Documente Academic
Documente Profesional
Documente Cultură
SECTION 6007
SPECIFICATIONS
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . steering, stress–supporting,
centrally pivoted
Pinion and Crown Wheel – Differential
Pinion to crown wheel reduction ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10/34 = 1:3.4
Pinion to crown wheel backlash . . . . . . . . . . . . . . . . . . . . . . . . . . . mm 0.18 – 0.23
Cone point adjustment shims (8, page 7) . . . . . . . . . . . . . . . . . . . . mm 2.3 – 2.4 – 2.5 – 2.6 – 2.7 – 2.8 –
2.9 – 3.0 – 3.1 – 3.2 – 3.3 – 3.4 –
3.5
Pinion bearing adjustment shims (12) . . . . . . . . . . . . . . . . . . . . . . . mm 2.2–2.25–2.3–2.35–2.4–2.45–
2.5–2.55–2.6–2.65–2.7–2.75–
2.8–2.85–2.9–2.95–3.00–3.05–
3.10–3.15–3.20–3.25–3.3–
3.35–3.4–3.45
(to be continued)
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2 SECTION 6007 – POWER TRAIN
SPECIFICATIONS
(continued)
Crown wheel point adjustment shims (2) . . . . . . . . . . . . . . . . . . . . mm 1 – 1.1 – 1.2 – 1.3 – 1.4 – 1.5–
1.6 – 1.7 – 1.8 – 1.9 – 2
Side gear to differential gear backlash . . . . . . . . . . . . . . . . . . . . . . mm 0.18
Differential gear thrust washer (5) thickness . . . . . . . . . . . . . . . . . mm 1.470 – 1.530
Side gear thrust washer (3) thickness . . . . . . . . . . . . . . . . . . . . . . . mm 1.4–1.5–1.6–1.7–1.8
Differential gear pin (6) diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . mm 24.939 – 24.960
Pin bore diameter on differential gears (7) . . . . . . . . . . . . . . . . . . . mm 25.040 – 25.061
Pins to seats mounting clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . mm 0.080 – 0.122
Side gear hub (4) diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mm 50.954 – 51.000
Hub bore diameter on differential casing . . . . . . . . . . . . . . . . . . . . . mm 51.100 – 51.146
Side gears to seats mounting clearance . . . . . . . . . . . . . . . . . . . . . mm 0.100 – 0.192
Differential Lock Assembly (Dog Clutch)
Free spring length (1, page 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mm approx. 87
Compressed spring length, under a load of 1888 – 2035 N
(192.5 – 207.5 kg) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mm approx. 48
Differential Lock Assembly (Multi Wet Plate Clutch)
Drive discs (9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mm 1.75 – 1.855
Drive discs (9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . quantity 5
Driven discs (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mm 2.35 – 2.45
Driven discs (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . quantity 6
Axle–Shafts and Swivel Assemblies
Outer axle–shaft (7, page 8) dia. at the bushings (8) . . . . . . . . . . mm 44.975 – 45.000
Press–fit bushing (8) inner diameter . . . . . . . . . . . . . . . . . . . . . . . . mm 45.100 – 45.175 (1)
Axle–shafts to bushings mounting clearance . . . . . . . . . . . . . . . . . mm 0.100 – 0.200
Bushings to seats fitting interference . . . . . . . . . . . . . . . . . . . . . . . . mm 0.064 – 0.129
Swivel pin bearing adjust shims (10) . . . . . . . . . . . . . . . . . . . . . . . . mm 0.10–0.15–0.20–0.25–0.30
Planetary Reduction Hubs
Reduction ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16:(16+68) = 1:5.25
Planet gear thrust washer (9) thickness . . . . . . . . . . . . . . . . . . . . . mm 0.77 – 0.83
Front Axle Support Pillars
Axle housing to support pillars end play . . . . . . . . . . . . . . . . . . . . . mm 0.3 – 1.1
Max. wear end play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mm 2
Front support pillar (1) diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . mm 62.720 – 62.740
Press–fit front bush (2) inner diameter . . . . . . . . . . . . . . . . . . . . . . mm 62.80 – 62.884 (1)
Pillar (1) to bush (2) mounting clearance . . . . . . . . . . . . . . . . . . . . mm 0.060 – 0.164
Rear bush (4) outer diameter (press–fit into pinion support) . . . . mm 115.527 – 115.585
Rear bush (5) inner diameter (press–fit into support pillar) . . . . . mm 115.636 –115.711 (1)
Bush to bush mounting clearance . . . . . . . . . . . . . . . . . . . . . . . . . . mm 0.051 – 0.184
Axle front and rear thrust washer (3 and 6) thickness 4.90 – 5.00
(1) final dimension without reaming
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SECTION 6007 – POWER TRAIN 3
TORQUE SPECIFICATIONS
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4 SECTION 6007 – POWER TRAIN
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SECTION 6007 – POWER TRAIN 5
1 2
2 3
Pinion Shaft Tool Pinion Shaft Holding Tool
(Standard Axle) (Suspended Axle)
4 5
Differential Casting Guide Bolts Differential Pinion Bearing Setting Spacer
(Suspended Axles) (Suspended Axles)
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6 SECTION 6007 – POWER TRAIN
6
Front Axle Cross–Sections
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SECTION 6007 – POWER TRAIN 7
7
Support Pillars and Planetary Reduction Hub Cross–Sections
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8 SECTION 6007 – POWER TRAIN
Trapped oil
Pressure oil
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SECTION 6007 – POWER TRAIN 9
Trapped oil
Pressure oil
9
FRONT DIFFERENTIAL LOCK ASSEMBLY – MULTIWET PLATE CLUTCH
When the diff lock is not engaged, the solenoid valve When the switch on the instrument panel is activated,
is in the discharge position (not energised) and the solenoid valve opens and directs oil from the low
therefore the oil is free to return to sump. pressure circuit into the drive piston (2)
Under these conditions, the clutch drive and driven Low pressure oil moves the piston locking the
discs remain separated and the differential lock is differential.
disengaged.
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10 SECTION 6007 – POWER TRAIN
6–66000 – 06 – 2002
SECTION 6007 – POWER TRAIN 11
Removal – Installation
STANDARD AXLE
DANGER
Lift and handle all heavy components using lifting
equipment of appropriate capacity.Ensure that units
or parts are supported by suitable slings or
hooks.Ensure that no–one is in the vicinity of the load
to be lifted.
Proceed as follows:
NOTE: The front axle assembly can be separated
from the tractor with either the propshaft removed
from or installed in the tractor. The following
operations detail how to remove the front axle
assembly with the propshaft still in the tractor. To
remove the propshaft, refer to that described in
Section 6006.
1. Open and raise engine hood.
2. Detach the negative cable (1) from the battery
and insulate.
1
3. If front ballast is fitted, thread a nylon cable (1)
through the first row of ballast, unscrew support
plate (2) retaining screws and remove ballast
using a hoist.
4. Unscrew retaining screws of the second row of
ballast and slide them out, one at a time.
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12 SECTION 6007 – POWER TRAIN
3
7. Slightly raise tractor using a hoist and a nylon
cable (1) and place a stationary stand under the
sump.
4
8. Lock the front axle relative to the engine using
wooden wedges. Loosen the attaching bolts and
remove the front wheels.
5
9. Detach the steering control cylinder lines (3).
Mark the lines and respective fittings to assist
reassembly.
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SECTION 6007 – POWER TRAIN 13
7
11. If fitted, disconnect the steering angle sensor
connector, located behind the alternator.
8
12. Loosen the front (3) and rear support pillar
attaching bolts and remove the front axle using
a hoist and two nylon cables (2) (one on each
side).
WARNING
Always use suitable tools to align holes. DO NOT
USE HANDS OR FINGERS.
13. Reinstall the front axle assembly observing the
following:
– Reassembly follows the disassembly
procedure in reverse, from step 11 back to
step 1.
– Tighten to correct torques as detailed on 9
page 3.
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14 SECTION 6007 – POWER TRAIN
Removal – Installation
SUSPENDED AXLE
DANGER
Lift and handle all heavy components using lifting
equipment of appropriate capacity.Ensure that units
or parts are supported by suitable slings or
hooks.Ensure that no–one is in the vicinity of the load
to be lifted.
1
3. If front ballast is fitted, thread a nylon cable (1)
through the first row of ballast. Unscrew support
plate (2) retaining screws and remove ballast
using a hoist.
4. Unscrew retaining screws of the second row of
ballast and slide them out, one at a time.
2
5. Disconnect the movement potentiometer linkage
and electrical connector.
6–66000 – 06 – 2002
SECTION 6007 – POWER TRAIN 15
4
7. If fitted, disconnect the steering angle sensor
connector from behind the alternator and
withdraw the cable from the engine.
5
8. Disconnect the FWD driveshaft at the sliding
coupler joint.
6
9. Remove the brackets retaining the suspension
ram hydraulic pipes to the tee–bar casting.
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16 SECTION 6007 – POWER TRAIN
8
11. With the wheels removed, raise the tractor
further to allow a bar to go between the sump and
fwd shaft and support using stands either side of
the engine. Allow enough space between the
stands to withdraw the axle tee–bar from the front
of the tractor.
9
12. Using a suitable lifting jack, raise the right hand
side of the axle to gain access to the left hand
pivot pin. Remove the pin retaining plate and
using a drift knock the pin from the pivot from the
front of the tractor.
10
13. With the axle supported centrally at the front and
also under the Tee–bar, raise or lower until
access is gained to the right hand pin. Remove
the right hand pin retaining plate and drift out the
pin from the front of the tractor.
11
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SECTION 6007 – POWER TRAIN 17
14. With the tee bar supported, remove the four bolts
from the rear swivel assembly of the bar, slightly
lower the tee–bar and prise the rear swivel
assembly from the transmission dowels.
12
15. Ensuring that all pipes are disconnected and that
the axle casting can clear the front support,
carefully withdraw the axle, with the rear tee bar
supported away from the tractor.
13
16. Place the axle assembly onto a suitable stand.
Prise the yoke from its bearing surface, to gain
access to the tee–bar securing bolts.
14
17. Using a suitable hoist/lifting crane, support the
tee–bar. Remove the retaining bolts, noting the
two thin headed bolts at the top and bottom.
15
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18 SECTION 6007 – POWER TRAIN
16
WARNING
Always use suitable tools to align holes. DO NOT
USE HANDS OR FINGERS.
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SECTION 6007 – POWER TRAIN 19
Removal/Installation
1. Jack up tractor, support the front axle and
remove road wheel.
2. Position hub filler/drain plug at lowest point and
drain oil from hub.
17
3. Remove planetary carrier retaining bolts.
4. Using slide hammer remove planetary carrier 1 2
from hub.
25594
18
5. Remove the retaining ring and sun gear.
1 2
25595
19
6. Release the locking tab on ring gear locking nut.
IMPORTANT: Ensure the locking tab is fully 1 2
released, otherwise damage to the thread will occur
when removing nut.
25597
20
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20 SECTION 6007 – POWER TRAIN
25598
21
8. Remove ring gear and wheel hub.
1 2
25599
22
9. Remove seal using suitable extracting tool.
23
10. Position new seal onto seal installer.
Class 3 axles Tool No. 380000284
Class 4 axles Tool No. 380000482
Ensure seal is positioned on tool with spiral ring
visible.
24
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SECTION 6007 – POWER TRAIN 21
25
12. Position a suitable tube on end of seal installer
and using soft faced hammer, drive seal into
housing. The seal installer is designed to
accurately position the seal in the housing at the
correct depth.
NOTE: On class 3 axles the special socket can be
used when driving in seal. The tool will not be
damaged providing soft faced hammer is used.
26
13. Re-assemble hub using disassembly procedure
in reverse.
14. Install ring gear and locking nut.
Before installing locking nut, ensure there is no
swarf in threads on the nut or hub.
If locking nut threads are damaged install a new
nut, otherwise damage to the thread on the hub
will occur when tightening the nut.
Replacement ring gear locking nuts are available
under the following Part Numbers:
Class 3 axles Part No. 5142020
Class 4 axles Part No. 5141692
27
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22 SECTION 6007 – POWER TRAIN
28
16. Deform the locking tab on the end of the nut and
check that the hub turns without binding.
1 2
25597
29
17. Prior to installation of the planetary cover,
thoroughly clean the mating surfaces and apply
a 2 mm bead of flexible sealing gasket New
Holland Part No. 88299571.
18. Refill hub with oil to specification NH410B
(HY–TRAN ULTRA).
30
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SECTION 6007 – POWER TRAIN 23
1
25588
31
2. Unscrew plug (1) on the left-hand epicyclic final
drive casing and drain the oil; repeat the same 1
operation on the right-hand casing.
25589
32
3. Remove the rear support (1) of the front axle;
remove the front support and retrieve the 1
washer.
25590
33
4. Unscrew the two track rod retaining bolts (1).
1
25591
34
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24 SECTION 6007 – POWER TRAIN
35
6. Remove the circlips (2) from the cylinder rod
pivot pins, unscrew the pin retaining bolts of the
cylinder (1), withdraw the pins and detach the two
1 2
cylinders.
Recover the four pins, washers, spacers and
cylinders complete with hoses.
25593
36
7. Unscrew the retaining bolts of the left–hand final
drive casing cover (1). Screw in the two studs
380000548 (2) and, using a slide hammer
1 2
screwed into the oil drain plug, detach the cover
(1) from the casing.
25594
37
8. Remove the outer circlip (1) securing the driving
gear (2) and remove the gear.
1 2
25595
38
6–66000 – 06 – 2002
SECTION 6007 – POWER TRAIN 25
25596
39
NOTE: If desired it is possible to remove the hub and
swivel housing together, without the need to remove
1 2
the wheel hub bearing lock nut.
10. Remove the staking (1) on the wheel hub bearing
lock nut (2).
25597
40
11. Remove the wheel hub bearing lock nut using
special tool 380000269, for class III axles and 1
special tool 380000469 for class IV axles.
25598
41
12. Remove the wheel hub (1) with the ring gear (2).
1 2
25599
42
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26 SECTION 6007 – POWER TRAIN
43
14. Unscrew the four retaining bolts (1) of the
mudguard bracket (2) and remove the bracket.
44
15. If fitted, remove the sensor pin retaining screw (1)
and remove the sensor pin (2) from the swivel
pin.
45
16. Unscrew the three retaining bolts of the upper
pivot pin.
2
17. Withdraw the upper pivot pin (1) and detach the 1
stub axle housing (2).
18. If fitted and if necessary, remove the steering
angle sensor from the casing. Using a pair of long
nosed pliers pull out the red locking tab from the
centre of the connector, then using a small
screwdriver or pointed instrument, remove each
pin from the plug and slide the protective conduit
off the wire.
46
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SECTION 6007 – POWER TRAIN 27
47
21. Remove the axle shaft from the casing.
22. To disassemble the right–hand final drive unit,
follow the same procedure as the left hand final
drive unit.
48
23. Unscrew two of the bolts fixing the bevel
drive–differential support to the axle casing.
Screw in the two dowels 380000548 (1). Remove
1 2 3
the remaining bolts and separate the differential
support from the axle casing. Attach a hoist (2) to
the support and remove the differential support
(3) from the axle casing.
25606
49
24. Install tool 380000255 (1) in the vice on the work
bench. Bolt the differential support on to the tool 1
detach the lifting hoist.
2
25. Unscrew bolt (2) and remove the ring nut lock tab
(3). Remove the internal diff. lock control pipe.
3
25607
50
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28 SECTION 6007 – POWER TRAIN
51
27. Unscrew the last two 70 mm bolts. Remove the
bell housing (1), the helical spring (2) and the diff. 1 2
lock piston.
25609
52
28. Remove circlip (2) and remove the diff. lock
sleeve. 2
1
25610
53
29. Remove the circlip securing the diff. lock piston,
and recover the sliding sleeve with the two thrust
washers.
54
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SECTION 6007 – POWER TRAIN 29
55
1. Differential assembly
2. Shim (Backlash)
3. Circlip
4. Dog clutch
5. Lock ring
56
1. Dog clutch
2. Thrust washer
3. Return spring
4. Piston ‘O’ rings 2
5. Hub
6. Lock ring
7. Circlip
57
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30 SECTION 6007 – POWER TRAIN
Overhaul
WARNING
Handle all components with the greatest care.
Do not insert hands or fingers between the parts.
Wear suitable protection clothing, including goggles,
gloves and footwear.
25819
1
2. Remove the circlip (1), disassemble the reaction
ring (2) along with the clutch discs (3) and clutch
disc hub (4).
2
3. Remove the thrust washer (1), washer (2) and
release bearing (3).
6–66000 – 06 – 2002
SECTION 6007 – POWER TRAIN 31
4
5. Remove the attaching bolts (1) and diff. lock
support plate (2). Retrieve oil seal.
6. Check all hydraulic cylinder sliding surfaces are
free from scuffs and in perfectly good condition.
7. Check clutch discs for abnormal wear or
imperfections. Replace if damaged.
8. Reinstall the differential lock assembly observing
the following:
– Reassembly follows the disassembly
procedure in reverse, from step 5 back to
step 1.
– Refer to figures on page 7 for correct
orientation of the different parts.
5
– Check seals and replace if damaged.
– Tighten to correct torques as detailed on
page 3.
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32 SECTION 6007 – POWER TRAIN
25613
6
DIFFERENTIAL COMPONENT DRAWINGS –
DOG CLUTCH
1. Differential assembly
2. Bearing Cup
3. Adjuster Ring
4. Support Cup
7
DIFFERENTIAL GEAR SET UP
In case of differential assembly overhaul it is
necessary to adjust the backlash between the teeth
of the planet pinions and side gears.
Proceed as follows:
1. Thoroughly clean the components of the
differential to remove any traces of oil which
would otherwise prevent accurate backlash
measurement.
2. Install the two side gears without thrust washers.
3. Fit the planet gears complete with thrust washers
and pins and screw the pin retaining bolts in by
a few turns to hold the pins in place.
8
4. Position a dial gauge on the differential housing.
5. Move the left–hand the side gear to bring it into
full contact with the planet pinion and then push
it up against the differential housing, reading the
endfloat (Gs) on the dial gauge.
6–66000 – 06 – 2002
SECTION 6007 – POWER TRAIN 33
10
2. To loosen the pinion nut it is necessary to
manufacture a tool to hold the pinion shaft. This 1 2
can be manufactured by welding a suitable
20 mm nut to the end of a drive shaft coupling
81873108.
11
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34 SECTION 6007 – POWER TRAIN
12
4. Unscrew the nut using wrench 380000268 class
III axles or tool 380000468 class IV axles, (1)
1
while holding the bevel drive pinion shaft against
rotation with the locally fabricated tool.
13
5. Remove the locking ball from the sleeve.
NOTE: Not applicable for or Suspended Axle
Assemblies.
14
6. Withdraw the pinion shaft (1) from the rear of the
casing and remove the spacer, the adjustment
1
shims and the bearing.
15
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SECTION 6007 – POWER TRAIN 35
7. Remove the dust seal, the oil seal (1) and the rear
bearing. 1
16
6–66000 – 06 – 2002
36 SECTION 6007 – POWER TRAIN
Proceed as follows.
1. Remove bearing from pinion.
2. Clamp tool 380000248 (380000463 for Class IV
axles), (1) in the vice, fit the inner races of the
bearings (2 and 4) and the bearing spacer (3) and
secure the nut on the tool.
17
NOTE: The pinion of the suspended assembly is
shorter and tool 380000248 and 380000463 requires
a spacer to be inserted under the lower bearing (4).
The spacer can be manufactured locally using the
dimensions shown in Figure 5, page 5, under Special
Tools.
18
3. Using a depth micrometer, measure distance
(H1) between the upper surface of the tool and 1
7.5 = H1
the central threaded pin of tool
380000248/380000463 (1).
4. Disassemble the above parts, lubricate the
bearings with oil and then re–assemble the parts, 2
excluding the bearing spacer, in the differential
housing. Hold the differential housing in the vice
3
using tool 380000255, not applicable to
Suspended axles. 4
19
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SECTION 6007 – POWER TRAIN 37
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38 SECTION 6007 – POWER TRAIN
23
4. Determine the thickness of shims to be installed
beneath the pinion gear as follows:
Shim thickness S2 = H4–H3
Where:–
H4 = Dimension measured using pinion
micrometer tool
H3 = 115 mm±C
115 mm is the nominal manufacturing dimension
from rear face of pinion gear to conical point of
pinion. (Supplied by Manufacturer)
C = Manufacturing correction factor stamped on
face of pinion. 1
Example H4 = 118.27
C = +0.1 mm
H3 = 115 + 0.1
= 115.1 mm 7 +0.1
S2 = H4 –H3
= 118.27 – 115.1
Shim Thickness S2 = 3.17 mm
24
6–66000 – 06 – 2002
SECTION 6007 – POWER TRAIN 39
25
3. Install pinion bearings in the differential support
housing and clamp in position with Tool No
380000600.
NOTE: Tighten the clamp so that the bearing cones
can just be turned by hand.
4. Locate the bar gauge, part of Tool No H4
380000600, across bearing bore and measure
dimension ‘B’.
1. Depth Gauge
2. Bar Gauge – Part Of Tool No 380000600
3. Pinion Shaft Bearings
4. Pinion Setting Gauge – Tool No 380000600
5. Differential; Support Casing
26
5. Calculate Dimension ‘H4’ using Formula
H4 = B – 25* + A
2
NOTE: *FT 3135 Bar Gauge is 25 mm diameter.
6. Determine the thickness of shims S2 to be
installed beneath the pinion gear as follows:
S2 = H4 – H3
Where:–
H4 = Dimension Calculated in Step 5 above.
H3 = 115 mm ±C
115 mm is the nominal manufacturing dimension
from rear face of pinion gear to conical point of
pinion. (Supplied by Manufacturer)
C = Manufacturing correction factor stamped on
face of pinion.
Example A = 95 mm
B = 95.77 mm
H4 = B –25* + A
2
H4 = 95.77–25* + 95
2
H4 = 118.27
C = 0.1 mm
H3 = 15 + 0.1
= 115.1
Shim Thickness S2 = 118.27 – 115.1
= 3.17 mm
6–66000 – 06 – 2002
40 SECTION 6007 – POWER TRAIN
27
2. Install bearing onto pinion
28
NOTE: The use of a electronic induction heater will
assist in the installation of the bearings without the
need for a press.
29
6–66000 – 06 – 2002
SECTION 6007 – POWER TRAIN 41
31
1 2 3 4
5
16
15
14 13 12 11 10 9 8
32
Drive Pinion Components (Standard Axle)
1. Shim 5. Nut 9. Sleeve 13. Shim
2. Bearing 6. Dust Cap 10. Bearing 14. Spacer
3. Bearing Cup 7. Seal 11. Bearing Cup 15. ‘O’ Ring
4. Housing 8. Ball 12. Shim 16. Pinion
6–66000 – 06 – 2002
42 SECTION 6007 – POWER TRAIN
33
Suspended Pinion Components
1. Pinion 7. Coupling
2. Pinion depth shim 8. Dust shield
3. Bearing 9. Seal
4. Spacer 10. O-ring
5. Shim 11. O-ring carrier
6. Nut 12. Bearing
6–66000 – 06 – 2002
SECTION 6007 – POWER TRAIN 43
34
5. Screw an M12 bolt into end of the pinion shaft or
use the locally fabricated pinion holding tool.
Using a suitable low value torque meter measure
the rolling torque of the pinion A1.
The rolling torque should be 0.5–1.0 Nm
(4.5–8.5 lbf in) excluding breakaway torque.
6. If the values recorded during the adjustment
procedure are outside the specification adjust
the thickness of shim and recheck bearing
preload.
35
7. When the correct shim thickness has been
established remove the pinion nut, sleeve and
ball and install the ‘O’ ring and pinion oil seal.
8. Carefully reinstall the sleeve, ball and pinion nut.
NOTE: Attempting to fit the oil seal with the sleeve
installed may damage the oil seal lip.
9. Tighten the pinion nut to a torque of 294 Nm
(217 lbf ft) and deform the locking tab.
Measure and record the pinion and seals
rolling resistance A1.
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44 SECTION 6007 – POWER TRAIN
36
2. Insert the outer bearing rings in the differential
housing, fit the differential support caps,
ensuring correct orientation of the threaded
adjustment ring (3), smooth edge facing
outwards. Tighten the bolts to a torque of 59 Nm,
then slacken them off and re–tighten to a torque
of 20 Nm.
37
3. Measure the thickness SP the adjustment shim
(2) which was previously removed during the
axle overhaul procedure. Refit the shim and
circlip.
38
4. With the bearings lubricated, rotate the crown
wheel and at the same time tighten the threaded
adjustment ring using wrench 380000253 to a
torque of 39 – 59 Nm to take up the axial play
between the components.
39
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SECTION 6007 – POWER TRAIN 45
40
If the measured backlash exceeds the
prescribed value, fit a thinner adjustment
shim.
The thickness of the adjustment shim to be fitted in
the differential housing is given by:
Shim S = Sp – {(Gm – 0.18 ) x 1.35}
where:
Sp = thickness of test shim installed in the differential
housing. i.e. original shim used as a test shim.
Gm = average backlash measured between the
pinion and crown wheel
If the backlash measured is less than the
prescribed value, fit a thicker adjustment 41
shim, the value being given by:
Shim S = Sp + {( 0.18 – Gm) x 1.35}
Recheck the backlash and adjust shim if necessary.
42
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46 SECTION 6007 – POWER TRAIN
43
EXAMPLE
Rolling torque of Pinion and Differential
A2 = 2.1 Nm (19 lbf in)
Rolling torque of Pinion
A1 = 0.7 Nm (6 lbf in)
Calculated Rolling Torque of Differential
= 2.1 – 0.7 Nm (19 – 6 lbf in)
=1.4 Nm (13 lbf in)
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SECTION 6007 – POWER TRAIN 47
Replacement
In the event that the steering swivel pins prove
difficult to remove, proceed as follows.
1. Remove the grease nipples and the steering
swivel pin retaining bolts.
2. Fit the bolts (1) of tool 380000265.
3. Fit the plate (2) of the tool and fix it to the three
bolts with nuts (5).
4. Fit the central tie bolt (4) screwing it fully into the
grease nipple bore on the pin (6).
5. Screw in the nut (3) to drive the pin out of its bore.
1
6. Using extractor tool 380000234 (1) remove the
steering swivel bearings.
1
7. Re–install the steering swivel bearings using a
suitable drift.
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48 SECTION 6007 – POWER TRAIN
3
2. Fit the lower cover without shims, lubricate the
three retaining bolts with engine oil.
3. Gradually,tighten the lower cover bolts equally
whilst rotating the casing to allow the excess
grease to escape.
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SECTION 6007 – POWER TRAIN 49
5
6. Calculate the average of the three values
measured. The total thickness of the adjustment
shims to be fitted under the lower cover is Shim
S3= H – 0.20 mm .
If necessary, round up the value to the next 0.05
mm.
7. Insert shims under lower swivel cover. Torque to
113 Nm.
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50 SECTION 6007 – POWER TRAIN
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SECTION 6007 – POWER TRAIN 51
9
– Install the axle shafts and securing bolt.
– Fit the wheel hub, the ring gear of the final
drive unit and the lock ring and tighten to the
prescribed torque value, whilst turning the
wheel hub to ensure that the bearings are
correctly seated.
NOTE: It is recommended that a new lock ring is
installed and the stub axle thread cleaned before
installation.
– Fit the securing and stop circlips, the driving
gear and the cover of the final drive unit.
– Fit the pins, washers, spacers and steering
cylinders.
10
– Fit the track rod, the front and rear supports
and the oil drain plugs.
– Refill with oil.
11
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52 SECTION 6007 – POWER TRAIN
1
6. If it is necessary to correct the wheel alignment,
remove nut (2) and pull the track rod end (1) out 1
of its housing. Slacken off locknut (3) and screw
the track rod end (1) in or out to increase or
decrease the distance (2, fig. 1).
Reposition the track rod end (1) in its housing and
re–check alignment as described in points 4 and
5.
After having adjusted the alignment to within the
prescribed limits, tighten locknut (3) to a torque
of 180 Nm (183 kgm) and nut (2) to 100 Nm
3 2
(10.2 kgm).
24667
NOTE: Self–locking nut (2) must be renewed each
time it is removed or partially unscrewed. 2
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