Case Skid Steer Loader Service Manual Pgs 1567-1738

SERVICE MANUAL
HITCH AND WORKING TOOL
SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,

TR270 , TR320 , TV380
84423866 25/07/2011
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Contents
HITCH AND WORKING TOOL - H
BOOM Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.20.B

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 , TR270 , TR320 , TV380
ARM TOOL ATTACHMENT Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.30.C

SINGLE ARM Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.40.B

SINGLE ARM TOOL ATTACHMENT Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.50.C

84423866 25/07/2011
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CONSUMABLES INDEX
Consumable IU PAGE
Loctite® 767 Anti-seize Cylinder - Install lift arm cylinder H.40.B / 55
Loctite® 242 Cylinder - Assemble H.40.B / 59
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BOOM Lift - 20.B

TR270 , TR320 , TV380
84423866 25/07/2011
H.20.B / 1
Contents
BOOM Lift - 20.B
DIAGNOSTIC
Control valve
Testing Loader Lockout Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls
Hydraulic line
Testing Std High Flow Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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HITCH AND WORKING TOOL - BOOM Lift
Control valve - Testing Loader Lockout Switch

SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro
hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls
NOTE: Use schematics

Wiring harness - Electrical schematic frame 03 (A.30.A)
N° Test Point Expected Result Other Result (Possible Cause)
1 Condition Result Action
Use ELECTRICAL POWER SYS- No wire problems If wire problems are found,
TEM - Testing General Wire Test- Action repair or replace broken wire 301
ing (A.30.A) to check wire condition Go to test 2 (Orange) / 305 (Yellow) / 311 (Or-
between connector X-306 pin B and ange).
connector X-C23 pin 23.
ing (A.30.A) to check wire condition Go to test 3 (Yellow).
between connector X-306 pin A and
connector X-CN3B pin 26.
ing (A.30.A) to check wire condition Go to test 4 (Yellow).
between connector X-306 pin C and
connector X-CN2B pin 22.
TEM - Testing General Wire Test- Action repair or replace broken wire 924/
ing (A.30.A) to check wire condition Go to test 5 941/942/1090 (Black).
between connector X-306 pin E and
ground.
Use Data bus - General specifica- No resistance problems If resistance problems are found,
tion Instrument Cluster pin infor- Action replace the Instrument Cluster.
mation (A.50.A) to check Instrument The Loader Lockout Switch S-005
Cluster pin 23. has failed. Replace the Loader Lock-
out Switch S-005.
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HITCH AND WORKING TOOL - BOOM Lift
Hydraulic line - Testing Std High Flow Solenoid

Wiring harness - Electrical schematic frame 25 (A.30.A) (EH)
Wiring harness - Electrical schematic frame 02 (A.30.A) (Mech)
1 Condition Result Result
Disconnect connector X-HFLO from Normal resistance. 0 Ω, or greater than 1 K Ω
the HIGH FLOW SOLENOID Action Action
Check Go to test 2 The HIGH FLOW SOLENOID has failed.
for resistance between HIGH FLOW Replace the solenoid.
SOLENOID pins 1 and 2.
Use ELECTRICAL POWER SYS- No wire problems. Wire problems are found.
TEM - Testing General Wire Test- Action Action
ing (A.30.A) to Go to test 3 Repair or replace broken wire 976/
Check 984 (Black).
wire condition between connector
X-HFLO pin 1 and ground.
Use ELECTRICAL POWER SYS- No wire problems. Wire problems are found.
TEM - Testing General Wire Test- Action Action
ing (A.30.A) to See Control valve - Testing High Repair or replace broken wire 750
Check Flow Switch (G.90.C) for further (White).
wire condition between X-HFLO pin testing.
2 and connector X-303 pin C.
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Index
BOOM Lift - 20.B

Control valve - Testing Loader Lockout Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro hydraulic
controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro
hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro hydraulic controls, TV380
Electro hydraulic controls
Hydraulic line - Testing Std High Flow Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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ARM TOOL ATTACHMENT Tilt - 30.C

TR270 , TR320 , TV380
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H.30.C / 1
Contents
SERVICE
Relief valve
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Flow test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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HITCH AND WORKING TOOL - ARM TOOL ATTACHMENT Tilt
Relief valve - Pressure test

PRIMARY HYDRAULIC POWER SYSTEM - Special tools (A.10.A)
1. Park the machine on a level surface.

2. Lower all attachments to the floor.
3. Stop the engine.
4. Move the control levers in all directions to release
any circuit pressure.
5. The best way to connect the hand pump is directly to
the control valve. Disconnect the tube from the port
of the control valve and connect the hand pump to
the port. By connecting directly to the control valve,
you avoid the possibility of a bad reading because of
cylinder movement.
6. Remove all dirt and grease from the connecting
point.
7. Connect the hose of the hand pump to the connecting
point, but do not tighten the connection.
8. Make sure that the hand pump is filled with oil. The
temperature of the oil must be at least 21°C (70°F).
9. Operate the hand pump to fill the hose of the hand
pump with oil. Then tighten the connections.
10. Operate the hand pump and read the pressure
gauge. Record the highest indication. Check the
pressure several times to make sure that the indica-
tions are correct.
11. Compare the indication with the specification Pump
- General specification (C.20.F). If the indication is
not correct, replace the circuit relief valve.
NOTE: The circuit relief valves for the loader circuit are not
adjustable and must be replaced if they do not meet the
specification.
12. Repeat this test after installing a new circuit relief
valve.
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HITCH AND WORKING TOOL - ARM TOOL ATTACHMENT Tilt
Relief valve - Flow test

Prior operation:
Relief valve - Flow test (A.10.A) .
1. Start the engine and run the engine at 2300 r/min

(rpm).
2. Hold the bucket control lever in the ROLLBACK po-
sition and close the pressure valve on the flowmeter
until the pressure gauge indicates 124 bar (1800 psi).
Adjust the engine speed to keep the engine running
at 2300 r/min (rpm). Read the flow gauge and record
the reading as test number 7.
3. Hold the bucket control lever in the DUMP position
and adjust the pressure valve on the flowmeter un-
til the pressure gauge indicates 124 bar (1800 psi).
Adjust the engine speed to keep the engine running
at 2300 r/min (rpm). Read the flow gauge and record
the reading as test number 8.
NOTE: Understanding the results of the tests are outlined
in the steps below.
4. Refer to Hydraulic pump - Flow test (A.10.A) If
the flow indication for a circuit was approximately the
same as the flow indication at the same pressure in
Test Number 1 of the Hydraulic Pump Flow Test , the
circuit is good.
5. If the flow indication for a circuit was more than 3.8
L/min (one gpm) less than the flow indication at
the same pressure in Hydraulic pump - Flow test
(A.10.A) Test Number 1, there is leakage in that
circuit.
6. Leakage in the tilt circuits can be caused by any of
the following problems:
A. Damaged or worn packing in one or both of the tilt
cylinders.
B. Damaged or worn spool or spool bore in the loader
control valve.
C. Self-leveling valve (if equipped) is sticking or has
worn spools.
D. Defective circuit relief valves.
E. Inadequate control spool travel.
7. If the flow indication for every circuit tested was more
than 3.8 L/min (one gpm) less than the flow indica-
tion at the same pressure in test number. 1, there
is leakage at a point common to the entire system.
A probable cause is a damaged or worn main relief
valve or seals.
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Index

Relief valve - Flow test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Relief valve - Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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SINGLE ARM Lift - 40.B

TR270 , TR320 , TV380
84423866 25/07/2011
H.40.B / 1
Contents
TECHNICAL DATA
Accumulator
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FUNCTIONAL DATA
Control valve
Overview loader lock control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SERVICE
SINGLE ARM Lift

Remove single lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SV185, SV250, SV300, TV380
Install single lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

SV185, SV250, SV300, TV380
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control valve
Remove loader valve extend solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install Loader Valve Extend Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Remove loader valve retract solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Install loader valve retract solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Remove bucket valve extend solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Remove proportional auxiliary valve retract solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Install proportional auxiliary valve retract solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Install loader control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
TR270, TR320, TV380
Remove loader control valve (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SR130, SR150
Install loader control valve (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

SR130, SR150
Remove proportional auxiliary valve retract solenoid on EH machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro
hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
Install proportional auxiliary valve extend solenoid (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls,
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H.40.B / 2
Remove Proportional aux valve extend solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185
Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250
Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls
Install proportional auxiliary valve extend solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250
Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls
Remove Boom position/Bucket position/ Auxiliary position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls
Install Boom position/Bucket position/ Auxiliary position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

hydraulic controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls
Remove Loader port lock solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Install Loader port lock solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Ride control valve
Install Glide Ride valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Remove Glide Ride valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Relief valve
Pressure test Loader Valve Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Flow test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Cylinder
Remove lift arm cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
SR130, SR150, SR175, SR200, SR220, SR250, TR270, TR320
Remove lift arm cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

SV185, SV250, SV300, TV380
Install lift arm cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

SV185, SV250, SV300, TV380
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Accumulator
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Discharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
DIAGNOSTIC
SINGLE ARM Lift

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
84423866 25/07/2011
H.40.B / 3
CONSUMABLES INDEX
Consumable IU PAGE
Loctite® 767 Anti-seize Cylinder - Install lift arm cylinder H.40.B / 55
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H.40.B / 4
HITCH AND WORKING TOOL - SINGLE ARM Lift
Accumulator - General specification

Manufacturer Parker
Fluid Capacity 750 ml (25.4 US fl oz)
Charge with dry nitrogen 2070 kPa (300.2 psi)
Max operating pressure 27580 kPa (4000.1 psi)
Port Internal straight thread 3/4-16 UNF - 2B
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H.40.B / 5
Control valve - Overview loader lock control valve

On-Road regulations require the loader arm and bucket to be locked in a ‘traveling’ position. To prevent the operator
from inadvertently lowering or raising the loader or bucket causing damage to roadway, vehicles or machine.
Operator to place bucket and loader in the appropriate position. Operator then switches the loader lock to on position,
locking the bucket and loader in the set position. The operator will not be able to move the bucket and loader until the
loader lock switch has been turned off. The switch will illuminate when Loader Lock is on.
The function is always active when hydraulics are enabled.
A Mechanical Machine with Loader Lock on will trigger trouble code 4952. This is expected.
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SINGLE ARM Lift - Remove single lift arm

SV185, SV250, SV300, TV380
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Burn hazard!
Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid
temperature should not exceed 40 °C (104 °F).
W0241A
WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
W0358A
WARNING
Pressurized system!
Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and
relieve all pressure from pressurized systems before servicing the machine.
W0905A
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
W0047A
NOTICE: Before removing components from the hydraulic system, depressurize the system you are working on. See
reference PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A)
1. If applicable, disconnect the case drain hose (1).
93107451A 1
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2. Label and disconnect auxiliary hydraulic hoses (1)

and cap open ports.
931002065 2
3. Label and disconnect bucket cylinder hoses and cap

open ports.
931002066 3
4. Label and disconnect quick detach hoses and cap

open ports.
931001736 4
5. Unplug electrical connection (1).
931001737 5
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6. Support the lift arm (1) using the appropriate straps

and hoist.
931002023 6
7. Remove lift cylinder rod end snap rings (1).
931001618 7
8. Remove rod end pins and washers (1).

NOTE: Right hand side has lock out.
931001616 8
9. Lower cylinders (1) down.
931001625 9
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10. Lower lift arm and reposition lifting device and straps.
931002067A 10
11. Remove left hand side and right hand side lift arm
retaining bolts (1).
931001622 11
12. Remove left hand side and right hand side lift arm
pins (1).
931002068 12
13. Remove lift arm.
931001624A 13
Next operation:
SINGLE ARM Lift - Install single lift arm (H.40.B)
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SINGLE ARM Lift - Install single lift arm

SV185, SV250, SV300, TV380
WARNING
Heavy objects!
W0398A
Prior operation:
SINGLE ARM Lift - Remove single lift arm (H.40.B)
1. Using appropriate lifting device and straps raise lift

arm (1) into mounting location.
931002023 1
2. Install left hand side and right hand side lift arm pins
(1).
931002068 2
3. Install left hand side and right hand side lift arm re-
taining bolts (1).
931001622 3
84423866 25/07/2011
H.40.B / 11
4. Reposition lifting device and straps and raise lift arm

(1).
931001620A 4
5. Raise cylinders (1) up.
931001625 5
6. Insert cylinders into arm and secure with rod end pins
and washers (1).
NOTE: Right hand side has lock out.
931001616 6
7. Install rod end snap rings (1).
931001618 7
84423866 25/07/2011
H.40.B / 12
8. Connect electrical connections (1).
931001737 8
9. Connect quick connect hoses.
931001736 9
10. Connect bucket cylinder hoses.
931002066 10
11. Connect auxiliary hydraulic hoses (1).
931002065 11
84423866 25/07/2011
H.40.B / 13
SINGLE ARM Lift - Pressure test

1. If the hydraulic oil is not at operating temperature run
the engine at full throttle and hold the bucket con-
trol lever in the ROLLBACK position for 30 seconds.
Then return the bucket control lever to NEUTRAL for
15 seconds. Repeat this cycle until the temperature
of the oil is at least 52°C (125°F).
2. Disconnect the hydraulic lines from the implement
controller where they connect to the loader control
valve.
3. Connect a 4,137 kPa (41 bar) (600 psi) pressure
gauges to pilot line at spool ends.
4. Start the engine and run at high idle. Read the pres-
sure gauge and record the EH Pressure reading at
high idle. Pressure should be 0 bar (0.0 psi) with
lever in neutral.
5. Move the implement controller lever (1) to raise the
loader control arms. Read the pressure gauge and
record the EH pressure reading.
6. Move the implement controller lever (1) to lower the
loader control arms. Read the pressure gauge and
record the EH pressure reading.
7. Move the implement controller lever (1) to tilt the
loader bucket. Read the pressure gauge and record
the EH pressure reading.
8. Move the implement controller lever (1) to dump the
loader bucket. Read the pressure gauge and record
the EH pressure reading.
9. The pressure readings should vary from 0 kPa (0 bar)
(0 psi) to 2482 kPa (24.8 bar) (360 psi) at high idle
for a given angle on the implement control handle.
10. If the pressure readings are correct, the test is com-
plete. If the pressure readings are not correct, repair
or replace the charge/hydrostatic pump assembly or
the loader control valve.
84423866 25/07/2011
H.40.B / 14
Control valve - Remove loader valve extend solenoid

Prior operation:
Tilt system - Tilt cab, secure the lift arm in the raised position. (E.34.A)
1. Locate loader valve extend solenoid Y-009 (1) on

the loader valve block (2) on the right hand side of
machine.
931001711 1
2. Disconnect connector X-28 (1) from the loader valve

extend solenoid Y-009 (2).
931001711 2
3. Remove the two bolts securing the loader valve ex-

tend solenoid Y-009 (2) on the loader valve block.
Next operation:
Control valve - Install Loader Valve Extend Solenoid (H.40.B)
84423866 25/07/2011
H.40.B / 15
Control valve - Install Loader Valve Extend Solenoid

Prior operation:
Control valve - Remove loader valve extend solenoid (H.40.B)
1. Insert loader valve extend solenoid Y-009 into the

loader valve block.
2. Insert the two retaining screws into loader valve ex-
tend solenoid Y-009. Tighten to 5 N·m (3.7 lb ft).
3. Reconnect connector X-28 to the loader valve extend
solenoid Y-009.
Next operation:
Tilt system - Lower (E.34.A)
84423866 25/07/2011
H.40.B / 16
Control valve - Remove loader valve retract solenoid

Prior operation:
1. Locate loader valve retract solenoid Y-007 (1) next to

the loader valve extend solenoid Y-009 (2). These
are located on the loader valve block (3) on right
hand side of machine.
931001711 1
2. Disconnect connector X-27 (1) from the loader valve

retract solenoid Y-007 (2). Loader valve retract sole-
noid Y-007 is next to the loader valve extend solenoid
Y-009 (3).
931001711 2
3. Remove the two bolts securing the loader valve re-

tract solenoid Y-007 on the loader valve block.
Next operation:
Control valve - Install loader valve retract solenoid (H.40.B)
84423866 25/07/2011
H.40.B / 17
Control valve - Install loader valve retract solenoid

Prior operation:
Control valve - Remove loader valve retract solenoid (H.40.B)
1. Insert loader valve retract solenoid Y-007 into the

loader valve block.
2. Insert the two retaining screws into loader valve re-
tract solenoid Y-007. Tighten to 5 N·m (3.7 lb ft).
3. Reconnect connector X-27 to the loader valve retract
solenoid Y-007.
Next operation:
Tilt system - Lower (E.34.A)
84423866 25/07/2011
H.40.B / 18
Control valve - Remove bucket valve extend solenoid

Prior operation:
1. Locate bucket valve extend solenoid Y-006 (1) on

the loader valve block (2) on the right hand side of
machine.
931001711 1
2. Disconnect connector X-26 (1) from the bucket valve

extend solenoid Y-006 (2).
931001711 2
3. Remove the two bolts securing the bucket valve ex-

tend solenoid Y-006 on the loader valve block.
Next operation:
Control valve - Install Bucket Valve Extend Solenoid (H.20.B)
84423866 25/07/2011
H.40.B / 19
Control valve - Remove proportional auxiliary valve retract solenoid

(Mechanical)
Prior operation:
1. Locate proportional auxiliary valve retract solenoid

(1) on the loader valve block (2).
931002092B 1
84423866 25/07/2011
H.40.B / 20
2. Disconnect connector (1) from the proportional aux-

iliary valve retract solenoid (2).
931002095 2
3. Remove the two bolts securing the proportional aux-

iliary valve retract solenoid on the loader valve block.
Next operation:
Control valve - Install proportional auxiliary valve retract solenoid (Mechanical) (H.40.B)
84423866 25/07/2011
H.40.B / 21
Control valve - Install proportional auxiliary valve retract solenoid

(Mechanical)
1. Insert the proportional auxiliary valve retract solenoid
(1).
931002095 1
2. Connect connector (1) to the proportional auxiliary

valve retract solenoid (2).
931002095 2
3. Insert the two retaining screws (1) into proportional

auxiliary valve retract solenoid. Tighten to 5 N·m (3.7
lb ft).
931002095 3
84423866 25/07/2011
H.40.B / 22
Control valve - Install loader control valve

TR270, TR320, TV380
Prior operation:
Control valve - Remove loader control valve (H.40.B)
1. Position loader valve in proper location on skid steer

chassis.
931002096B 1
2. Install the three loader valve mounting bolts (1) (one

shown) securing the valve to the chassis.
931002096B 2
84423866 25/07/2011
H.40.B / 23
3. Connect electrical connections (1), (2), and (3).

NOTE: The electrical connection in picture 931002094a is
located on the top right hand side of chain case
931002094 B 3
931002095B 4
4. Connect control linkage (1) and (2).
931002093B 5
5. Connect hydraulic tube (1) and hydraulic hose (2) to

solenoid block.
931002092B 6
84423866 25/07/2011
H.40.B / 24
6. Install hydraulic tube (1) located at the bottom of

valve block.
931002091C 7
7. Connect hoses (1) and (2) and tube (3) to the top of
control valve.
931002090A 8
8. Connect the two drain hoses (1) to control valve.
931002089A 9
84423866 25/07/2011
H.40.B / 25
9. Connect the six hydraulic tubes to control valve in the

correct ports, as shown.
931002088A 10
10. Install hydraulic oil reservoir drain plug (1) and fill to
the correct level.
931001657 11
Next operation:
Tilt system - Lower (E.34.A).
Next operation:
Bucket - Install (J.20.B).
84423866 25/07/2011
H.40.B / 26
Control valve - Remove loader control valve (EH)

SR130, SR150
WARNING
Burn hazard!
W0241A
WARNING
W0358A
WARNING
Pressurized system!
W0905A
WARNING
4. Shut off engine.
W0047A
Prior operation:
Bucket - Remove (J.20.B).
Prior operation:
Tilt system - Tilt (E.34.A).
1. Apply vacuum to hydraulic reservoir. Use CAS10192

and CAS1871.
2. Label and disconnect the four rear solenoid connec-
tions (1).
931001708 1
84423866 25/07/2011
H.40.B / 27
3. Label and disconnect the six front solenoid connec-

tions (1).
931001709 2
4. Label and disconnect six hydraulic tubes (1) from

control valve and cap open ports.
931001713 3
5. Label and disconnect drain hoses (1) from control

valve.
931001715 4
6. Label and disconnect two hoses (1) and one tube (2)
from top of control valve.
931001710 5
84423866 25/07/2011
H.40.B / 28
7. Disconnect hydraulic tubes (1) located at bottom of

valve block.
931001714 6
8. Disconnect hydraulic hoses (1) from solenoid block.
931001711 7
9. Remove the three valve mounting bolts (1) (one

shown).
931001718 8
10. Remove loader valve.
931001719 9
Next operation:
Control valve - Install loader control valve (EH) (H.40.B)
84423866 25/07/2011
H.40.B / 29
Control valve - Install loader control valve (EH)

SR130, SR150
Prior operation:
Control valve - Remove loader control valve (EH) (H.40.B)
1. Position the control valve into the machine mounting

location.
931001719 1
2. Install the three valve mounting bolts (1) (one

shown).
931001718 2
3. Connect hydraulic hoses (1) to solenoid block.
931001711 3
84423866 25/07/2011
H.40.B / 30
4. Connect hydraulic tubes (1) located at the bottom of

valve block.
931001714 4
5. Connect two hoses (1) and one tube (2) to the top of
control valve.
931001710 5
6. Connect the two drain hoses (1) to control valve.
931001715 6
7. Connect the six hydraulic tubes (1) to there correct

ports on the control valve.
931001713 7
84423866 25/07/2011
H.40.B / 31
8. Connect the six front solenoid connections (1).
931001709 8
9. Connect rear solenoid connections (1).
931001708 9
Next operation:
Tilt system - Lower (E.34.A).
Next operation:
84423866 25/07/2011
H.40.B / 32
Control valve - Remove proportional auxiliary valve retract solenoid

on EH machines
SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro
hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro hydraulic
controls, TV380 Electro hydraulic controls
Prior operation:
Tilt system - Tilt (E.34.A)
1. Locate proportional auxiliary valve retract solenoid

(3) on the loader valve block (2) next to the propor-
tional aux extend solenoid (1) on the right hand side
of machine.
931001711 1

iliary valve retract solenoid (2).
931001711 2

iliary valve extend solenoid on the loader valve block.
84423866 25/07/2011
H.40.B / 33
Control valve - Install proportional auxiliary valve extend solenoid

(EH)
hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro hydraulic
controls, TV380 Electro hydraulic controls
1. Insert proportional auxiliary valve retract solenoid (1)

into the loader valve block .
931001711 1

auxiliary valve retract solenoid. Tighten to 5 N·m (3.7
lb ft).
931001711 2
3. Reconnect connector (1) to the proportional auxiliary

valve retract solenoid.
20111502 3
84423866 25/07/2011
H.40.B / 34
Control valve - Remove Proportional aux valve extend solenoid

(Mechanical)
SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185 Mechanical hydraulic controls,
SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic
controls, SV300 Mechanical hydraulic controls
Prior operation:
1. Locate proportional auxiliary valve extend solenoid

(1) on the loader valve block (2).
931002092B 1
84423866 25/07/2011
H.40.B / 35

iliary valve extend solenoid (2).
931002095 2

iliary valve extend solenoid on the loader valve block.
84423866 25/07/2011
H.40.B / 36
Control valve - Install proportional auxiliary valve extend solenoid

(Mechanical)
SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185 Mechanical hydraulic controls,
SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical hydraulic controls, SV250 Mechanical hydraulic
controls, SV300 Mechanical hydraulic controls
1. Insert the proportional auxiliary valve extend sole-

noid (1).
931002095 1
2. Connect connector (1) to the proportional auxiliary

valve extend solenoid (2).
931002095 2

auxiliary valve extend solenoid. Tighten to 5 N·m (3.7
lb ft).
931002095 3
84423866 25/07/2011
H.40.B / 37
Control valve - Remove Boom position/Bucket position/ Auxiliary

position
hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls
1. Locate the control valve (1) on the right hand side of

the machine.
20111502 1
2. Locate the different position sensors. The boom po-

sition sensor (1), bucket position sensor (2), and aux-
iliary sensor (3) are located here.
20111502 2
3. Remove the nut holding the sensor. Pull sensor off.
84423866 25/07/2011
H.40.B / 38
Control valve - Install Boom position/Bucket position/ Auxiliary

position
hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls
1. Insert the sensor onto the loader control valve. The

boom position sensor (1), bucket position sensor (2),
and auxiliary sensor (3) are located here.
20111502 1
2. Thread nut (1) onto sensor. Tighten to proper torque.
20111502 2
84423866 25/07/2011
H.40.B / 39
Control valve - Remove Loader port lock solenoid

1. Locate the loader control valve (1) on the right hand
side of the machine.
931002090 1
2. Disconnect the electrical connector (1) from the so-

lenoid.
931002090 2
3. Remove the nut from the solenoid (1).
931002090 3
4. Remove the solenoid.
84423866 25/07/2011
H.40.B / 40
Control valve - Install Loader port lock solenoid

1. Place solenoid onto the loader control valve. Thread
nut (1) onto valve body.
931002090 1
2. Connect the electrical connector (1) to the solenoid.
931002090 2
84423866 25/07/2011
H.40.B / 41
Ride control valve - Install Glide Ride valve

Prior operation:
Ride control valve - Remove Glide Ride valve (H.40.B)
1. Locate valve (1) position on body.
931001804 1
2. Install mounting hardware (1).
931001698 2
3. Connect upper tubes (1).
931001698 3
4. Connect the lower hydraulic tube (1).
931001693 4
84423866 25/07/2011
H.40.B / 42
5. Connect drain hose (1) and secure with hose clamp.
931001693 5
6. Connect valve electrical connection (1).
931001696 6
7. Disengage cab lock and tilt cab down. See Tilt sys-
tem - Lower (E.34.A)
84423866 25/07/2011
H.40.B / 43
Ride control valve - Remove Glide Ride valve

WARNING
Burn hazard!
W0241A
WARNING
W0358A
WARNING
Pressurized system!
W0905A
WARNING
4. Shut off engine.
W0047A
Prior operation:
1. Locate ride control valve (1) on the skid steer chas-

sis.
931001804 1
84423866 25/07/2011
H.40.B / 44
2. Disconnect the valve electrical connection (1).
931001696 2
3. Remove hose clamp and disconnect drain hose (1)

and cap open ports.
931001693 3
4. Disconnect the lower hydraulic tube (1) and cap open

ports.
931001693 4
5. Disconnect the two upper hydraulic tubes (1) and cap

open ports.
931001698 5
84423866 25/07/2011
H.40.B / 45
6. Remove mounting hardware (1).
931001698 6
7. Remove valve.
931001700 7
Next operation:
Ride control valve - Install Glide Ride valve (H.40.B)
84423866 25/07/2011
H.40.B / 46
Relief valve - Pressure test Loader Valve Relief Valve

1. Park the machine on a level surface.
2. Lower all attachments to the floor.
3. Stop the engine.
4. Move the control levers in all directions to release
any circuit pressure.
5. The best way to connect the hand pump is directly to
the control valve. Disconnect the tube from the port
of the control valve and connect the hand pump to
the port. By connecting directly to the control valve,
you avoid the possibility of a bad reading because of
cylinder movement.
6. Remove all dirt and grease from the connecting
point.
7. Connect the hose of the hand pump to the connecting
point, but do not tighten the connection.
8. Make sure that the hand pump is filled with oil. The
temperature of the oil must be at least 21°C (70°F).
9. Operate the hand pump to fill the hose of the hand
pump with oil. Then tighten the connections.
10. Operate the hand pump and read the pressure
gauge. Record the highest indication. Check the
pressure several times to make sure that the indica-
tions are correct.
11. Compare the indication with the specification Pump
- General specification (C.20.F). If the indication is
not correct, replace the circuit relief valve.
NOTE: The circuit relief valves for the loader circuit are not
adjustable and must be replaced if they do not meet the
specification.
12. Repeat this test after installing a new circuit relief
valve.
84423866 25/07/2011
H.40.B / 47
Relief valve - Flow test

Prior operation:
Relief valve - Flow test (A.10.A)
1. Start the engine and run the engine at 2300 r/min

(rpm).
2. Hold the lift control lever in the LIFT position and
adjust the pressure valve on the flowmeter until the
pressure gauge indicates 124 bar (1800 psi). Adjust
the engine speed to keep the engine running at 2300
r/min (rpm). Read the flow gauge and record the
reading as test number 9.
3. Hold the lift control lever in the LOWER position and
adjust the pressure valve on the flowmeter until the
pressure gauge indicates 124 bar (1800 psi). Adjust
the engine speed to keep the engine running at 2300
r/min (rpm). Read the flow gauge and record the
reading as test number 10.
NOTE: Understanding the results of the tests are outlined
in the steps below.
4. Refer to Hydraulic pump - Flow test (A.10.A) If
the flow indication for a circuit was approximately the
same as the flow indication at the same pressure in
Test Number 1 of the Hydraulic Pump Flow Test , the
circuit is good.
5. If the flow indication for a circuit was more than 3.8
L/min (one gpm) less than the flow indication at
the same pressure in Hydraulic pump - Flow test
(A.10.A) Test Number 1, there is leakage in that
circuit.
6. Leakage in the lift circuits can be caused by any of
the following problems:
A. Damaged or worn packing in one or both of the lift
cylinders.
B. Damaged or worn spool or spool bore in the loader
control valve.
C. Defective circuit relief valves.
D. Inadequate control spool travel.
7. If the flow indication for every circuit tested was more
than 3.8 L/min (one gpm) less than the flow indica-
tion at the same pressure in test number. 1, there
is leakage at a point common to the entire system.
A probable cause is a damaged or worn main relief
valve or seals.
84423866 25/07/2011
H.40.B / 48
Cylinder - Remove lift arm cylinder

WARNING
Heavy objects!
W0398A
WARNING
Burn hazard!
W0241A
WARNING
W0358A
WARNING
Pressurized system!
W0905A
WARNING
4. Shut off engine.
W0047A
Prior operation:
84423866 25/07/2011
H.40.B / 49
1. Label and disconnect cylinder hoses (1) and cap

open ports
931001628 1
2. Remove lift cylinder rod end snap rings (1) from

boom arm.
931001621 2
931001616 3
931001625 4
84423866 25/07/2011
H.40.B / 50
5. Remove lock nut (1) and pin retaining bolt (2) on both
sides of the lift arm.
931001629 5
6. Remove rod end pins and washers from both sides

of the lift arm.
931001630 6
7. Remove cylinders
931001632 7
Next operation:
Cylinder - Install lift arm cylinder (H.20.B)
84423866 25/07/2011
H.40.B / 51
Cylinder - Remove lift arm cylinder

SV185, SV250, SV300, TV380
WARNING
Heavy objects!
W0398A
WARNING
Burn hazard!
W0241A
WARNING
W0358A
WARNING
Pressurized system!
W0905A
WARNING
4. Shut off engine.
W0047A
1. Label and disconnect cylinder hoses (1) and cap

open ports
93112872 1
84423866 25/07/2011
H.40.B / 52
2. Remove lift cylinder rod end pin (2) and retaining bolt
(1) and nut (3) from boom arm.
93112873 2
931001616 3
93112875 4
5. Remove lock nut (1) and pin retaining bolt (2) on

frame.
93112874 5
84423866 25/07/2011
H.40.B / 53
6. Remove rod end pins and washers from both sides

of the frame.
931001630 6
7. Remove cylinders
931001632 7
Next operation:
Cylinder - Install lift arm cylinder (H.40.B)
84423866 25/07/2011
H.40.B / 54
Cylinder - Install lift arm cylinder

SV185, SV250, SV300, TV380
WARNING
Heavy objects!
W0398A
Prior operation:
Cylinder - Remove lift arm cylinder (H.40.B)
1. Lubricate the rod end pins, (1), with LOCTITE® 767

ANTI-SEIZE lubricant.
2. Install the cylinder onto the skid steer.
931001630 1
3. Install pin retaining bolt (1), and locknut, (2).

4. Torque the upper pivot pin hardware to 38 Nm ( 28
lb ft.
931001629 2
5. Install the rod end pins and washers (1) through the
lift arms and cylinder end.
931001616 3
84423866 25/07/2011
H.40.B / 55
6. Install rod end snap rings (1).
931001618 4
7. Install the hydraulic cylinder hoses (1), and position

to prevent contact with other components, fenders,
etc. Tighten hose fittings to standard torque.
8. Lower the lift arm
9. Start the skid steer and cycle the boom several times
to remove trapped air from the system and check the
cylinder for leaks.
931001628 5
84423866 25/07/2011
H.40.B / 56
Cylinder - Disassemble
Prior operation:
Cylinder - Remove (H.40.B)
1. Clean the outside of the cylinder. If the hoses were

removed from the cylinder, remove the hoses.
2. Fasten the tube (1) in a vise, or other holding equip-
ment can be used. Be careful not to damage the
tube.
3. Loosen the gland (5) in the tube with a gland wrench.
4. To prevent damage to the tube, pull the piston rod (3)
straight out of the tube.
5. Fasten the piston rod end in a vise. To prevent dam-
age to the piston rod, place a padded support below
the piston rod near the piston.
6. Loosen and remove the nut that connects the piston
on the piston rod.
7. Remove the piston (6) from the piston rod.
8. Remove and discard the seal (11), wear ring (13) and
backup ring (12) from the piston.
9. Remove and discard the O-ring (9), backup ring (10),
seals (8), and wiper (7) from the gland (5).
20111254 1
(1) Tube (4) Bushing (7) Wiper (10) Backup ring (13) Wear ring
(2) Bushing (5) Packing gland (8) Seal (kit) (11) Seal (14) Nut
(3) Piston Rod (6) Piston (9) O-ring (12) Backup Ring (15) Rod end
84423866 25/07/2011
H.40.B / 57
Cylinder - Assemble
Prior operation:
Cylinder - Disassemble (H.40.B)
20111254 1
1. Tube 7. Wiper 13. Wear ring

2. Bushing 8. Seal (kit) 14. Nut
3. Piston Rod 9. O-ring 15. Rod end
4. Bushing 10. Backup ring
5. Packing gland 11. Seal
6. Piston 12. Backup Ring
NOTE: If a new gland is being installed, put the part number of the cylinder on the new gland.
1. Before assembly, lubricate the rod (3) and the cylin-
der bore with hydraulic oil.
2. Lubricate a new seal (8) with clean hydraulic oil. In-
sert the new seal into the gland so the lips are toward
the small end of the gland.
3. Lubricate a new wiper (7) with hydraulic oil. Insert
the new wiper into the gland so the lips are toward
the large end of the gland.
4. Lubricate a new backup ring (10) with clean hydraulic
oil. Insert the new backup ring into the groove on the
outside of the gland so the flat side is toward the large
end of the gland.
5. Lubricate a new O-ring (9) with clean hydraulic oil.
Insert the O-ring into the groove and onto the backup
ring on the outside of the gland.
6. Fasten the piston rod end (15) in a vise.
84423866 25/07/2011
H.40.B / 58
7. Remove any marks or sharp edges on the chamfered

end of the piston rod.
8. Lubricate the bore of the gland with clean hydraulic
oil.
9. Push the gland onto the piston rod. If the gland will
not slide easily onto the piston rod, use a soft ham-
mer to drive the gland onto the piston rod.
10. To prevent damage to the piston rod, place a support
below and near the end of the piston rod. Use a shop
cloth between the support and the piston rod.
11. Install the piston (6) onto the end of the piston rod.
12. Clean the threads on the end of the piston rod and
the threads of the nut using Loctite cleaning solvent.
Allow all the parts to dry. Apply 1/2 in of LOCTITE®
242 onto the threads of the piston rod 1/4 in from the
open end of the piston rod.
NOTE: Do not apply LOCTITE® 242 to the first 1/4 in of the
piston rod threads.
13. Install the nut (14).
14. Tighten the nut to a torque of 365 - 469 Nm ( 270 -
346 lb ft). A torque multiplier can be used to tighten
the nut.
15. Lubricate a new backup ring (12) with clean hydraulic
oil. Slide the backup ring into the center groove on
the outside of the piston.
16. Lubricate a new seal (11) with clean hydraulic oil.
Slide the new seal onto the backup ring on the out-
side of the piston.
17. Lubricate a new wear ring (13) with clean hydraulic
oil. Slide the new wear ring into the end groove on
the opposite end of the piston.
18. Lubricate the inside of the tube and the piston with
clean hydraulic oil. Use a piston ring compression
tool to hold the new wear ring in place.
19. Push the tube straight onto the piston.
20. Start the tube onto the piston rod assembly. Push the
tube onto the piston rod until the compression tool is
clear of the piston rod. Be careful not to damage the
wear ring and the seal.
21. When the piston is in the smooth part of the tube,
start the gland into the tube.
22. Lubricate the new O-ring on the gland with clean hy-
draulic oil.
23. Tighten the gland to the torque of 407 Nm ± 68 Nm
( 300 lb ft ± 50 lb ft).
24. If hoses were removed with the cylinder, install new
O-rings, if equipped, on the hose fittings. Lubricate
the new O-rings with clean hydraulic oil and install
the hoses.
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Accumulator - Remove
WARNING
4. Shut off engine.
W0047A
WARNING
Pressurized system!
DO NOT attempt to disassemble any accumulator until the nitrogen charge is properly discharged.
W0974A
Prior operation:
Accumulator - Discharging (H.40.B)
bs04d011 1
Ride Control Accumulator

(1) - Hose connection (3) - Clamps (5) - Ride control valve
(2) - Accumulator (4) - Electrical harness
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1. Remove the cap CAS1871 from the hydraulic reser-

voir.
2. Connect a vacuum pump CAS10192 to the hydraulic
reservoir.
3. Start the vacuum pump. Refer to Reservoir - Apply
vacuum (A.10.A)
4. Loosen and remove the hydraulic hose connection
(1) from the accumulator (2). Install a plug in the hose
and a cap on the fitting.
5. Stop the vacuum pump.
6. Loosen and remove the two clamps (3) which mount
the accumulator (2) to the chassis. Remove the ac-
cumulator from the chassis.
bs04d012 2
Ride Control Component Location
(1) - Ride control accumulator (2) - Ride control valve
Next operation:
Accumulator - Disassemble (H.40.B) or Accumulator - Install (H.40.B)
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Accumulator - Install
Prior operation:
Accumulator - Remove (H.40.B)
1. Install the accumulator (2) into the chassis mounting

location.
2. Install the clamps (3) around the accumulator (2) and
tighten the clamps (3).
3. Start the vacuum pump.
4. Remove the plug from the hose and the cap from the
fitting.
5. Install the hydraulic hose connection (1) onto the ac-
cumulator (2). Tighten the hydraulic hose connection
(1).
6. Stop the vacuum pump. Remove vacuum pump from
reservoir.
bs04d011 1
Ride Control Accumulator

(1) - Hose connection (3) - Clamps (5) - Ride control valve
(2) - Accumulator (4) - Electrical harness
7. Stop the vacuum pump.
8. Remove the vacuum pump from the hydraulic reser-
voir. Install the filler cap on the reservoir.
9. Follow the procedure for Accumulator Charging with
dry nitrogen. Accumulator - Charging (H.40.B)
10. Start and run the engine at low idle for 2 to 5 minutes
and check for any leaks.
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11. Stop the engine.

12. Check the hydraulic oil level in the reservoir and
add hydraulic oil as required. Reservoir - Filling
(A.10.A)
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Accumulator - Assemble
BS96H068 1
1. Tube 5. Quad ring 9. Guard 13. Body

2. Gland with gas valve 6. O-ring 10. Gas valve assembly 14. Gland without gas valve
3. Piston 7. Backup ring (if used) 11. Cap
4. Seal 8. Cap screw 12. Valve core
Prior operation:
Accumulator - Disassemble (H.40.B)
1. Slide one new seal (4), on one end of the piston.

2. Slide one new quad ring (5) into the middle groove
of the piston.
3. Slide one new seal (4) on the other end of the piston.
4. Lubricate the bore of the tube (1) and the piston (3)
with clean hydraulic oil.
NOTE: The piston must be installed slowly to prevent dam-
age to the threads on the quad ring.
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5. Start the piston (3) into the gas valve end of the tube
(1). A soft hammer and wood block may be used to
drive the piston farther into the tube. Carefully drive
the piston at least 2 in ( 51 mm) into the tube. Keep
pressure against the piston when driving the piston
into the tube, to prevent damage to the quad ring (5).
Follow the same procedure for the non-gas valve end
of the tube.
6. If used, install a new back ring (7) on the gland (2).
Make sure the backup ring is installed. Follow the
same procedure for the non-gas valve end of the
tube.
7. Install the O-ring (6) next to the backup ring (7). If
a backup ring is not used, install an O-ring in the
groove on the gland. Follow the same procedure for
the non-gas valve end of the tube.
BS04D006 2
8. Lubricate the O-ring (6) and the backup ring (7) with
clean hydraulic oil. Start the gland (2) into the tube
(1). Follow the same procedure for the non-gas valve
(14) end of the tube.
9. Fasten the tube (1) in the vise. Tighten the gland (2).
Follow the same procedure for the non-gas valve end
of the tube
10. Install a new O-ring (6)on the body (13)of the gas
valve assembly (10).
11. Install the valve core (12) in the body (13).
12. Lubricate the O-ring (6) with clean hydraulic oil. In-
stall and tighten the gas valve assembly (10)in the
gland (2).
13. Install the cap (11).
14. Charge the accumulator with dry nitrogen. Please
refer to Accumulator - Charging (H.40.B)
15. Install the guard (9) and cap screws (8).
Next operation:
Accumulator - Install (H.40.B)
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Accumulator - Disassemble
Prior operation:
Accumulator - Remove (H.40.B)
1. Fasten the accumulator tube (1) in a vise with soft

jaws. Be careful not to damage the tube.
NOTICE: The gland with the gas valve must be removed
first.
2. Loosen and remove the glands (2) or (14) from each
end of the tube.
3. Use a rod and push the piston (3) out of the gas valve
end of the tube.
4. Remove and discard the seals (4) and quad ring (5)
from the piston.
5. Remove and discard the O-rings (6) and if used, the
backup ring (7) from the glands.
6. Loosen and remove the cap screws (8) and guard
(9).
7. Loosen and remove the gas valve assembly (10).
8. Remove the O-ring (6), cap (11), and valve core (12)
from the body (13).
BS96H067 1

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Next operation:
Accumulator - Visual inspection (H.40.B)
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Accumulator - Discharging
NOTICE: Do not attempt to disassemble any accumulator until the nitrogen charge is properly discharged.
NOTICE: To help prevent equipment damage, the low pressure gauge (3) must be shut "Off" during high pressure (
150 psi/ 10 bar and above) applications.
934477A 1
(A) - Regulator (C) - Low pressure gauge (E) (G) - To nitrogen tank
(B) (D) (F) (H) - To accumulator
1. Use the accumulator charging kit CAS10899 to dis-
charge the accumulator. The tool must be discon-
nected from the nitrogen tank.
2. Close valves (B), (C) and (D).
3. Adjust the regulator (A) to the minimum pressure set-
ting by turning the knob counterclockwise.
4. Turn the T-handle on valve (F) fully out.
5. Remove the guard and cap from the accumulator
charging stem.
6. Connect valve (F) to the stem on the accumulator.
7. Turn the T-handle inward on valve (F) to engage the
pin in the valve stem.
8. Open valve (D). Check the charge pressure on
gauge (E).
9. Partially open valve (B) to discharge the accumula-
tor. The accumulator charge will bleed down through
the regulator.
10. Once the accumulator is fully discharged, disconnect
valve (F) from the accumulator stem.
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Accumulator - Charging
SPECIAL TOOLS
BS06M002 1
380001676 Nitrogen Regulator Valve
BS06M003-01 2
380001390 Accumulator Charging Hose
NOTE: Check the pressure in the accumulator according to the instructions in this section. Keep the nitrogen charging
kit connected to the accumulator.
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BT09C458 3
Nitrogen Charging Kit
BT09B037-01 4
Accumulator located on the right side of machine behind side skirt.
NOTE: Do not expose the accumulator to temperatures above 120°F (49°C). A charged accumulator contains nitrogen
compressed to 1600 PSI (11 032 kPa). High heat will cause the safety plug to blow out of the accumulator and the
escaping nitrogen will propel the accumulator at a dangerous rate of speed. M407
Charging Accumulator with Nitrogen

WARNING
Explosion hazard!
Use only nitrogen when charging the accumulator. Do not use air or oxygen that will cause an explo-
sion.
W0975A
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WARNING
Explosion hazard!
Do not expose the accumulator to temperatures above 120°F (49°C). A charged accumulator contains
nitrogen compressed to 110 bar (1600 PSI). High heat will cause the safety plug to blow out of the
accumulator and the escaping nitrogen will propel the accumulator at a dangerous rate of speed.
W0977C
NOTICE: The four valves A, D, and E must be in the positions noted in the procedure before connecting the Nitrogen
Accumulator Charging Kit to the machine or nitrogen tank refer to image 3.
1. Close the shutoff valve (D) by turning it all the way to
the left (counterclockwise).
2. Close the gauge valve (E) by turning it all the way to
the right (clockwise).
3. Connect the charging gauges to the nitrogen supply
tank, open the supply tank valve.
4. Slowly turn valve (D) clockwise while watching the
pressure gauge (B). Stop turning valve (D) when the
needle on gauge (B) reaches 10 bar (145 psi).
NOTE: If the needle goes over the needed pressure,
quickly open and close valve (E) and check the pressure
again.
The charging kit is now ready to be installed on the accu-
mulator.
5. Remove the cap from the accumulator.
6. Loosen the sealing plug with an Allen wrench.
7. Back off the needle valve (A) on the accumulator end
of the charging hose by turning it counterclockwise to
the maximum position. This prevents nitrogen from
escaping from the accumulator when the charging
hose is attached to the accumulator gas charging
valve.
8. Install the charging hose fitting onto the accumulator.
9. Tighten the needle valve by turning it clockwise.
Slowly open the gauge valve (E) and observe the
reading on the gauge. This reading is the nitrogen
pressure level inside the accumulator.
10. Fill the accumulator to a charge pressure of 20.7 -
22.4 bar (300 - 325 psi).
11. Close valve (E) by turning to the right (clockwise).
After a few minutes open valve (E) and check the
accumulator for leakage.
12. Back off the needle valve (A) on accumulator end of
the charging hose by turning it counterclockwise the
maximum amount. This will prevent nitrogen from
escaping from the accumulator as the hose is re-
moved.
13. Close the valve on the nitrogen supply tank.
14. Adjust the regulator (D) to the minimum pressure set-
ting by turning the knob counterclockwise.
15. Slowly remove the charging hose from the accumu-
lator pressure valve.
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NOTE: A small amount of nitrogen will escape when disconnecting the hose.
16. Install the cap on the accumulator, torque to
1.13 N·m (10 lb in).
NOTE: A small amount of nitrogen will escape when disconnecting the hose.
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Accumulator - Visual inspection
BS96H067 1

Prior operation:
Accumulator - Disassemble (H.40.B)
1. Clean all parts in cleaning solvent.

2. Illuminate the inside of the tube (1). Inspect the in-
side of the tube for deep grooves or other damage.
If the tube is damaged, replace with a new tube or
cylinder.
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3. In a rotary motion, use an emery cloth with medium

grit to remove small scratches on the piston (3),
glands (2) and (14), and tube (1).
4. Inspect the glands (2) and (14), for rust or corro-
sion. Clean and remove the rust or corrosion from
the gland.
5. Inspect the piston (3). Check to see if it is worn or
damaged. If the piston is worn or damaged, replace
with a new accumulator.
6. Inspect the gland ends of the tube (1) for sharp
edges. Remove the sharp edges. Sharp edges can
damage the seals (4), quad ring (5), and O-rings (6).
Next operation:
Accumulator - Assemble (H.40.B)
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Accumulator - Pressure test
BS04D004 1
1. Ensure that the oil side of the accumulator is com-

pletely discharged.
2. Put the ride control switch in the "On" position.
3. Lower the loader to the floor. Put the loader control
lever in the "Float" position.
4. Stop the engine. Put the key in the "On" position.
5. Move the loader control lever in all directions to re-
lease any pressure in the hydraulic circuits. Put the
loader control lever in the "Float" position.
6. Find the right and left solenoid valves for the ride
control system. Find the pin in the coil end of the
solenoid. Depress the pin in the solenoid valves with
a soft pin (such as a welding rod) to release any
pressure in the loader lift circuit.
7. Leave the ride control switch and key switch in the
"On" postion.
8. Leave the loader control lever in the "Float" position.
9. Close the valves (B) and (C) on the nitrogen charging
kit.
10. Turn the stem out of valve (F) until the stem stops.
11. Remove the cap screws and guard from the accumu-
lator.
12. Remove the cap from the valve stem on the accumu-
lator.
13. Connect valve (F) to the valve stem.
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14. Make sure that valve (D) is open.

15. Turn the stem into valve (F) and read the pressure
on gauge (E).
16. The pressure must be 275 - 325 psi ( 1897 - 2241
kPa, 19 - 23 bar). If the pressure is too low, charge
the accumulator with dry nitrogen.
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SINGLE ARM Lift - Troubleshooting

Problem Possible Cause Correction
Incorrect or No Loader 1. Check to ensure the cab door is fully A. Is there still a problem?
Function closed. No: Troubleshooting complete.
Yes: Go to Step 2.
2. Check the cab door switch (If equipped A. Check power to and from the cab door
with cab door). switch.
B. Is there still a problem?
No: Troubleshooting complete.
Yes: Go to Step 3.
3. Check the Implement Controller inter- A. Check power to and from the Implement
lock valve power/function. Controller interlock valve. Repair as re-
quired.
B. Check the Implement Controller inter-
lock valve function. Repair or replace as
required.
C. Is there still a problem?
Yes: Go to Step 4.
4. Check the charge pressure. A. Do - Checking the Charge Pressure/
Flow.
Refer to Charge pump - Pressure test
(A.10.A) for the procedure.
B. Charge pressure OK? Stroke the control
lever. A 20 psi or greater drop indicates a
leaky servo. Repair as required.
Yes: Go to Step 5.
5. Check the pilot pressure from the Im- Go to step 6.
plement Controller to the Loader Control
Valve.
6. Do Check 1 - Checking the Pilot Pres- A. Is there still a problem?
sure. No: Troubleshooting complete.
Refer to SINGLE ARM Lift - Pressure test Yes: Go to Step 8.
(H.40.B)
8. Check the loader control valve function. A. Is there still a problem?
Yes: Go to Step 9.
9. Repair or replace the loader control
valve.
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Index

Accumulator - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Accumulator - Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Accumulator - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Accumulator - Discharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Accumulator - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Accumulator - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Accumulator - Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Accumulator - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Accumulator - Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Control valve - Install Boom position/Bucket position/ Auxiliary position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
SR175 Electro hydraulic controls, SV185 Electro hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic
controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls
Control valve - Install Loader Valve Extend Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control valve - Install Loader port lock solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Control valve - Install loader control valve (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SR130, SR150
Control valve - Install loader control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
TR270, TR320, TV380
Control valve - Install loader valve retract solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Control valve - Install proportional auxiliary valve extend solenoid (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro
hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls
Control valve - Install proportional auxiliary valve extend solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical
hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls
Control valve - Install proportional auxiliary valve retract solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Control valve - Overview loader lock control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control valve - Remove Boom position/Bucket position/ Auxiliary position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls
Control valve - Remove Loader port lock solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Control valve - Remove Proportional aux valve extend solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250 Mechanical
hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls
Control valve - Remove bucket valve extend solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Control valve - Remove loader control valve (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SR130, SR150
Control valve - Remove loader valve extend solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Control valve - Remove loader valve retract solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Control valve - Remove proportional auxiliary valve retract solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Control valve - Remove proportional auxiliary valve retract solenoid on EH machines . . . . . . . . . . . . . . . . . . . . . . 33
controls, SR250 Electro hydraulic controls, SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro
hydraulic controls, TR320 Electro hydraulic controls, TV380 Electro hydraulic controls
84423866 25/07/2011
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Cylinder - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Cylinder - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cylinder - Install lift arm cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SV185, SV250, SV300, TV380
Cylinder - Remove lift arm cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Cylinder - Remove lift arm cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SV185, SV250, SV300, TV380
Relief valve - Flow test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Relief valve - Pressure test Loader Valve Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Ride control valve - Install Glide Ride valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Ride control valve - Remove Glide Ride valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SINGLE ARM Lift - Install single lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SV185, SV250, SV300, TV380
SINGLE ARM Lift - Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SINGLE ARM Lift - Remove single lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SV185, SV250, SV300, TV380
SINGLE ARM Lift - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
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SINGLE ARM TOOL ATTACHMENT Tilt - 50.C

TR270 , TR320 , TV380
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Contents
DIAGNOSTIC
SINGLE ARM TOOL ATTACHMENT Tilt

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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H.50.C / 2
HITCH AND WORKING TOOL - SINGLE ARM TOOL ATTACHMENT Tilt
SINGLE ARM TOOL ATTACHMENT Tilt - Troubleshooting

Problem Possible Cause Correction
Incorrect or No Loader 1. Check to ensure the cab door is fully A. Is there still a problem?
Function closed. No: Troubleshooting complete.
Yes: Go to Step 2.
2. Check the cab door switch (If equipped A. Check power to and from the cab door
with cab door). switch.
B. Is there still a problem?
Yes: Go to Step 3.
3. Check the Implement Controller inter- A. Check power to and from the Implement
lock valve power/function. Controller interlock valve. Repair as re-
quired.
B. Check the Implement Controller inter-
lock valve function. Repair or replace as
required.
Yes: Go to Step 4.
4. Check the charge pressure. A. Do - Checking the Charge Pressure/
Flow.
Refer to Charge pump - Pressure test
(A.10.A) for the procedure.
B. Charge pressure OK? Stroke the control
lever. A 20 psi or greater drop indicates a
leaky servo. Repair as required.
Yes: Go to Step 5.
5. Check the pilot pressure from the Im- Go to step 6.
plement Controller to the Loader Control
Valve.
6. Do Check 1 - Checking the Pilot Pres- A. Is there still a problem?
sure. No: Troubleshooting complete.
Refer to SINGLE ARM Lift - Pressure test Yes: Go to Step 7.
(H.40.B)
7. If the pressure readings are correct,
the test is complete. If the pressure read-
ings are not correct, repair or replace the
charge/hydrostatic pump assembly or the
loader control valve.
8. Check the loader control valve function. A. Is there still a problem?
Yes: Go to Step 9.
9. Repair or replace the loader control
valve.
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Index

SINGLE ARM TOOL ATTACHMENT Tilt - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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New Holland Site 100 Brubaker Avenue New Holland, Pennsylvania United States 17557
SERVICE - Technical Publications & Tools
PRINTED IN U.S.A.
© 2011 CNH America LLC.
All rights reserved. No part of the text or illustrations of this publication may be reproduced.
CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification
or equipment at any time without notices is reserved.
All data given in this publication is subject to production variations. Dimensions and weight are approximate only
and the illustrations do not necessarily show products in standard condition. For exact information about any
particular product, please consult your CASE CONSTRUCTION Dealer.
84423866 25/07/2011
EN
SERVICE MANUAL
EXCAVATING AND LANDSCAPING

TR270 , TR320 , TV380
84423866 25/07/2011
J
Contents
EXCAVATING AND LANDSCAPING - J
DIGGING Non-articulated digging tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J.20.B

CARRYING Unarticulated tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J.50.B

COUPLING Mechanical coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J.80.B

COUPLING Hydraulic coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J.80.C

84423866 25/07/2011
J
DIGGING Non-articulated digging tools - 20.B

TR270 , TR320 , TV380
84423866 25/07/2011
J.20.B / 1
Contents
SERVICE
Bucket
Remove - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Remove - Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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EXCAVATING AND LANDSCAPING - DIGGING Non-articulated digging tools
Bucket - Remove - Mechanical

1. Position loader on flat surface.
93106896 1
2. Pull up on locking handles (1) to disengage pins.
931002056 2
3. Start engine.
931001679 3
4. Tilt face plate (2) down to disengage.
931002057 4
84423866 25/07/2011
J.20.B / 3
5. Lower lift arm (3).
931002057 5
6. Reverse skid steer to remove bucket.
931002058 6
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Bucket - Install - Mechanical

1. Start engine.
931001679 1
2. Lower lift arm (1) and tilt faceplate (2) down before
inserting faceplate into saddles.
931002058 2
3. Slowly raise lift arm (1) ensuring face plate is seated

in the saddles (3).
931002057 3
4. Tilt face plate (2) up to engage.
931002057 4
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J.20.B / 5
5. Push down on locking handles (4) to secure bucket.
931002056 5
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Bucket - Remove - Hydraulic

1. Position loader on a flat surface.
93106835 1
2. Start engine.
931002111 2
3. Unlock the pins (1) then use the electronic controls

(2) to retract quick release cylinders.
931002112 3
931001780 4
84423866 25/07/2011
J.20.B / 7
4. Tilt face plate (3) down to disengage.
931002057 5
5. Lower lift arm (4).
931002057 6
6. Remove bucket.
931002058 7
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J.20.B / 8
Bucket - Install
1. Start engine.
931002111 1
2. Lower lift arm (1) and tilt faceplate down (2) before
inserting into saddles (3).
931002058 2
3. Slowly raise lift arm (1) ensuring faceplate seats into

saddles.
931002057 3
4. Tilt face plate up to engage.
931002057 4
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J.20.B / 9
5. Use electronic controls (4) on the right hand side joy-

stick to engage quick release cylinders.
931001780 5
6. Lock the pins in place using the lock control (5) on

the left hand side column.
931002112 6
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Index

Bucket - Install - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bucket - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Bucket - Remove - Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Bucket - Remove - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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CARRYING Unarticulated tools - 50.B

TR270 , TR320 , TV380
84423866 25/07/2011
J.50.B / 1
Contents
TECHNICAL DATA
Tool
Bucket - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Tool
Cutting edge - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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EXCAVATING AND LANDSCAPING - CARRYING Unarticulated tools
Tool Bucket - General specification
BT97G325 1
1. 10 mm ( 3/8 in) fillet (weld twice 1 root pass 1 cover 3. 6 mm ( 1/4 in) groove 6 mm ( 1/4 in) fillet (weld
pass) twice-wrap ends)
2. 6 mm ( 1/4 in) fillet (weld 4 times)
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J.50.B / 3
Tool Cutting edge - Replace

1. Cut or grind the old cutting edge from the bucket floor
and sides. Remove all old weld and foreign material
from the welding area.
SH88030 1
2. Straighten the bucket floor and sides if required.

3. Thoroughly clean the area where the new cutting
edge will be welded.
4. Use dry AWS-E7018 low hydrogen electrodes or ei-
ther of the following equivalent low hydrogen wire
feed electrodes: Gas metal arc welding (C0² or argon
C0²) AWS-E70S6 or flux cored arc welding AWS-
E70T1.
5. Preheat the parts to be welded (both tack and final
welds) to a minimum of 400ºF (204ºC). The preheat
temperature must be throughout the entire thickness
of the parts joined, and at least 51 mm ( 2 in) back
from the joint. Maintain preheat throughout the entire
welding operation.
NOTE: This is a hardened steel edge. If not preheated, the
cutting edge may later crack during use.
6. Tack weld the preheated parts starting at the center
of the bucket and working toward the outside ends.
7. Finish welding the preheated parts starting at the
center of the front edge of the bucket floor and work-
ing toward the outside ends. Repeat this operation
at the back side of the cutting edge to bucket floor.
8. Do not remove the bucket from the welding environ-
ment until the weld and metal temperature drops to
the ambient temperature. Do not force the cooling
rate of the welds and material.
9. Follow the same welding procedure for welding the
side cutting edges and bottom wear plates to the
bucket.
10. Bolt On Cutting Edge Replacement:
Loosen and remove the bolts from the cutting edge.
11. Remove the cutting edge from the bucket.
12. Install new cutting edge on the bucket. Install new
bolts and tighten the bolts.
13. Dirt Tooth Kit Installation
14. Bucket Dirt Tooth Kit
84423866 25/07/2011
J.50.B / 4
15. The dirt tooth kit consists of six teeth that are welded
to the bucket cutting edge as indicated at (1). The
teeth are used to break up the material when rough
digging conditions are experienced. This will make it
easier to fill the bucket. The teeth are intended to be
used only on dirt and foundry or low-profile buckets.
SH88032 2
16. Tooth Point Replacement

17. The points of the teeth are a replaceable "pin-on"
design and can be obtained from Parts.
18. To replace the "pin-on" points, use a punch that just
fits into the pin hole, (1), and drive the old retaining
pin from the shank.
19. Place the new point over the shank and insert the
retaining pin into the hole, (1). With a punch that
contacts both sides of the metal part of the retaining
pin, drive the pin until it is centered in the shank.
NOTE: If the punch or driver is too small and just contacts
the rubber center of the retaining pin, the pin will be dam-
aged and will not retain the point.
SH88033 3
20. Tooth Location and Installation

21. The bucket should be flat on the floor when placing
and welding the teeth to maintain good weld points,
(1).
NOTICE: Remove the bucket from the loader while welding
teeth to prevent damage to the loader electrical system.
22. Slide the replaceable points in place but do not at-
tach with the steel/rubber pins as the rubber may be
damaged during the welding process.
SH88034 4
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J.50.B / 5
23. Locate the teeth on the bucket edge as indicated.
bs04e165 5
24. Bucket Tooth Spacing

NOTE: Position the teeth at these spacings, then re-center
if necessary for equal spacing.
bs04f076 6
25. Welds are high carbon steel (tooth) to high carbon

steel (bucket). Use welding rods marked 7018 or
some comparable rod. Weld on both sides of the
tooth from the back of the tooth towards the replace-
able point at (1). Stop welding 13 mm ( 1/2 in) from
the cutting edge as noted at (2). Weld along the back
of the tooth at (3). A minimum 5 mm ( 3/16 in) fillet
weld is required for this application.
SH88036 7
26. Weld in the direction shown at (1).

27. Weld a 5 mm ( 3/16 in) fillet weld along both sides
and rear of the tooth at (2), high carbon steel to high
carbon steel.
bs04e166 8
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J.50.B / 6
Index

Tool Bucket - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tool Cutting edge - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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COUPLING Mechanical coupling - 80.B

TR270 , TR320 , TV380
84423866 25/07/2011
J.80.B / 1
Contents
FUNCTIONAL DATA
COUPLING Mechanical coupling

Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
COUPLING Mechanical coupling

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
84423866 25/07/2011
J.80.B / 2
EXCAVATING AND LANDSCAPING - COUPLING Mechanical coupling
COUPLING Mechanical coupling - Exploded view

Mounting Plate
(1) Mounting Plate (7) Latch Pin (13) Pin
(2) Left Hand Handle (8) Plug (14) Bolt
(3) Dust Cap (9) Clip (15) Right Hand Handle
(4) Grease Zerk (10) Pin (16) Pin
(5) Plate (11) Compression Spring (17) Bushing
(6) Spring Pin (12) Guide
84423866 25/07/2011
J.80.B / 3
bs04e150 1
84423866 25/07/2011
J.80.B / 4
COUPLING Mechanical coupling - Remove

1. WARNING
Avoid injury! Always do the following be-
fore lubricating, maintaining, or servicing
the machine.
3. Lower all attachments to the ground, or
raise and engage all safety locks.
4. Shut off engine.
Failure to comply could result in death or
serious injury.
W0047A
Before removing the coupler, remove any attach-

ment from the machine.
2. Tilt the coupler forward until the face of the plate
is resting on the ground. At this point you can re-
lieve the pressure in the system. See PRIMARY
HYDRAULIC POWER SYSTEM - Depressurising
(A.10.A).
3. On the left hand side of the coupler, remove the hard-
ware (1) securing the pin (2) attached to the tilt cylin-
der.
4. Remove the pin (2) from the coupler. This will re-
move the tilt cylinder from the coupler.
5. Repeat steps three and four for the right hand side.
931002056 1
6. Remove the hardware (1) from the pivot pin (2) se-
curing the coupler to the machine.
7. Repeat step six for the left hand side.
8. Coupler is now unattached from the machine.
20115831 2
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J.80.B / 5
COUPLING Mechanical coupling - Disassemble

Prior operation:
COUPLING Mechanical coupling - Remove (J.80.B)
NOTE: Remove all attachments from working arm prior to removal of the mechanical coupler
1. Release locking pins by placing coupler handles (1)
in up position.
931002056 1
2. Using a hammer and punch remove the spring pin

(1), dropping the latch pin out of the bottom of the
coupler (2).
86092923 2
3. Remove clip (1) from handle pivot pin.
931001791 3
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J.80.B / 6
4. While supporting coupler handle, remove handle

pivot pin (1).
931001788 4
5. Remove handle and locking pin assembly from cou-

pler.
20115824 5
6. To disassemble the locking pin assembly carefully

unthread pin (1), from bolt (2) and check parts for
wear.
20115823 6
Next operation:
COUPLING Mechanical coupling - Assemble (J.80.B)
84423866 25/07/2011
J.80.B / 7
COUPLING Mechanical coupling - Assemble

Prior operation:
COUPLING Mechanical coupling - Disassemble (J.80.B)
1. Assemble the handle and locking pin assembly by

inserting pin (1) through hole (2) in the handle. Install
bolt (3) through pin (2). Install bushing spacer (4),
compression spring (5), and thread pin (6) onto bolt
(3) holding assembly together.
20115823 1
2. Install the assembled unit (1) through the inside of

the coupler (2).
20115824 2
86092923 3
84423866 25/07/2011
J.80.B / 8
3. While supporting the coupler handle in place, install

pivot pin (1).
931001788 4
4. Install clip (1) on backside of pivot pin.
931001790 5
5. Insert the latch pin (1) through the bottom of the cou-
pler, and secure to the locking pin assembly with a
spring pin (2).
86092922 6
Next operation:
COUPLING Mechanical coupling - Install (J.80.B)
84423866 25/07/2011
J.80.B / 9
COUPLING Mechanical coupling - Install

NOTE: The images in these instructions may not be the actual model being worked on. All models have the same
concept.
1. Move the machine into position and align the holes
to insert the pivot pins (2).
2. On the right hand side of machine, insert the pivot
pin and install the hardware (1) to secure the pin in
place. Tighten hardware.
3. Repeat step two for the left hand side of the machine.
931002057 1
4. Extend the tilt cylinders (3) until they align with the
top holes of the coupler.
5. On the left hand side of machine, insert the pin (2)
into the coupler as shown, through the cylinder end
and out the other side of the coupler.
6. Install the hardware (1) to the pin locking plate, se-
curing the pin to the coupler.
7. Repeat steps five and six for the right hand side of
the machine.
931002056 2
8. Start the machine and cycle through the positions of

the coupler to bleed the system of air.
84423866 25/07/2011
J.80.B / 10
Index

COUPLING Mechanical coupling - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
COUPLING Mechanical coupling - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
COUPLING Mechanical coupling - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
COUPLING Mechanical coupling - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
COUPLING Mechanical coupling - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
84423866 25/07/2011
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84423866 25/07/2011
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COUPLING Hydraulic coupling - 80.C

TR270 , TR320 , TV380
84423866 25/07/2011
J.80.C / 1
Contents
TECHNICAL DATA
Control valve
SR175, SV185, SR200, SR220, SR250, SV250, SV300, TR270, TR320, TV380
Cylinder
SERVICE
COUPLING Hydraulic coupling

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cylinder
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
DIAGNOSTIC
Electrical control
Testing Hydraulic Coupler Switch and Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
84423866 25/07/2011
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EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
Control valve - General specification

Valve P/O (Pilot operated) double check

Flow 30.3 l/min (8 US gpm)
Body material 2024 Aluminum
Pressure 206.9 bar (3000 psi)
Port size 9/16-18 SAE-6
84423866 25/07/2011
J.80.C / 3
Control valve - General specification

Valve Coupler
Solenoid valve configuration 4 way, 2 position direct acting, spool type hydraulic cartridge valve
Hydraulic requirements:
Flow 30.3 l/min (8 US gpm)
System pressure 210 bar (3045.0 psi)
Relief valve pressure 172 bar (2494.0 psi)
Electrical requirements:
Operating voltage 14 V
Operating temperature range -30 - 107 °C (-22.0 - 224.6 °F)
Port size SAE-6
84423866 25/07/2011
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Cylinder - General specification

Cylinder Hydraulic coupler

Collapsed length 151.9 mm (5.98 in)
Stroke length 48 mm (1.89 in)
Tube bore diameter 38.1 mm (01.5 in)
Rod diameter 19.1 mm (0.750 in)
Tube end pin diameter 13.6 mm (0.534 in)
Rod end pin diameter 9.6 mm (0.378 in)
Supply port size 7/16-20 UNF-2B
Return port size 7/16-20 UNF-2B
Maximum working pressure 206.9 bar (3000 psi)
84423866 25/07/2011
J.80.C / 5
COUPLING Hydraulic coupling - Remove

WARNING
Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the
engine off, turn the key on, and move the hydraulic control lever through all movements several times
to relieve residual pressure in the system.
W0161A
WARNING
Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
W0178A
WARNING
Burn hazard!
W0241A
WARNING
4. Shut off engine.
W0047A
concept.
1. Before removing the coupler, remove any attach-
ment from the machine.
2. Tilt the coupler forward until the face of the plate
is resting on the ground. At this point you can re-
lieve the pressure in the system. See PRIMARY
HYDRAULIC POWER SYSTEM - Depressurising
(A.10.A).
84423866 25/07/2011
J.80.C / 6
3. On the right hand side of the coupler, remove the

hardware (1) securing the pin (2) attached to the tilt
cylinder.
4. Remove the pin (2) from the couple. This will remove
the tilt cylinder from the coupler.
20111348 1
5. Repeat steps three and four for the left hand side.
6. Mark the hoses and ports on the valve accordingly.
This will help in reinstalling the hoses to the proper
ports. Remove the two hoses (1) from the hydraulic
valve (2). Plug or cap the valve ports and the hose
ends. This will keep the hydraulic system from get-
ting contaminated.
20111349 2
7. Remove the hardware (1) from the pivot pin (2) se-
curing the coupler to the machine. Remove the pivot
pin from the machine.
8. Repeat step seven for the left hand side.
9. Coupler is now unattached from the machine.
931002057 3
84423866 25/07/2011
J.80.C / 7
COUPLING Hydraulic coupling - Install

concept.
1. Move the machine into position and align the holes
to insert the pivot pins (2).
2. On the right hand side of machine, insert the pivot
pin and install the hardware (1) to secure the pin in
place. Tighten hardware.
3. Repeat step two for the left hand side of the machine.
931002057 1
4. Extend the tilt cylinders until they align with the top
holes of the coupler.
5. On the right hand side of machine, insert the pin (2)
into the coupler as shown, through the cylinder end
and out the other side of the coupler.
6. Install the hardware (1) to the pin locking plate, se-
curing the pin to the coupler.
7. Repeat steps five and six for the left hand side of the
machine.
20111348 2
8. Remove the caps or plugs from the hydraulic valve

(2) and the hoses (1) and install the two hoses into
their correct ports. Tighten hoses to standard torque.
20111349 3
9. Start the machine and cycle through the positions of

the coupler to bleed the system of air.
84423866 25/07/2011
J.80.C / 8
Cylinder - Remove
WARNING
Burn hazard!
W0241A
WARNING
W0358A
WARNING
Pressurized system!
W0905A
WARNING
4. Shut off engine.
W0047A
Prior operation:
NOTE: Never loosen any hydraulic lines without first relieving all pressure in the system. Refer to PRIMARY HY-
DRAULIC POWER SYSTEM - Depressurising (A.10.A)
1. Remove snap ring (1).
931001791 1
84423866 25/07/2011
J.80.C / 9
2. Remove retaining pin (1).
931001788 2
3. Disconnect hydraulic hoses (1) and (2), from mani-

fold.
931001786 3
4. Remove rod end hydraulic hose (1).
931001789 4
5. Disengage the roll pin and bucket locking pin (1).
931001783 5
84423866 25/07/2011
J.80.C / 10
6. Remove cylinder.
931001784 6
Next operation:
Cylinder - Install (J.80.C)
84423866 25/07/2011
J.80.C / 11
Cylinder - Install
Prior operation:
Cylinder - Remove (J.80.C)
1. Hold cylinder in mounting location on the skid steer

and engage bucket locking pin (1) through the rod
end.
931001782 1
2. Through the top of the cylinder install the retaining

pin (1).
931001788 2
3. Secure the retaining pin with a snap ring (1).
931001791 3
4. Connect the rod end hydraulic hose (1).
931001789 4
84423866 25/07/2011
J.80.C / 12
5. WARNING
Unexpected movement!
When cylinders are connected to the
machine hydraulic system, cycle the hy-
draulic circuits several times to remove
air from the cylinder and hose. Air in the
system can cause erratic operation or can
cause equipment to drop unexpectedly.
Failure to comply could result in death or
serious injury.
W1083A
Connect hydraulic hoses (1) and (2), to the manifold.

931001786 5
84423866 25/07/2011
J.80.C / 13
Electrical control - Testing Hydraulic Coupler Switch and Solenoid

Wiring harness - Electrical schematic frame 25 (A.30.A) (EH)
Wiring harness - Electrical schematic frame 02 (A.30.A) (Mech)

With the ignition on, 12 V 0V
Check Action Action
for voltage from ACCESSORY POWER Go to test 2 There is a problem in the DC distribu-
DISTRIBUTION pin E12 and ground. tion system upstream of HIGH FLOW
/ COUPLER FUSE.
ing (A.30.A) to check wire condi- Go to test 3 744 (Orange).
tion between ACCESSORY POWER
DISTRIBUTION pin E12 and connector
X-300 pin E.
ing (A.30.A) to check wire condition Go to test 4 940/942/1094 (Black).
between connector X-300 pin F and
ground.
ing (A.30.A) to check wire condition Go to test 5 (White).
between connector X-CPLR pin 1
and connector X-300 pin A.
ing (A.30.A) to check wire condition Go to test 6 1008/1014 (Black).
between connector X-CPLR pin 2
and ground.
Disconnect connector X-CPLR from Normal resistance 0 Ω or greater than 500 Ω,
the HYDRAULIC COUPLER SOLENOID Action Action
Y-013. The HYDRAULIC COUPLER SWITCH The solenoid has failed. Replace the
Check S-009 has failed. Replace the switch solenoid.
Using a multi-meter, check for resis-
tance between HYDRAULIC COUPLER
SOLENOID pins 1 and 2.
84423866 25/07/2011
J.80.C / 14
Index

COUPLING Hydraulic coupling - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
COUPLING Hydraulic coupling - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control valve - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Control valve - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cylinder - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical control - Testing Hydraulic Coupler Switch and Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
84423866 25/07/2011
J.80.C / 15
PRINTED IN U.S.A.
84423866 25/07/2011
EN
SCHEMAS INDEX
IU PAGE
Connector - Component diagram 01 - Connector X-10 to Connector X-13 A.30.A / 50
Connector - Component diagram 14 - Connector X-502A to Connector X-510 A.30.A / 104
Connector - Component diagram 15 - Connector X-512 to Connector X-52A A.30.A / 107
Connector - Component diagram 16 - Connector X-52B to Connector X-74 A.30.A / 109
Connector - Component diagram 18 - Connector X-93 to Connector X-AC_COMP A.30.A / 116
Connector - Component diagram 19 - Connector X-ACC to Connector X-C01A A.30.A / 119
Connector - Component diagram 20 - Connector X-C01B to Connector X-CAB_GNDB A.30.A / 123
Connector - Component diagram 21 - Connector X-CC1A to Connector X-CHS_GND_RR A.30.A / 128
Connector - Component diagram 22 - Connector X-CN1A to Connector X-CN4A A.30.A / 134
Connector - Component diagram 23 - Connector X-CN4B to Connector X-ECC2A A.30.A / 141
Connector - Component diagram 24 - Connector X-ECC2B to Connector X-ECC6B A.30.A / 146
Connector - Component diagram 25 - Connector X-EGR to Connector X-FUEL A.30.A / 152
Connector - Component diagram 26 - Connector X-FUSE1 to Connector X-HORN-GND A.30.A / 155
Connector - Component diagram 27 - Connector X-HORN-PWR to Connector X-K-C4 A.30.A / 162
Connector - Component diagram 28 - Connector X-NEG_TERM_A to Connector A.30.A / 164
X-POS_TERM_A
Connector - Component diagram 29 - Connector X-POS_TERM_B to Connector X-UJMR A.30.A / 169
Connector - Component diagram 99 Engine connectors A.30.A / 176
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 Mechanical A.10.A / 108
two speed track drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 Single speed A.10.A / 100
drive assembly
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 Two speed A.10.A / 68
drive assembly
drive assembly
drive assembly
drive assembly
track drive assembly
drive assembly
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 02 Valve assembly A.10.A / 84
84423866 25/07/2011
IU PAGE
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 03 Enhanced A.10.A / 86
high flow option
high flow option
high flow option
Wiring harness - Electrical schematic frame 01 A.30.A / 179
84423866 25/07/2011
SPECIAL TOOL INDEX
Genuine IU PAGE
CAS10162A [Portable Filter PRIMARY HYDRAULIC POWER SYSTEM - Cleaning A.10.A / 116
Caddy]
CAS1871 [Adapter] PRIMARY HYDRAULIC POWER SYSTEM - Cleaning A.10.A / 116
CAS10192 [Vacuum Pump] PRIMARY HYDRAULIC POWER SYSTEM - Cleaning A.10.A / 116
CAS10508 [Fitting Kit For PRIMARY HYDRAULIC POWER SYSTEM - Cleaning A.10.A / 117
Unions]
CAS1808 [Flowmeter Fitting Relief valve - Pressure test Loader valve main relief A.10.A / 124
Kit]
CAS1871 [Adapter] Reservoir - Apply vacuum A.10.A / 137
CAS10193 [ Kit For Vacuum Reservoir - Apply vacuum A.10.A / 137
Pump]
CAS10192 [Vacuum Pump] Control valve - Remove loader control valve H.40.B / 27
CAS1871 [Adapter] Control valve - Remove loader control valve H.40.B / 27
CAS1871 [Adapter] Accumulator - Remove H.40.B / 61
CAS10192 [Vacuum Pump] Accumulator - Remove H.40.B / 61
Kit IU PAGE
CAS10899 [Nitrogen Charging Accumulator - Discharging H.40.B / 68
Kit]
25/07/2011
19
PRINTED IN U.S.A.
84423866 25/07/2011
EN
CASE SR175 / SV185 / SR130 / SR150 / COMPONENT ABBREVIATION LEGEND GROUNDS BULKHEAD CONNECTION
INDICATES CONSTANT POWER
SR200 / SR220 / SR250 / SV250 / SV300 CONNECTOR X-001
INDICATES POWER WHEN KEY
Alpha Series Skid Steer Loader - Electrohydraulic DIODE
FUSE
D-001
F-001
SWITCH IS ON
LAMP E-001
TR270 / TR320 / TV380 MOTOR M-001
Alpha Series Compact Track Loader - Electrohydraulic RELAY
SENSOR/SENDER
K-001
B-001
SUBSYSTEM DESCRIPTION SHEET #
84526326 SPLICE
SWITCH
SP-001
B-001 GROUNDS 1
ELECTRICAL SCHEMATIC, WORLDWIDE WIRE BREAK WB-001 BULKHEAD CONNECTION 2
INSTRUMENT CLUSTER 3
2011 PRODUCTION— MAIN POWER DISTRIBUTION 4
SHEET 1 OF 5 ACCESSORY POWER DISTRIBUTION 5
LEFT HAND CAB CONSOLE 6
SCHEMATIC SYMBOLS COLOR ABBREVIATION LH AND RH NH CONTROL HANDLE 7
BLACK BK LAMPS 8
BLUE BL DOOR AND WINDOW 9
DIODE FUSE LAMP MOTOR LIGHT BLUE LB ENGINE TYPE CONFIGURATION 10
BLACK/WHITE BK/WH ENGINE PREHEATING 11
GREEN GN
F5C EXT EGR ENGINE 12
CHASSIS ISM ENGINE
LIGHT GREEN LG 13
COIL GROUND (EARTH) TWISTED WIRES
IGN SWITCH / INDICATORS 14
ORANGE OR
HYDRAULIC INTERLOCKS / 2ND AUX 15
PINK PK
EU LIGHT ADAPTER 16
VIOLET VT
HVAC 17
RED RD
BOOM ROAD LIGHTS 18
CONNECTOR I.D. CAVITY GREY GY
SPLICE WIRE SIZE WIRE BREAK WIRE BREAK I.D. RH NH CONTROL HANDLE 19
TAN TN
914-3 BK 18GA
C-999-99 SEAT 20
SHT 3 WB-999 WB-999 SHT 3
WHITE WH RADIO 21
CIRCUIT I.D. WIRE COLOR WIRE BREAK DESTINATION YELLOW YE F5C ENGINE KSB COLD START CIRCUIT 22
UJM CONNECTORS 23
LOADER VALVE AND SENSORS 24
BULKHEAD CONNECTION 25
WIRE CHART SIZE UCM 26
WIRING REFERENCES ET PUMP 27
0.5 20 DIAGNOSTIC CONNECTOR 28
18GA 0.8 18 MULTIFUNCTION CONNECTORS 29
1.0 16
TELEMATICS 30
2.0 14
5.0 10 EHF 32
8.0 8 MULTIFUNCTION JUMPER 33
SHEET 1 SHEET 2
INSTRUMENT CLUSTER MAIN POWER DISTRIBUTION ACCESSORY POWER DISTRIBUTION
SHEET 3 SHEET 4 SHEET 5
LEFT HAND CAB CONSOLE LH AND RH NH CONTROL HANDLE LAMPS

DOOR AND WINDOW ENGINE TYPE CONFIGURATION ENGINE PREHEATING
F5C EXT EGR ENGINE ISM ENGINE IGNITION SWITCH/INDICATORS
HYDRAULIC INTERLOCKS / 2ND AUX EU LIGHT ADAPTER HVAC
84526326 - SHEET 2 OF 5
CASE SR175 / SV185 / SR130 / SR150 / COMPONENT ABBREVIATION LEGEND BOOM ROAD LIGHTS RH NH CONTROL HANDLE
SR200 / SR220 / SR250 / SV250 / SV300 CONNECTOR X-001
INDICATES POWER WHEN KEY
Alpha Series Skid Steer Loader - Electrohydraulic DIODE
FUSE
D-001
F-001
SWITCH IS ON
LAMP E-001
TR270 / TR320 / TV380 MOTOR M-001
Alpha Series Compact Track Loader - Electrohydraulic RELAY
SENSOR/SENDER
K-001
B-001
84526326 SPLICE SP-001
SUBSYSTEM DESCRIPTION
GROUNDS
SHEET #
1
SWITCH B-001
ELECTRICAL SCHEMATIC, WORLDWIDE WIRE BREAK WB-001 BULKHEAD CONNECTION 2
2011 PRODUCTION— MAIN POWER DISTRIBUTION 4
SHEET 3 OF 5 ACCESSORY POWER DISTRIBUTION 5
LEFT HAND CAB CONSOLE 6
SCHEMATIC SYMBOLS COLOR ABBREVIATION LH AND RH NH CONTROL HANDLE 7
BLACK BK LAMPS 8
BLUE BL DOOR AND WINDOW 9
DIODE FUSE LAMP MOTOR LIGHT BLUE LB ENGINE TYPE CONFIGURATION 10
GREEN GN
F5C EXT EGR ENGINE 12
CHASSIS
ISM ENGINE 13
COIL GROUND (EARTH) TWISTED WIRES LIGHT GREEN LG
ORANGE OR
HYDRAULIC INTERLOCKS / 2ND AUX 15
PINK PK
EU LIGHT ADAPTER 16
VIOLET VT
HVAC 17
RED RD
BOOM ROAD LIGHTS 18
SPLICE WIRE SIZE WIRE BREAK WIRE BREAK I.D. RH NH CONTROL HANDLE 19
TAN TN
914-3 BK 18GA
C-999-99 SEAT 20
SHT 3 WB-999 WB-999 SHT 3
WHITE WH RADIO 21
CIRCUIT I.D. WIRE COLOR WIRE BREAK DESTINATION YELLOW YE F5C ENGINE KSB COLD START CIRCUIT 22
UJM CONNECTORS 23
LOADER VALVE AND SENSORS 24
BULKHEAD CONNECTION 25
WIRE CHART SIZE UCM 26
WIRING REFERENCES ET PUMP 27
18GA 0.8 18 MULTIFUNCTION CONNECTORS 29
1.0 16
TELEMATICS 30
2.0 14
5.0 10 EHF 32
8.0 8 MULTIFUNCTION JUMPER 33
SHEET 18 SHEET 19
SEAT RADIO F5C ENGINE KSB COLD START CIRCUIT
UJM CONNECTORS LOADER VALVE AND SENSORS BULKHEAD CONNECTION

UCM ET PUMP DIAGNOSTIC CONNECTOR
MULTIFUNCTION CONNECTORS TELEMATICS DIAGNOSTIC CONNECTOR
EHF MULTIFUNCTION JUMPER
SHEET 32 SHEET 33
84526326 - SHEET 4 OF 5
1
20
12
Self Level Valve Solenoid High Flow Solenoid Mechanical Brake Control Valve -
Below Hydrostatic Pump - If equipped If equipped
19 20
12
12
3 4
21
12
5
12
6
Ride Control
EH Hydrostatic Pump - If equipped 2 speed Brake Valve - If equipped
- Swash Plate Sensors, located on 93107448
18 17 bottom of pump
6 12
7
View B
93107498
12
8
View A 10
11
9
15
14
Aux Extend and Retract Solenoid 12
16
(For Mechanical machines) 13 12
EH Loader Control
(Tag along) - If equipped
PWM Controller
(For Mechanical machines)
LEGEND
Electrical Component Identification
View A
1. Self Level Solenoid
2. High Flow Solenoid
3. Left Hand Reverse Solenoid
4. Right Hand Reverse Solenoid
5. Right Hand Forward Solenoid
6. Left Hand Forward Solenoid
7. Boom Position Sensor
25 8. Bucket Position Sensor
9. Aux Position Sensor
10. Boom Retract Solenoid
11. Boom Extend Solenoid
12. Bucket Retract Solenoid
13. Aux Reverse Solenoid
14. Aux Forward Solenoid
15. Bucket Extend Solenoid
16. Aux PWM Controller
17. Aux Extend Solenoid
Hydraulic Oil Filter and Switch 18. Aux Retract Solenoid
(Switch is integrated with filter) 19. Glide Control Solenoid (Bottom of valve body)
View B
20. Brake Solenoid
21. 2 Speed Solenoid
View C
24 22. Charge Pressure Switch
23. Brake Pressure Switch
24. Interlock Solenoid
View D
23 22 25. Hydraulic Oil filter and switch (switch integrated with filter)
26. Air Filter Restriction Switch (below air filter housing)
EH 2 Speed Control Valve - If equipped

Below Cab
MODELS SR130 / SR150 / SR175 / SV185 / SR200 / SR220 / SR250 / SV250 / SV300 /
93107444 93107449
Alpha Series Skid Steer Loader - Electrohydraulic
26 TR270 / TR320 / TV380
Alpha Series Compact Track Loader - Electrohydraulic
View C View D 84526326 - SHEET 5 OF 5
ELECTRICAL DETAILED VIEWS
Air Filter Restriction Switch MODEL YEAR 2011
(Below Air filter housing)
GROUNDS BULKHEAD CONNECTION
CASE SR130 / SR150 / SR175 / SV185 / COMPONENT ABBREVIATION LEGEND
CONNECTOR X-001
SR200 / SR220 / SR250 / SV250 / SV300 DIODE D-001 INDICATES POWER WHEN KEY
SWITCH IS ON
Alpha Series Skid Steer Loader - Mechanical FUSE
LAMP
F-001
E-001
MOTOR M-001
84526336 RELAY
SENSOR/SENDER
K-001
B-001
SPLICE SP-001
ELECTRICAL SCHEMATIC, WORLDWIDE SWITCH B-001 GROUNDS 1
2011 PRODUCTION— WIRE BREAK WB-001 BULKHEAD CONNECTION 2
SHEET 1 OF 5 MAIN POWER DISTRIBUTION 4
ACCESSORY POWER DISTRIBUTION 5
SCHEMATIC SYMBOLS LEFT HAND CAB CONSOLE 6
COLOR ABBREVIATION LH AND RH NH CONTROL HANDLE 7
BLACK BK LAMPS 8
DIODE FUSE LAMP MOTOR DOOR AND WINDOW 9
BLUE BL
LIGHT BLUE LB ENGINE TYPE CONFIGURATION 10
CHASSIS
COIL GROUND (EARTH) TWISTED WIRES GREEN GN F5C EXT EGR ENGINE 12
ISM ENGINE 13
LIGHT GREEN LG
ORANGE OR
AUXILLIARY HYDRAULIC INTERLOCK SWITCH 15
PINK PK
EU LIGHT ADAPTER 16
VIOLET VT
HVAC 17
RED RD
BOOM ROAD LIGHTS 18
SPLICE WIRE SIZE WIRE BREAK WIRE BREAK I.D. EH AUX PWM 19
TAN TN
SHT 3 WB-999 914-3 BK 18GA
C-999-99
WB-999 SHT 3
SEAT 20
WHITE WH
RADIO 21
CIRCUIT I.D. WIRE COLOR WIRE BREAK DESTINATION YELLOW YE
F5C ENGINE KSB COLD START CIRCUIT 22
LH AND RH NH CONTROL HANDLE 23
MULTIFUNCTION CONNECTOR 24
DIAGNOSTIC CONNECTOR 25
WIRE CHART SIZE TELEMATICS 26
WIRING REFERENCES MULTIFUNCTION JUMPER 27
0.5 20
18GA 0.8 18
1.0 16
2.0 14
3.0 12
5.0 10
8.0 8
SHEET 1 SHEET 2
INSTRUMENT CLUSTER MAIN POWER DISTRIBUTION ACCESSORY POWER DISTRIBUTION
LEFT HAND CAB CONSOLE LH AND RH NH CONTOL HANDLE LAMPS

DOOR AND WINDOW ENGINE TYOPE CONFIGURATION ENGINE PREHEATING
F5C EXT EGR ENGINE ISM ENGINE IGNITION SWITCH/INDICATORS
AUXILIARY HYDRAULIC INTERLOCK SWITCH EU LIGHT ADAPTER HVAC
84526336 - SHEET 2 OF 5
BOOM AND ROAD LIGHTS EH AUX PWM
CASE SR130 / SR150 / SR175 / SV185 / COMPONENT ABBREVIATION LEGEND
CONNECTOR X-001
SR200 / SR220 / SR250 / SV250 / SV300 DIODE D-001 INDICATES POWER WHEN KEY
SWITCH IS ON
Alpha Series Skid Steer Loader - Mechanical FUSE
LAMP
F-001
E-001
MOTOR M-001
84526336 RELAY
SENSOR/SENDER
K-001
B-001
SPLICE SP-001
ELECTRICAL SCHEMATIC, WORLDWIDE SWITCH B-001 GROUNDS 1
2011 PRODUCTION— WIRE BREAK WB-001 BULKHEAD CONNECTION 2
SHEET 3 OF 5 MAIN POWER DISTRIBUTION 4
ACCESSORY POWER DISTRIBUTION 5
SCHEMATIC SYMBOLS LEFT HAND CAB CONSOLE 6
COLOR ABBREVIATION LH AND RH NH CONTROL HANDLE 7
BLACK BK LAMPS 8
DIODE FUSE LAMP MOTOR DOOR AND WINDOW 9
BLUE BL
LIGHT BLUE LB ENGINE TYPE CONFIGURATION 10
CHASSIS
COIL GROUND (EARTH) TWISTED WIRES GREEN GN F5C EXT EGR ENGINE 12
ISM ENGINE 13
LIGHT GREEN LG
ORANGE OR
AUXILLIARY HYDRAULIC INTERLOCK SWITCH 15
PINK PK
EU LIGHT ADAPTER 16
VIOLET VT
HVAC 17
RED RD
BOOM ROAD LIGHTS 18
SPLICE WIRE SIZE WIRE BREAK WIRE BREAK I.D. EH AUX PWM 19
TAN TN
SHT 3 WB-999 914-3 BK 18GA
C-999-99
WB-999 SHT 3
SEAT 20
WHITE WH
RADIO 21
CIRCUIT I.D. WIRE COLOR WIRE BREAK DESTINATION YELLOW YE
F5C ENGINE KSB COLD START CIRCUIT 22
LH AND RH NH CONTROL HANDLE 23
MULTIFUNCTION CONNECTOR 24
DIAGNOSTIC CONNECTOR 25
WIRE CHART SIZE TELEMATICS 26
WIRING REFERENCES MULTIFUNCTION JUMPER 27
0.5 20
18GA 0.8 18
1.0 16
2.0 14
3.0 12
5.0 10
8.0 8
SHEET 18 SHEET 19
SEAT RADIO F5C ENGINE KSB COLD START CIRCUIT
LH AND RH NH CONTROL HANDLE MULTIFUNCTION CONNECTOR DIAGNOSTIC CONNECTOR

TELEMATICS MULTIFUNCTION JUMPER
SHEET 26 SHEET 27
84526336 - SHEET 4 OF 5
1
20
12
Self Level Valve Solenoid High Flow Solenoid Mechanical Brake Control Valve -
Below Hydrostatic Pump - If equipped If equipped
19 20
12
12
3 4
21
12
5
12
6
Ride Control
EH Hydrostatic Pump - If equipped 2 speed Brake Valve - If equipped
- Swash Plate Sensors, located on 93107448
18 17 bottom of pump
6 12
7
View B
93107498
12
8
View A 10
11
9
15
14
Aux Extend and Retract Solenoid 12
16
(For Mechanical machines) 13 12
EH Loader Control
(Tag along) - If equipped
PWM Controller
LEGEND
Electrical Component Identification
View A
1. Self Level Solenoid
2. High Flow Solenoid
3. Left Hand Reverse Solenoid
4. Right Hand Reverse Solenoid
5. Right Hand Forward Solenoid
6. Left Hand Forward Solenoid
7. Boom Position Sensor
25 8. Bucket Position Sensor
9. Aux Position Sensor
10. Boom Retract Solenoid
11. Boom Extend Solenoid
12. Bucket Retract Solenoid
13. Aux Reverse Solenoid
14. Aux Forward Solenoid
15. Bucket Extend Solenoid
16. Aux PWM Controller
17. Aux Extend Solenoid
Hydraulic Oil Filter and Switch 18. Aux Retract Solenoid
(Switch is integrated with filter) 19. Glide Control Solenoid (Bottom of valve body)
View B
20. Brake Solenoid
21. 2 Speed Solenoid
View C
24 22. Charge Pressure Switch
23. Brake Pressure Switch
24. Interlock Solenoid
View D
23 22 25. Hydraulic Oil filter and switch (switch integrated with filter)
26. Air Filter Restriction Switch (below air filter housing)

Below Cab
MODELS SR130 / SR150 / SR175 / SV185 / SR200 / SR220 / SR250 / SV250 / SV300 /
93107444 93107449
Alpha Series Skid Steer Loader - Mechanical
26
84526336 - SHEET 5 OF 5
View C View D
ELECTRICAL DETAILED VIEWS
MODEL YEAR 2011
Air Filter Restriction Switch
(Below Air filter housing)
MECHANICAL SINGLE SPEED DRIVE ASSEMBLY TWO SPEED DRIVE ASSEMBLY
SR130, SR150 Right Hand MCR03

Mtr
Left Hand MCR03
Mtr
Right Hand MCR03
Mtr
Left Hand MCR03
Mtr
SR175, SV185, SR200 FWD FWD

FWD FWD
X X
L L
Y Y
To Case Drain Tube

Z
B1&B2
To Case Drain Tube

Brake T Charge Pressure
P
To Case Drain Tube
to Port Lock
Brake/Shift Manifold 2SPD B1&B2
To Case Drain Tube

Shift Brake
T Charge Pressure
P to Port Lock
Brake/Shift Manifold
A B B A
A B B A
Gear Pump interface

to Tandem Pump
Charge Pump
Gear Pump interface

to Tandem Pump
Small & Medium Frame Charge Pump
Sauer M35 - Manual Displ
Main Relief (all ports) - 34 5bar (5000 psi)
Charge Relief - 25 bar (360 psi)
Crossover Pump
Suction Line
Charge Pump Small & Medium Frame

Suction Line Sauer M35 - Manual Displ Crossover Pump
Main Relief (all ports) - 345 bar( 5000 psi) Suction Line
Charge Pump
Suction Line
HYDRAULIC LINE
TYPES
CROSSOVER LINES CONNECTING LINES RETURN/SUCTION LINES
CHARGE PRESSURE LINE CASE DRAIN LINES DIRECTION OF FLOW

VALVE ASSEMBLY
Hydraulic Coupler Lift Cylinders Tip Cylinders
Auxiliary
A B1 B2 Quick Disconnects
Hydraulic Coupler Valve(s)
V1 V2 D B A
C
C1 C2
Charge Pressure C
for Port Lock Self Level

T P Orifice -
Vertical Only B
Case Drain From

Ride Control
Pumps and Motors 0 cm3
B A B A
PR1 PR2 PR3 B A
Pilot Control
Pressure from
Charge Pump
TANK
CASE
Secondary
Auxiliary Quick
Case POUT
Disc
B A MR
B PIN PYB
High Flow Pump - Main
Auxiliary Pump .6mm
18.3 cc - F5C 61-67 kW
34 cc - F5C
12.5 cc - F5C 55 kW P
24 cc - ISM Med Frm
12.5 cc- ISM Med Frm
20 cc - ISM Sml Frm
None avail on Sml Frm Secondary Auxiliary AUXIN
(as applicable) PIN
Gear Pump interface

L T PIN
MODELS SR130 / SR150 / SR175 / SV185 / SR200 / SR220 /
to Tandem Pump High Flow Valve
SR250 / SV250 / SV300 / TR270 / TR320 / TV380
SKID STEER
0 bar
Crossover Pump
Suction Line
Charge Pump 84526425

Suction Line Hyd Oil Filter Oil Cooler
w/ 50psi Bypass w/ 75psi Bypass
RELIEF PRESSURE TABLE
MR- 3000 PSI +145/-0 (210 BAR)
HYDRAULIC / HYDROSTATIC DETAILED VIEWS
PR1- 3120 PSI +145/-73 (215 BAR)
PR2- 3500 PSI +145/-73 (241 BAR)
MODEL YEAR 2011
PR3- 3350 PSI +145/-73 (231 BAR)
HFV- 3250 PSI (224 BAR)
PAGE 1 OF 6
CPLRV- 2500 PSI (172 BAR)
ELECTRO-HYDRAULIC TWO SPEED DRIVE ASSEMBLY SINGLE SPEED DRIVE ASSEMBLY
SR130, SR150 Right Hand MCR03

Mtr
Left Hand MCR03
Mtr
Right Hand MCR03
Mtr
Left Hand MCR03
Mtr
SR175, SV185, SR200 FWD FWD

FWD FWD
X X
L L
Y Y
Z To Case Drain Tube
LV B1&B2
15b
(225psi)
Brake
To Case Drain Tube To Case Drain Tube
EH Intrlk Brake T
Charge Charge Pressure
P to Port Lock
LV 2SPD B1&B2 15b(225psi)
15.5b
(225psi) Pilot Control Brake/Shift Manifold
Pressure from
Brake Brk/Shft/EH Valve
To Case Drain Tube
EH Intrlk Shift Brake
charge T Charge Pressure
P to Port Lock
15.5b(225psi)
G1
YST A B B A
Gear Pump interface

G1 to Tandem Pump
YST A B B A
Crossover Pump
Suction Line
Gear Pump interface
Small & Medium Frame
to Tandem Pump Charge Pump
Rexroth - A20VG - ET (EH)
Main Relief(all ports) - 362 bar (5250 psi) Suction Line
Charge Pump
Crossover Pump
Suction Line
Small & Medium Frame
Rexroth - A20VG - ET (EH) Charge Pump
Main Relief (all ports) - 362 bar (5250 psi) Charge Pump Suction Line
Charge Relief - 25 bar (360 psi) HYDRAULIC LINE
TYPES
VALVE ASSEMBLY
Auxiliary
V1 V2 D B A
C
C1 C2
Charge Pressure C
for Port Lock Self Level
T P Orifice - B
Vertical Only
Case Drain From Ride Control

B A B A B A
Pilot Control PR1 PR2 PR3
Pressure from
Brk/Shft/EH Valve
TANK
CASE
Secondary
Auxiliary Quick
Disc Case POUT
B A
MR
B PIN PYB
High Flow Pump - Main
Auxiliary Pump 18.3 cc - F5C 61-67 kW .6mm
34 cc - F5C 12.5 cc - F5C 55 kW P
24 cc - ISM Med Frm 12.5 cc- ISM Med Frm
20 cc - ISM Sml Frm None avail on Sml Frm Secondary Auxiliary AUXIN
(as applicable) PIN
Gear Pump interface

L T PIN MODELS SR130 / SR150 / SR175 / SV185 / SR200 / SR220 /
to Tandem Pump
High Flow Valve SR250 / SV250 / SV300 / TR270 / TR320 / TV380
Crossover Pump
Suction Line
0 bar
SKID STEER
84526425
Charge Pump
Suction Line Hyd Oil Filter
w/ 50psi Bypass
Oil Cooler
w/ 75psi Bypass
RELIEF PRESSURE TABLE HYDRAULIC / HYDROSTATIC DETAILED VIEWS
MR- 3000 PSI +145/-0 (210 BAR)
PR1- 3120 PSI +145/-73 (215 BAR)
PR2- 3500 PSI +145/-73 (241 BAR)
MODEL YEAR 2011
PR3- 3350 PSI +145/-73 (231 BAR)
HFV- 3250 PSI (224 BAR)
PAGE 2 OF 6
MECHANICAL SINGLE SPEED DRIVE ASSEMBLY TWO SPEED DRIVE ASSEMBLY TWO SPEED TRACK DRIVE ASSEMBLY
SR220, SR250, SV250, SV300

Right Hand Mtr Left Hand Mtr
Right Hand MCR05 Left Hand MCR05
Mtr Mtr Right Hand MCR05 Left Hand MCR05 FWD FWD
Mtr Mtr
TR270, TR320, TV380

FWD FWD
FWD
FWD
PB
PB
X X
DR
DR
L L
Y Y
PS
PS
To Case Drain Tube
P2
P1
P2
P1
Z
B1&B2
To Case Drain Tube

To Case Drain Tube
Brake
T Charge Pressure
P To Case Drain Tube
to Port Lock
2SPD B1&B2 B1&B2
2SPD
Shift Brake
To Case Drain Tube
T Charge Pressure Shift Brake To Case Drain Tube
T
P to Port Lock Charge Pressure
P to Port Lock
Brake/Shift Manifold Brake/Shift Manifold
A B B A
A B B A
A B B A A B B A
Gear Pump interface

Gear Pump interface to Tandem Pump Gear Pump interface
to Tandem Pump to Tandem Pump
Charge Pump
Charge Pump
Large Frame Charge Pump
Large Frame
Sauer M46 - Servo Displ Sauer M46 - Servo Displ Crossover Pump
Suction Line Large Frame
Main Relief (all ports) - 362 bar (5250 psi) Crossover Pump Main Relief(all ports) - 362 bar (5250 psi)
Sauer M46 - Servo Displ Crossover Pump
Charge Relief - 25 bar (360 psi) Suction Line Charge Relief - 25 bar (360 psi) Charge Pump
Suction Line Main Relief (all ports) - 362 bar (5250 psi) Suction Line
Charge Pump
Suction Line Charge Relief - 25 bar (360 psi) Charge Pump
HYDRAULIC LINE Suction Line
TYPES
VALVE ASSEMBLY CROSSOVER LINES CONNECTING LINES RETURN/SUCTION LINES
Hydraulic Coupler Lift Cylinders Tip Cylinders CHARGE PRESSURE LINE CASE DRAIN LINES DIRECTION OF FLOW
Auxiliary
V1 V2 D B A
C
C1 C2
C
Charge Pressure
for Port Lock T P
P Orifice -
Vertical Only B Self Level
Case Drain From Ride Control

B A B A B A
PR1 PR2 PR3
Pilot Control
Pressure from
Charge Pump TANK
CASE
Secondary
Auxiliary Quick Case POUT
Disc
B A
MR
B PIN PYB
- Main
3 High Flow Pump .6mm
3 Auxiliary Pump 18.3 cc - F5C 61-67 kW P
34 cc - F5C 12.5 cc - F5C 55 kW
20 cc - ISM Sml Frm AUXIN
None avail on Sml Frm Secondary Auxiliary PIN
(as applicable)
L T

PIN
Gear Pump interface

to Tandem Pump
High Flow Valve
0 bar
SR250 / SV250 / SV300 / TR270 / TR320 / TV380
SKID STEER
Crossover Pump
Suction Line
Charge Pump
Suction Line Hyd Oil Filter Oil Cooler
RELIEF PRESSURE TABLE 84526425
MR- 3000 PSI +145/-0 (210 BAR)
w/ 50psi Bypass w/ 75psi Bypass
PR1- 3120 PSI +145/-73 (215 BAR) HYDRAULIC / HYDROSTATIC DETAILED VIEWS
PR2- 3500 PSI +145/-73 (241 BAR)
PR3- 3350 PSI +145/-73 (231 BAR)
HFV- 3250 PSI (224 BAR)
MODEL YEAR 2011
PAGE 3 OF 6
ELECTRO-HYDRAULIC TWO SPEED DRIVE ASSEMBLY SINGLE SPEED DRIVE ASSEMBLY
SR220, SR250, SV250, SV300 Right Hand MCR05

Mtr
Left Hand MCR05
Mtr
Right Hand MCR03
Mtr
Left Hand MCR03
Mtr
FWD FWD
FWD FWD
X X
L To Case Drain Tube Pilot Control

L
Pressure from
Brk/Shft/EH Valve
Y Y
To Case Drain Tube

Charge Pressure
to Port Lock
LV B1&B2
15b
(225psi)
Brake
To Case Drain Tube EH Intrlk Brake T

Charge
P
LV 2SPD B1&B2 15b(225psi)
15.5b
(225psi) Pilot Control Brake/Shift Manifold
Pressure from
To Case Drain Tube
T Charge Pressure
Charge
P to Port Lock
15.5b(225psi)
G1
YST A B B A
Gear Pump interface

G1 to Tandem Pump
YST A B B A
Crossover Pump
Suction Line
Gear Pump interface Small & Medium Frame
to Tandem Pump Rexroth - A20VG - ET (EH) Charge Pump
Main Relief(all ports) - 362bar(5250psi) Suction Line
Charge Pump
Charge Relief - 25bar(360psi)
Crossover Pump
Large Frame Suction Line
Main Relief (all ports) - 362 bar (5250 psi) Charge Pump
EHF OPTION PUMP ASSEMBLY
Charge Relief - 25 bar (360 psi) Charge Pump Suction Line
EHF QD's on Right
Hand Loader Arm
A B C
VALVE ASSEMBLY
A E C
Auxiliary 0.083
LOOP FLUSHING VALVE

B F D
V1 V2 D B A
C To Case Drain Tube
C1 C2
A
CONTROL PRESSURE TO RESPECTIVE
FROM BRAKE/SHIFT TO BRAKE/SHIFT
MOTOR PORTS
VALVE VALVE
Charge Pressure C
forPort Lock
T P
P Orifice - Self Level
Vertical Only B
G1
YST A B B A
Case Drain From
Pumps and Motors Ride Control
0 cm3 Flow to EH Loader
Auxiliary
Valve - PIN Main
Charge
Pump Pump
B A B A B A
PR1 PR2 PR3 34cc 23cc
Pilot Control
Pressure from
Brk/Shft/EH Valve
TANK
CASE Charge Relief - 25bar(360psi)
Secondary Charge Pump
Auxiliary Quick Suction Line
Disc Case POUT
Reservoir Suction
B A Line
MR
To Case Drain Tube
A
A10VG - EP Large Frame

B PIN PYB Rexroth - A20VG - ET (EH)
- Main A port - 275 bar (4 kpsi)
3 High Flow Pump .6mm B port - 210 bar (3 kpsi) Main Relief (all ports) - 362 bar (5250 psi)
3 Auxiliary Pump 18.3 cc - F5C 61-67 kW Charge Relief - 25 bar (360 psi)
P
34 cc - F5C 12.5 cc - F5C 55 kW

(as applicable) HYDRAULIC LINE
L
TYPES
T
PIN
Gear Pump interface

to Tandem Pump
High Flow Valve CROSSOVER LINES CONNECTING LINES RETURN/SUCTION LINES
SR250 / SV250 / SV300 / TR270 / TR320 / TV380
Crossover Pump
0 bar
SKID STEER
Suction Line
84526425
Charge Pump
Suction Line Hyd Oil Filter Oil Cooler RELIEF PRESSURE TABLE
w/ 50psi Bypass w/ 75psi Bypass MR- 3000 PSI +145/-0 (210 BAR)
PR1- 3120 PSI +145/-73 (215 BAR)
MODEL YEAR 2011
PR2- 3500 PSI +145/-73 (241 BAR)
PR3- 3350 PSI +145/-73 (231 BAR) PAGE 4 OF 6
HFV- 3250 PSI (224 BAR)
ELECTRO-HYDRAULIC TRACK TWO SPEED TRACK DRIVE ASSEMBLY
TR270, TR320, TV380 Left Hand Mtr

FWD
Right Hand Mtr
FWD
PB
PB
DR
DR
PS
PS
P2
P1
P2
P1
To Case Drain Tube
LV 2SPD B1&B2
15.5b
(225psi) Pilot Control
Pressure from

T
To Case Drain Tube
Charge Pressure
EHF OPTION PUMP ASSEMBLY
charge to Port Lock
P
15.5b(225psi) EHF QD's on Right
Hand Loader Arm
A B C
A E C
G1
YST A B B A
0.083
Gear Pump interface LOOP FLUSHING VALVE

to Tandem Pump
B F D
To Case Drain Tube
Crossover Pump CONTROL PRESSURE

Suction Line TO RESPECTIVE
FROM BRAKE/SHIFT TO BRAKE/SHIFT
MOTOR PORTS
Large Frame VALVE VALVE
Charge Pump
Main Relief (all ports) - 362 bar (5250 psi) Suction Line
Charge Pump
G1
YST A B B A
Flow to EH Loader
Auxiliary Charge
Valve - PIN Main
Pump Pump
VALVE ASSEMBLY 34cc 23cc

Charge Pump
Suction Line
Reservoir Suction
Line
Auxiliary To Case Drain Tube
A10VG - EP Large Frame
A port - 275 bar (4 kpsi) Rexroth - A20VG - ET (EH)
B port - 210 bar (3 kpsi) Main Relief (all ports) - 362 bar (5250 psi)
V1 V2 D B A
C
C1 C2
Charge Pressure C
forPort Lock
T P
P Orifice - Self Level
Vertical Only B
Case Drain From

Pumps and Motors Ride Control
0 cm3
B A B A B A
Pilot Control PR1 PR2 PR3
Pressure from
Brk/Shft/EH Valve
TANK
CASE
Secondary
Auxiliary Quick Case POUT
Disc
B A
MR
B PIN PYB
- Main
3 High Flow Pump .6mm
3 Auxiliary Pump 18.3 cc - F5C 61-67 kW P
34 cc - F5C 12.5 cc - F5C 55 kW

(as applicable)
L T
PIN
Gear Pump interface

to Tandem Pump
High Flow Valve
SR250 / SV250 / SV300 / TR270 / TR320 / TV380
Crossover Pump
0 bar HYDRAULIC LINE
TYPES
SKID STEER
Suction Line
84526425
Charge Pump
Suction Line
Hyd Oil Filter Oil Cooler
RELIEF PRESSURE TABLE
w/ 50psi Bypass w/ 75psi Bypass MR- 3000 PSI +145/-0 (210 BAR)
PR1- 3120 PSI +145/-73 (215 BAR) CHARGE PRESSURE LINE CASE DRAIN LINES DIRECTION OF FLOW MODEL YEAR 2011
PR2- 3500 PSI +145/-73 (241 BAR)
PR3- 3350 PSI +145/-73 (231 BAR)
HFV- 3250 PSI (224 BAR)
PAGE 5 OF 6
12
2
11
Self Level Valve Tilt Cylinders 10
3
9
Right Cylinder Lift Arm Mechanical Brake Control Valve -

If equipped
15
Mechanical Hydrostatic Pump 12

Ride Control (Non Tag along) - If equipped
12
8
Right Drive Motor 2 speed Brake Valve - If equipped

93107448
4
14
Mechanical Hydrostatic Pump High Flow Valve View B 13

(Tag along) - If equipped Below Hydrostatic Pump - If equipped
93107498
7
View A
12
6
Manual Couplers Hydraulic Couplers
12
5
Mech Loader Control Valve EH Hydrostatic Pump - If equipped

EH Loader Control - If equipped
16
20
LEGEN D
Hydraulic Component Identification
View A
1. Self Level Valve
2. Tilt Cylinders
3. Mechanical Hydrostatic DDC (Tag Along) pump, equipped on Mechanical models
Hydraulic Oil Filter and Switch 4. High Flow Valve, if equipped - Below hydrostatic pump
High Flow Quick Disconnect - (Switch is integrated with filter) 5. Electro-Hydraulic Hydrostatic pump, equipped on Electro-Hydraulic models
If equipped 6. Electro-Hydraulic Control Valve, equipped on Electro-Hydraulic models
7. Mechanical Control Valve, equipped on Mechanical models
8. Mechanical Hydrostatic MDC (Non Tag Along) pump, equipped on Mechanical models
9. Ride Control
19
View B
10. Right Side Cylinder Lift Arm
11. Mechanical Brake Control Valve, equipped on single speed models
12. Two Speed Brake Valve, equipped on two speed models
22 13. Hydraulic couplers, equipped on Electro Hydraulic models
14. Manual couplers, equipped on Mechanical models
Aux Disconnect - 15. Right Drive Motor
If equipped
View C
16. High Flow Quick Disconnect, if equipped
Left Side Lift Cylinder 17. Left Drive Motor
18. EH Two Speed Brake Control Valve, equipped on Electro-Hydraulic two speed machines
19. Auxiliary Quick Disconnect, if equipped
L
View D
20. Hydraulic Oil Filter and Switch, (Switch is integrated with filter)
21. Hydraulic Oil Cooler
22. Left Side Cylinder Lift Arm
18
93107444
21
Below Cab
93107449
SR250 / SV250 / SV300 / TR270 / TR320 / TV380
View C SKID STEER
Hydraulic Oil Cooler View D
84526425
MODEL YEAR 2011
17
PAGE 6 OF 6
Left Hand Drive

Case Skid Steer Loader Service Manual Pgs 1567-1738

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SERVICE MANUAL

HITCH AND WORKING TOOL

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,

HITCH AND WORKING TOOL - H

BOOM Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.20.B

ARM TOOL ATTACHMENT Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.30.C

SINGLE ARM Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.40.B

SINGLE ARM TOOL ATTACHMENT Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H.50.C

BOOM Lift - 20.B

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,

HITCH AND WORKING TOOL - H

BOOM Lift - 20.B

Control valve - Testing Loader Lockout Switch

NOTE: Use schematics

Hydraulic line - Testing Std High Flow Solenoid

HITCH AND WORKING TOOL - H

BOOM Lift - 20.B

ARM TOOL ATTACHMENT Tilt - 30.C

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,

HITCH AND WORKING TOOL - H

ARM TOOL ATTACHMENT Tilt - 30.C

Relief valve - Pressure test

1. Park the machine on a level surface.

Relief valve - Flow test

1. Start the engine and run the engine at 2300 r/min

HITCH AND WORKING TOOL - H

ARM TOOL ATTACHMENT Tilt - 30.C

SINGLE ARM Lift - 40.B

SR130 , SR150 , SR175 , SR200 , SR220 , SR250 , SV185 , SV250 , SV300 ,

HITCH AND WORKING TOOL - H

SINGLE ARM Lift - 40.B

SINGLE ARM Lift

Install single lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Remove loader control valve (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Install loader control valve (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Remove proportional auxiliary valve retract solenoid on EH machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Install proportional auxiliary valve extend solenoid (EH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Install proportional auxiliary valve extend solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Remove Boom position/Bucket position/ Auxiliary position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Install Boom position/Bucket position/ Auxiliary position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Remove Loader port lock solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Remove lift arm cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Install lift arm cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

SINGLE ARM Lift

Accumulator - General specification

Fluid Capacity 750 ml (25.4 US fl oz)

Charge with dry nitrogen 2070 kPa (300.2 psi)

Max operating pressure 27580 kPa (4000.1 psi)

Port Internal straight thread 3/4-16 UNF - 2B

Control valve - Overview loader lock control valve

The function is always active when hydraulics are enabled.

SINGLE ARM Lift - Remove single lift arm

1. If applicable, disconnect the case drain hose (1).

2. Label and disconnect auxiliary hydraulic hoses (1)

3. Label and disconnect bucket cylinder hoses and cap

4. Label and disconnect quick detach hoses and cap

5. Unplug electrical connection (1).

6. Support the lift arm (1) using the appropriate straps

7. Remove lift cylinder rod end snap rings (1).

8. Remove rod end pins and washers (1).

9. Lower cylinders (1) down.

13. Remove lift arm.

SINGLE ARM Lift - Install single lift arm

1. Using appropriate lifting device and straps raise lift