation this wire 2. Remote/Local Change over Switch on Operation
1
shall be removed. Switch shall be set, to "Remote".
2 R Phase 3. Terminals 1!~/ 21! are for AC220-240V, Terminals
3 Neutral A!~D! are for DC24V.
4 Low Voltage / Remote Control
5 Run/Stop Signal
6 Alarm Signal
7 Alarm Lamp
8 Pump Operation
9 Pump Interlock
INSTALLATION 6/13

6.2. WATER PIPING


" When Piping Connections Are Performed:
7. The common water pipes (Inlet/Outlet) are field
1. Connect all pipes as close as possible to the unit, so
that disconnection can be easily performed when supplied, only for RCUE 150 ∼ 400AG1. Typical pipe
required. working examples are indicated on page 10.
It is no necessary to install any sensor in these common
2. It is recommended for the piping of the chilled water inlet pipes for standard models.
and outlet that flexible joints be utilised, so that vibration
will not transmit.
Number connections for models:
3. Whenever permissible, sluice valves should be utilised
for water piping, in order to minimise flow resistance and
Models Water Inlet Water Outlet
to maintain sufficient water flow.
RCUE 40, 50, 60, 70AG1 1 1
4. Proper inspection should be performed to check for
leaking parts inside and outside the system, by RCUE 80, 100, 120, 140AG1 1 1
completely opening the chilled water inlet and outlet RCUE 150, 180, 200AG1 2 2
valves to the water cooler. RCUE 240, 270AG1 2 2
Additionally, equip valves to the inlet and outlet piping. RCUE 300, 330AG1 3 3
Equip an air purge cock on the inlet piping and a drain RCUE 360, 400AG1 3 3
cock on the outlet piping. The cock handle should be
removed so that the cock can not be opened under
normal circumstances. If this cock is opened during
operation, trouble will occur due to water blow-off.
# CAUTION:
This product is equipped with plate type heat
5. Sufficiently perform insulation to keep the chilled water
exchanger. In the plate heat exchanger, water flows
piping cool and to prevent sweating of the piping.
through a narrow space between the plates.
6. Under the condition where the ambient temperature is Therefore, there is a possibility that freezing may
low in winter, there is a case where equipment and occur if foreign particles or dust are clogged. In order
piping will become damaged during the shutdown to avoid this clogging. 20 mesh water strainer shall
periods at night, because the water in the pump or be attached at the inlet of chilled water piping
piping will be frozen. To prevent freezing of the water, it near the product. In case of punching metal type
is effective to operate the pumps. strainer, mesh hole size shall be ∅ 2mm or less.
HITACHI Chiller has the pump ON/OFF operation
control. (see Wiring Diagram) water from piping. Never use the salt type antifreeze mixture, because it
Additionally, in a case where measures such as water possesses strong corrosion characteristics, and water
draining are difficult, utilise antifreeze mixture of equipment will be damaged.
ethylene glycol type or propylene glycol type.

+ Pressure Gauge
, Strainer
- Flexible Joint
. Valve
Water Inlet

Chiller

Water Outlet
6/14 INSTALLATION

6.3. TYPICAL COMMON WATER PIPING

RCUE 150, 180, 200, 240, 270AG1

Dimensions according to MODELS

NOTES:
With bending connection 1. Provide a 20 mesh water strainer at the
Chiller water inlet.
2. Securely connect the chilled water pipe of
each cooler in the same water system.
3. Support the water pipes with stay not to
give the weight of water pipes directly to
the unit.

Field piping
(Field supplied) HITACHI standard

1 4B Victaulic connection. (Attached with unit) 6 Chilled water Inlet (6B Flange)
2 Small Pipe (Attached with unit) 7 Chilled water Outlet (6B Flange)
3 Electrical Box 8 Drain plug
4 Thermal insulation 9 To be welded to the common water pipe
5 Air purge plug 10 Water strainer (20 mesh: field supplied)

RCUE 300, 330, 360, 400AG1

Dimensions according to MODELS

NOTES:
3. Provide a 20 mesh water strainer at the
Chiller water inlet.
With bending connection 4. Securely connect the chilled water pipe of
each cooler in the same water system.
3. Support the water pipes with stay not to
give the weight of water pipes directly to
the unit.

Field piping
(Field supplied) HITACHI standard

1 4B Victaulic connection. (Attached with unit) 6 Chilled water Inlet (8B Flange)
2 Small Pipe (Attached with unit) 7 Chilled water Outlet (8B Flange)
3 Electrical Box 8 Drain plug
4 Thermal insulation 9 To be welded to the common water pipe
5 Air purge plug 10 Water strainer (20 mesh: field supplied)
INSTALLATION 6/15

6.4. MINIMUM INTERNAL SYSTEM WATER VOLUME


To ensure the cooling operation at least 5 minutes without NOTE:
interruption, the internal chilled water volume in the piping Minimum internal system water volume written above is
system should be greater than the minimum volume as for standard ON/OFF differential, minimum internal
shown below. system water volume shall be increased by the setting of
differential.

MODEL RCUE AG1 40 50 60 70 80 100 120 140 150 180 200 240 270 300 330 360 400
Minimum
m³ 0.64 0.58 0.70 0.78 1.28 1.16 1.40 1.56 1.74 2.10 2.34 2.80 3.12 3.50 3.90 4.20 4.68
Internal Water Volume
Internal
litre 10.8 13.3 16.1 16.1 23.9 30.7 38.2 38.2 44.0 54.3 54.3 76.4 76.4 82.2 82.2 114.6 114.6
Volume in Water Cooler

6.5. WATER CONTROL


# CAUTION: It is also necessary to analyse the quality of water by
When industrial water is applied for chilled water and checking pH, electrical conductivity, ammonia ion
condenser water, industrial water rarely causes content, sulphur content, and others, and to utilise
deposits of scales or other foreign substances on industrial water only if problem is encountered
equipment. However, well water or river water may in through these check.
most cases contain suspended solid matter, organic
matter, and scales in great quantities. Therefore,
such water should be subjected to filtration or
softening treatment with chemicals before application
as chilled water.

The following is the recommended standard water quality.


(1)
Chilled Water System Tendency
Item Circulating Water Deposits of
Supply Water Corrosion
(20 °C Less than) Scales
Standard Quality
6.8 ~ 8.0 6.8 ~ 8.0 # #
pH (25 °C)
Electrical Conductivity (mS/m) (25°C) Less than 40 Less than 30
(2) # #
{µS/cm} (25 °C) Less than 400 Less than 300
Chlorine Ion (mg CI¯/I) Less than 50 Less than 50 #
2
Sulphur Acid Ion (mg SO4 ¯/I) Less than 50 Less than 50 #
The Amount of Acid Consumption (pH 4.8)
Less than 50 Less than 50 #
(mg CaCO3/I)
Total Hardness (mg CaCO3 /I) Less than 70 Less than 70 #
Calcium Hardness (mg CaCO3 /I) Less than 50 Less than 50 #
Silica L (mg SIO2 /I) Less than 30 Less than 30 #
Reference Quality
Less than 1.0 Less than 0.3 # #
Total Iron (mg Fe/I)
Total Cupper (mg Cu/I) Less than 1.0 Less than 0.1 #
2
Sulphur Ion (mg S ¯/I) It shall not be detected. #
+
Ammonium Ion (mg NH4 /I) Less than 1.0 Less than 0.1 #
Remaining Chlorine (mg CI/I) Less than 0.3 Less than 0.3 #
Floating Carbonic Acid (mg CO2/I) Less than 4.0 Less than 4.0 #
Index of Stability 6.8 ~ 8.0 - # #

NOTE:
1. The mark "#" in the table means the factor
concerned with the tendency of corrosion or deposits
of scales.
2. The value showed in "{}" are for reference only
according to the former unit.
6/16 INSTALLATION

6.6. BMS CONNECTION

6.6.1. SYSTEM 4. After an abnormal transmitting occurs between


BMS connection is available by using HARC70-CE1, HARC and Chiller unit, and Chiller unit stops, in the
optional BMS interface unit. case of operation starting by Monitoring Device,
then transmit an operation order after you transmit a
stop order once. If it isn’t carried out, it can't start.
Upper Monitoring Devide
6. After Chiller unit, under control by HARC, is stopped
LonWorks by the control panel, and operation is done from the
Monitoring Device, then transmit an operation order
HARC70-CE1 after you transmit a stop order once. If it isn’t carried
H-Link out, it can’t start.
7. Don't set the setting temperature to Chiller unit,
under control by HARC, by the control panel. If it is
Chiller 1 Chiller 2 Chiller 3 Chiller 4 done the, setting temperature is changed. And, as
for the setting temperature, which changed in this
case, transmit to Monitoring device.
8. After the setting temperature is changed by
Monitoring Device, in the case of turned off Chiller
One interface HARC70-CE1 can connect up to 4 unit’s power supply, set the setting temperature by
Chillers from a remote place using H-Link connection Monitoring device again. If it isn’t carried out, then
(Hitachi communications protocol). the setting temperature becomes to the temperature
Protocol used by HARC70-CE1 is LonWorks. Physical by setting control panel.
channel connection with interface is FTT-10A. 9. If power failure occurs in Chiller unit, under control
by HARC, it may not revert to the condition before
the power failure. Try to detect that the operation
6.6.2. SIGNAL condition of Chiller unit changed, by the Monitoring
Device. If Chiller unit stopped due to the power
Control ON/OFF Chiller
failure, then transmit an operation order from the
Operation Outlet Water Setting Monitoring Device after the power supply
ON/OFF restoration. And, transmit the setting temperature,
Chilled Water Outlet mode from the Monitoring device. If it isn’t carried
Setting out, and then Chiller unit is stopping, and the setting
State Chilled Water Outlet temperature, mode is the initialisation value by
Monitoring Temp. Chiller unit.
Chilled Inlet Water Temp. 10.When SNVT which is transmitted from HARC, is used
Alarm Codes by other control device, premise that there is two
Operation status minutes delay between the transmitting SNVT and
the movement Chiller unit . If it isn’t premised, then
a problem may occurs in the control system.
11.Don't interrupt the power supply of HARC when you
6.6.3. CAUTION ON USE HARC70-CE1 use SCPT in HARC. Even if it exceeds
Please use it correctly according to the following MaxSendTime, when SNVT is not transmitted from
"CAUTION ON USE.” HARC, and SNVT is transmitted below with the
As for the following: setting value of MinSendTime, then transmit SCPT
! “HARC” indicate “ HARC70-CE1” again . If it isn’t carried out, SCPT value continues
! “Monitoring Device “ indicate “ upper connecting maintaining “0”.
device for supervise “, and 12.If the setting of control panel change Remote to
! “Control Panel” indicate “Control panel of Chiller unit”. Locally, and set Remote again, then set the setting
temperature and mode from the Monitoring Device
! “SNVT” Indicate “Standard Network Variables Types”
again. If it does not set, then the setting temperature
1.Install HARC in a grounded metal box. and mode continue maintaining the initialisation
2.Install a short circuit breaker in the power supply of value by Chiller unit.
HARC. 13.When the abnormal transmitting occurs between the
3.The transmission line between HARC and Chiller unit Monitoring Device and HARC, then the condition of
2
should be “0.75mm twisted-Pair cable”. If it is not the Monitoring Device may not correspond with the
used, then it cannot communicate between HARC condition of HARC. Set MaxSendTime and, try that
and Chiller unit, and it does not work properly. the condition of the Monitoring Device corresponds
. with the condition of HARC in the interval of
MaxSendTime .
3. After an abnormal transmitting occurs between
HARC and Chiller unit, and Chiller unit stops, in the 14.It can't be used with the except for “ stop signal of
input terminal of Chiller unit “.
case of operation starting by the hand operation,
then once turn off Chiller unit’s power supply, and
turn on the power supply. If it isn’t carried out, then
Chiller unit keeps the condition of transmission
alarm.
INSTALLATION 6/17

6.6.4. DIMENSIONAL DRAWING AND " Marking of Terminals


EXPECIFICATIONS OF HITACHI
GATEWAY (MODEL HARC70-CE1) Mark Indication
POW Red: Power Supply (AC220/240V)
" Structural Drawing Green: Lighted During
IRP
Transmission Between LONWORKS
Yellow: Lighted During
PAC
Transmission Between Chiller

POW CONTROL SYSTEM


Down PAC
Terminal Cover IRP
After Open G/W HITACHI
After Open ID number of NEURON CHIP
On Rear Side of Cover AC / AC / E LON / H-LINK

B B
" Mounting Dimensions MCLR LON-SERV. S201 S202 LON H-LINK

Mounting by Screw

" Wiring Procedures


Section Wiring Method Remark
AC / AC / E
1φ220-240V
Power Source
Power Line

HARC70-CE1
AC / AC / E

Earthing Wire
Mounting on DIN Rail

LON / H-LINK

Upper System
Non-polar
Control Circuit

HARC70-CE1

LON / H-LINK

Center Line of DIN Rail HARC70-CE1


Non-polar
Water Chillers
" System Wiring

" Network Variables and Setting

Version 1.0
Gateway

Chiller Unit Chiller Unit Chiller Unit Chiller Unit


nº1 nº2 nº3 nº4

n°° Description Wire Size


Power Supply
Power Wire AC
+ 2mm2 Shielded
220/240V
(Field Supplied) _N: CHILLER UNIT N°_
2
Connection Wiring 0.75mm Twisted-
Configuration Properties
Between Chiller Signal Pair Coble
, Wiring DC 5V Max. Length nc60 MinSendTime
(Field Supplied) 1000m nc61 MaxSendTime
Ground Earth Wire
- - NOTE:
(Field Supplied) Set and use the variables in accordance with the
Connection Wire following tables. (The variables based on "Chiller Part
Between LonWorks
. - of LonMarkFunction Profile", however, some function
Signal Wire DC 5V
and setting range have limitation).
(Field Supplied)
6/18 INSTALLATION

" Space Requirements " Specifications


Item Specifications
Connection Maximum 4H-Link PCBs of Hitachi
Capacity Chiller
Power Supply AC 1-PH, 220~240V±10% 50/60Hz
Power
Maximum 10W
Consumption
Ambient Condition 0-45°C
Temperature 10-80% (with condition of no
Relative Humidity condensation)
Net weight 0.6kg
NOTE:
Colour Grey (Munsell 5Y7/1 our similar)
1. Before operating this gateway, initial settings by a
Material of Box ABS resin molding material
system integrator for the local LonWorks system
Wall Mount (By 2 x M4 Screws), or on
are necessary Mounting Method
DIN Rail (35mm)
2. This gateway is designed to be connected with In Weather and Dust-Proofed Control
LonWorks network, and will not function by itself Mounting Location
Panel
when it is not connected. Accessories Core x 1, Capacitor x 1
3. The power lines and the signal lines shall be Transceiver Using FTT-10A
separated with a minimum distance of 15cm. No warranty shall be applied for the
4. It is necessary to set and adjust the Chillers and control and operation of the upper
gateway, before operating the system. "LonWorks" side.
Warranty
5. "LonWork" "LonMark" are trademarks of Echelon Hitachi's liability shall cover only Hitachi
Chillers, this gateway, and accessibility
Corporation registered in the USA and other
by "LonWorks"
countries.

" Transmitting Setting (On Control PCB)


Operation DSW
ON
Before shipment, No. 1 pin of DSW10 is set at ON side OFF

In case that Chiller Unit quantity in the same H-Link is 2 or more, set No. 1 pin of DSW10 at the OFF ON
OFF
side from 2nd Unit. If only one Chiller Unit is used, no setting is required.
In case of applying high voltage to the terminal TB1 (E,F), the fuse on the PCB is cut. ON
OFF
In such a case, first connect the wiring to TB1 (E,F) and then turn “ON” DSW-2

Air Field SCPT (*2)


Water Air Water When Update Default
Code Item
cooled Cooled Heat Value State nc52 nc49 Transmitted Rate Service Type
Pump
4 4 4 nvi0 Control: ON/OFF (Start/Stop) Not used 0:OFF 1:ON - - - - -
4 4 4 nvi1 Setting: Chiller Water Temperature (*1) - -20~25°C - - - - -
4 4 4 nvi2 Monitor: ON/OFF - 0:OFF, 1:ON 4 - Change occurs - Acknowledged
4 4 4 nvi3 Monitor: Water Temperature Setting (*1) - 30~60°C 4 4 Change occurs - Acknowledged
HVAC_COOL, HVAC-FREE-
4 4 4 nvo4 Setting: Operation Mode - - - - - -
COOL,HVAC_HEAT.
- - 4 nvo5 Setting: Hot Water Temperature (*1) - 30~60°C - - - - -
- - - nvo6 Monitor: Capacity Control - 0~100% 4 4 Change occurs - Acknowledged
4 4 4 nvo7 Monitor: Outlet Water Temperature - -20~60°C 4 4 Change occurs - Acknowledged
4 4 4 nvo8 Monitor: Inlet Water Temperature - -20~60°C 4 4 Change occurs - Acknowledged
4 4 4 nvo9 Monitor: Alarm - Alarm Code 4 - Change occurs - Acknowledged
Chiller Run Mode
0 : Chlr_Off (OFF Mode) 2 : Chlr_Run
(Run Mode )
Chiller Operating Mode
1 : HVAC_HEAT(Heating) 3 :
HVAC_COOL(Cooling)
A : HVAC_FREE_COOL (Cooling
Thermostat OFF)
4 4 4 nvo10 Monitor Operation Status - Chlr State 4 4 Change occurs - Acknowledged
In_alarm
(0=Normal,1=Alarm)
Run_enabled
(0=operation is not available,1=
operation is available )
Local
(0=not in local,1=in local)
4 4 4 nc60 Minimum interval of Re-sending - 0~6553 Seconds - - - - -
4 4 4 nc61 Maximum interval off sending - 0~6553 Seconds - - - - -
(*1) Inlet Step Capacity Control Unit,
Outlet Water; Continuous Capacity Control Unit.
(*2) "4" indicate is applied.
INSTALLATION 6/19

6.7. INSTALLATION FINAL CHECK


Inspect the installation work according to all documents
and drawings. Table 2 shows the minimum check points.

6.7.1. Installation Work Check List

1. Is the unit solidly mounted and levelled? 4. Is the electrical wiring system adequate?
Wire Size Tightened Connections
2. Is the installation location adequate?

Space for Condenser Air Flow Switch Size Operation Control Devices

Space for Maintenance Work Fuse Size Safety Devices

Noise and Vibration Voltage and Hz Interlock

Sunshine and Rainfall 5. Have the R, S and T phases of the water Chiller
correctly been connected to the R, S and T phases of
Appearance the main power source?

6. Are the stop valves for the condenser liquid line open?
3. Is the water piping system adequate?

Tube Size Water Drain 7. Have the packing glands and the cap nuts for the stop
valves been tightened?
Length Water Control
8. Is BMS connected correctly and operate as decided?
Flexible Joint Air Purge

Insulation Pressure Control

Strainer

Common Pipes (for 3 or 4 cycles)


7/20 TEST RUNNING

7. TEST RUNNING

7.1. PREPARATION
" Tools and instruments
High Pressure Compound Gauge. Low Pressure
# CAUTION:
Switch On the main power switch, and energise the
Compound Gauge. Electrical Tester and General Tools.
oil heater for 12 hours before start-up, to sufficiently
warm the oil.
Check to ensure that valves are correctly opened. If
not opened, serious damage will occur to the
compressor due to an abnormally high pressure.

7.2. TEST RUNNING


! Operate the pump for chilled water and other auxiliary
Test running should be performed as follows, when the unit equipment such as fan coil units and Air handling units.
is wired according to the HITACHI standard wiring label. ! Check to ensure that the chilled water flows sufficiently
1. Switch ON the field-supplied pump and it will be started and that other auxiliary equipment operate properly.
immediately and check the condition and operation state ! Set the switch at the desired temperature.
of that.
! Depress the “ON“ push button, the condenser fans will
2. Fully open the liquid outlet stop valve. start to operate and the compressor will be started.
3. Set the operation switch to "ON", and the compressor ! Check the rotation direction of the condenser fans.
will be started in a few minutes after this operation.
! After system operation becomes stabilised, check the
discharge and suction pressures by 7-segment on
Test running should be accomplished as follows. control panel.
! Check to ensure that the thermostat functions properly.
# CAUTION: ! Check to ensure that the control and protective devices
When the unit is wired according to the HITACHI function properly.
standard wiring shown on the wiring label. Switch ON ! Starting timer and unload-starting timer are set at five
the main power switch, and energise the oil heater for (5), thirty (30) seconds and three (3) minutes,
12 hours before start-up to sufficiently warm the oil. respectively, in accordance with operation
characteristics. Therefore, local adjustment should be
Each rotation direction of two rotors in the compressor is avoided.
fixed so that a reversal phase protection device is NOTE:
equipped. A loud sound occurs when this compressor is stopped
However, the rotation direction should be checked with a after the normal operation. However, this sound
following method. indicates no abnormalities and stops within a few
Confirm that phases R, S and T for the compressor is seconds by the activation of the check valve. This sound
correctly connected. The correct phase connection can be
is due to the reverse rotation of the screw rotors,
checked by a phase sequence indicator. If not, the
resulting from the pressure difference between the
compressor does not start due to activation of the reversal
discharge and the suction pressure.
phase protection device.
Cut the main switch and interchange two of three terminals,
R, S and T on the main terminals at the field connection
side in the unit.

7.3. INSTRUCTIONS AFTER TEST RUNNING


When the test running is completed, please instruct # CAUTION:
customers about operation and periodic maintenance Do not cut off the power source switch during the
methods before leaving the unit, by using Installation, operating season. When the power source switch is
Operation and Maintenance Manual. A special attention is cut off, the oil heater for screw compressor is not
required to the following caution: energised, and the compressor might be damaged
due to oil foaming at starting.
When the operation season starts after long
disconnection of the power source switch, please turn
on the power source switch 12 hours before starting
operation.
CONTROLLER ADJUSTMENT 8/21

8. CONTROLLER ADJUSTMENT

LED PUSH 7 SEGMENTS


BUTTON
SWITCH

SWITCH POSITION
ON Cool
OFF ON
ON
OFF Heat
OFF

Local
Remote

$ High Cut Check (Fan Stop for Checking) 7 Mode Set Switch B
% Chilled Water Temperature Setting 8 Local/Remote Changeover Switch
(STANDARD: "+07") (STANDARD: "Remote")

& Defrosting Set by Ambient Temperature (Heat Pump) 9 Cool/Heat Changeover Switch
(NOT AVAILABLE) (STANDARD: "Cool")

' Continuous Capacity Control Setting : Unit Type Setting


(STANDARD) (STANDARD: RSW6 and RSW5 is "9") (RSW7: NOT
AVAILABLE)

( Compressor starting Delay Time ; Neutral Zone Setting


(STANDARD: 3 min) (STANDARD: "3")

) Mode Set Switch A < Hot Water Temperature Setting for Heat Pump
(DEPEND ON MODEL) (NOT AVAILABLE)

* Manual Defrost (Heat Pump) = Optional Function A (Outernals signals, Self-Checking mode)
(NOT AVAILABLE) (STANDARD: ALL OFF)

5 Optional Function B > Pump Operation


(STANDARD: ALL OFF) (STANDARD: OFF)

6 Optional Function C
(STANDARD: ALL OFF)
8/22 CONTROLLER ADJUSTMENT

8.1. CONTROL SYSTEM


Electrical Operation Control advanced HITACHI Water " Printed Circuit Board
Chillers are as follows.
A micro-processor, relays and electronic components are
mounted on the Printed Circuit Board. Increased reliability
" Capacity Control is assured due to the elimination of mechanical parts and
All models are equipped with an unloading system for each wires. This board contains various function by applying
compressor, in order to adjust the cooling capacity and to micro-processor as follows:
provide precise temperature control for the chilled water,
coupled with electronic thermostats. Screw Compressor Cycling Protection Circuit.
The electronic timer of the screw compressor cycling
" Control Panel protection (ccp) connected in the compressor control circuit
delays the screw compressor restarting period for
ON switch, OFF switch, Power Supply Lamp, Operation approximately three (3) minutes for No.1 compressor, four
Lamp, Alarm Lamp, Operation/Alarm Indicator for each (4) minutes for No.2 compressor, five (5) minutes for No.3
refrigerant cycle and check switch are mounted in the compressor, six (6) minutes for No.4 compressor.
Control Panel. The Control Panel is located at a position
where easy access is available. Operation/Alarm indicator Electronic Thermostat Circuit.
can display individual alarm codes such as High-Cut, Low- The electronic thermostat senses chilled water outlet
Cut etc. this function is very useful for detecting what alarm temperature, and operate capacity control solenoid valves
has occurred. Check switches are for checking chilled of HITACHI screw compressor.
water temperature and alarm occurrence data. Chilled
water temperature setting switches, ON/OFF Differential Screw Compressor Reversing Protection Circuit.
Setting Switches, Remote-Local Switch and so on are This circuit is composed of a reverse-phase protection
located at the rear side of Control Panel, in order not to devices, preventing reverse operation of the screw
access during operation. compressor, because the screw compressor definitely
cannot be operated in the wrong direction, due to the
" Operation Hour-Meter misconnection of the main power phases
This hour-meter indicates the sum of the compressor
Restart after Short Period Power-Failure.
operation
In the case that a power failure shorter than 2 seconds
occurred, compressors can be restarted automatically
within 3 minutes after power supply.

8.2. CONTROLLER ADJUSTMENT


" Continuous Capacity Control Setting Switch =
Layout of control panel of printed circuit board is shown in DSW5
the Figure of the last page.
Definition of Special Terms.
Setting functions are followings:
Water
Temperature
" Chilled Water Outlet Temperature Setting
Switch = RSW1 and RSW2 Load Up 1 Mode
= 7°C for chilled water outlet temperature is recommended. 10°C
The RSW1 and RSW2 dials are already set at 7 and 0.
Setting at the figures from 3 to 9 of the RSW2 dial should
not be permitted. Set by
DSW5,
" Chiller Type Set Switch = RSW5, 6, 7 5 pin Load Up 2 Mode Set by
Concerning of this series, RSW5 and RSW6 are used for 9°C DSW5,
3&4 pin
identification of the series.
= The RSW5 and RSW6 are already set at 9 and 9. Water Inlet
Setting at the figures from 0 to 8 of these dials and all of Water Outlet Temperature
the figures of RSW7 should not be permitted. Temperature
Set by Inlet Water Temp.
" Neutral Zone Setting Switch = RSW8 RSW8 when system is
stopped with
= 2 degrees is standard. The RSW8 dial is already set at 3
Neutral Zone Thermos Off mode
= 2 degrees.
The figures at the RSW8 dial means as follows:
Setting Temperature 7°C
Figure 0 1 2 3 4 5 6 7 8 9
Band (degree) 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Set by
DSW5, Load Down Mode
1&2 pin 6°C
Thermo Off
Standard
Setting
CONTROLLER ADJUSTMENT 8/23

" Continuos Capacity Control Setting " Setting of Compressor Cycling Protection Start
Switch=DSW5 = DSW2
Temperature Band for Stop Setting Switch * Time Delay Starting for Compressor Setting Switch *
= 1 degree is standard. The figure 1 and 2 of the DSW5 The compressor will be started after this setting time.
switch are already set at figure 1 = ON side, 2 = OFF side. = 3 minutes is standard. The figure 1 and 2 of the DSW2
The locations at the figure 1 and 2 of the DSW5 mean as switch are already set at figure 1 = OFF side, 2 = OFF side.
follows. The locations at the figure 1 and 2 of the DSW2 mean as
follows.
Figure 1 2 1 2 1 2 1 2
Location ON ON ON OFF OFF ON OFF OFF Figure 1 2 1 2 1 2 1 2
Band(degree) 0.5 1.0 1.5 2.0 Location ON ON ON OFF OFF ON OFF OFF
Time(minute) 0.5 6 10 3
Temperature Band for Restart Setting Switch
= 2 degree is standard. The figure 3 and 4 of the DSW5
switch are already set at figure 3 = ON side, 4 = OFF side. " Manual Set Switch A = DSW3
The locations at the figure 3 and 4 of the DSW5 mean as * Compressor Forcedly Stop Mode Setting Switch *
follows. Switches "DSW3-1" is for No.1 compressor, "DSW3-2" for
No.2, "DSW3-3" for No.3, "DSW3-4" for No.4, "DSW3-5" for
Figure 3 4 3 4 3 4 3 4 No.5 and "DSW3-6" for No.6.
Location ON ON ON OFF OFF ON OFF OFF If necessary to stop any compressors, turn these switches
Band(degree) 1.0 2.0 3.0 4.0 (DSW3-1, DSW3-2, DSW3-3, DSW3-4, DSW3-5 and
DSW3-6) to the OFF side, the compressors corresponding
to these switches are turned to the OFF side will be
Differential Temperature of Load-up 2 Mode Setting Switch
stopped.
= 1 degree is standard. The figure 5 of the DSW5 switch is
The figures of the DSW3 switch are initially set as follows
already set at ON side.
depend on the compressor quantity.
The locations at the figure 5 of the DSW5 mean as follows.
This switch is for servicing, therefore, all the compressors
shall be ON for normal operation.
Figure 5 5
Location ON OFF Figure 1 2 3 4 5 6
Band(degree) 1.0 3.0 Location ON OFF OFF OFF OFF OFF
Model 1 Comp. System
Output Signal Time for Load-up 1 Mode Setting Switch
= 12 seconds is standard. The figure 6 of the DSW5 switch Figure 1 2 3 4 5 6
is already set at ON side. Location ON ON OFF OFF OFF OFF
The locations at the figure 6 of the DSW5 mean as follows. Model 2 Comp. System

Figure 6 6 Figure 1 2 3 4 5 6
Location ON OFF Location ON ON ON OFF OFF OFF
Time(second) 12 24 Model 3 Comp. System

Output Signal Time for Load-up 2 and Load-down Mode Figure 1 2 3 4 5 6


Setting Switch Location ON ON ON ON OFF OFF
= 2 seconds is standard. The figure 7 and 8 of the DSW5 Model 4 Comp. System
switch are already set at figure 7 = ON side,
8 = ON side. Figure 1 2 3 4 5 6
The locations at the figure 7 and 8 of the DSW5 means as Location ON ON ON ON ON OFF
follows.
Model 5 Comp. System
Figure 7 8 7 8 7 8 7 8 Figure 1 2 3 4 5 6
Location ON ON ON OFF OFF ON OFF OFF Location ON ON ON ON ON ON
Time(second) 2 4 6 8 Model 6 Comp. System

Interval of Output Signal Time for Load-up 2 and Load- Setting at the figures from 5 to 10 of the DSW3 switch
down Mode Setting Switch. should not be permitted (always at OFF side).
= 60 seconds is standard. The figure 9 and 10 of the DSW5
switch are already set at figure 9=ON side, 10=ON side. NOTE:
The locations at the figure 9 and 10 o f the DSW5 mean as The figures 2, 3 and 4 of DSW3 which are Not
follows. corresponding to the equipped compressor number are
Figure 9 10 9 10 9 10 9 10 always turned to the OFF side.
Location ON ON ON OFF OFF ON OFF OFF
Time(second) 60 90 120 30
8/24 CONTROLLER ADJUSTMENT

" Manual Set Switch B = DSW4 " Anti-freeze Control by Pump Operation =
The figure 2 of the DSW4 switch must be turned to the ON
DSW6-2pin
side. If the ambient temperature get lower than 2 'C, water pump
The figures 3 and 7 of the DSW4 switch are initially set as is operated forcedly and it protect water line against
follows depend on the unit model. freezing. OFF side setting of DSW6-2pin makes this control
Setting at the figures 1, 4, 5, 6 and 8 of the DSW4 switch available.
should not be permitted (always at OFF side). This control is available only when the pump is controlled
by Chiller(See wiring diagram).
Figure 3 7 3 7 If water outlet temperature gets higher than 15°C, water
Location ON ON ON OFF pump is intermittently run with 5 minutes running and 55
Type of minutes stopping.
R407C LW R22 LW The segment indicates 'PU' for 5 minutes in running and
Chiller/Refrigerant
'88' for 55 minutes in stopping.
If ambient temperature gets higher than 4°C, this control
Figure 3 7 3 7
would be cancelled.
Location OFF ON OFF OFF
Type of
R407C ST R22 ST Case 1. In case the ambient temp. decreasing
Chiller/Refrigerant

ST: Standard model


LW: Low Ambient (option)
R22 (Option) Chilled
Water
Temp.
The figures 9 and 10 of DSW4 switch are for compressor
(°C)
size setting as follows.

Figure 9 10 9 10 9 10
Ambient Temp. (°C)
Location OFF ON ON OFF ON ON
Compressor 40 HP 50 HP 60 HP Case 2. In case the ambient temp.increasing
" Selection Switch for Cooling/ Heating
Operation = SW8
= All model in this series are for cooling only. So that
Heating function is Not available. Chilled
The SW8 Selection Switch must be turned to the upper Water
side. Temp.
(°C)
" Selection Switch for Local/ Remote Operation =
SW6
= Remote operation is standard. So that the SW6 selection Ambient Temp. (°C)
switch is turned to the lower side.
If local operation is required, the SW6 selection switch is
Continuous Run
turned to the upper side. Symbols
Intermittent Run
" Selection Switch for Local/ Remote Pump Show
Operation = SW7 Stopped

= The SW7 selection switch is turned to the lower ("OFF") For example, in case that this protection works under
side as remote setting. ambient temp. is 2°C and chilling water is 10 ~15°C, then
If local operation is required, the SW7 selection switch is the water pump is run continuously.
turned to the upper side.
When DSW6-2 is positioned at ON, makes this control be
" Anti-freeze Control by Pump Operation = invalid. In case Chiller receives the running operation
DSW6-2pin during this control, this protective control would be
If the ambient temperature get lower than 2 °C, water pump cancelled and go back to the normal water pump control.
is operated forcedly and it protect water line against This freeze protective control is not available under
freezing. OFF side setting of DSW6-2pin makes this control alarming due to water outlet or ambient thermistor
available. abnormality (open or short circuit: alarm code... '12' or '22').
This control is available only when the pump is controlled
by Chiller (See wiring diagram).
" Other Switches = SW5, DSW6, RSW9 and
DSW1
" Other Switches = SW5, DSW6, RSW9 and
This control panel is equipped with other switches:
DSW1 The SW5 selection switch for chilled water/ brine water, so
This control panel is equipped with other switches: that this switch must be turned to the upper side
The SW5 selection switch for chilled water/brine water, so ("water"). DSW6 and RSW9 for operation mode and
that this switch must be turned to the upper side setting change of these switches are not available.
(“water”). DSW6 and RSW9 for operation mode and It is recommended that the setting is not changed at site.
setting change of these switches are not available. Also, the DSW1 switch is equipped with. This switch is
It is recommended that the setting is not changed at site. used for only checking, resulting in easy troubleshooting.
Also, the DSW1 switch is equipped with. This switch is
used for only checking, resulting in easy troubleshooting.
1/25

" Brine Option Setting = DSW4 NOTE:


When the brine option is requested, the figure 4 of the The other information of brine option are on page 29 and
DSW4 must be turned to the ON (UPPER) side. 32.
It is possible to set the temperature of brine outlet from
-10°C to 15°C.

9. SELF-INSPECTION FUNCTIONS

9.1. ALARM INDICATION


If the unit is operated under abnormal conditions, an alarm
code(refer to the table below) is indicated and the "Alarm" SEG.1 SEG.2
LED lamp is lighted. 7 Segments on
Function of 7-Segment Light Emitted Diode on Control
Panel is as shown in the table below.
? ? ? ? Control Panel
Code
No.1 No.2 No.3 No.4 No.5 No.6 Content
cycle cycle cycle cycle cycle cycle
C1-H1 C2-H2 C3-H3 C4-H4 C5-H5 C6-H6 Activation of High Pressure Switch
C1-L1 C2-L2 C3-L3 C4-L4 C5-L5 C6-L6 Excessively Low Pressure
C1-t1 C2-t2 C3-t3 C4-t4 C5-t5 C6-t6 Low Pressure Protection with Suction Gas Thermistor
C1-41 C2-42 C3-43 C4-44 C5-45 C6-46 Activation of Fan Motor Internal Thermostat
C1-51 C2-52 C3-53 C4-54 C5-55 C6-56 Activation of Thermal Relay for Compressor
C1-71 C2-72 C3-73 C4-74 C5-75 C6-76 Activation of Compressor Internal Thermostat
C1-61 C2-62 C3-63 C4-64 C5-65 C6-66 Activation of Discharge Gas Thermostat
C1-o1 C2-o2 C3-o3 C4-o4 C5-o5 C6-o6 Activation of Differential Pressure Control
C1-28 C2-28 C3-28 C4-28 C5-28 C6-28 Failure of Suction Gas Pressure Sensor (Open / Short)
C1-27 C2-27 C3-27 C4-27 C5-27 C6-27 Failure of Discharge Gas Pressure Sensor (Open / Short)
C1-26 C2-26 C3-26 C4-26 C5-26 C6-26 Failure of Suction Gas Thermistor (Open / Short)
C1-21 C2-21 C3-21 C4-21 C5-21 C6-21 Failure of Cooler Inlet Refrigerant Thermistor (Open/Short)
C1-23 C2-23 C3-23 C4-23 C5-23 C6-23 Failure of Discharge Gas Thermistor (Open / Short)
C1-24 C2-24 C3-24 C4-24 C5-24 C6-24 Failure of Thermistor set before Expansion Valve (Open / Short)
C1-P6 C2-P6 C3-P6 C4-P6 C5-P6 C6-P6 Freezing Protection Control by Cooler Inlet Refrigerant Temperature
6E-6E Alarm of Water Failure (Differential Water Pressure Switch Option)
AP-AP Activation of Additional Protection Device
13-13 Freezing Protection
C1-05 C2-05 C3-05 C4-05 C5-05 C6-05 Phase Abnormally
C1-5P C2-5P C3-5P C4-5P C5-5P C6-5P No Signal Feedback from Water Pump
"C1"- "C2"- "C3"- "C4"- "C5"- "C6"-
Alarm of Excessively High Water Temperature
"Pu" "Pu" "Pu" "Pu" "Pu" "Pu"
40-40 Malfunction
11-11 Failure of Water Inlet Temperature Thermistor (Open / Short)
12-12 Failure of Water Outlet1 Temperature Thermistor (Open / Short)
15-15 Failure of Water Outlet2 Temperature Thermistor (Open / Short)
16-16 Failure of Water Outlet3 Temperature Thermistor (Open / Short)
22-22 Failure of Ambient Temperature Thermistor (Open / Short)
" " - " " : Flickering. XX - XX : SEG1-SEG2
9/26 SELF-INSPECTION FUNCTIONS

9.2. NORMAL INDICATION


If the unit is operated under a normal operation condition,
the operation code (refer to the table below) is indicated on
7-Segment LED's of the control panel.

Code
No.1 No.2 No.3 No.4 No.5 No.6 Content
cycle cycle cycle cycle cycle cycle
C1-88 C2-88 C3-88 C4-88 C5-88 C6-88 Power Supply, After Stoppage
C1-Co C2-Co C3-Co C4-Co C5-Co C6-Co Cooling Operation
C1-oF C2-oF C3-oF C4-oF C5-oF C6-oF Stoppage by Thermo-Off
C1-Pu C2-Pu C3-Pu C4-Pu C5-Pu C6-Pu Pump Operation Only, Warning of Pump Feedback

9.3. FUNCTION FOR INDICATION OF OPERATION CONDITION


" Function for Indication of Operation Condition
The setting temperature, chilled water temperature sensed
at the thermistor, the setting differential temperature and
the last alarm code are digitally indicated on the control
panel.
+ Press the check "∆" and "∇" switches
Normal Operation simultaneously for more than 3 sec.
The Alarm Code Condition Checking
It is changed to the normal mode by
Occurrence Data + "88" "Co" "oF" , Indication
pressing the "∆" and "∇" switches
simultaneously for more than 3 sec.
again.

, Press the check "∆" switch for more


- than 3 sec.
It is changed to the normal mode by
pressing the "∆" switch for more than
3 sec. again.

Capacity Control
- Press the check "∇" switch for more
than 3 seconds.
Indication
It is available only while the "∇"
switch is pressed. It changes to
normal mode after 3 seconds
automatically.
NOTE:
Each indication mode shall be changed from the normal mode.

" Indication Mode of Alarm Occurrence Data + " Capacity Control Indication -
The content of abnormal stoppage including activation of
safety devices is memorised and indicated on the con Example
panel
Alarm Occurrence Data (Max.10 data)
D B H I No.1 Comp Load Up

@ A B C
In case of No. 1 cycle high
pressure alarm occurrence No.2 Comp Hold
D G @ H
D B E B
∇↑ ↓∆
No.3 Comp Load Down
@ A F D J K C
In case of No. 2 cycle high
pressure alarm occurrence

No.1 Comp Thermo-off


D G E G D B L L Starting Control
∇↑ ↓∆
NOTE:
If an abnormal operation is occurred under this
indication mode, this indication mode is changed to the
alarm indication mode.
SELF-INSPECTION FUNCTIONS 9/27

" Checking Indication ,


Back to "CPU ROM number" ↑∇
Alarm Code Occurred Last (no alarm) C C C C
∆↓ ↑∇
Discharge Pressure (MPa) D B M K B F G
∆↓ ↑∇ (N° 1 Cycle IK = 1.92 MPa)
Discharge Pressure (MPa) D G M K B F G
∆↓ ↑∇
Discharge Pressure (MPa) D J M K B F G
∆↓ ↑∇
Discharge Pressure (MPa) D N M K B F G
∆↓ ↑∇
Discharge Pressure (MPa) D O M K B F G
∆↓ ↑∇
Discharge Pressure (MPa) D P M K B F G
∆↓ ↑∇
Suction Pressure (MPa) D B M Q C N G
∆↓ ↑∇ (N° 1 Cycle IQ = 0.42 MPa)
Suction Pressure (MPa) D G M Q C N G
∆↓ ↑∇
Suction Pressure (MPa) D J M Q C N G
∆↓ ↑∇
Suction Pressure (MPa) D N M Q C N G
∆↓ ↑∇
Suction Pressure (MPa) D O M Q C N G
∆↓ ↑∇
Suction Pressure (MPa) D P M Q C N G
∆↓ ↑∇
Discharge Gas Temperature (Option) (°C) D B R K ? G
∆↓ ↑∇ (N° 1 Cycle RK = 82°C)

Discharge Gas Temperature (Option) (°C) D G R K ? G


∆↓ ↑∇
Discharge Gas Temperature (Option) (°C) D J R K ? G
∆↓ ↑∇
Discharge Gas Temperature (Option) (°C) D N R K ? G
∆↓ ↑∇
Discharge Gas Temperature (Option) (°C) D O R K ? G
∆↓ ↑∇
Discharge Gas Temperature (Option) (°C) D P R K ? G
∆↓ ↑∇
Suction Gas Temperature (°C) D B R Q L G
∆↓ ↑∇ (N° 1 Cycle RQ = -2°C)
9/28 SELF-INSPECTION FUNCTIONS

Suction Gas Temperature (°C) D G R Q L G


∆↓ ↑∇
Suction Gas Temperature (°C) D J R Q L G
∆↓ ↑∇
Suction Gas Temperature (°C) D N R Q L G
∆↓ ↑∇
Suction Gas Temperature (°C) D O R Q L G
∆↓ ↑∇
Suction Gas Temperature (°C) D P R Q L G
∆↓ ↑∇
Liquid Temperature (Option) (°C) D B R S J O N
∆↓ ↑∇ (Nº 1 Cycle RS1 = 36º)
(Nº 1 Cycle RS2 = 4º)

Liquid Temperature (Option) (°C) D G R S J O N


∆↓ ↑∇
Liquid Temperature (Option) (°C) D J R S J O N
∆↓ ↑∇
Liquid Temperature (Option) (°C) D N R S J O N
∆↓ ↑∇
Liquid Temperature (Option) (°C) D O R S J O N
∆↓ ↑∇
Liquid Temperature (Option) (°C) D P R S J O N
∆↓ ↑∇
Water Inlet Temperature (°C) D T U B G
∆↓ ↑∇
Average Water Outlet Temperature (°C) D A U V
∆↓ ↑∇
Water Outlet 1 Temperature (°C) D A U B V
∇↑ ↓∆
Water Outlet 2 Temperature (°C) D A U G P
∇↑ ↓∆
Water Outlet 3 Temperature (°C) D A U J V
∇↑ ↓∆
Setting Water Outlet Temperature (°C) R Q D V
∆↓ ↑∇
Setting Neutral Zone Temperature Difference (°C) K W G
∆↓ ↑∇
Ambient Temperature (°C) R X J O
∆↓ ↑∇
CPU ROM Number S @ C G Y J
∆↓
Return to "Alarm Code Ocurred List" (ROM N° = C-203)
CONTROL SYSTEM 10/29

10. CONTROL SYSTEM

Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - ON ON ON OFF
Operation Switch PBS - - ON - - - - - - - - - - - - - OFF ON OFF - -
10. CONTROL SYSTEM

Load Up - - - - - ! ! - - - - - ! - - - - - - - -
Controller Neutral - - - - - - - ! - - - - - ! ! ! - ! - - -
Load Down - - - - - - - - ! ! - - - - - - - - - - -
Safety Devices No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF
Oil Heater CH1 OFF ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON ON OFF ON ON OFF
MC1 STA DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT
Standard Operation Sequence RCUE 40AG1, 50AG1

Compressor Motor OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99%
Fan Motor MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve
SV12 OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
Time Schedule

3min. 5sec. 30sec. 10sec.

Minimun 3min. The Compressor which started finally will be restarted first.

CLS Close
CONTROL SYSTEM

OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
10/29
10/30 CONTROL SYSTEM 10/30

Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - ON ON ON OFF
Operation Switch PBS - - ON - - - - - - - - - - - - - OFF ON OFF - -
Load Up - - - - - ! ! - - - - - ! - - - - - - - -
Controller Neutral - - - - - - - ! - - - - - ! ! ! - ! - - -
CONTROL SYSTEM

Load Down - - - - - - - - ! ! - - - - - - - - - - -
Safety Devices No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF
Oil Heater CH1 OFF ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON ON OFF ON ON OFF
MC1 STA DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT
Compressor Motor OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
Standard Operation Sequence RCUE 60AG1, 70AG1

25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99% 25~99% 25~99%
Fan Motor MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve
SV12 OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
Time Schedule

3min. 5sec. 30sec. 10sec.

Minimun 3min. The Compressor which started finally will be restarted first.

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
CONTROL SYSTEM 10/31

Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - - ON ON ON OFF
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - OFF ON OFF - -
Load Up - - - - - - - ! ! - - - - - ! - - - ! - - - - -
Controller Neutral - - - - - - - - - ! - - - - - ! ! ! - - ! - - -
Load Down - - - - - - - - - - ! ! - - - - - - - - - - - -
No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
Safety Devices
No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF
CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON ON ON OFF ON ON OFF
Oil Heater
CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON ON OFF ON ON OFF
STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT
MC1 OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
33% 33% 33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99%
Compressor Motor
STA DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT DLT
MC2 OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99% 33~99%
Standard Operation Sequence RCUE 80AG1, 100AG1

MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Fan Motor
MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve SV13 OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV21 OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Time Schedule

3min. 5sec. 5sec. 30sec. 10sec.


60sec Minimun 3min. The Compressor which started finally will be restarted first.
CONTROL SYSTEM

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
10/31

!: Keeping Compressor Load


10/32 CONTROL SYSTEM 10/32

Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - - ON ON ON OFF
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - OFF ON OFF - -
Load Up - - - - - - - ! ! - - - - - ! - - - ! - - - - -
Controller Neutral - - - - - - - - - ! - - - - - ! ! ! - - ! - - -
Load Down - - - - - - - - - - ! ! - - - - - - - - - - - -
No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
Safety Devices
No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
CONTROL SYSTEM

Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF ON OFF OFF OFF


Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF
CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON ON ON OFF ON ON OFF
Oil Heater
CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON ON OFF ON ON OFF
MC1 STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT
OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99% 25~99% 25~99%
Compressor Motor
MC2 STA DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT DLT
OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99% 25~99% 25~99% 25~99%
MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Fan Motor
Standard Operation Sequence RCUE 120AG1, 140AG1

MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve SV13 OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV21 OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Time Schedule

3min. 5sec. 5sec. 30sec. 10sec.


60sec Minimun 3min. The Compressor which started finally will be restarted first.

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
CONTROL SYSTEM 10/33

Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - - - - - ON ON ON OFF
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - - - - OFF ON OFF - -
Load Up - - - - - - - - - ! ! - - - - - ! - - - ! ! - - - - -
Controller Neutral - - - - - - - - - - - ! - - - - - ! ! ! - - - ! - - -
Load Down - - - - - - - - - - - - ! ! - - - - - - - - - - - - -
No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN OPN CLS CLS CLS CLS CLS
Safety Devices No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
No.3 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON OFF OFF OFF OFF OFF
CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON ON ON ON OFF ON ON OFF
Oil Heater CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON ON ON OFF ON ON OFF
CH3 OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF ON ON OFF ON ON OFF
STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT
MC1 OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) OFF OFF OFF OFF (ULD) OFF OFF OFF
33% 33% 33% 33% 33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99%
Standard Operation Sequence RCUE 150AG1

STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT DLT
Compressor Motor MC2 OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
33% 33% 33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99% 33~99%
STA DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT DLT DLT
MC3 OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
33% 33% 33~99% 100% 100% 33~99% 33% 33% 33~99% 33~99% 33~99% 33~99% 33~99% 33~99%
MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Fan Motor MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF31~34 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve SV21 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV31 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV33 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF OFF
Time Schedule
CONTROL SYSTEM

3min. 5sec. 5sec. 5sec. 30sec. 10sec.


60sec. 60sec. Minimun 3min. The Compressor which started finally will be restarted first.

CLS Close ULD: Unload


OPN: Open FLD: Full Load
STA: Star !: Changing Compressor Load
10/33

DLT Delta !: Keeping Compressor Load


10/34 CONTROL SYSTEM

Control Stage
10/34

Starting Control Capacity Control Safety Devices Shut Down


Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - - - - - ON ON ON OFF
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - - - - OFF ON OFF - -
Load Up - - - - - - - - - ! ! - - - - - ! - - - ! ! - - - - -
Controller Neutral - - - - - - - - - - - ! - - - - - ! ! ! - - - ! - - -
Load Down - - - - - - - - - - - - ! ! - - - - - - - - - - - - -
No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN OPN CLS CLS CLS CLS CLS
Safety Devices No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
No.3 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
CONTROL SYSTEM

Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF ON OFF OFF OFF


Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON OFF OFF OFF OFF OFF
CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON ON ON ON OFF ON ON OFF
Oil Heater CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON ON ON OFF ON ON OFF
CH3 OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF ON ON OFF ON ON OFF
STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT
MC1 OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) OFF OFF OFF OFF (ULD) OFF OFF OFF
25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99% 25~99% 25~99%
STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT DLT
Compressor Motor MC2 OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99% 25~99% 25~99% 25~99%
STA DLT DLT DLT DLT DLT DLT DTA DLT DLT DLT DLT DLT DLT
Standard Operation Sequence RCUE 180AG1, 200AG1

MC3 OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99% 25~99% 25~99% 25~99% 25~99%
MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Fan Motor MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF31~34 OFF OFF ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve SV21 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV31 OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV33 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF OFF
Time Schedule

3min. 5sec. 5sec. 5sec. 30sec. 10sec.


60sec. 60sec. Minimun 3min. The Compressor which started finally will be restarted first.

CLS Close ULD: Unload


OPN: Open FLD: Full Load
STA: Star !: Changing Compressor Load
DLT Delta !: Keeping Compressor Load
CONTROL SYSTEM 10/35

Standard Operation Sequence RCUE 240, 270AG1.

Control Stage
Starting Control Capacity Control
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - -
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - -
Load Up - - - - - - - - - - - ! ! - - - - - ! -
Controller Neutral - - - - - - - - - - - - - ! - - - - - !
Load Down - - - - - - - - - - - - - - ! ! - - - -
No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
Safety Devices
No.3 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.4 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
Oil Heater
CH3 OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH4 OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
MC1 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC2 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
Compressor Motor
MC3 STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC4 STA DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
Fan Motor
MF31~34 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF41~44 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
SV11 OFF OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV21 OFF OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
Solenoid Valve SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV31 OFF OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV33 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV41 OFF OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV43 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
Time Schedule

The Compressor
3min. 5sec. 5sec. 5sec. 5sec 30sec. which started
finally will be
60sec. 60sec. 60sec. Minimun 3min. restarted first.

CLS Close to be continued in next page


OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
10/36 CONTROL SYSTEM

Standard Operation Sequence RCUE 240, 270AG1 (cont.)

Control Stage
Safety Devices Shut Down
Control Devices
Main Power Switch MI - - - - - - ON ON ON OFF
Operation Switch PBS - - - - - OFF ON OFF - -
Load Up - - ! ! ! - - - - -
Controller Neutral ! ! - - - - ! - - -
Load Down - - - - - - - - - -
No.1 CLS OPN OPN OPN OPN CLS CLS CLS CLS CLS
No.2 CLS CLS OPN OPN OPN CLS CLS CLS CLS CLS
Safety Devices
No.3 CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
No.4 CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator ON ON ON ON ON ON ON ON ON OFF
Operation Indicator ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF ON ON OFF OFF OFF OFF OFF
CH1 OFF ON ON ON ON ON OFF ON ON OFF
CH2 OFF OFF ON ON ON ON OFF ON ON OFF
Oil Heater
CH3 OFF OFF OFF ON ON ON OFF ON ON OFF
CH4 OFF OFF OFF OFF ON ON OFF ON ON OFF
MC1 DLT DLT
(ULD) OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99%
MC2 DLT DLT DLT
(ULD) (ULD) OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99%
Compressor Motor
MC3 DLT DLT DLT DLT
(ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99%
MC4 DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99%
MF11~14 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF21~24 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Fan Motor
MF31~34 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF41~44 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV21 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve
SV31 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV33 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF
SV41 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV43 OFF OFF ON ON OFF OFF OFF OFF OFF OFF
Time Schedule

10sec.
The Compressor which started finally
will be restarted first.

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
CONTROL SYSTEM 10/37

Standard Operation Sequence RCUE 300, 330AG1

Control Stage
Starting Control Capacity Control
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - - - -
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - - - -
Controller Load Up - - - - - - - - - - - - - ! ! - - - - - ! -
Neutral - - - - - - - - - - - - - - - ! - - - - - !
Load Down - - - - - - - - - - - - - - - - ! ! - - - -
Safety Devices No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.3 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.4 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.5 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Oil Heater CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH3 OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH4 OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH5 OFF ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
Compressor Motor MC1 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC2 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC3 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC4 STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC5 STA DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
Fan Motor MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF31~34 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF41~44 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF51~54 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
Solenoid Valve SV11 OFF OFF ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV21 OFF OFF ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV31 OFF OFF ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV33 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV41 OFF OFF ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV43 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV51 OFF OFF ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV52 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV53 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
Time Schedule
The Compressor
5sec. 5sec. 5sec 5sec. 5sec. 30sec. which started
30sec. finally will be
60sec 60sec 60sec. 60sec. restarted first.
Minimun

CLS Close to be continued in next page


OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
10/38 CONTROL SYSTEM

Standard Operation Sequence RCUE 300, 330AG1 (cont.)

Control Stage
Safety Devices Shut Down
Control Devices
Main Power Switch MI - - - - - - - ON ON ON OFF
Operation Switch PBS - - - - - - OFF ON OFF - -
Controller Load Up - - ! ! ! ! - - - - -
Neutral ! ! - - - - - ! - - -
Load Down - - - - - - - - - - -
Safety Devices No.1 CLS OPN OPN OPN OPN OPN CLS CLS CLS CLS CLS
No.2 CLS CLS OPN OPN OPN OPN CLS CLS CLS CLS CLS
No.3 CLS CLS CLS OPN OPN OPN CLS CLS CLS CLS CLS
No.4 CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
No.5 CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF ON ON ON OFF OFF OFF OFF OFF
Oil Heater CH1 OFF ON ON ON ON ON ON OFF ON ON OFF
CH2 OFF OFF ON ON ON ON ON OFF ON ON OFF
CH3 OFF OFF OFF ON ON ON ON OFF ON ON OFF
CH4 OFF OFF OFF ON ON ON ON OFF ON ON OFF
CH5 OFF OFF OFF OFF OFF ON ON OFF ON ON OFF
Compressor Motor MC1 DLT DLT
(ULD) OFF OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99%
MC2 DLT DLT DLT
(ULD) (ULD) OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99%
MC3 DLT DLT DLT DLT
(ULD) (ULD) (ULD) OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99%
MC4 DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99%
MC5 DLT DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99% 25~99%
Fan Motor MF11~14 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF21~24 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF31~34 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF41~44 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF51~54 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Solenoid Valve SV11 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV21 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV31 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV33 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
SV41 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV43 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
SV51 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV52 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV53 OFF OFF ON ON ON OFF OFF OFF OFF OFF OFF
Time Schedule

10sec.
The Compressor which started
finally will be restarted first.

CLS Close
OPN: Open
STA: Star
DLT Delta
ULD: Unload
FLD: Full Load
!: Changing Compressor Load
!: Keeping Compressor Load
CONTROL SYSTEM 10/39

Standard Operation Sequence RCUE 360,400AG1

Control Stage
Starting Control Capacity Control
Control Devices
Main Power Switch MI OFF ON - - - - - - - - - - - - - - - - - - - - - -
Operation Switch PBS - - ON - - - - - - - - - - - - - - - - - - - - -
Load Up - - - - - - - - - - - - - - - ! ! - - - - - ! -
Controller Neutral - - - - - - - - - - - - - - - - - ! - - - - - !
Load Down - - - - - - - - - - - - - - - - - - ! ! - - - -
No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.3 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
Safety Devices
No.4 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.5 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
No.6 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS
Chilled Water Pump CPUE OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Power Supply Indicator OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Operation Indicator OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
CH1 OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH2 OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH3 OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
Oil Heater
CH4 OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH5 OFF ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
CH6 OFF ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
MC1 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC2 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC3 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
Compressor Motor
MC4 STA DLT STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC5 STA DLT DLT DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MC6 STA DLT DLT DLT DLT DLT DLT DTA DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) OFF (ULD) (ULD) (ULD)
25% 25% 25~99% 100% 100% 25~99% 25% 25% 25~99% 25~99%
MF11~14 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF21~24 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF31~34 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
Fan Motor
MF41~44 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF51~54 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
MF61~64 OFF OFF ON (Q'ty Depends on "Fan Cycling Control")
SV11 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV21 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV31 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV33 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
Solenoid Valve
SV41 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV43 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV51 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV52 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV53 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
SV61 OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF ON ON OFF OFF
SV62 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF
SV63 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF
Time Schedule
The Compressor
5sec. 5sec. 5sec. 5sec. which started
30min. 5sec 5sec. 30sec.
finally will be
60sec 60sec 60sec. 60sec. Minimun restarted first.

CLS Close ULD: Unload to be continued in next page


OPN: Open FLD: Full Load
STA: Star !: Changing Compressor Load
DLT Delta !: Keeping Compressor Load
10/40 CONTROL SYSTEM

Standard Operation Sequence RCUE 360, 400AG1 (cont.)

Control Stage
Safety Devices Shut Down
Control Devices
Main Power Switch MI - - - - - - - - ON ON ON OFF
Operation Switch PBS - - - - - - - OFF ON OFF - -
Load Up - - ! ! ! ! ! - - - - -
Controller Neutral ! ! - - - - - - ! - - -
Load Down - - - - - - - - - - - -
No.1 CLS OPN OPN OPN OPN OPN OPN CLS CLS CLS CLS CLS
No.2 CLS CLS OPN OPN OPN OPN OPN CLS CLS CLS CLS CLS
No.3 CLS CLS CLS OPN OPN OPN OPN CLS CLS CLS CLS CLS
Safety Devices
No.4 CLS CLS CLS CLS OPN OPN OPN CLS CLS CLS CLS CLS
No.5 CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS CLS
No.6 CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS CLS
Chilled Water Pump CPUE ON ON ON ON ON ON ON ON ON ON OFF OFF
Power Supply Indicator ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Indicator ON ON ON ON ON ON OFF OFF ON OFF OFF OFF
Alarm Indicator OFF OFF OFF ON ON ON ON OFF OFF OFF OFF OFF
CH1 OFF ON ON ON ON ON ON ON OFF ON ON OFF
CH2 OFF OFF ON ON ON ON ON ON OFF ON ON OFF
CH3 OFF OFF OFF ON ON ON ON ON OFF ON ON OFF
Oil Heater
CH4 OFF OFF OFF ON ON ON ON ON OFF ON ON OFF
CH5 OFF OFF OFF ON ON ON ON ON OFF ON ON OFF
CH6 OFF OFF OFF OFF OFF OFF ON ON OFF ON ON OFF
MC1 DLT DLT
(ULD) OFF OFF OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99%
MC2 DLT DLT DLT
(ULD) (ULD) OFF OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99%
MC3 DLT DLT DLT DLT
(ULD) (ULD) (ULD) OFF OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99%
Compressor Motor
MC4 DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) OFF OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99%
MC5 DLT DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99% 25~99%
MC6 DLT DLT DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (ULD) OFF OFF OFF
25~99% 25~99% 25~99% 25~99% 25~99% 25~99% 25~99%
MF11~14 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF21~24 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF31~34 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
Fan Motor
MF41~44 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF51~54 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
MF61~64 ON (Q'ty Depends on "Fan Cycling Control") OFF OFF ON OFF OFF OFF
SV11 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV21 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve SV31 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV33 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV41 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV42 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV43 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV51 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV52 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV53 OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV61 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV62 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV63 OFF OFF ON ON ON ON OFF OFF OFF OFF OFF OFF
Time Schedule

The Compressor which started finally


will be restarted first. 10sec.

CLS Close ULD: Unload


OPN: Open FLD: Full Load
STA: Star !: Changing Compressor Load
DLT Delta !: Keeping Compressor Load
MAINTENANCE 11/41

11. MAINTENANCE
The unit should be periodically inspected according to the # CAUTION:
same items as those described in the paragraph titled Perform periodical maintenance according to the
"Test Running". In order to ensure dependable "INSTRUCTIONS" to maintain the unit in a good
performance and long life operation, the following condition.
additional items should be given for particular attention.
Do not touch the parts at the discharge gas side by
hand, since the pipes at the discharge side are
" WARNING: heated by refrigerant and the temperature becomes
higher than 100 °C.
If a fire accidentally occurs, turn OFF the main switch
and use an extinguisher for an oil fire and an electric Do not utilise this unit for cooling or heating of
fire. drinking water or food. Comply with local codes and
regulations.
Do not operate the unit near flammable gases such
lacquer, paint oil, etc. to avoid a fire or an explosion. Turn OFF all the main switches if refrigerant leakage
or chilled water leakage occurs. Also, if the unit can
Turn OFF the main switch when electrical box covers not be stopped by the control switch, turn OFF all the
are removed for setting the temperature. Do not switches for power source.
operate the unit without fixing panels.

11.1. COMPONENTS
" Compressor " Electrical Equipment
The semi-hermetic screw compressor requires periodic Always pay careful attention to working voltage, amperage
maintenance, including replacement of parts. See the and phase balance. Check for faulty contact caused by
HITACHI Service Handbook for Screw Compressors, for loosened terminal connections, oxidised contacts, foreign
details. matter, and others.
" Air-cooled Condenser " Control and Protective Devices
Inspect the condenser and remove any accumulated dirt Do not readjust the settings in the field unless the setting is
from the coil, at regular intervals. Other obstacles such as maintained at the point other than the point listed in the
growing grass and pieces of paper, which might restrict Air table on page 38.
flow, should also be removed.

11.2. LUBRICATION
" Compressor " Fan Motor
The compressors are charged at the factory with the Bearing of all fan motors are pre-lubricated. Lubrication is
correct oil listed in the compressor nameplate. It is not not required.
necessary to add oil, if the refrigerant cycle remains sealed.

11.3. DEPOSITS
Lime and other minerals in the condenser water or chilled
water tend to deposit on inside surfaces of plates over a " WARNING:
long period of operation. As deposits of these minerals This product is equipped with plate type heat
increase, excessive power consumption, excessive high exchangers. In the plate type heat exchanger, water
discharge pressure or lower operation pressure are flows through a narrow space between plates.
detected, indicating evidence of deposits on the condenser Therefore, there is a possibility that freezing may
or the water cooler. occur if foreign particles or dusts are clogged. In
order to avoid this clogging, provide a 20 mesh water
strainer at the inlet of the chilled water piping near the
# CAUTION: product. If clogging in the plate type heat exchanger
Cleaning of plate type heat exchangers shall be occurs seriously, this will cause insufficient cooling
performed by specialists. Please contact your performance or local freezing in the plate type heat
contractor or dealer of HITACHI. exchanger. It is strongly recommended that the heat
exchanger be cleaned at the same time when the
Clean the water strainer filter periodically according to filter is cleaned.
its clogging degree. Pay attention to the following caution and normal
cleaning method. For details, contact your Hitachi
installer.
11/42 MAINTENANCE

# CAUTION: Water
Correctly select cleaning agent depending on scales
in the plate type heat exchangers. The cleaning
chemicals are different depending on fouling degree.
This plate type heat exchanger is made of stainless
steel. Do not use a cleaning agent containing
hydrochloric acid or fluorine compound. If used the
heat exchanger will be damaged, resulting in
refrigerant leakage.
After cleaning with cleaning agent, clean inside of Refrigerant
water piping including the heat exchangers by using
clean water. Perform water treatment (preventive In the case that acid cleaning is performed,
treatment) in order to prevent the water circuit from neutralisation treatment is required after cleaning.
corrosion or re-adhering of scales after cleaning. Treatment for neutralisation fluid should be performed
In the case that a cleaning agent is used adjust by a waste fluid contractors.
concentration of the cleaning agent, cleaning period The cleaning agent and neutralising agent have
and temperature according to the scale degree. erosiveness and stimulativeness against eyes, skin,
mucous membrane etc. Therefore use protection
tools (protection glasses, protection gloves, protection
shoes, protection cloth, protection mask, etc.) in order
not to absorb or touch these agents during this
cleaning work.

11.4. CLEANING METHOD

N°° Name N°° Name


1 Chiller Unit 6 Waste Fluid Tank
2 Chilled Water / Inlet Piping 7 Cleaning Water Tank
3 Acid-resistant Type Water Pump 8 Hose
4 Hose 9 Chilled Water / Outlet Piping
5 Diluted Cleaning Fluid
MAINTENANCE 11/43

1. Installation of Cleaning Circuit 4. Waste Fluid


! Stop the water Chiller unit. ! Stop the acid-resistant pump.
! Stop the circulating water pump. ! Put the waste fluid into the waste fluid tank.
! Disconnect the connections at the chilled water inlet ! Supply water into the cleaning tank and operate the
and install a circulating water circuit by using an acid- pump for water cleaning.
resistant type water pump. ! Put the cleaning water into the waste fluid tank as
same as the waste fluid.
2. Check of Circulating Circuit ! Measure pH degree by using a pH test sheet and
! Pour water in the cleaning tank and operate the acid- neutralise the waste fluid by gradually adding
resistant type water pump. neutralising agent.
! Check to ensure that no water leakage exists. ! After neutralisation ask a waste fluid treatment
! Check to ensure that the water hose is firmly fixed. contractors to handle it.
! Check to ensure that the cleaning agent will not
damage equipment near the water Chiller even if 5. Neutralisation Treatment in the Water Piping
bubbles occur and touch them. ! Put water into the cleaning tank.
! Check to ensure that good ventilation is available. ! Operate the acid-resistant pump after Air-purging.
! Check to ensure that no abnormal sound occurs. ! Measure the pH degree and gradually add neutralising
agent until the pH reaches pH = 7.
3. Cleaning Work ! Operate the pump for a specified period of time for
! Discharge water in the water circuit of the air neutralisation.
conditioning system. ! Discharge the used water.
! Supply diluted cleaning fluid from the cleaning water ! Operate the circulating pump and clean the circuit with
tank by operating the acid-resistant pump. water until no fouling fluid is observed.
! Circulate the cleaning fluid for an appropriate period of
time (the operating time should be determined 6. Re-starting
according to the type of cleaning agent, concentration ! Reconnect the water piping as they were so that the
and fouling degree). water Chiller can operate.
! After cleaning, perform water treatment (preventive
treatment) in order to prevent the water circuit from
corrosion.

N°° Name
Suction Gas Pressure

1 Saturation Line of R407C


2 Saturation Line of R22 (option)
3 Area Requiring Cleaning

Chilled Water Outlet Temperature (ºC)


11/44 MAINTENANCE

11.5. WINTER SHUTDOWN


When shutting down the unit for winter, clean the inside Remove the drain plug and drain all residual water from the
and outside of the cabinet, and dry the unit. Pump down water cooler piping systems, as such water may freeze
the refrigerant to the condenser and close the liquid outlet during the cold season. It is very helpful to supply brine
stop valves. This unit should be covered during shutdown, (anti-freezer) to the piping systems.
in order to protect it from dust and environmental
conditions. Be sure to tighten the packing glands and the
cap nuts of the valves.

11.6. SPRING START-UP


After any extended shutdown period, prepare the unit for
operation as follows.
# CAUTION:
When the main switch for this unit has been at the
1. Thoroughly inspect and clean the unit. OFF position for an extended period of time, it should
be switched ON at least 12 hours before start-up, so
2. Clean the water piping lines and the strainer.
that oil in the compressor discharge casing may be
Inspect the pump and other auxiliary equipment in the warmed enough, to prevent oil foaming by the oil
piping line. heater during start-up.

3. Tighten all wiring connections and access panel.

11.7. PART REPLACEMENT


Replacement of parts should be undertaken by ordering
from the HITACHI Spare Parts List. # CAUTION:
Do not replace with spare parts which are not the
equivalent.

11.8. REFRIGERATION CYCLE


" Strainer 2. When Only Additional Refrigerant is Required.
Check for clogging each time when the refrigeration cycle Connect a gauge manifold to check joint of low pressure
is opened. side, and connect a charge cylinder to gauge manifold.
Operate the unit after circulating the chilled water and
" Refrigerant Charge install a jumper on the low pressure switch, if required.
Inspect the refrigerant charge of the system by checking Repeat the following procedure until pressure becomes
the discharge and suction pressures. Perform a leakage proper (refer to page 23).
test, if any leakage is suspected, and always perform such
a test after a refrigeration cycle component is replaced. ! Charge the gas refrigerant a little slowly into
When refrigerant charge is required, follow the following refrigeration cycle from check joint for low pressure.
instructions given for two cases: ! Check the pressure after refrigeration cycle becomes
1. When Refrigerant Gas Completely Leaked. stable.
Before charging the entire cycle must be completely
evacuated and dehydrated. A gauge manifold or
equivalent piping preparation shown in the next page is
recommended as a convenient procedure regarding
both charging and evacuation.

! Fully open all the stop valves.


! Connect the evacuation line to the check joints of the
high and the low pressure sides.
! Completely evacuate the entire cycle with a vacuum
pump.
! Charge refrigerant to the refrigeration cycle by
weighing the charging cylinder. The proper refrigerant
charge is listed on the nameplate.
! When charging by weight is stopped due to high
ambient temperature, close the valve and operate the
unit after circulating the chilled water through the water
cooler and installing a jumper on the low pressure
switch, if required.
MAINTENANCE 11/45

11.9. REFRIGERANT CYCLE DIAGRAM OF HITACHI AIR-COOLED WATER CHILLER (RCUE


40,80AG1)

Option

Gauge
Manifold

Option
Option

Option

Chilled Water Inlet


Charging Evacuation

Chilled Water Outlet


Unit Side

No. Name No. Name


1 Compressor 12 Pressure Relief Valve
2 Air Cooled Condenser 13 Sight Glass
3 Water Cooler 14 Compressor Safety Valve (Option)
4 Drier Strainer 15 Stop Valve (Option)
5 Expansion Valve 16 Stop Valve (Option)
6 Check Valve 17 Compressor Dual Safety Valve (Option)
7 Stop Valve (with check Joint) A High Pressure Gauge
8 Stop Valve B Low Pressure Gauge
9 High Pressure Switch C Stop Valve
10 Pressure Sensor (Low) D Charging Cylinder
11 Pressure Sensor (High) E Vacuum Pump

NOTE:
R407C shall be charged by LIQUID.
11/46 MAINTENANCE

11.10. REFRIGERANT CYCLE DIAGRAM OF HITACHI AIR-COOLED WATER CHILLER (RCUE


50,60,70,100,120,140,150,180,200,240,270,300,330,360,400AG1) WITH ECONOMIZER.

Option Gauge
Manifold

Option

Option

Option
Flange Connection
Flare Connection Charging Evacuation
Chilled Water Inlet
Solder Connection
Refrigerant Cycle
Chilled Water Outlet Unit Side

NOTE:
R407C shall be charged by LIQUID.

No. Name No. Name


1 Compressor 15 Stop Valve (Option)
2 Air Cooled Condenser 16 Stop Valve (Option)
3 Water Cooler 17 Compressor Dual Safety Valve (Option)
4 Drier Strainer 18 Pressure Switch
5 Expansion Valve 19 Solenoid Valve
6 Check Valve 20 Regulation Valve
7 Stop Valve (with check Joint) 21 Economizer
8 Stop Valve 22 Strainer
9 High Pressure Switch A High Pressure Gauge
10 Pressure Sensor (Low) B Low Pressure Gauge
11 Pressure Sensor (High) C Stop Valve
12 Pressure Relief Valve D Charging Cylinder
13 Sight Glass E Vacuum Pump
Compressor Safety Valve
14
(Option)
MAINTENANCE 11/47

# CAUTION: These deposits should be removed by circulating


Do not charge OXYGEN, ACETYLENE or other diluted acid through the water passes after the water
flammable and poisonous gases into the refrigeration has been drained. As water in different localities
cycle when performing a leakage test or an airtight contains different minerals, different acids are
test. These types of gases are extremely dangerous, required, depending upon the thickness of the
because explosion can occur. It is recommended that deposits.
compressed air or nitrogen be charged for these
types of tests.
This unit is equipped with an operation hour meter. In
the case that the total operation time reaches 24,000
Mineral deposits on water cooler plates act as hours or 3 years pass after installation, exchange the
thermal insulators, and also act as resistance against bearings of the compressor. For details, refer to the
water flow, causing the water flow to decrease Service Handbook for HITACHI Screw Compressors.
running through them, and resulting in a decreasing
of the cooling capacity. Deposits on the plates should
be inspected at regular, intervals, experience with the For R407C refrigerant system, charge the refrigerant
water Chiller will dictate accurate inspection intervals. with liquid condition to avoid its composition change.

11.11. COMPRESSOR REMOVAL


" When Removing the Compressor
7. Wait for several minutes. If the low pressure increase up
Remove the compressor while completing the following to 0.45 to 0.5 MPa, repeat the above procedures 5 and
procedures. 6 four or five times.
1. Collect all refrigerant into a condenser before this work. 8. Turn OFF the power supply to the unit.
2. Turn off the switch, DSW3 of the PCB in the magnetic 9. After these works above, almost all refrigerant can be
switch box in order not to operate the compressor collected in the condenser.
except for the cycle. 10 Recover the rest of refrigerant from the water cooler and
3. Circulate the chilled water sufficiently through the water the compressor.
cooler, and operate the water Chiller for 10 minutes, and 11 Remove the bolts on the discharge and suction flanges
check to ensure that the oil level is maintained at a of the compressor.
stable condition.
12 Remove all the wiring of the compressor.
4. Stop the water Chiller and completely close the liquid
stop valve. 13 Remove the bolts fixing the compressor.
5. Operate the water Chiller after circulating water through 14 Remove the compressor.
the water cooler.
6. Stop the water Chiller when the low pressure reaches at
approximately 0.05 MPa. Do not operate at the pressure
lower than 0.05 MPa. If operated, it will cause a
damages to the compressor.
11/48 MAINTENANCE

11.12. SAFETY AND PROTECTION CONTROL


The safety and protective devices are equipped with the Their functions should be carefully noted, and field
unit to ensure dependable and long life operation. adjustment is not recommended, if the setting is maintained
at the point listed in the table.

! Compressor protection 2. The pressure relief valve is equipped on discharge gas


1. Fuse and thermal relay equipped in the control box cut line. When high pressure exceeds the setting, gas
out each compressor operation when the current to the refrigerant will be discharged to prevent abnormal high
compressor exceeds the setting pressure
2. The internal thermostat embedded in the motor winding ! Condenser Fan Motor Protection
cuts out each operation, when the temperature exceeds Fuse and internal thermostat are equipped
the setting The internal thermostat embedded in fan motor winding
3. The oil heater in the compressor prevents from oil cut out fan operation and compressor operation, when
foaming during cold starting. This heater warms the oil, the temperature of the motor winding exceeds the
while the compressor is stopped setting
! Refrigeration Cycle ! Water Cooler
1. The high pressure switch and low pressure control Pump interlock, freeze protection thermostat, low
protect against excessive discharge pressure and pressure control and suction gas thermostat can protect
exceedingly low suction pressure. The switch and water cooler against water cooler freezing
control cut out compressor operation when discharge
pressure or suction pressure is abnormal.
Model RCUE-AG1 40 50 60 70 80 100 120 140 150 180 200 240 270 300 330 360 400
For Compressor
High Pressure Switch Manual Reset, Non-Adjustable ( One Switch for Each Compressor Motor )
Cut-Out MPa 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74
Low Pressure Switch
Electronic Control
(Pressure Sensor)
Cut-Out MPa 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05
Internal Thermostat for
Manual Reset, Non-Adjustable ( One Switch for Each Compressor Motor )
Compressor
Cut-Out °C 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115
Cut- In °C 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93 93
Compressor Motor
(380-415V/50Hz)
Fuse A 125 125 125 160 125 125 125 160 125 125 160 125 160 125 160 125 160
Manual Reset, Adjustable ( One Three-Phase Set for Each Compressor Motor )
Thermal Relay A 54 65 70 90 54 65 70 90 65 70 90 70 90 70 90 70 90
Manual Reset, Adjustable ( One Three-Phase Set for Each Compressor Motor )
Circuit Protector(Option) A 112 136 136 160 112 136 136 160 136 136 160 136 160 136 160 136 160
Oil Heater One Heater for Each Compressor Motor
Capacity W 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150
Discharge Gas Thermostat ( One for Each Cycle )
Cut-Out °C 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140
Cut- In °C 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110
CCP Timer Non-Adjustable ( One Timer for Each Compressor )
Setting Time S 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180
Star-Delta S 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Unloading during Starting S 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30
For Control Circuit
Fuse
Capacity A 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
For Refrigerant Circuit ( One for Each Circuit )
Pressure Relief Valve
Setting Pressure MPa 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0
Freeze Protection Thermostat ( One for Each Water Cooler )
Cut-Out °C 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Cut- In °C 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Fan Motor ( 380-415V / 50Hz)
Fuse A 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
Internal Thermostat
Cut-Out °C 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135 135
Cut- In °C 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82
Manual Reset, Adjustable ( One Three-Phase Set for Each Fan Motor )
Circuit Protector(Option)
A 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
MAINTENANCE 11/49

11.12.1. OPTIONS

Following table shows options:


($ mark shows available)
Specifications Standard Option Remarks
Low Noise Option $
General
Low Ambient Fan Control (-15°C) $
Outlet Temperature: 4~0°C (Low1) $
Low Water
Temperature
Outlet Temperature: -1~ -5°C (Low2) $
Outlet Temperature: -6~ -10°C (Low3) $
Compressor Enclosure $
Compressor
Expanded Minimum Capacity Control $ DSW7-3 ON
Compressor Circuit Breaker Protector $ For Each Compressor
Fan Motor Circuit Breaker Protector $ For Each Fan Motor
Main Isolator Switch $
Local/Remote Changeover Switch $
Individual Alarm $ by Alarm Code
Operation Hour Meter $
Pressure Sensor (High and Low) $
Control System
Pump Freeze Protection Operation $ Pump ON/OFF Operation
Pump Operation Circuit $ Pump Operation Contact
Non Voltage Contact for Remote Indication $ Pump, Chiller, Alarm
DC24V Outernal Control $ Level or Pulse
Short Period Power OFF Protection $
Remote Control Switch $ AC 220-240V
BMS Control (HARC-70CE1) $ LON-WORKS
Coil Guard (Unit Both Sides) $
Condenser Coated Fin $
Copper Fin $
Independent Circuit $
Discharge Valve (40,50,80,100,150HP not Compressor Safety Valve Necessary
available) $
Suction Valve $
Compressor Safety Valve
Refrigeration Cycle (40,50,80,100,150HP not available) $
Compressor Dual Safety Valve
(40,50,80,100,150HP not available) $
Pressure Display (High and Low) Standard:
$ Pressure Display on Operation Panel
STEK Coupling $
Refrigerant R22 $
PED Certificate (97/23/EC) PED: Pressure Equipment Directive
$
10 bar Water Pressure $
Water Cooler
PN 16 Flange $ With Companion Flanges
Water Pressure Switch $
Water Flow Switch (Field Install) $
Water Cooler Heater $
Witness Test $
Others
Foundation Rubber Mats $
11/50 MAINTENANCE

11.13. NORMAL OPERATING PRESSURE


Check to ensure that Chiller is operating within the working
range as shown below, after at least 15 minutes operation.

Suction Gas Pressure


-Conditions-
■ Compressor: 100 % Load
■ Condenser Fans: 2 or 4 Fans Running

(MPa)
each Cycle
Standard Working Range

Chilled Water Outlet Temperature (°C)


For R407C For R22 (OPTION)

Discharge Gas Pressure


Discharge Gas Pressure

(MPa)
(MPa)

Standard Working Range


Standard Working Range

Condenser Air Inlet Temperature (°C) Condenser Air Inlet Temperature (°C)

# CAUTION: ! Activation of Safety Device


! Periodical Maintenance In the case that one of safety devices is activated and
Perform periodical maintenance according to the unit is stopped, remove the cause of the stoppage
"INSTRUCTIONS" to maintain the unit in a good and restart the unit. The protection devices are
condition. utilised to protect the unit from an abnormal
! Fire operation.
If a fire accidentally occurs, turn OFF the main switch Therefore, if one of safety devices is activated,
and use an extinguisher for an oil fire and electric fire. remove the cause by referring the "Troubleshooting"
! Flammable Gases in the "INSTRUCTION" or call the local agency.
Do not operate the unit near the flammable gases
such as lacquer, paint, oil, etc. to avoid a fire or an ! Fuse
explosion. Utilise a fuse with specified capacity. Do not use a
steel wire or a copper wire instead of a fuse. If an
! Service Panels and Electrical Box Cover
incorrect wire is utilised, a serious accident such as a
Turn OFF the main switch when service panels or
fire will occur.
electrical box covers are removed for setting the
temperature.
Do not operate the unit without fixing panels. ! Safety Devices
Do not make a short-circuit at the protection line. If a
! Heated Pipe
short-circuit is made, a serious accident will occur.
Do not touch the parts at discharge gas side by hand,
since the pipes at the discharge side are heated by
refrigerant and temperature becomes higher than ! Setting of Safety devices
100°C. Do not change the setting of safety devices, if
changed, a serious accident will occur.
! Use
Do not utilise this unit for cooling of drinking water or Do not touch any electrical parts except for the
food. Comply with local codes and regulations. operation switches during the operation.
! Failure
Turn OFF all the main switches if refrigerant leakage Do not press the button on the magnetic switch. If
or chilled water leakage occurs. Also, if the unit can pressed, a serious accident will occur.
not be stopped by the control switch, turn OFF all the
switches for power source.
MAINTENANCE 11/51

11.14. TEST RUNNING AND MAINTENANCE RECORD

MODEL: RCUE MFG. NO.

COMPRESSOR MFG. NO.

CUSTOMER NAME AND ADDRESS DATE

Is there adequate water flow for the water cooler?

Has all water piping been checked for leakage?

Has the unit been operated for at least twenty minutes?

Check Ambient Temperature:

ºC

Check Chillerd Water Temperature:

Inlet ºC Outlet ºC

Check Water Flow:


3
m /h

Check Suction Line Temperature and Superheat:

Suction Line Temperature ºC ºC ºC ºC

Superheat deg deg deg deg

Check Pressure:

Discharge Pressure MPa MPa MPa MPa

Suction Pressure MPa MPa MPa MPa

Check Running Current:

A A A A

Check Voltage for System:

R-S, S-T, T-R= V V V

Has the unit been checked for refrigerant leakage?

Is the unit clean inside and outside?

Are all cabinet panels free from rattling?


11/52 MAINTENANCE

11.15. DAILY OPERATING RECORDS

Model:

Date:

Weather:

Time of Operation : Start, Stop. ( )

Sampling Time

Compressor Number

Term

Ambient Temperature DB ºC

WB ºC

Compressor High Pressure MPa

Low MPa

Pressure

Voltage V

Current A

Chiller Water Temperature Inlet ºC

Outlet ºC

Current for Chilled Water Pump A


NOTES:
TROUBLESHOOTING 12/53

11.16. SERVICING FOR R407C REFRIGERANT SYSTEM


" Refrigerant " Refrigerant Oil
This R407C refrigerant is HFC type so that it has a feature Castrol’s "Icematic" SW220HT, which R407C refrigerant is
of no ozone depletion. If it is mixed with another refrigerant, easy to blend into it, is used for this system. The other oil is
the serious changing would occur on its character. prohibited to use, so that not to be mixed with another kind
Therefore notice the following point when handling this of oil at the maintenance and service work. This oil is very
refrigerant. hygroscopic.
Therefore minimum humidity handling is necessary.
1. Charge the refrigerant in LIQUID condition and NOT in " Servicing Equipment
GAS. As "R407C" is geotropic mixed refrigerant, if gas
charging is performed, only the easy vaporising When servicing R407C system, servicing equipment such
refrigerant would be charged into the system and the as Charging Cylinder, Charging Hose, Vacuum Pump and
difficult vaporising one would be remained in the charge so on, shall not be mixed with R22 equipment to avoid
cylinder. R407C composition change.

The cylinder, gauge equipped manifold and charge hose


are only used for R407C refrigerant.

Adjust the cylinder setting to charge in liquid.

12. TROUBLESHOOTING
" The following table shows efficient checking procedures for trouble.

Fault Possible Cause Check/Corrective Action


Current to Unit is Shut Off 1. Reset the power supply line to the unit.
1. Check for shorted components.
Fuse for Operation Circuit is Blown Out or
2. Check for loose connection. Tighten or
Faulty Contact
replace. If necessary.
Contactor Holding Coil is Burned Out or
Condenser Fan Does Not 1. Find the causes, and repair or replace.
Faulty Contact
Operate
1. Remove the causes, and reset the
Tripped Overcurrent Relay
overcurrent relay.
Low Voltage 1. Check the voltage of unit rating.
1. Check the motor and terminals.
Shorted Motor or Terminals.
Repair or replace, if necessary.
Condenser Fan is Not Operating 1. Remove all causes of inoperative fan.
1. Check the pump contactor. Repair or
Interlock Circuit for Chilled Water Pump is
replace, if necessary.
Open
2. Check for the faulty pump.
Compressor Does Not Operate
1. Remove the causes, and reset the “ON”
Electrical Protective Devices Are Tripped.
button. See the following causes.
Incorrect Wiring Connection for Compressor 1. Interchange two of three terminals R, S
Power Source and T at the main power source terminals.
Compressor Stops on High Excessively High Discharge Pressure 1. See “High Discharge Pressure”
Pressure Switch Malfunction of High Pressure Switch 1. Readjust the setting or replace, if defective.
Excessively High Discharge Pressure and 1. See “High Discharge Pressure” and “High
Suction Pressure Suction Pressure”.
High or Low Voltage, Single-Phase or Phase 1. Check the power supply line and
Imbalance contactors. Repair, if necessary.
Compressor Stops on
1. Tighten the loose electrical connection or
Overcurrent Relay Loose connection
repair, if necessary.
1. Check the compressor motor. Repair or
Faulty Compressor Motor
replace, if necessary.
Faulty Overcurrent Relay 1. Replace it, if necessary.
12/54 TROUBLESHOOTING

" The following table shows efficient checking procedures for trouble.

Fault Possible Cause Check/Corrective Action


Excessively Low Chilled water Outlet 1. Check for excessively low setting of the
Temperature chilled water setting knob.
Compressor Stops on Freeze 1. Check for malfunction of the thermistor.
Defective Thermistor
Protection Thermostat Replace, if necessary.
Shortage of Chilled Water Flow 1. Check the rotation of the pump.
Air in water Circuit 1. Purge air.
High or Low Voltage, Single-Phase or Phase 1. Check the power supply line and contactor.
Imbalance Repair, if necessary.
1. Check for refrigerant leakage and faulty
Compressor Stops on Internal Excessive Superheat
solenoid valve for liquid bypass.
Thermostat or Discharge Gas
1. Check the contact of the internal
Thermostat Defective Element
thermostat during the cold condition.
Excessive High Discharge Pressure and Low 1. See “High Discharge Pressure” and “Low
Suction Pressure Suction Pressure”.
High Discharge Pressure or Low Suction 1. See “High Discharge Pressure” and “Low
Pressure Suction Pressure”.
Insufficient Cooling Improper Thermostat Setting 1. Readjust the setting.
1. Adjust unload mechanism. Repair or
Defective Unload Mechanism
replace unloaded parts, if necessary.
Slugging Due to Liquid Flooding Back to 1. Check the superheat of suction gas. Keep
Compressor the superheat in proper range.
Noisy Compressor
1. Check for the sound of internal parts.
Worn parts
Replace the compressor, if necessary.
Miscellaneous Noise Loose Fixed Screw 1. Tighten the screws of all parts.
1. Adjust the setting temperature.
Trouble with the Thermistor
2. Replace the thermistor.
1. Check the coil in the solenoid valve.
Unloaded Does not Function Trouble with the Solenoid Valve
2. Check oil passage for clogging.
1. Check the unloaded system parts in the
Worn Unloader Mechanism
compressor.
1. Check the fan operation.
High Condenser Air Temperature or
2. Check for coil clogging; clean, if
Insufficient Air Flow Through the Condenser
necessary.
Defective Check Valve or partially Closed 1. Check the valves, capillary tubes and
High Discharge Pressure Liquid Line Valve strainer. Replace, if necessary.
Overcharged Refrigerant 1. Purge the refrigerant.
Air or Non-Condensable Gas in the Refrigerant
1. Purge the gas from the refrigerant cycle.
Cycle.
Suction Pressure is Higher than Standard 1. See “High Suction Pressure”.
Extremely Cold Condenser Air 1. Check the ambient Temperature.
Insufficient Refrigerant Charge 1. Add Refrigerant.
Low Discharge Pressure Leakage from the Compressor Discharge 1. Replace the valves. Replace the
Valve compressor, if required.
Suction Pressure is Lower than Standard 1. See “ Low Suction Pressure”
1. Check the insulation of the piping.
High Inlet Temperature of Chilled Water
2. Check the installation specifications.
High Suction Pressure
1. Readjust the opening, or replace, if
Excessive Opening of Expansion Valve
defective.
Low Inlet Temperature of Chilled Water 1. Check the installation specifications.
Improperly Adjusted Expansion Valve or Faulty 1. Adjust for correct superheat. Repair or
Valve replace, if necessary.
Low Suction Pressure
Insufficient Refrigerant Charge 1. Add Refrigerant.
Excessive Oil in the Water Cooler 1. Purge Oil.
Scales on Water Cooler Plates 1. Clean the plates.
GENERAL SPECIFICATIONS 13/55

13. GENERAL SPECIFICATIONS

13.1. GENERAL DATA


Model (R407C) RCUE40AG1 RCUE50AG1 RCUE60AG1 RCUE70AG1
Cooling Capacity KW 108 126 156 178
Total Power Input KW 41,1 48,1 59,3 68,4
COP - 2,63 2,62 2,63 2,60
Height Mm 2.430 2.430 2.430 2,430
Outer Dimension Width Mm 1.800 1.800 1.800 1,800
Depth Mm 2.050 2.050 2.050 2,050
Cabinet Colour Natural Gray
Net Weight Kg 1.530 1.590 1.760 1.780
Compressor Type - Semi-Hermetic Screw Type
Model - 4005SC-Z 4005SC-Z 5005SC-Z 6005SC-Z
Quantity - 1 1 1 1
Oil Heater W 150 150 150 150
- Continuous Capacity Control
Capacity Control
% 33~100 33~100 25~100 25~100
Water Cooler Type - Brazing Plate Type
Condenser Type - Multi-Pass Cross Finned Tube
Fan Motor (Pole) KW 0.4 (6) 0.4 (6) 0.4 (6) 0.4 (6)
Quantity - 4 4 4 4
Refrigerant Type R407C(Factory Charged)
Flow Control - Thermal Expansion Valve
Number of Independent
- 1 1 1 1
Circuits
Oil Type - CASTROL ICEMATIC SW220HT (Ester)
Water Pipe Connection Inch 3" Victaulic ( 1 x INLET / 1 X OUTLET )
Control System - Micro-Processor Control
Chilled Water Outlet Temperature C 5~15
Condenser Air Inlet Temperature C 5~43 (Option:-15~43)
Permissible Water Pressure Max. MPa 1.0

Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and internal Thermostat for Fan Motor, Control Circuit Fuse,
Safety and Protection Devices - High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control, Freeze
Proctection Control and Compressor Operation Hour Meter

Power Supply 3~,N/380-415V/50Hz


NOTE:
The nominal cooling capacities are based on the European Standard EN12055.
- Chilled Water Inlet/Outlet Temperature: 12/7 °C
- Condenser Inlet Air Temperature: 35 °C
- Cooling Capacity and total power input data at 40~43ºC are available at distributor side
13/56 GENERAL SPECIFICATIONS

Model (R407C) RCUE80AG1 RCUE100AG1 RCUE120AG1 RCUE140AG1


Cooling Capacity KW 216 252 312 356
Total Power Input KW 82,2 96,2 118,6 136,7
COP 2,63 2,62 2,63 2.60
Height Mm 2.430 2.430 2.430 2,430
Outer Dimension Width Mm 1.800 1.800 1.800 1,800
Depth Mm 3.850 3.850 3.850 3,850
Cabinet Colour Natural Gray
Net Weight Kg 2.760 2.880 3.220 3.260
Compressor Type - Semi-Hermetic Screw Type
Model - 4005SC-Z 4005SC-Z 5005SC-Z 6005SC-Z
Quantity - 2 2 2 2
Oil Heater W 150x2 150x2 150x2 150x2
- Continuous Capacity Control
Capacity Control
% 16.7, 33~100 16.7, 33~100 12.5, 25~100 12.5, 25~100
Water Cooler Type - Brazing Plate Type
Condenser Type - Multi-Pass Cross Finned Tube
Fan Motor (Pole) KW 0.4 (6) 0.4 (6) 0.4 (6) 0.4 (6)
Quantity - 8 8 8 8
Refrigerant Type R407C(Factory Charged)
Flow Control - Thermal Expansion Valve
Number of Independent Circuits - 2 2 2 2
Oil Type - CASTROL ICEMATIC SW220HT (Ester)
Water Pipe Connection Inch 4" Victaulic ( 1 x INLET / 1 x OUTLET )
Control System - Micro-Processor Control
Chilled Water Outlet Temperature C 5 ∼ 15
Condenser Air Inlet Temperature C 5~43 (Option:-15~43)
Permissible Water Pressure Max. MPa 1.0

Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and Internal Thermostat for Fan Motor, Control Circuit Fuse,
Safety and Protection Devices -
High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control,
Freeze Protection Control and Compressor Operation Hour Meter

Power Supply - 3~,N/380-415V/50Hz

NOTE:
The nominal cooling capacities are based on the European Standard EN12055.
- Chilled Water Inlet/Outlet Temperature: 12/7 °C
- Condenser Inlet Air Temperature: 35 °C
- Cooling capacity and total power input data at 40~43ºC are available at distributor side
GENERAL SPECIFICATIONS 13/57

Model (R407C) RCUE150AG1 RCUE180AG1 RCUE200AG1 RCUE240AG1 RCUE270AG1


Cooling Capacity KW 378 468 534 624 712
Total Power Input (R407C) KW 144,3 177,9 205,1 237,2 273,4
COP - 2,62 2,63 2,60 2,63 2,60
Height Mm 2.430 2.430 2.430 2.430 2,430
Outer Dimension Width Mm 1.800 1.800 1.800 1.800 1,800
Depth Mm 5.650 5.650 5.650 7.450 7,450
Cabinet Colour Natural Gray
Net Weight Kg 4.270 4.680 4.740 6.140 6.220
Compressor Type - Semi-Hermetic Screw Type
Model - 4005SC-Z 5005SC-Z 6005SC-Z 5005SC-Z 6005SC-Z
Quantity - 3 3 3 4 4
Oil Heater W 150x3 150x3 150x3 150x4 150x4
- Continuous Capacity Control
Capacity Control
% 11.0, 33~100 8.3, 25~100 8.3, 25~100 12.5, 25~100 12.5, 25~100
Water Cooler Type - Brazing Plate Type
Condenser Type - Multi-Pass Cross Finned Tube
Fan Motor (Pole) KW 0.4 (6) 0.4 (6) 0.4 (6) 0.4 (6) 0.4 (6)
Quantity - 12 12 12 16 16
Refrigerant Type R407C(Factory Charged)
Flow Control - Thermal Expansion Valve
Number of Independent Circuits - 3 3 3 4 4
Oil Type - CASTROL ICEMATIC SW220HT (Ester)
Water Pipe Connection Inch 4" Victaulic ( 2 x INLET / 2 x OUTLET )
Control System - Micro-Processor Control
Chilled Water Outlet Temperature C 5 ∼ 15
Condenser Air Inlet Temperature C 5~43 (Option:-15~43)
Permissible Water Pressure Max. MPa 1.0

Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and Internal Thermostat for Fan Motor, Control Circuit Fuse,
Safety and Protection Devices -
High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control,
Freeze Protection Control and Compressor Operation Hour Meter

Power Supply - 3~,N/380-415V/50Hz

NOTE:
The nominal cooling capacities are based on the European Standard EN12055.
- Chilled Water Inlet/Outlet Temperature: 12/7 °C
- Condenser Inlet Air Temperature: 35 °C
- Cooling capacity and total power input data at 40~43ºC are available at distributor side
13/58 GENERAL SPECIFICATIONS

Model (R407C) RCUE300AG1 RCUE330AG1 RCUE360AG1 RCUE400AG1


Cooling Capacity kW 780 890 936 1.068
Total Power Input (R407C) kW 296,5 341,8 355,8 410,1
COP 2,63 2,60 2,63 2.60
Height mm 2.430 2.430 2.430 2,430
Outer Dimension Width mm 1.800 1.800 1.800 1,800
Depth mm 9.250 9.250 11.050 11,050
Cabinet Colour Natural Gray
Net Weight kg 7.600 7.700 9.050 9.170
Compressor Type - Semi-Hermetic Screw Type
Model - 5005SC-Z 6005SC-Z 5005SC-Z 6005SC-Z
Quantity - 5 5 6 6
Oil Heater W 150x5 150x5 150x6 150x6
- Continuous Capacity Control
Capacity Control
% 12.5, 25~100 12.5, 25~100 12.5, 25~100 12.5, 25~100
Water Cooler Type - Brazing Plate Type
Condenser Type - Multi-Pass Cross Finned Tube
Fan Motor (Pole) kW 0.4 (6) 0.4 (6) 0.4 (6) 0.4 (6)
Quantity - 20 20 24 24
Refrigerant Type R407C(Factory Charged)
Flow Control - Thermal Expansion Valve
Number of Independent Circuits - 5 5 6 6
Oil Type - CASTROL ICEMATIC SW220HT (Ester)
Water Pipe Connection Inch 4" Victaulic ( 3 x INLET / 3 x OUTLET )
Control System - Micro-Processor Control
Chilled Water Outlet Temperature C 5 ∼ 15
Condenser Air Inlet Temperature C 5~43 (Option:-15~43)
Permissible Water Pressure Max. MPa 1.0

Reverse Phase Protection Device, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Fuse and Internal Thermostat for Fan Motor, Control Circuit Fuse,
Safety and Protection Devices -
High Pressure Switch, Low Pressure Control, High Pressure Relief Valve,
Discharge Gas Temperature Control, Suction Gas Temperature Control,
Freeze Protection Control and Compressor Operation Hour Meter

Power Supply - 3~,N/380-415V/50Hz

NOTE:
The nominal cooling capacities are based on the European Standard EN12055.
- Chilled Water Inlet/Outlet Temperature: 12/7 °C
- Condenser Inlet Air Temperature: 35 °C
- Cooling capacity and total power input data at 40~43ºC are available at distributor side
DRAWINGS 14/59

14. DRAWINGS

14.1. DIMENSIONAL DRAWING

RCUE 40AG1, RCUE 50AG1, RCUE 60AG1, RCUE 70AG1

Model
RCUE 40AG1
RCUE 50AG1
RCUE 60AG1
RCUE 70AG1

Air Outlet Air Outlet

Electrical Box

Air Inlet Air Inlet Air Inlet

Water Inlet
Inlet for Power Water Inlet (3B Victaulic)
Supply Wiring
(Rear Side)
(Both Side)
Water Outlet
(Rear Side)
Rigging Holes
(4-∅50)

Removable Water Outlet


Mounting Holes
(4- ∅26) (3B Victaulic)

RCUE 80AG1, RCUE 100AG1, RCUE 120AG1, RCUE 140AG1


Model
RCUE 80AG1
RCUE 100AG1
RCUE 120AG1
RCUE 140AG1

Air Outlet Air Outlet Air Outlet

Electrical Box

Air Inlet
Air Inlet Air Inlet

Water Inlet
Inlet for Power (4B Victaulic)
Supply Wiring Water Inlet
(Rear Side)
(Both Side)
Water Outlet
(Rear Side) Rigging Holes
(4-∅50)

Removable Water Outlet


Mounting Holes
(6- ∅26) (4B Victaulic)
14/60 DRAWINGS

RCUE 150AG1, RCUE 180AG1, RCUE 200AG1

Model
RCUE 150AG1
RCUE 180AG1
RCUE 200AG1

Air Outlet Air Outlet Air Outlet Air Outlet

Electrical Box

Air Inlet Air Inlet Air Inlet

4B Vitaulic
Inlet for Power
Supply Wiring Water Inlet
Water Inlet Water Inlet
(Both Side) (Rear Side) (Rear Side)

Water Outlet Water Outlet Rigging Holes


(Rear Side) (Rear Side)
(4-∅50)
Removable Water Outlet
Mounting Holes 4B Vitaulic
(8- ∅26)

RCUE 240AG1, RCUE 270AG1

Model
RCUE 240AG1
RCUE 270AG1

Air Outlet Air Outlet Air Outlet Air Outlet Air Outlet

Electrical Box

Air Inlet
Air Inlet
Air Inlet

4B Vitaulic
Water Inlet
Water Inlet Water Inlet
(Rear Side) (Rear Side)

Water Outlet Water Outlet Rigging Holes


(Rear Side) (Rear Side)
(8-∅50)

Removable Water Outlet


Mounting Holes 4B Vitaulic
Inlet for Power (10- ∅26)
Supply Wiring
(Both Side)
DRAWINGS 14/61

RCUE 300AG1, RCUE 330AG1

Model
RCUE 300AG1
RCUE 330AG1

Electrical Box Air Outlet Air Outlet Air Outlet Air Outlet Air Outlet
Air Outlet

Air Inlet

Air Inlet Air Inlet


4B Vitaulic
Water Inlet
Water Inlet Water Inlet Water Inlet
(Rear Side) (Rear Side) (Rear Side)

Water Outlet Water Outlet Water Outlet Rigging Holes


(Rear Side) (Rear Side) (Rear Side) (8-∅50)

Removable Water Outlet


Inlet for Power
Supply Wiring Mounting Holes 4B Vitaulic
(Both Side) (12- ∅26)

RCUE 360AG1, RCUE 400AG1

Model
RCUE 360AG1
RCUE 400AG1

Electrical Box Air Outlet Air Outlet Air Outlet Air Outlet Air Outlet Air Outlet Air Outlet

Air Inlet Air Inlet

Air Inlet 4B Vitaulic


Water Inlet
Water Inlet Water Inlet Water Inlet
(Rear Side) (Rear Side) (Rear Side)

Water Outlet Water Outlet Water Outlet


(Rear Side) (Rear Side) (Rear Side)

Inlet for Power Rigging Holes Water Outlet


Supply Wiring
Mounting Holes 4B Vitaulic
(8-∅50)
(Both Side) (10- ∅26) Removable
14/62 DRAWINGS

14.2. WIRING DIAGRAM


POWER CIRCUIT FOR RCUE 40AG1, RCUE 50AG1, RCUE 60AG1, RCUE 70AG1

RCUE 40AG1
RCUE 50AG1
RCUE 60AG1
RCUE 70AG1
Models
(OPTION)

(OPTION)
Main Switch
POWER CIRCUIT
DRAWINGS 14/63

POWER CIRCUIT FOR RCUE 80AG1, RCUE 100AG1, RCUE 120AG1, RCUE 140AG1

RCUE 80AG1
RCUE 100AG1
RCUE 120AG1
RCUE 140AG1
Models
Main Switch
POWER CIRCUIT
14/64 DRAWINGS

POWER CIRCUIT FOR RCUE 150AG1, RCUE 180AG1, RCUE 200AG1

RCUE 150AG1
RCUE 180AG1
RCUE 200AG1
Models
POWER CIRCUIT

Main Switch
DRAWINGS 14/65

POWER CIRCUIT FOR RCUE 240AG1, RCUE 270AG1

RCUE 240AG1
RCUE 270AG1
Models
POWER CIRCUIT

Main Switch
14/66 DRAWINGS

POWER CIRCUIT FOR RCUE 300AG1, RCUE 330AG1

RCUE 300AG1
RCUE 330AG1
Models
POWER CIRCUIT

Main Switch
DRAWINGS 14/67

POWER CIRCUIT FOR RCUE 360AG1, RCUE 400AG1

RCUE 360AG1
RCUE 400AG1
Models
POWER CIRCUIT

Main Switch
CONTROL CIRCUIT
14/68 DRAWINGS

FAN SPEED
CTRL (OPTION)
CONTROL CIRCUIT FOR RCUE 40AG1, RCUE 50AG1, RCUE 60AG1, RCUE 70AG1

Models
RCUE 40AG1
RCUE 50AG1
RCUE 60AG1
RCUIE 70AG1
CONTROL CIRCUIT

FAN SPEED
CTRL. (OPTION)
CONTROL CIRCUIT FOR RCUE 80AG1, RCUE 100AG1, RCUE 120AG1, RCUE 140AG1

Models
RCUE 80AG1
RCUE 100AG1
RCUE 120AG1
RCUE 140AG1
DRAWINGS
14/69
CONTROL CIRCUIT
14/70 DRAWINGS

CONTROL CIRCUIT FOR RCUE 150AG1, RCUE 180AG1, RCUE 200AG1

FAN SPEED
CTRL. (OPTION)

Models
RCUE 150AG1
RCUE 180AG1
RCUE 200AG1
CONTROL CIRCUIT CONTROL CIRCUIT FOR RCUE 240AG1, RCUE 270AG1

FAN SPEED
CTRL. (OPTION)

Models
RCUE 240AG1
RCUE 270AG1
DRAWINGS
14/71
CONTROL CIRCUIT
14/72 DRAWINGS

FAN SPEED FAN SPEED


CTRL. (OPTION) CTRL. (OPTION)
CONTROL CIRCUIT FOR RCUE 300AG1, RCUE 330AG1

Models
RCUE 300AG1
RCUE 330AG1
CONTROL CIRCUIT

FAN SPEED
FAN SPEED
CTRL. (OPTION)
CTRL. (OPTION)
CONTROL CIRCUIT FOR RCUE 360AG1, RCUE 400AG1

Models
RCUE 360AG1
RCUE 400AG1
DRAWINGS
14/73
MAIN PRINTED CIRCUIT BOARD (MASTER)

Remote control Switch (RSW-A) (option) Differential Water


Pressure Switch (Option)
14/74 DRAWINGS

(CHECK) BMS
CONNECTION
POWER

OPERATION
OPERATION

ALARM
MAIN PRINTED CIRCUIT BOARD (MASTER)

FAN SPEED
CTRL. (OPTION)
RELAYS PRINTED CIRCUIT BOARD (SUBSIDIARY)

PCBC - MASTER
(only RCUE 300AG1∼400AG1)
RELAIS PRINTED CIRCUIT BOARD (SUBSIDIARY)

Model
RCUE 300AG1
RCUE 330AG1
RCUE 360AG1
Fan Speed (
Ctrl. (option) RCUE 400AG1
DRAWINGS
14/75
RELAYS PRINTED CIRCUIT BOARD

Except RCUE 40,80 AG1


14/76 DRAWINGS

RELAYS PRINTED CIRCUIT BOARD

DUMMY
THERMI

(OPTION)

Model
RCUE 40,50,60,70AG1
RCUE 80,100,120,140AG1
RCUE 150,180,200AG1
RCUE 240,270AG1
(ONLY)

DM-1
RELAYS PRINTED CIRCUIT BOARD
No cables (n=3,5 for RCUE300,330AG1
No cables (n= 4,6 for RCUE360.400AG1

No cables (n=3,5 for RCUE300,330AG1


No cables (n= 4,6 for RCUE360.400AG1
RELAYS PRINTED CIRCUIT BOARD

(OPTION)

(ONLY)
Model
RCUE 300,330AG1
RCUE 360,400AG1
DRAWINGS
14/77
CUSTOMER WIRING
LOW VOLTAGE
REMOTE CONTROL
In case of remote control operation
this wire shall be removed. R Phase

R Phase RUN/STOP ALARM


SIGNAL SIGNAL DC24V
14/78 DRAWINGS

CUSTOMER WIRING

Neutral

6 Cycles

5,6 Cycles
ON/OFF
ALARM
Pump 4,5,6 Cycles LAMP
Flow Switch Differential Water
Interlock
3,4,5,6 Cycles Pressure Switch Option.

2,3,4,5,6 Cycles
Remote control Switch (RSW-A ) (Option)

Pump
operation
SETTING OF LOW VOLTAGE CONTROL
In case of Individual without Remote control Switch (6 Cycles) Customer Wiring MODE Dip Switch Setting
No Use Low Voltage Control) (DSW1 of Main PCB)

NORMAL
MODE
(No Low Voltage Control)

MODE1
Hi
(Hi / Lo)
Lo ON
OFF
NOTE: MODE 2 min.100ms
(Pulse) min.100ms
1. All the setting shall be performed before Power ON.
2. Remote/Local Change over Switch on Operation Switch shall be set to "Remote".
3. Terminals 1! ∼ 17 ! are for AC220-240V –Terminals A! ∼ D ! are for DC24V.
DRAWINGS 14/79

PARTS LIST
(n=1~N)
Mark Name Remark Mark Name Remark
Suction Gas Temperature
MC1-n Compressor Motor THMs1-n
Thermistor
MF11-n4 Condenser Fan Motor THMI1-n Liquid Temperature Thermistor OPTION
MI Main Isolator EF1~3, R,S,T Fuse 6A
CMC1-n Contactor for Compressor Motor SV11-n1 Solenoid Valve for Starting
Contactor for Compressor Motor
CMCs1-sn SV12-n2 Solenoid Valve for Load-down
(Start Operation)
Contactor for Compressor Motor
CMCD1-Dn SV13-n3 Solenoid Valve for Load-up
(Delta Operation)
Contactor for Condenser Fan
CMF11-n4 TM1-n Hour Meter
Motor
or optional Printed Circuit Board for
EFC1-n Fuse for Compressor Motor PCBA
Circuit Breaker Display
Overcurrent Relay for Compressor Printed Circuit Board for
ORC1-n PCBB
Motor Operation
or optional
EFF11-n4 Fuse for Condenser Fan Motor PCBC1,C2 Printed Circuit Board for CPU
Circuit Breaker
Internal Thermostat for
ITC1-n PCBD1-Dn Printed Circuit Board for Relay
Compressor
Printed Circuit Board for Fan
ITF11-n4 Internal Thermostat for Fan Motor PCBE1-En OPTION
Control
Water Pressure Switch,
CH1-n Crankcase Heater WP OPTION
Water Flow Switch
Push Button Switch for Starting
AR1-n,H,R Auxiliary Relay PBSR1 OPTION
(REMOTE)
OFF: 2.74Mpa
Push Button Switch for
PSH1-n High Pressure Switch ON: Manual PBSR2
Stoppage (REMOTE)
Reset
Pilot Lamp for Remote
Pd1-n High Pressure Sensor RL
Indication (Unit Operation)
Field
Pilot Lamp for Remote
Ps1-n Low Pressure Sensor OL1-n Supplied
Indication (Alarm)
Inlet Water Temperature
THMi CMP Contactor for Pump
Thermistor
THM01, Outlet Water Temperature
TRP Thermal Relay for Pump
02,03 Thermistor
THMr2 1-n Cooler Inlet Refrigerant Thermistor SVEn Solenoid Valve for Economizer
Pressure Switch for
THMd 1-n Discharge Gas Thermistor PSW n
Economizer
Or optional
PFC1-n Fuse holder for Compresor Motor EHF1-n Cooler Heater
Circuit Breaker
Fuse holder for Compresor Fan Or optional
PFF1-n TF1,2,3,4,5 Transformers
Motor Circuit Breaker
Atmosphere Temperature
THMa
Thermistor

Model N
RCUE 40, 50, 60, 70AG1 1
RCUE 80, 100, 120,140AG1 2
RCUE 150, 180, 200AG1 3
RCUE 240, 270AG1 4
RCUE 300,330AG1 5
RCUE 360,400AG1 6
15/80 MODEL SELECTION

15. MODEL SELECTION

15.1. SELECTION EXAMPLE


1. Determine the system requirements 4. Water Pressure Drop
Condenser Air Inlet Temperature: 30 °C - Water pressure drop is given by the following formula
Chilled Water Outlet Temperature: 7 °C PD = α x Qβ
Chilled Water Inlet Temperature: 12 °C
Cooling Load: 250 kW PD: Pressure Drop (kPa)
Refrigerant: R407C Q: Water Flow (m³/h)
α,β β Parameters (table below)
3. Select Model and Read the Performance
From the cooling capacity table, model RCUE100AG1 can
be selected with the following performance. Model:
RCUE-AG1
α β
Cooling Capacity: 260.8 kW 40 0.1730 1.846
Chilled Water Flow Rate: 44.9 m³/h 50 0.1220 1.840
Water Cooler Pressure Drop: 39.4 kPa
60,70 0.0878 1.840
Compressor Input Power: 71.6 kW
80 0.0459 1.875
100 0.0308 1.881
3. Correct the Data
120,140 0.0280 1.826
- Flow Rate 150 0.0150 1.867
When the water Inlet/Outlet temperature difference is not 180, 200 0.0127 1.831
5°C, correct the flow rate by the following formula:
240, 270 0.0079 1.826
Corrected 5(°C) × Tabulated Flow Rate (CFR) 300, 330 0.0054 1.828
=
Flow Rate Given Temp. Difference(°C) 360,400 0.0038 1.826

The corrected Flow Rate must be confirmed to be within


the working range.
- Cooling Capacity and Compressor Input.
When the fouling factor is taken into consideration, the
cooling capacity and the compressor input will be
different from the value indicated in the cooling capacity
table.
Corrected Capacity = Kfc × CAP
Corrected Input = Kfi × IPT
CAP: Tabulated Cooling Capacity
IPT: Tabulated Compressor Input
Kfc: Capacity Correction Factor
Kfi: Compressor Input Correction Factor

Fouling Factor
2
m h°C/kcal Kfc Kfi
2
(m °C/kW)
0 1.00 1.00
0.00005(0.044) 1.00 1.00
0.0001(0.088) 0.99 1.01
MODEL SELECTION 15/81

15.2. PERFORMANCE TABLE (R407C)


RCUE40AG1 RCUE50AG1 RCUE60AG1 RCUE70AG1
ABT COT
CAP CFR CPD IPT CAP CFR CPD IPT CAP CFR CPD IPT CAP CFR CPD IPT
25,0 5,0 114,2 19,6 42,2 32,1 133,2 22,9 38,8 38,1 165,0 28,4 41,4 47,7 188,2 32,4 52,8 55,5
6,0 117,6 20,2 44,5 32,4 137,2 23,6 41,0 38,5 169,8 29,2 43,7 48,1 193,8 33,3 55,7 56,0
7,0 121,0 20,8 46,9 32,6 141,1 24,3 43,1 38,8 174,7 30,1 46,0 48,5 199,4 34,3 58,6 56,5
8,0 124,3 21,4 49,4 32,9 145,1 24,9 45,4 39,1 179,6 30,9 48,4 48,9 204,9 35,2 61,7 57,0
9,0 127,7 22,0 51,9 33,2 149,0 25,6 47,7 39,5 184,5 31,7 50,8 49,3 210,5 36,2 64,8 57,5
10,0 131,1 22,5 54,4 33,5 152,9 26,3 50,0 39,8 189,3 32,6 53,3 49,7 216,0 37,2 68,0 57,9
11,0 134,5 23,1 57,0 33,8 156,9 27,0 52,4 40,1 194,2 33,4 55,9 50,1 221,6 38,1 71,2 58,4
12,0 137,8 23,7 59,7 34,0 160,8 27,7 54,9 40,5 199,1 34,2 58,5 50,6 227,2 39,1 74,6 58,9
13,0 141,2 24,3 62,4 34,3 164,7 28,3 57,4 40,8 204,0 35,1 61,2 51,0 232,7 40,0 78,0 59,4
14,0 144,6 24,9 65,2 34,6 168,7 29,0 59,9 41,1 208,8 35,9 63,9 51,4 238,3 41,0 81,4 59,9
15,0 148,0 25,4 68,1 34,9 172,6 29,7 62,5 41,5 213,7 36,8 66,6 51,8 243,9 41,9 85,0 60,3
30,0 5,0 107,7 18,5 37,9 33,8 125,7 21,6 34,9 40,1 155,6 26,8 37,2 50,1 177,6 30,5 47,4 58,4
6,0 111,1 19,1 40,1 34,3 129,6 22,3 36,9 40,8 160,5 27,6 39,3 51,0 183,1 31,5 50,2 59,4
7,0 114,5 19,7 42,4 34,9 133,6 23,0 39,0 41,5 165,4 28,4 41,6 51,8 188,7 32,5 53,0 60,3
8,0 117,9 20,3 44,7 35,4 137,5 23,6 41,1 42,1 170,2 29,3 43,9 52,6 194,2 33,4 55,9 61,3
9,0 121,2 20,9 47,1 36,0 141,4 24,3 43,3 42,8 175,1 30,1 46,2 53,4 199,8 34,4 58,9 62,3
10,0 124,6 21,4 49,6 36,5 145,4 25,0 45,6 43,4 180,0 31,0 48,6 54,3 205,4 35,3 61,9 63,2
11,0 128,0 22,0 52,1 37,1 149,3 25,7 47,9 44,1 184,9 31,8 51,0 55,1 210,9 36,3 65,1 64,2
12,0 131,4 22,6 54,6 37,7 153,2 26,4 50,2 44,8 189,7 32,6 53,5 55,9 216,5 37,2 68,2 65,2
13,0 134,7 23,2 57,3 38,2 157,2 27,0 52,6 45,4 194,6 33,5 56,1 56,8 222,1 38,2 71,5 66,1
14,0 138,1 23,8 59,9 38,8 161,1 27,7 55,1 46,1 199,5 34,3 58,7 57,6 227,6 39,2 74,8 67,1
15,0 141,5 24,3 62,7 39,3 165,1 28,4 57,6 46,7 204,4 35,1 61,4 58,4 233,2 40,1 78,2 68,1
32,0 5,0 104,5 18,0 35,8 34,4 121,9 21,0 33,0 40,9 150,9 26,0 35,1 51,1 172,2 29,6 44,8 59,6
6,0 107,9 18,6 38,0 35,1 125,8 21,6 34,9 41,7 155,8 26,8 37,3 52,1 177,8 30,6 47,5 60,7
7,0 111,2 19,1 40,2 35,8 129,8 22,3 37,0 42,5 160,7 27,6 39,4 53,1 183,3 31,5 50,3 61,9
8,0 114,6 19,7 42,5 36,4 133,7 23,0 39,1 43,3 165,6 28,5 41,7 54,1 188,9 32,5 53,1 63,0
9,0 118,0 20,3 44,8 37,1 137,7 23,7 41,2 44,1 170,4 29,3 43,9 55,1 194,5 33,4 56,0 64,2
10,0 121,4 20,9 47,2 37,8 141,6 24,4 43,4 44,9 175,3 30,2 46,3 56,1 200,0 34,4 59,0 65,4
11,0 124,7 21,5 49,7 38,4 145,5 25,0 45,7 45,7 180,2 31,0 48,7 57,1 205,6 35,4 62,1 66,5
12,0 128,1 22,0 52,2 39,1 149,5 25,7 48,0 46,5 185,1 31,8 51,1 58,1 211,2 36,3 65,2 67,7
13,0 131,5 22,6 54,7 39,8 153,4 26,4 50,3 47,3 189,9 32,7 53,6 59,1 216,7 37,3 68,4 68,8
14,0 134,9 23,2 57,4 40,4 157,3 27,1 52,7 48,1 194,8 33,5 56,2 60,1 222,3 38,2 71,6 70,0
15,0 138,2 23,8 60,0 41,1 161,3 27,7 55,2 48,9 199,7 34,3 58,8 61,1 227,8 39,2 75,0 71,1
35,0 5,0 101,3 17,4 33,8 35,4 118,1 20,3 31,1 42,1 146,3 25,2 33,2 52,6 166,9 28,7 42,3 61,3
6,0 104,6 18,0 35,9 36,3 122,1 21,0 33,0 43,1 151,1 26,0 35,2 53,9 172,4 29,7 44,9 62,8
7,0 108,0 18,6 38,1 37,1 126,0 21,7 35,0 44,1 156,0 26,8 37,3 55,1 178,0 30,6 47,6 64,2
8,0 111,4 19,2 40,3 37,9 129,9 22,3 37,1 45,1 160,9 27,7 39,5 56,3 183,6 31,6 50,4 65,6
9,0 114,8 19,7 42,6 38,8 133,9 23,0 39,2 46,1 165,8 28,5 41,8 57,6 189,1 32,5 53,2 67,1
10,0 118,1 20,3 44,9 39,6 137,8 23,7 41,3 47,1 170,6 29,3 44,0 58,8 194,7 33,5 56,1 68,5
11,0 121,5 20,9 47,3 40,4 141,8 24,4 43,5 48,1 175,5 30,2 46,4 60,1 200,3 34,4 59,1 70,0
12,0 124,9 21,5 49,8 41,3 145,7 25,1 45,8 49,1 180,4 31,0 48,8 61,3 205,8 35,4 62,2 71,4
13,0 128,3 22,1 52,3 42,1 149,6 25,7 48,1 50,1 185,3 31,9 51,2 62,5 211,4 36,4 65,3 72,9
14,0 131,6 22,6 54,8 42,9 153,6 26,4 50,4 51,0 190,1 32,7 53,7 63,8 216,9 37,3 68,5 74,3
15,0 135,0 23,2 57,5 43,8 157,5 27,1 52,8 52,0 195,0 33,5 56,3 65,0 222,5 38,3 71,8 75,8
37,0 5,0 98,0 16,9 31,8 37,0 114,3 19,7 29,3 44,0 141,6 24,4 31,2 54,9 161,5 27,8 39,8 64,0
6,0 101,4 17,4 33,9 37,9 118,3 20,3 31,2 45,1 146,4 25,2 33,2 56,3 167,1 28,7 42,4 65,6
7,0 104,8 18,0 36,0 38,9 122,2 21,0 33,1 46,2 151,3 26,0 35,3 57,7 172,7 29,7 45,0 67,3
8,0 108,1 18,6 38,2 39,8 126,2 21,7 35,1 47,3 156,2 26,9 37,4 59,1 178,2 30,7 47,7 68,9
9,0 111,5 19,2 40,4 40,8 130,1 22,4 37,2 48,5 161,1 27,7 39,6 60,6 183,8 31,6 50,5 70,6
10,0 114,9 19,8 42,7 41,7 134,0 23,1 39,2 49,6 165,9 28,5 41,8 62,0 189,3 32,6 53,3 72,2
11,0 118,3 20,3 45,0 42,7 138,0 23,7 41,4 50,7 170,8 29,4 44,1 63,4 194,9 33,5 56,3 73,8
12,0 121,6 20,9 47,4 43,6 141,9 24,4 43,6 51,8 175,7 30,2 46,5 64,8 200,5 34,5 59,2 75,5
13,0 125,0 21,5 49,9 44,6 145,8 25,1 45,8 53,0 180,6 31,1 48,9 66,2 206,0 35,4 62,3 77,1
14,0 128,4 22,1 52,4 45,5 149,8 25,8 48,1 54,1 185,4 31,9 51,3 67,6 211,6 36,4 65,4 78,7
15,0 131,8 22,7 54,9 46,4 153,7 26,4 50,5 55,2 190,3 32,7 53,8 69,0 217,2 37,4 68,6 80,4
40,0 5,0 94,8 16,3 29,9 39,3 110,6 19,0 27,5 46,7 136,9 23,5 29,4 58,4 156,2 26,9 37,4 68,1
6,0 98,1 16,9 31,9 40,4 114,5 19,7 29,4 48,1 141,8 24,4 31,3 60,1 161,8 27,8 39,9 70,0
7,0 101,5 17,5 34,0 41,6 118,4 20,4 31,3 49,4 146,6 25,2 33,3 61,7 167,3 28,8 42,5 71,9
8,0 104,9 18,0 36,1 42,7 122,4 21,0 33,2 50,7 151,5 26,1 35,4 63,4 172,9 29,7 45,1 73,8
9,0 108,3 18,6 38,2 43,8 126,3 21,7 35,2 52,0 156,4 26,9 37,5 65,0 178,4 30,7 47,8 75,8
10,0 111,6 19,2 40,5 44,9 130,3 22,4 37,2 53,4 161,3 27,7 39,7 66,7 184,0 31,6 50,6 77,7
11,0 115,0 19,8 42,8 46,0 134,2 23,1 39,3 54,7 166,1 28,6 41,9 68,3 189,6 32,6 53,5 79,6
12,0 118,4 20,4 45,1 47,1 138,1 23,8 41,5 56,0 171,0 29,4 44,2 70,0 195,1 33,6 56,4 81,5
13,0 121,8 20,9 47,5 48,2 142,1 24,4 43,7 57,3 175,9 30,3 46,6 71,6 200,7 34,5 59,4 83,5
14,0 125,1 21,5 50,0 49,3 146,0 25,1 45,9 58,7 180,8 31,1 49,0 73,3 206,3 35,5 62,4 85,4
15,0 128,5 22,1 52,5 50,5 149,9 25,8 48,2 60,0 185,6 31,9 51,4 74,9 211,8 36,4 65,6 87,3

Where, Conversion Multiplier:


3
ABT: Condenser Air Inlet Temperature (°C) CFR: Chilled Water Flow Rate at 5°C (m /h) 1 kW = 860 kcal/h
COT: Chilled Water Outlet Temperature (°C) CPD: Water Cooler Pressure Drop (kPa) = 3412 Btu/h
CAP: Cooling Capacity (kW) IPT: Compressor Input Power (kW) 1 kPa = 0.102 mAq
15/82 MODEL SELECTION

Performance Table (R407C) (cont.)


RCUE80AG1 RCUE100AG1 RCUE120AG1 RCUE140AG1
ABT COT
CAP CFR CPD IPT CAP CFR CPD IPT CAP CFR CPD IPT CAP CFR CPD IPT
25,0 5,0 228,4 39,3 44,8 64,2 266,5 45,8 41,0 76,3 329,9 56,7 44,7 95,2 376,5 64,8 56,8 110,9
6,0 235,2 40,4 47,3 64,7 274,4 47,2 43,4 77,0 339,7 58,4 47,1 96,1 387,6 66,7 59,9 111,9
7,0 241,9 41,6 49,9 65,3 282,2 48,5 45,7 77,6 349,4 60,1 49,6 96,9 398,7 68,6 63,1 112,8
8,0 248,7 42,8 52,5 65,9 290,1 49,9 48,2 78,3 359,2 61,8 52,2 97,7 409,8 70,5 66,4 113,8
9,0 255,4 43,9 55,2 66,4 298,0 51,3 50,6 78,9 368,9 63,5 54,8 98,5 421,0 72,4 69,7 114,7
10,0 262,2 45,1 58,0 67,0 305,9 52,6 53,2 79,6 378,7 65,1 57,4 99,4 432,1 74,3 73,1 115,7
11,0 268,9 46,3 60,8 67,5 313,7 54,0 55,8 80,3 388,4 66,8 60,2 100,2 443,2 76,2 76,6 116,7
12,0 275,7 47,4 63,7 68,1 321,6 55,3 58,5 80,9 398,2 68,5 63,0 101,0 454,3 78,1 80,1 117,6
13,0 282,4 48,6 66,7 68,6 329,5 56,7 61,2 81,6 407,9 70,2 65,8 101,8 465,5 80,1 83,7 118,6
14,0 289,2 49,7 69,7 69,2 337,4 58,0 64,0 82,2 417,7 71,8 68,7 102,7 476,6 82,0 87,4 119,5
15,0 295,9 50,9 72,8 69,7 345,2 59,4 66,8 82,9 427,4 73,5 71,6 103,5 487,7 83,9 91,2 120,5
30,0 5,0 215,5 37,1 40,1 67,5 251,4 43,2 36,8 80,3 311,2 53,5 40,1 100,2 355,1 61,1 51,1 116,7
6,0 222,2 38,2 42,5 68,6 259,2 44,6 39,0 81,6 321,0 55,2 42,5 101,8 366,2 63,0 54,0 118,6
7,0 229,0 39,4 45,0 69,7 267,1 45,9 41,2 82,9 330,7 56,9 44,9 103,5 377,4 64,9 57,1 120,5
8,0 235,7 40,5 47,5 70,9 275,0 47,3 43,5 84,2 340,5 58,6 47,3 105,1 388,5 66,8 60,2 122,4
9,0 242,5 41,7 50,1 72,0 282,9 48,7 45,9 85,6 350,2 60,2 49,8 106,8 399,6 68,7 63,4 124,4
10,0 249,2 42,9 52,7 73,1 290,7 50,0 48,4 86,9 360,0 61,9 52,4 108,4 410,7 70,6 66,6 126,3
11,0 256,0 44,0 55,4 74,2 298,6 51,4 50,8 88,2 369,7 63,6 55,0 110,1 421,9 72,6 70,0 128,2
12,0 262,7 45,2 58,2 75,3 306,5 52,7 53,4 89,5 379,5 65,3 57,7 111,8 433,0 74,5 73,4 130,1
13,0 269,5 46,3 61,0 76,4 314,4 54,1 56,0 90,8 389,2 66,9 60,4 113,4 444,1 76,4 76,8 132,0
14,0 276,2 47,5 63,9 77,5 322,2 55,4 58,7 92,2 399,0 68,6 63,2 115,1 455,2 78,3 80,4 134,0
15,0 283,0 48,7 66,9 78,7 330,1 56,8 61,4 93,5 408,7 70,3 66,0 116,7 466,4 80,2 84,0 135,9
32,0 5,0 209,0 35,9 37,9 68,9 243,8 41,9 34,7 81,8 301,9 51,9 38,0 102,2 344,4 59,2 48,3 119,0
6,0 215,7 37,1 40,2 70,2 251,7 43,3 36,9 83,4 311,6 53,6 40,2 104,2 355,6 61,2 51,2 121,3
7,0 222,5 38,3 42,6 71,5 259,6 44,6 39,1 85,0 321,4 55,3 42,6 106,1 366,7 63,1 54,2 123,6
8,0 229,2 39,4 45,1 72,9 267,4 46,0 41,3 86,6 331,1 57,0 44,9 108,1 377,8 65,0 57,2 125,9
9,0 236,0 40,6 47,6 74,2 275,3 47,4 43,6 88,2 340,9 58,6 47,4 110,1 388,9 66,9 60,3 128,2
10,0 242,7 41,7 50,2 75,5 283,2 48,7 46,0 89,8 350,6 60,3 49,9 112,1 400,1 68,8 63,5 130,5
11,0 249,5 42,9 52,8 76,9 291,1 50,1 48,5 91,4 360,4 62,0 52,5 114,1 411,2 70,7 66,8 132,8
12,0 256,2 44,1 55,5 78,2 298,9 51,4 50,9 93,0 370,1 63,7 55,1 116,0 422,3 72,6 70,1 135,1
13,0 263,0 45,2 58,3 79,5 306,8 52,8 53,5 94,6 379,9 65,3 57,8 118,0 433,4 74,5 73,5 137,4
14,0 269,7 46,4 61,2 80,9 314,7 54,1 56,1 96,1 389,6 67,0 60,5 120,0 444,6 76,5 77,0 139,7
15,0 276,5 47,6 64,1 82,2 322,6 55,5 58,8 97,7 399,4 68,7 63,3 122,0 455,7 78,4 80,5 142,0
35,0 5,0 202,5 34,8 35,7 70,9 236,3 40,6 32,7 84,2 292,5 50,3 35,8 105,1 333,8 57,4 45,6 122,4
6,0 209,3 36,0 38,0 72,5 244,1 42,0 34,8 86,2 302,3 52,0 38,1 107,6 344,9 59,3 48,4 125,3
7,0 216,0 37,2 40,3 74,2 252,0 43,3 36,9 88,2 312,0 53,7 40,3 110,1 356,0 61,2 51,3 128,2
8,0 222,8 38,3 42,7 75,9 259,9 44,7 39,2 90,2 321,8 55,3 42,7 112,6 367,1 63,1 54,3 131,1
9,0 229,5 39,5 45,2 77,5 267,8 46,1 41,4 92,2 331,5 57,0 45,0 115,1 378,3 65,1 57,3 134,0
10,0 236,3 40,6 47,7 79,2 275,6 47,4 43,7 94,2 341,3 58,7 47,5 117,5 389,4 67,0 60,4 136,9
11,0 243,0 41,8 50,3 80,9 283,5 48,8 46,1 96,1 351,0 60,4 50,0 120,0 400,5 68,9 63,6 139,7
12,0 249,8 43,0 52,9 82,5 291,4 50,1 48,6 98,1 360,8 62,0 52,6 122,5 411,6 70,8 66,9 142,6
13,0 256,5 44,1 55,7 84,2 299,3 51,5 51,1 100,1 370,5 63,7 55,2 125,0 422,8 72,7 70,2 145,5
14,0 263,3 45,3 58,4 85,9 307,1 52,8 53,6 102,1 380,3 65,4 57,9 127,4 433,9 74,6 73,6 148,4
15,0 270,0 46,4 61,3 87,6 315,0 54,2 56,2 104,1 390,0 67,1 60,6 129,9 445,0 76,5 77,1 151,3
37,0 5,0 196,0 33,7 33,6 74,0 228,7 39,3 30,8 87,9 283,1 48,7 33,8 109,8 323,1 55,6 43,0 127,8
6,0 202,8 34,9 35,8 75,9 236,6 40,7 32,8 90,2 292,9 50,4 35,9 112,6 334,2 57,5 45,7 131,1
7,0 209,5 36,0 38,1 77,8 244,4 42,0 34,9 92,4 302,6 52,1 38,1 115,4 345,3 59,4 48,5 134,4
8,0 216,3 37,2 40,4 79,7 252,3 43,4 37,0 94,7 312,4 53,7 40,4 118,2 356,4 61,3 51,4 137,6
9,0 223,0 38,4 42,8 81,5 260,2 44,8 39,2 96,9 322,1 55,4 42,7 121,0 367,6 63,2 54,4 140,9
10,0 229,8 39,5 45,3 83,4 268,1 46,1 41,5 99,2 331,9 57,1 45,1 123,8 378,7 65,1 57,4 144,2
11,0 236,5 40,7 47,8 85,3 275,9 47,5 43,8 101,4 341,6 58,8 47,6 126,6 389,8 67,0 60,6 147,4
12,0 243,3 41,8 50,4 87,2 283,8 48,8 46,2 103,7 351,4 60,4 50,1 129,4 400,9 69,0 63,7 150,7
13,0 250,0 43,0 53,0 89,1 291,7 50,2 48,7 105,9 361,1 62,1 52,7 132,2 412,1 70,9 67,0 154,0
14,0 256,8 44,2 55,8 91,0 299,6 51,5 51,2 108,2 370,9 63,8 55,3 135,0 423,2 72,8 70,4 157,2
15,0 263,5 45,3 58,5 92,9 307,4 52,9 53,7 110,4 380,6 65,5 58,0 137,8 434,3 74,7 73,8 160,5
40,0 5,0 189,5 32,6 31,6 78,7 221,1 38,0 28,9 93,5 273,8 47,1 31,8 116,7 312,4 53,7 40,4 135,9
6,0 196,3 33,8 33,7 80,9 229,0 39,4 30,9 96,1 283,5 48,8 33,9 120,0 323,5 55,6 43,1 139,7
7,0 203,0 34,9 35,9 83,1 236,9 40,7 32,9 98,8 293,3 50,4 36,0 123,3 334,6 57,6 45,8 143,6
8,0 209,8 36,1 38,2 85,3 244,8 42,1 35,0 101,4 303,0 52,1 38,2 126,6 345,8 59,5 48,6 147,4
9,0 216,5 37,2 40,5 87,6 252,6 43,5 37,1 104,1 312,8 53,8 40,5 129,9 356,9 61,4 51,5 151,3
10,0 223,3 38,4 42,9 89,8 260,5 44,8 39,3 106,7 322,5 55,5 42,8 133,2 368,0 63,3 54,5 155,1
11,0 230,0 39,6 45,4 92,0 268,4 46,2 41,6 109,4 332,3 57,2 45,2 136,5 379,1 65,2 57,6 159,0
12,0 236,8 40,7 47,9 94,2 276,3 47,5 43,9 112,0 342,0 58,8 47,7 139,8 390,3 67,1 60,7 162,8
13,0 243,5 41,9 50,5 96,5 284,1 48,9 46,3 114,7 351,8 60,5 50,2 143,1 401,4 69,0 63,9 166,7
14,0 250,3 43,0 53,2 98,7 292,0 50,2 48,8 117,3 361,5 62,2 52,8 146,4 412,5 71,0 67,1 170,5
15,0 257,0 44,2 55,9 100,9 299,9 51,6 51,3 120,0 371,3 63,9 55,4 149,7 423,6 72,9 70,5 174,4

Where, Conversion Multiplier:


3
ABT: Condenser Air Inlet Temperature (°C) CFR: Chilled Water Flow Rate at 5°C (m /h) 1 kW = 860 kcal/h
COT: Chilled Water Outlet Temperature (°C) CPD: Water Cooler Pressure Drop (kPa) = 3412 Btu/h
CAP: Cooling Capacity (kW) IPT: Compressor Input Power (kW) 1 kPa = 0.102 mAq
MODEL SELECTION 15/83

Performance Table (R407C) (cont.)


RCUE150AG1 RCUE180AG1 RCUE200AG1 RCUE240AG1
ABT COT
CAP CFR CPD IPT CAP CFR CPD IPT CAP CFR CPD IPT CAP CFR CPD IPT
25,0 5,0 399,7 68,8 40,4 114,4 494,9 85,1 43,4 142,9 564,7 97,1 55,3 166,4 659,9 113,5 44,7 190,5
6,0 411,5 70,8 42,7 115,4 509,5 87,6 45,8 144,1 581,4 100,0 58,3 167,9 679,4 116,9 47,1 192,1
7,0 423,4 72,8 45,0 116,4 524,2 90,2 48,2 145,4 598,1 102,9 61,4 169,3 698,9 120,2 49,6 193,8
8,0 435,2 74,8 47,3 117,4 538,8 92,7 50,7 146,6 614,8 105,7 64,6 170,8 718,4 123,6 52,2 195,4
9,0 447,0 76,9 49,8 118,4 553,4 95,2 53,3 147,9 631,5 108,6 67,8 172,2 737,9 126,9 54,8 197,1
10,0 458,8 78,9 52,2 119,4 568,0 97,7 55,9 149,1 648,1 111,5 71,2 173,6 757,4 130,3 57,5 198,7
11,0 470,6 80,9 54,8 120,4 582,7 100,2 58,6 150,3 664,8 114,4 74,5 175,1 776,9 133,6 60,2 200,4
12,0 482,4 83,0 57,4 121,4 597,3 102,7 61,3 151,6 681,5 117,2 78,0 176,5 796,4 137,0 63,0 202,0
13,0 494,2 85,0 60,0 122,4 611,9 105,2 64,0 152,8 698,2 120,1 81,5 178,0 815,9 140,3 65,8 203,7
14,0 506,0 87,0 62,7 123,4 626,5 107,8 66,9 154,0 714,9 123,0 85,1 179,4 835,4 143,7 68,7 205,3
15,0 517,9 89,1 65,5 124,4 641,2 110,3 69,8 155,3 731,6 125,8 88,8 180,9 854,9 147,0 71,7 207,0
30,0 5,0 377,1 64,9 36,2 120,4 466,8 80,3 39,0 150,3 532,7 91,6 49,7 175,1 622,4 107,1 40,2 200,4
6,0 388,9 66,9 38,4 122,4 481,5 82,8 41,3 152,8 549,4 94,5 52,6 178,0 641,9 110,4 42,5 203,7
7,0 400,7 68,9 40,6 124,4 496,1 85,3 43,6 155,3 566,0 97,4 55,5 180,9 661,4 113,8 44,9 207,0
8,0 412,5 70,9 42,8 126,3 510,7 87,8 46,0 157,8 582,7 100,2 58,6 183,7 680,9 117,1 47,3 210,3
9,0 424,3 73,0 45,2 128,3 525,3 90,4 48,4 160,2 599,4 103,1 61,7 186,6 700,4 120,5 49,8 213,6
10,0 436,1 75,0 47,5 130,3 540,0 92,9 50,9 162,7 616,1 106,0 64,9 189,5 719,9 123,8 52,4 216,9
11,0 447,9 77,0 50,0 132,3 554,6 95,4 53,5 165,2 632,8 108,8 68,1 192,4 739,4 127,2 55,0 220,2
12,0 459,7 79,1 52,4 134,3 569,2 97,9 56,1 167,7 649,5 111,7 71,4 195,3 758,9 130,5 57,7 223,5
13,0 471,6 81,1 55,0 136,3 583,8 100,4 58,8 170,2 666,2 114,6 74,8 198,2 778,4 133,9 60,4 226,8
14,0 483,4 83,1 57,6 138,3 598,5 102,9 61,5 172,6 682,9 117,5 78,3 201,1 797,9 137,2 63,2 230,1
15,0 495,2 85,2 60,2 140,2 613,1 105,4 64,3 175,1 699,5 120,3 81,8 203,9 817,4 140,6 66,0 233,4
32,0 5,0 365,7 62,9 34,2 122,8 452,8 77,9 36,9 153,3 516,6 88,9 47,0 178,5 603,7 103,8 38,0 204,3
6,0 377,5 64,9 36,3 125,2 467,4 80,4 39,1 156,3 533,3 91,7 49,8 182,0 623,2 107,2 40,2 208,3
7,0 389,3 67,0 38,5 127,5 482,0 82,9 41,4 159,3 550,0 94,6 52,7 185,5 642,7 110,5 42,6 212,3
8,0 401,2 69,0 40,7 129,9 496,7 85,4 43,7 162,2 566,7 97,5 55,6 188,9 662,2 113,9 45,0 216,2
9,0 413,0 71,0 42,9 132,3 511,3 87,9 46,1 165,2 583,4 100,3 58,7 192,4 681,7 117,3 47,4 220,2
10,0 424,8 73,1 45,2 134,7 525,9 90,5 48,5 168,2 600,1 103,2 61,8 195,9 701,2 120,6 49,9 224,2
11,0 436,6 75,1 47,6 137,1 540,5 93,0 51,0 171,1 616,8 106,1 65,0 199,3 720,7 124,0 52,5 228,1
12,0 448,4 77,1 50,1 139,4 555,2 95,5 53,6 174,1 633,5 109,0 68,2 202,8 740,2 127,3 55,1 232,1
13,0 460,2 79,2 52,5 141,8 569,8 98,0 56,2 177,1 650,1 111,8 71,6 206,3 759,7 130,7 57,8 236,1
14,0 472,0 81,2 55,1 144,2 584,4 100,5 58,9 180,1 666,8 114,7 75,0 209,7 779,2 134,0 60,5 240,0
15,0 483,8 83,2 57,7 146,6 599,0 103,0 61,6 183,0 683,5 117,6 78,4 213,2 798,7 137,4 63,3 244,0
35,0 5,0 354,4 61,0 32,3 126,3 438,8 75,5 34,8 157,8 500,6 86,1 44,3 183,7 585,0 100,6 35,9 210,3
6,0 366,2 63,0 34,3 129,3 453,4 78,0 37,0 161,5 517,3 89,0 47,1 188,1 604,5 104,0 38,1 215,2
7,0 378,0 65,0 36,4 132,3 468,0 80,5 39,2 165,2 534,0 91,8 49,9 192,4 624,0 107,3 40,3 220,2
8,0 389,8 67,0 38,5 135,3 482,6 83,0 41,5 168,9 550,7 94,7 52,8 196,7 643,5 110,7 42,7 225,2
9,0 401,6 69,1 40,8 138,3 497,3 85,5 43,8 172,6 567,4 97,6 55,8 201,1 663,0 114,0 45,1 230,1
10,0 413,4 71,1 43,0 141,2 511,9 88,0 46,2 176,4 584,1 100,5 58,8 205,4 682,5 117,4 47,5 235,1
11,0 425,3 73,1 45,3 144,2 526,5 90,6 48,6 180,1 600,8 103,3 61,9 209,7 702,0 120,7 50,0 240,0
12,0 437,1 75,2 47,7 147,2 541,1 93,1 51,1 183,8 617,4 106,2 65,1 214,0 721,5 124,1 52,6 245,0
13,0 448,9 77,2 50,2 150,2 555,8 95,6 53,7 187,5 634,1 109,1 68,4 218,4 741,0 127,5 55,2 249,9
14,0 460,7 79,2 52,7 153,1 570,4 98,1 56,3 191,2 650,8 111,9 71,7 222,7 760,5 130,8 57,9 254,9
15,0 472,5 81,3 55,2 156,1 585,0 100,6 59,0 194,9 667,5 114,8 75,1 227,0 780,0 134,2 60,6 259,8
37,0 5,0 343,0 59,0 30,4 131,9 424,7 73,1 32,8 164,7 484,6 83,4 41,8 191,8 566,3 97,4 33,8 219,5
6,0 354,8 61,0 32,3 135,3 439,3 75,6 34,9 168,9 501,3 86,2 44,5 196,7 585,8 100,8 35,9 225,2
7,0 366,7 63,1 34,4 138,7 454,0 78,1 37,1 173,1 518,0 89,1 47,2 201,6 605,3 104,1 38,2 230,8
8,0 378,5 65,1 36,5 142,0 468,6 80,6 39,3 177,3 534,7 92,0 50,0 206,5 624,8 107,5 40,4 236,4
9,0 390,3 67,1 38,6 145,4 483,2 83,1 41,6 181,6 551,4 94,8 52,9 211,4 644,3 110,8 42,8 242,0
10,0 402,1 69,2 40,8 148,8 497,8 85,6 43,9 185,8 568,0 97,7 55,9 216,4 663,8 114,2 45,2 247,6
11,0 413,9 71,2 43,1 152,1 512,5 88,1 46,3 190,0 584,7 100,6 58,9 221,3 683,3 117,5 47,6 253,2
12,0 425,7 73,2 45,4 155,5 527,1 90,7 48,7 194,2 601,4 103,4 62,0 226,2 702,8 120,9 50,1 258,8
13,0 437,5 75,3 47,8 158,9 541,7 93,2 51,2 198,4 618,1 106,3 65,2 231,1 722,3 124,2 52,7 264,5
14,0 449,3 77,3 50,3 162,3 556,3 95,7 53,8 202,6 634,8 109,2 68,5 236,0 741,8 127,6 55,3 270,1
15,0 461,2 79,3 52,8 165,6 571,0 98,2 56,4 206,8 651,5 112,1 71,8 240,9 761,3 130,9 58,0 275,7
40,0 5,0 331,7 57,1 28,5 140,2 410,7 70,6 30,9 175,1 468,6 80,6 39,3 203,9 547,6 94,2 31,8 233,4
6,0 343,5 59,1 30,4 144,2 425,3 73,2 32,9 180,1 485,3 83,5 41,9 209,7 567,1 97,5 33,9 240,0
7,0 355,3 61,1 32,4 148,2 439,9 75,7 35,0 185,0 502,0 86,3 44,6 215,5 586,6 100,9 36,0 246,6
8,0 367,1 63,1 34,5 152,1 454,5 78,2 37,2 190,0 518,6 89,2 47,3 221,3 606,1 104,2 38,2 253,2
9,0 378,9 65,2 36,6 156,1 469,2 80,7 39,4 194,9 535,3 92,1 50,1 227,0 625,6 107,6 40,5 259,8
10,0 390,8 67,2 38,7 160,1 483,8 83,2 41,7 199,9 552,0 94,9 53,0 232,8 645,1 111,0 42,9 266,4
11,0 402,6 69,2 40,9 164,1 498,4 85,7 44,0 204,8 568,7 97,8 56,0 238,6 664,6 114,3 45,3 273,0
12,0 414,4 71,3 43,2 168,0 513,0 88,2 46,4 209,8 585,4 100,7 59,1 244,3 684,1 117,7 47,7 279,7
13,0 426,2 73,3 45,5 172,0 527,7 90,8 48,8 214,8 602,1 103,6 62,2 250,1 703,6 121,0 50,2 286,3
14,0 438,0 75,3 47,9 176,0 542,3 93,3 51,3 219,7 618,8 106,4 65,4 255,9 723,1 124,4 52,8 292,9
15,0 449,8 77,4 50,4 179,9 556,9 95,8 53,9 224,7 635,5 109,3 68,6 261,7 742,6 127,7 55,4 299,5

Where, Conversion Multiplier:


3
ABT: Condenser Air Inlet Temperature (°C) CFR: Chilled Water Flow Rate at 5°C (m /h) 1 kW = 860 kcal/h
COT: Chilled Water Outlet Temperature (°C) CPD: Water Cooler Pressure Drop (kPa) = 3412 Btu/h
CAP: Cooling Capacity (kW) IPT: Compressor Input Power (kW) 1 kPa = 0.102 mAq
15/84 MODEL SELECTION

Performance Table (R407C) (cont.)

RCUE270AG1 RCUE300AG1 RCUE330AG1


ABT COT
CAP CFR CPD IPT CAP CFR CPD IPT CAP CFR CPD IPT
25,0 5,0 752,9 129,5 56,8 221,8 824,9 141,9 46,4 238,1 941,2 161,9 59,0 277,3
6,0 775,2 133,3 59,9 223,7 849,2 146,1 48,9 240,2 969,0 166,7 62,2 279,7
7,0 797,4 137,2 63,1 225,6 873,6 150,3 51,5 242,3 996,8 171,4 65,5 282,1
8,0 819,7 141,0 66,4 227,6 898,0 154,5 54,1 244,3 1024,6 176,2 68,9 284,5
9,0 841,9 144,8 69,7 229,5 922,4 158,6 56,9 246,4 1052,4 181,0 72,4 286,9
10,0 864,2 148,6 73,1 231,4 946,7 162,8 59,6 248,5 1080,2 185,8 75,9 289,3
11,0 886,4 152,5 76,6 233,3 971,1 167,0 62,5 250,5 1108,1 190,6 79,5 291,7
12,0 908,7 156,3 80,1 235,2 995,5 171,2 65,4 252,6 1135,9 195,4 83,2 294,2
13,0 930,9 160,1 83,7 237,2 1019,9 175,4 68,3 254,7 1163,7 200,2 87,0 296,6
14,0 953,2 163,9 87,4 239,1 1044,2 179,6 71,3 256,7 1191,5 204,9 90,8 299,0
15,0 975,4 167,8 91,2 241,0 1068,6 183,8 74,4 258,8 1219,3 209,7 94,7 301,4
30,0 5,0 710,2 122,2 51,1 233,3 778,1 133,8 41,7 250,5 887,8 152,7 53,0 291,7
6,0 732,5 126,0 54,1 237,2 802,4 138,0 44,1 254,7 915,6 157,5 56,1 296,6
7,0 754,7 129,8 57,1 241,0 826,8 142,2 46,6 258,8 943,4 162,3 59,2 301,4
8,0 777,0 133,6 60,2 244,9 851,2 146,4 49,1 262,9 971,2 167,0 62,5 306,2
9,0 799,2 137,5 63,4 248,7 875,6 150,6 51,7 267,0 999,0 171,8 65,8 311,0
10,0 821,5 141,3 66,6 252,6 899,9 154,8 54,4 271,2 1026,8 176,6 69,2 315,8
11,0 843,7 145,1 70,0 256,4 924,3 159,0 57,1 275,3 1054,7 181,4 72,6 320,6
12,0 866,0 148,9 73,4 260,2 948,7 163,2 59,9 279,4 1082,5 186,2 76,2 325,4
13,0 888,2 152,8 76,9 264,1 973,1 167,4 62,7 283,6 1110,3 191,0 79,8 330,2
14,0 910,5 156,6 80,4 267,9 997,4 171,6 65,6 287,7 1138,1 195,8 83,5 335,0
15,0 932,7 160,4 84,0 271,8 1021,8 175,7 68,6 291,8 1165,9 200,5 87,3 339,8
32,0 5,0 688,9 118,5 48,3 237,9 754,7 129,8 39,4 255,5 861,1 148,1 50,1 297,5
6,0 711,1 122,3 51,2 242,6 779,0 134,0 41,8 260,4 888,9 152,9 53,1 303,3
7,0 733,4 126,1 54,2 247,2 803,4 138,2 44,2 265,4 916,7 157,7 56,2 309,1
8,0 755,6 130,0 57,2 251,8 827,8 142,4 46,7 270,3 944,5 162,5 59,4 314,8
9,0 777,9 133,8 60,3 256,4 852,2 146,6 49,2 275,3 972,3 167,2 62,6 320,6
10,0 800,1 137,6 63,5 261,0 876,5 150,8 51,8 280,3 1000,1 172,0 65,9 326,4
11,0 822,4 141,4 66,8 265,6 900,9 155,0 54,5 285,2 1028,0 176,8 69,3 332,1
12,0 844,6 145,3 70,1 270,2 925,3 159,1 57,2 290,2 1055,8 181,6 72,8 337,9
13,0 866,9 149,1 73,5 274,9 949,7 163,3 60,0 295,1 1083,6 186,4 76,3 343,7
14,0 889,1 152,9 77,0 279,5 974,0 167,5 62,8 300,1 1111,4 191,2 79,9 349,5
15,0 911,4 156,8 80,6 284,1 998,4 171,7 65,7 305,0 1139,2 195,9 83,6 355,2
35,0 5,0 667,5 114,8 45,6 244,9 731,3 125,8 37,2 262,9 834,4 143,5 47,3 306,2
6,0 689,8 118,6 48,4 250,6 755,6 130,0 39,5 269,1 862,2 148,3 50,3 313,4
7,0 712,0 122,5 51,3 256,4 780,0 134,2 41,8 275,3 890,0 153,1 53,3 320,6
8,0 734,3 126,3 54,3 262,2 804,4 138,4 44,3 281,5 917,8 157,9 56,3 327,8
9,0 756,5 130,1 57,3 267,9 828,8 142,5 46,8 287,7 945,6 162,6 59,5 335,0
10,0 778,8 133,9 60,4 273,7 853,1 146,7 49,3 293,9 973,4 167,4 62,7 342,2
11,0 801,0 137,8 63,6 279,5 877,5 150,9 51,9 300,1 1001,3 172,2 66,1 349,5
12,0 823,3 141,6 66,9 285,2 901,9 155,1 54,6 306,3 1029,1 177,0 69,5 356,7
13,0 845,5 145,4 70,2 291,0 926,3 159,3 57,3 312,5 1056,9 181,8 72,9 363,9
14,0 867,8 149,3 73,7 296,8 950,6 163,5 60,1 318,7 1084,7 186,6 76,5 371,1
15,0 890,0 153,1 77,1 302,6 975,0 167,7 62,9 324,9 1112,5 191,4 80,1 378,3
37,0 5,0 646,1 111,1 43,0 255,6 707,9 121,8 35,0 274,5 807,7 138,9 44,6 319,6
6,0 668,4 115,0 45,7 262,2 732,2 125,9 37,3 281,5 835,5 143,7 47,5 327,8
7,0 690,6 118,8 48,5 268,7 756,6 130,1 39,6 288,5 863,3 148,5 50,4 336,0
8,0 712,9 122,6 51,4 275,2 781,0 134,3 41,9 295,5 891,1 153,3 53,4 344,2
9,0 735,1 126,4 54,4 281,8 805,4 138,5 44,4 302,6 918,9 158,1 56,5 352,3
10,0 757,4 130,3 57,5 288,3 829,7 142,7 46,9 309,6 946,7 162,8 59,6 360,5
11,0 779,6 134,1 60,6 294,9 854,1 146,9 49,4 316,6 974,6 167,6 62,9 368,7
12,0 801,9 137,9 63,8 301,4 878,5 151,1 52,0 323,6 1002,4 172,4 66,2 376,9
13,0 824,1 141,8 67,0 307,9 902,9 155,3 54,7 330,6 1030,2 177,2 69,6 385,0
14,0 846,4 145,6 70,4 314,5 927,2 159,5 57,4 337,7 1058,0 182,0 73,1 393,2
15,0 868,6 149,4 73,8 321,0 951,6 163,7 60,2 344,7 1085,8 186,8 76,6 401,4
40,0 5,0 624,8 107,5 40,4 271,8 684,5 117,7 33,0 291,8 781,0 134,3 41,9 339,8
6,0 647,0 111,3 43,1 279,5 708,8 121,9 35,1 300,1 808,8 139,1 44,7 349,5
7,0 669,3 115,1 45,8 287,2 733,2 126,1 37,4 308,3 836,6 143,9 47,6 359,1
8,0 691,5 118,9 48,7 294,9 757,6 130,3 39,7 316,6 864,4 148,7 50,5 368,7
9,0 713,8 122,8 51,6 302,6 782,0 134,5 42,0 324,9 892,2 153,5 53,5 378,3
10,0 736,0 126,6 54,5 310,2 806,3 138,7 44,5 333,1 920,0 158,2 56,6 387,9
11,0 758,3 130,4 57,6 317,9 830,7 142,9 47,0 341,4 947,9 163,0 59,8 397,5
12,0 780,5 134,3 60,7 325,6 855,1 147,1 49,5 349,6 975,7 167,8 63,0 407,2
13,0 802,8 138,1 63,9 333,3 879,5 151,3 52,1 357,9 1003,5 172,6 66,3 416,8
14,0 825,0 141,9 67,2 341,0 903,8 155,5 54,8 366,1 1031,3 177,4 69,7 426,4
15,0 847,3 145,7 70,5 348,7 928,2 159,7 57,5 374,4 1059,1 182,2 73,2 436,0

Where, Conversion Multiplier:


3
ABT: Condenser Air Inlet Temperature (°C) CFR: Chilled Water Flow Rate at 5°C (m /h) 1 kW = 860 kcal/h
COT: Chilled Water Outlet Temperature (°C) CPD: Water Cooler Pressure Drop (kPa) = 3412 Btu/h
CAP: Cooling Capacity (kW) IPT: Compressor Input Power (kW) 1 kPa = 0.102 mAq
MODEL SELECTION 15/85

Performance Table (R407C) (cont.)


RCUE360AG1 RCUE400AG1
ABT COT
CAP CFR CPD IPT CAP CFR CPD IPT
25,0 5,0 989,8 170,2 45,1 285,8 1129,4 194,3 57,3 332,8
6,0 1019,1 175,3 47,5 288,3 1162,8 200,0 60,5 335,7
7,0 1048,3 180,3 50,0 290,8 1196,2 205,7 63,7 338,5
8,0 1077,6 185,3 52,6 293,2 1229,5 211,5 66,9 341,4
9,0 1106,8 190,4 55,3 295,7 1262,9 217,2 70,3 344,3
10,0 1136,1 195,4 57,9 298,2 1296,3 223,0 73,7 347,2
11,0 1165,3 200,4 60,7 300,7 1329,7 228,7 77,2 350,1
12,0 1194,6 205,5 63,5 303,1 1363,0 234,4 80,8 353,0
13,0 1223,8 210,5 66,4 305,6 1396,4 240,2 84,5 355,8
14,0 1253,1 215,5 69,3 308,1 1429,8 245,9 88,2 358,7
15,0 1282,3 220,6 72,3 310,6 1463,2 251,7 92,0 361,6
30,0 5,0 933,7 160,6 40,5 300,7 1065,3 183,2 51,5 350,1
6,0 962,9 165,6 42,8 305,6 1098,7 189,0 54,5 355,8
7,0 992,2 170,7 45,2 310,6 1132,1 194,7 57,6 361,6
8,0 1021,4 175,7 47,7 315,5 1165,5 200,5 60,7 367,4
9,0 1050,7 180,7 50,2 320,5 1198,8 206,2 63,9 373,2
10,0 1079,9 185,7 52,8 325,4 1232,2 211,9 67,2 378,9
11,0 1109,2 190,8 55,5 330,4 1265,6 217,7 70,6 384,7
12,0 1138,4 195,8 58,2 335,4 1299,0 223,4 74,0 390,5
13,0 1167,7 200,8 60,9 340,3 1332,3 229,2 77,5 396,2
14,0 1196,9 205,9 63,7 345,3 1365,7 234,9 81,1 402,0
15,0 1226,2 210,9 66,6 350,2 1399,1 240,6 84,8 407,8
32,0 5,0 905,6 155,8 38,3 306,6 1033,3 177,7 48,7 357,0
6,0 934,8 160,8 40,6 312,6 1066,7 183,5 51,6 363,9
7,0 964,1 165,8 42,9 318,5 1100,0 189,2 54,6 370,9
8,0 993,3 170,9 45,3 324,5 1133,4 194,9 57,7 377,8
9,0 1022,6 175,9 47,8 330,4 1166,8 200,7 60,8 384,7
10,0 1051,8 180,9 50,3 336,3 1200,2 206,4 64,1 391,6
11,0 1081,1 185,9 52,9 342,3 1233,5 212,2 67,3 398,5
12,0 1110,3 191,0 55,6 348,2 1266,9 217,9 70,7 405,5
13,0 1139,6 196,0 58,3 354,2 1300,3 223,6 74,1 412,4
14,0 1168,8 201,0 61,0 360,1 1333,7 229,4 77,7 419,3
15,0 1198,1 206,1 63,9 366,1 1367,0 235,1 81,2 426,2
35,0 5,0 877,5 150,9 36,2 315,5 1001,3 172,2 46,0 367,4
6,0 906,8 156,0 38,4 323,0 1034,6 178,0 48,8 376,0
7,0 936,0 161,0 40,7 330,4 1068,0 183,7 51,8 384,7
8,0 965,3 166,0 43,0 337,8 1101,4 189,4 54,8 393,4
9,0 994,5 171,1 45,4 345,3 1134,8 195,2 57,8 402,0
10,0 1023,8 176,1 47,9 352,7 1168,1 200,9 61,0 410,7
11,0 1053,0 181,1 50,4 360,1 1201,5 206,7 64,2 419,3
12,0 1082,3 186,1 53,0 367,6 1234,9 212,4 67,5 428,0
13,0 1111,5 191,2 55,7 375,0 1268,3 218,1 70,8 436,6
14,0 1140,8 196,2 58,4 382,4 1301,6 223,9 74,3 445,3
15,0 1170,0 201,2 61,1 389,9 1335,0 229,6 77,8 453,9
37,0 5,0 849,4 146,1 34,1 329,4 969,2 166,7 43,4 383,5
6,0 878,7 151,1 36,2 337,8 1002,6 172,4 46,1 393,4
7,0 907,9 156,2 38,5 346,3 1036,0 178,2 49,0 403,2
8,0 937,2 161,2 40,8 354,7 1069,3 183,9 51,9 413,0
9,0 966,4 166,2 43,1 363,1 1102,7 189,7 54,9 422,8
10,0 995,7 171,3 45,5 371,5 1136,1 195,4 57,9 432,6
11,0 1024,9 176,3 48,0 380,0 1169,5 201,1 61,1 442,4
12,0 1054,2 181,3 50,5 388,4 1202,8 206,9 64,3 452,2
13,0 1083,4 186,3 53,1 396,8 1236,2 212,6 67,6 462,0
14,0 1112,7 191,4 55,8 405,2 1269,6 218,4 71,0 471,8
15,0 1141,9 196,4 58,5 413,7 1303,0 224,1 74,4 481,6
40,0 5,0 821,3 141,3 32,0 350,2 937,2 161,2 40,8 407,8
6,0 850,6 146,3 34,2 360,1 970,5 166,9 43,5 419,3
7,0 879,8 151,3 36,3 370,0 1003,9 172,7 46,2 430,9
8,0 909,1 156,4 38,6 380,0 1037,3 178,4 49,1 442,4
9,0 938,3 161,4 40,9 389,9 1070,7 184,2 52,0 453,9
10,0 967,6 166,4 43,2 399,8 1104,0 189,9 55,0 465,5
11,0 996,8 171,5 45,6 409,7 1137,4 195,6 58,1 477,0
12,0 1026,1 176,5 48,1 419,6 1170,8 201,4 61,2 488,6
13,0 1055,3 181,5 50,6 429,5 1204,2 207,1 64,4 500,1
14,0 1084,6 186,5 53,2 439,4 1237,5 212,9 67,7 511,7
15,0 1113,8 191,6 55,9 449,3 1270,9 218,6 71,1 523,2

Where, Conversion Multiplier:


3
ABT: Condenser Air Inlet Temperature (°C) CFR: Chilled Water Flow Rate at 5°C (m /h) 1 kW = 860 kcal/h
COT: Chilled Water Outlet Temperature (°C) CPD: Water Cooler Pressure Drop (kPa) = 3412 Btu/h
CAP: Cooling Capacity (kW) IPT: Compressor Input Power (kW) 1 kPa = 0.102 mAq
15/86 MODEL SELECTION

15.3. ELECTRICAL DATA (R407C)


2
Applicable Commpressor Condenser Maximum STC*
Unit Main
Instantaneous Motor Fan Motor Unit Unit
Model Power 1
Voltage (V) STC* RNC IPT RNC IPT Current Maximum
(V) (Hz) Maximum Minimum (A) (A) (kW) (A) (kW) (A) (A)
380 50 418 342 114,6 62,8 37,1 7,2 4,0 92 122
RCUE 40AG1
415 50 457 374 125,2 60,7 37,1 7,2 4,0 89 132
380 50 418 342 114,6 75,3 44,1 7,2 4,0 109 122
RCUE 50AG1
415 50 457 374 125,2 72,6 44,1 7,2 4,0 105 132
380 50 418 342 147,5 91,9 55,1 7,6 4,2 132 155
RCUE 60AG1
415 50 457 374 161,1 87,5 55,1 7,6 4,2 126 169
380 50 418 342 178,4 106,8 64,2 7,6 4,2 152 186
RCUE 70AG1
415 50 457 374 194,8 100,7 64,2 7,6 4,2 144 202
380 50 418 342 114,6 125,6 74,2 14,4 8,0 184 161
RCUE 80AG1
415 50 457 374 125,2 121,4 74,2 14,4 8,0 178 170
380 50 418 342 114,6 150,6 88,2 14,4 8,0 218 167
RCUE100AG1
415 50 457 374 125,2 145,2 88,2 14,4 8,0 210 176
380 50 418 342 147,5 183,8 110,1 15,2 8,5 263 198
RCUE120AG1
415 50 457 374 161,1 175,0 110,1 15,2 8,5 251 210
380 50 418 342 178,4 213,6 128,2 15,2 8,5 304 235
RCUE140AG1
415 50 457 374 194,8 201,4 128,2 15,2 8,5 287 249
380 50 418 342 114,6 225,9 132,3 21,6 12,0 327 213
RCUE150AG1
415 50 457 374 125,2 217,8 132,3 21,6 12,0 316 221
380 50 418 342 147,5 275,7 165,2 22,8 12,7 395 241
RCUE180AG1
415 50 457 374 161,1 262,5 165,2 22,8 12,7 377 251
380 50 418 342 178,4 320,4 192,4 22,8 12,7 455 294
RCUE200AG1
415 50 457 374 194,8 302,1 192,4 22,8 12,7 431 305
380 50 418 342 147,5 367,6 220,2 30,4 17,0 527 249
RCUE240AG1
415 50 457 374 161,1 350,0 220,2 30,4 17,0 503 259
380 50 418 342 178,4 427,2 256,4 30,4 17,0 607 291
RCUE270AG1
415 50 457 374 194,8 402,8 256,4 30,4 17,0 574 303
380 50 418 342 147,5 459,5 275,3 38,0 21,2 658 303
RCUE300AG1
415 50 457 374 161,1 437,5 275,3 38,0 21,2 629 311
380 50 418 342 178,4 534,0 320,6 38,0 21,2 759 353
RCUE330AG1
415 50 457 374 194,8 503,5 320,6 38,0 21,2 718 362
380 50 418 342 147,5 551,4 330,4 45,6 25,4 790 352
RCUE360AG1
415 50 457 374 161,1 525,0 330,4 45,6 25,4 754 358
RCUE400AG1 380 50 418 342 178,4 640,8 384,7 45,6 25,4 911 409
415 50 457 374 194,8 604,2 384,7 45,6 25,4 861 415

VOL: Rated Unit Supply Voltage(V) RNC: Running Current(A)


STC: Starting Current(A) IPT: Input(kW)
Hz: Frequency(Hz)

NOTE:
1. This data is based on the following conditions...Chilled Water Inlet/Outlet Temperature: 12/7°C, Ambient Temperature: 35°C.
2. The "Maximum Unit Current" shown in the above table is the maximum total unit running current at the following conditions.
Supply Voltage: 90% of the rated voltage, Unit Capacity: 100% at max. operating conditions
3. The power supply cables must be sized to cover this maximum current value.
4. Starting Current (*1,*2) means as follows.
*1:First Compressor Starting Current
2
* :Unit Maximum Starting Current, when Last Compressor starts.
5. Compressor motor is star-delta starting, fan motor is direct starting.
MODEL SELECTION 15/87

15.4. SOUND DATA

" Standard Models

Sound Power Level (dB)


Frequency Band (Hz) Overall
Model
(dBA)
63 125 250 500 1000 2000 4000 8000
RCUE40AG1 82 81 87 89 89 87 83 78 93
RCUE50AG1 82 81 87 89 89 87 83 78 93
RCUE60AG1 83 82 88 90 90 88 84 79 94
RCUE70AG1 83 82 88 90 90 88 84 79 94
RCUE80AG1 83 82 88 90 90 88 84 79 94
RCUE100AG1 83 82 88 90 90 88 84 79 94
RCUE120AG1 86 85 91 93 93 91 87 82 97
RCUE140AG1 86 85 91 93 93 91 87 82 97
RCUE150AG1 87 86 92 93 93 91 87 83 97
RCUE180AG1 87 86 92 93 93 91 87 83 97
RCUE200AG1 87 86 92 93 93 91 87 83 97
RCUE240AG1 88 87 92 93 94 91 87 84 97
RCUE270AG1 88 87 92 93 94 91 87 84 97
RCUE300AG1 88 87 93 93 94 91 88 85 98
RCUE330AG1 88 87 93 93 94 91 88 85 98
RCUE360AG1 89 88 93 94 95 92 88 85 99
RCUE400AG1 89 88 93 94 95 92 88 85 99

" Low Noise Option

Sound Power Level (dB)


Frequency Band (Hz) Overall
Model
(dBA)
63 125 250 500 1000 2000 4000 8000
RCUE40AG1 78 77 83 85 85 83 79 74 89
RCUE50AG1 78 77 83 85 85 83 79 74 89
RCUE60AG1 79 78 84 86 86 84 80 75 90
RCUE70AG1 79 78 84 86 86 84 80 75 90
RCUE80AG1 79 78 84 86 86 84 80 75 90
RCUE100AG1 79 78 84 86 86 84 80 75 90
RCUE120AG1 82 81 87 89 89 87 83 78 93
RCUE140AG1 82 81 87 89 89 87 83 78 93
RCUE150AG1 83 82 88 89 89 87 83 79 93
RCUE180AG1 83 82 88 89 89 87 83 79 93
RCUE200AG1 83 82 88 89 89 87 83 79 93
RCUE240AG1 84 83 88 89 90 87 83 80 93
RCUE270AG1 84 83 88 89 90 87 83 80 93
RCUE300AG1 84 83 89 90 90 88 84 80 94
RCUE330AG1 84 83 89 90 90 88 84 80 94
RCUE330AG1 85 84 90 91 91 89 85 81 95
RCUE400AG1 85 84 90 91 91 89 85 81 95

NOTE:
1. Operating conditions are as follows.
1.1. Standard Models: Water Inlet/Outlet Temperature 12/7 °C, Ambient Temperature 35 °C, All Fans Running
1.2. Low Noise Option: Water Inlet/Outlet Temperature 12/7 °C, Ambient Temperature 30 °C, All Fans Running.
16/88 APPLICATION DATA

16. APPLICATION DATA

16.1. WORKING RANGE


" Working Range

Item R407C R22 (Option) Remark


Working Voltage 90% ~ 110% of Rated Voltage
Power Voltage Within ± 3% Deviation from Each Voltage
Supply Imbalance at Compressor Terminals
Starting Voltage Higher than 85% of Rated Voltage
Standard (-15) 5 ~ 43 °C (-15) 5 ~ 43 °C
Ambient (*1) (-15) is available with
Temperature Low Noise (-15) 5 ~ 35 °C (-15) 5 ~ 40 °C optional fan control
Option
Standard 5 ~ 15 °C Water
Water Outlet 4 ~ 0 °C (Low1)
Temperature Low Temperature
-1~ -5 °C (Low2) Ethylene glycol
Option
-6 ~ -10 °C (Low3)
Max. Permissible Water Pressure 1.0 Mpa

NOTE: Item R407C R22 (option)


(*1) In case of Low Noise option, the performance changes .
Therefore, Capacity and Compressor Input will be corrected Capacity 0.96 0.93
by the right table, based on the standard performance table. Compressor Input 1.07 1.02

" Water Side Working Range

MODEL RCUE AG1 40 50 60 70 80 100 120 140 150 180 200 240 270 300 330 360 400
m3/h 13.7 16.8 20.1 22.2 27.4 33.5 40.3 44.3 50.3 60.4 67.1 80.5 88.5 101 111 121 133
Water Flow Range
m3/h 30.4 37.4 44.8 49.4 61 74.6 89.7 98.5 112 134 149 179 197 224 246 269 296
Minimum
m³ 0.64 0.58 0.70 0.78 1.28 1.16 1.40 1.56 1.74 2.10 2.34 2.80 3.12 3.50 3.90 4.20 4.68
Internal Water Volume
Internal
litre 10.8 13.3 16.1 16.1 23.9 30.7 38.2 38.2 44.0 54.3 54.3 76.4 76.4 82.2 82.2 114.6 114.6
Volume in Water Cooler

NOTE:
1. Minimum Internal Water Volume above table is for 2. To prevent frequent ON/OFF for no load or extremely
standard ON/OFF differential. low load operation, system internal water volume
In case of changing ON/OFF differential, minimum shall be more than above table.
internal water volume changes as following ON/OFF cycles shall be maximum 6 times per hour.
percentage. (minimum 5 minutes operation and minimum 5
minutes thermostat OFF)
Inlet ON/OFF Differential
4°C 3°C 2°C 1°C
(set by Dip-switch 5, 3&4pins)
Minimum Internal Water
50% 67% 100% 200%
Volume
APPLICATION DATA 16/89

16.2. PART LOAD PERFORMANCE

Model: RCUE40AG1, RCUE50AG1

Compressor Load
Ambient
Performance
Temperature 33~100% Full Load

Capacity % 40 50 60 70 80 90 100
35°C Input % 38 43 48 56 67 80 100
COP % 105 116 125 125 119 113 100
Capacity % 43 50 60 70 80 90 100 106
30°C Input % 34 38 42 50 57 67 83 94
COP % 126 132 143 140 140 134 120 113
Capacity % 46 50 60 70 80 90 100 112
25°C Input % 32 34 37 42 50 59 70 88
COP % 144 147 162 167 160 153 143 127
Capacity % 50 60 70 80 90 100 110 120
20°C Input % 30 32 36 42 50 57 67 80
COP % 167 188 194 190 180 175 164 150

Model: RCUE60AG1, RCUE70AG1

Compressor Load
Ambient
Performance
Temperature 25~100% Full Load

Capacity % 30 40 50 60 70 80 90 100
35°C Input % 35 38 43 48 56 67 80 100
COP % 86 105 116 125 125 119 113 100
Capacity % 32 40 50 60 70 80 90 100 106
30°C Input % 32 34 38 42 50 57 67 83 94
COP % 100 118 132 143 140 140 134 120 113
Capacity % 34 40 50 60 70 80 90 100 112
25°C Input % 29 30 34 37 42 50 59 70 88
COP % 117 133 147 162 167 160 153 143 127
Capacity % 35 40 50 60 70 80 90 100 110 120
20°C Input % 26 28 30 32 36 42 50 57 67 80
COP % 135 143 167 188 194 190 180 175 164 150

Model: RCUE80AG1, RCUE100AG1

Compressor Load
Ambient
Performance 16.5%
Temperature 33~100% Full Load
(*)

Capacity % 20 40 50 60 70 80 90 100
35°C Input % 19 38 43 48 56 67 80 100
COP % 105 105 116 125 125 119 113 100
Capacity % 22 43 50 60 70 80 90 100 106
30°C Input % 17 34 38 42 50 57 67 83 94
COP % 126 126 132 143 140 140 134 120 113
Capacity % 23 46 50 60 70 80 90 100 112
25°C Input % 16 32 34 37 42 50 59 70 88
COP % 144 144 147 162 167 160 153 143 127
Capacity % 25 50 60 70 80 90 100 110 120
20°C Input % 15 30 32 36 42 50 57 67 80
COP % 167 167 188 194 190 180 175 164 150

:Standard Condition
(Ambient: 35°C, Water Inlet/Outlet: 12/7°C, Full Load)
16/90 APPLICATION DATA

Model:RCUE120AG1, RCUE140AG1, RCUE240AG1, RCUE270AG1, RCUE360AG1, RCUE400AG1

Compressor Load
Ambient
Performance 12.5%
Temperature 25~100% Full Load
(*)

Capacity % 15 30 40 50 60 70 80 90 100
35°C Input % 18 35 38 43 48 56 67 80 100
COP % 86 86 105 116 125 125 119 113 100
Capacity % 16 32 40 50 60 70 80 90 100 106
30°C Input % 16 32 34 38 42 50 57 67 83 94
COP % 100 100 118 132 143 140 140 134 120 113
Capacity % 17 34 40 50 60 70 80 90 100 112
25°C Input % 15 29 30 34 37 42 50 59 70 88
COP % 117 117 133 147 162 167 160 153 143 127
Capacity % 18 35 40 50 60 70 80 90 100 110 120
20°C Input % 13 26 28 30 32 36 42 50 57 67 80
COP % 135 135 143 167 188 194 190 180 175 164 150

Model: RCUE150AG1,

Compressor Load
Ambient
Performance 11%
Temperature 33~100% Full Load
(*)

Capacity % 13 40 50 60 70 80 90 100
35°C Input % 13 38 43 48 56 67 80 100
COP % 105 105 116 125 125 119 113 100
Capacity % 14 43 50 60 70 80 90 100 106
30°C Input % 11 34 38 42 50 57 67 83 94
COP % 126 126 132 143 140 140 134 120 113
Capacity % 15 46 50 60 70 80 90 100 112
25°C Input % 11 32 34 37 42 50 59 70 88
COP % 144 144 147 162 167 160 153 143 127
Capacity % 17 50 60 70 80 90 100 110 120
20°C Input % 10 30 32 36 42 50 57 67 80
COP % 167 167 188 194 190 180 175 164 150

Model: RCUE180AG1, RCUE200AG1

Compressor Load
Ambient
Performance 8.3%
Temperature 25~100% Full Load
(*)

Capacity % 10 30 40 50 60 70 80 90 100
35°C Input % 12 35 38 43 48 56 67 80 100
COP % 86 86 105 116 125 125 119 113 100
Capacity % 11 32 40 50 60 70 80 90 100 106
30°C Input % 11 32 34 38 42 50 57 67 83 94
COP % 100 100 118 132 143 140 140 134 120 113
Capacity % 11 34 40 50 60 70 80 90 100 112
25°C Input % 10 29 30 34 37 42 50 59 70 88
COP % 117 117 133 147 162 167 160 153 143 127
Capacity % 12 35 40 50 60 70 80 90 100 110 120
20°C Input % 9 26 28 30 32 36 42 50 57 67 80
COP % 135 135 143 167 188 194 190 180 175 164 150
APPLICATION DATA 16/91

Model: RCUE300AG1, RCUE330AG1

Compressor Load
Ambient
Performance 10%
Temperature 25~100% Full Load
(*)

Capacity % 12 30 40 50 60 70 80 90 100
35°C Input % 14 35 38 43 48 56 67 80 100
COP % 86 86 105 116 125 125 119 113 100
Capacity % 13 32 40 50 60 70 80 90 100 106
30°C Input % 13 32 34 38 42 50 57 67 83 94
COP % 100 100 118 132 143 140 140 134 120 113
Capacity % 13 34 40 50 60 70 80 90 100 112
25°C Input % 12 29 30 34 37 42 50 59 70 88
COP % 117 117 133 147 162 167 160 153 143 127
Capacity % 14 35 40 50 60 70 80 90 100 110 120
20°C Input % 4 26 28 30 32 36 42 50 57 67 80
COP % 135 135 143 167 188 194 190 180 175 164 150
: Standard Condition (Ambient: 35°C, Water Inlet/Outlet: 12/7°C, Full Load)

NOTE:
1. Capacity: Cooling Capacity (kW)
Input: Total Input Power (Compressor + Fans) (kW)
COP: Capacity/Input (kW/kW)
2. Operating Conditions:
Chilled Water Outlet Temperature: 7°C
Water Flow Rate: Constant
Condenser Fan: All Fans Running
3. Above Table shows the percentage of Capacity, Input and COP
based on the standard condition.
Therefore, each value can be calculated as below example:

Example: Model RCUE100AG1


Standard Condition Ambient: 30°C, Capacity 70%
Capacity: 246 kW Capacity: 246 × 0.7 = 172 kW
Input: 84.2 kW Input: 84.2 × 0.5 = 42.1 kW
COP: 2.92 COP: 2.92 × 1.4 = 4.09 kW
4. Control marked (*) is available by the optional selection switch.
DSW7-3 / ON: Minimum Load Extension.

16.3. ETHYLENE GLYCOL APPLICATION


" Low Ambient Application
(Water Outlet Temperature: 5 ~ 15°C)
Under the condition where the ambient temperature is low Minimum Ambient
in winter, there is a case where the unit and piping will Temperature
°C -3 -7 -13 -22
become damaged by freezing during the shutdown periods. Required Ethylene Glycol
To prevent freezing, it is effective to operate the pump. wt% 10 20 30 40
Percentage
This Chiller has the pump ON/OFF operation control to
Cooling Capacity Correction
avoid freezing. This control become available by Kc 0.99 0.98 0.97 0.96
Factor
connecting Pump Operation circuit. (See Wiring Diagram).
Input Power Correction Factor Ki 1.00 0.99 0.99 0.98
Additionally, in a case where measures such as water
raining are difficult, utilise antifreeze mixture of ethylene Flow Rate Correction Factor Kf 1.00 1.01 1.04 1.08
glycol. Pressure Drop Correction
Kp 1.04 1.11 1.18 1.29
Below table shows the ethylene glycol percentage Factor
suggested for the different temperature values. " Low Water Temperature Application (Option)
The table also shows the correction factors, since unit with When utilising water less than 5 °C, antifreezing mixture of
antifreeze mixture have a slight different performance ethylene glycol shall be input to the water system.
compared with no glycol. Low water temperature Option is categorised 3 level
depending on water outlet temperature.
Example: Therefore, please specify the level when ordering .
− Cooling Capacity with ethylene glycol = Kc × Cooling Freeze Protection Thermostat has been set in the factory.
Capacity without ethylene glycol Table shows Required Ethylene Glycol percentage for each
− Input Power, Flow Rate and Pressure Drop is calculated category.
in the same way as Cooling Capacity
16/92 APPLICATION DATA

1. Category
Ethylene
Required
Outlet Water Glycol
Category Ethylene
Temp. (°C) Freezing
Glycol (wt%)
Temp. (°C)
Low 1 4~0 20 -7
Low 2 -1 ~ -5 30 -13
Low 3 -6 ~ -10 40 -22

NOTE:
Freeze Protection Thermostat is the electronic control,
but non-adjustable.

For the performance, Each value can be given by using


following table. (See example in the next page)
2. Performance
Ethylene Outlet Flow Rate Pressure Ambient Temperature
glycol Water Correction Drop (°C)
Temp. Factor Correction 25 30 35 40
Factor CAP IPT CAP IPT CAP IPT CAP IPT
(wt%) (°C) (Kf) (Kp) (%) (%) (%) (%) (%) (%) (%) (%)
4 1.011 1.15 100 86 95 90 90 95 84 99
3 1.012 1.16 97 85 92 89 87 94 82 98
20 2 1.013 1.17 94 84 89 88 84 93 79 97
1 1.013 1.18 91 83 86 87 81 92 77 96
0 1.014 1.19 88 82 84 86 79 91 74 95
-1 1.034 1.30 85 81 81 85 76 90 72 94
-2 1.035 1.32 82 80 78 84 73 89 69 93
30 -3 1.037 1.34 79 79 75 83 71 88 67 92
-4 1.037 1.36 76 78 72 82 68 87 64 91
-5 1.038 1.38 73 77 69 81 65 86 62 90
-6 1.073 1.50 70 76 66 80 63 85 59 89
-7 1.075 1.52 67 75 64 79 60 84 56 88
40 -8 1.076 1.54 64 74 61 78 57 83 54 87
-9 1.076 1.56 61 73 58 77 55 82 51 86
-10 1.077 1.58 58 72 55 76 52 81 49 85

NOTE:
1. CAP: Cooling Capacity, IPT: Compressor Input - Ethylene glycol: 30%
2. Capacity and Compressor Input show the percentage of the standard - Capacity = 260*0.75=195 kW, Compressor Input = 90.4*0.83=75 kW
condition Standard condition: Ambient 35°C, Water Inlet/Outlet - Water Flow(m³/h) = Kf*Capacity(kW)*0.86∆T (∆T=Inlet Temp.-
12/7°c Outlet Temp.)
3. Water Flow Rate and Pressure Drop can be calculated by the = 1.037*195*0.86/(2-(-3))
Correction Factor Kf and Kp. = 34.8 m³/h
4. Example: - Pressure Drop = Kp*Pressure Drop(water)
a) Model: RCUE100A = 1.34*0.0308*34.8
1.881
b) Standard Condition: Capacity 260kW, Compressor Input 90.4kW = 33 kPa
c) Outlet/Inlet Water Temperature -3/2°C, Ambient Temperature
where, Pressure Drop(water)= α × Qβ : see "Water Pressure Drop"
30°C
1/93

17. COMPONENTS DATA


17.1. COMPRESSOR

Model 4005SC-Z 5005SC-Z 6005SC-Z


Type Semi-Hermetic
Revolution rpm 2880
3
Displacement m /h 137.4 169.5 208.7
Capacity Control % 100 ~ 33. 0 100 ~ 25. 0 100 ~ 25. 0
Pneumatic Pressure
High Side MPa 3.0
Low Side MPa 2.0
Motor Type Special Squirrel Cage, Three-Phase Motor
Starting Method Star-Delta Starting
Nominal Output kW 30 37 45
Poles 2
Insulation E
Oil Name CASTROL, ICEMATIC SW220HT
Charge Litre 6
Net Weight kg 360 420 440

17.2. CONDENSER AND CONDENSER FAN

Model RCUE –AG1 40 50 60 70 80 100 120 140 150 180 200 240 270 300 330 360 400
Condenser Type Multi-Pass Cross Finned Tube
Condenser Tube
Copper Tube
Material
Outer Diameter mm 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53
Rows 3 3 4 4 3 3 4 4 3 4 4 4 4 4 4 4 4
Fin Material Aluminium
Pitch mm 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1
Number of Condenser 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 24 24
Maximum Operating Pressure MPa 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0
Condenser Fan Type Direct-Driven Propeller Fan
Quantity 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 24 24
Outer Diameter mm 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710 710
Revolution rpm 850 850 850 850 850 850 850 850 850 850 850 850 850 850 850 850 850
3
Air Flow m /min. 840 840 840 840 2*840 2*840 2*840 2*840 3*840 3*840 3*840 4*840 4*840 5*840 5*840 6*840 6*840
Fan Motor Type Drip-Proof Type Enclosure
Starting Method Direct-On-Line Starting
Nominal Output kW 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Quantity 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 24 24
Poles 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
17/94 COMPONENTS DATA

17.3. WATER COOLER

Model RCUE-AG1 40 50 60,70 80 100 120,140 150 180,200 240,270 300,330 360,400
Water Cooler Brazed Type Plate Heat Exchanger
Type (Quantity) A(1) B(1) C(1) D(1) E(1) F(1) B(1) C(1) F(2) C(1) F(3)
-See Table Below- E(1) F(1) F(2)

SINGLE TYPE DUAL TYPE


TYPE
A B C D E F
REFRIGERANT CYCLE 40HP 50HP 60HP 80HP 100HP 120HP
Dimensions
Height (H) mm 693 693 693 694 694 694
Width (W) mm 243 243 243 304 304 304
Depth (D) mm 186 225 269 294 372 460
Maximum Permissible Pressure
Refrigerant Side Mpa 1.8 1.8 1.8 1.8 1.8 1.8
Water Side MPa 1.0 1.0 1.0 1.0 1.0 1.0
Internal Volume
Refrigerant Side Litre 11.2 13.9 16.8 2 × 11.8 2 × 15.1 2 × 18.9
Water Side Litre 11.6 14.2 17.2 23.9 30.7 38.2
Material Stainless Steel
Approval PED (1)

NOTE:
Pressure equipment Directive (97/23/EC)

SINGLE TYPE DUAL TYPE

Water In
Water In

Refrigerant Out No.1 Refrigerant Out


No.2 Refrigerant Out

Water Out
Water Out

Refrigerant In No.1 Refrigerant In


No.2 Refrigerant In

Water Water

Plates Plates

Refrigerant No.1 Refrigerant


No.2 Refrigerant
TCGB0025-rev.0 - 12/03 - Printed in Spain

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