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International Journal of Thermal Sciences 118 (2017) 497e509

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International Journal of Thermal Sciences


journal homepage: www.elsevier.com/locate/ijts

Thermochemical ablation modeling forward uncertainty


analysisdPart I: Numerical methods and effect of model parameters
Alessandro Turchi a, *, Pietro M. Congedo b, Thierry E. Magin a
a
von Karman Institute for Fluid Dynamics, B-1640 Rhode-St-Gen
ese, Belgium
b
Inria Bordeaux e Sud-Ouest, Team CARDAMOM, 33405 Talence, France

a r t i c l e i n f o a b s t r a c t

Article history: Next generation spacecraft will bring back heavier payloads from explored planets. Advance in the
Received 26 December 2015 modeling of the thermo-chemical ablation of carbon-based thermal protection system materials is
Received in revised form fundamental to improve the design capabilities of these vehicles. Computational fluid dynamic ap-
21 November 2016
proaches are extensively used to model the gas-surface interaction phenomena over ablative materials.
Accepted 3 April 2017
Available online 26 April 2017
The advantage of such kind of approaches is the accurate description of the aerothermal environment
obtained through the full resolution of the mechanical, thermal, and chemical boundary layers that
develop over an ablative surface when exposed to a high-enthalpy flow. This paper is devoted to the
Keywords:
Thermal protection system materials
assessment of the uncertainties of such kind of thermo-chemical ablation model and to study their effect
Carbon ablators on the model final outcomes. A sphere of non-pyrolyzing carbon-based material, exposed to conditions
Gas-surface interaction similar to those of a typical plasma wind tunnel test, is the selected test case for the analysis. Two for-
Ablation modeling ward non-intrusive uncertainty quantification techniques are used to analyze the influence of the
Uncertainty analysis defined set of uncertain parameters on the estimate of steady-state mass blowing flux and surface
temperature. Our results show that for the selected conditions, and uncertainty ranges, the surface
nitridation reaction probability has the strongest impact on the model outcomes.
© 2017 Elsevier Masson SAS. All rights reserved.

1. Introduction prescind, since the early ages of space exploration, from using
ablative materials to build efficient heat shields [2, 3]. In this case,
During the past decades space agencies have sent landers to the TPS material is sacrificed during the atmospheric entry, un-
Mars, Venus, and Titan and brought back samples from the Moon, dergoing a series of thermo-chemical and mechanical processes
the Sun, comets and asteroids. The common denominator of such that help to dissipate the incoming energy at the price of its
kind of probes is that they need protection from the severe aero- structural integrity [4]. For present and future space exploration
thermodynamic heating generated flying across the planet's at- missions, advanced ablative TPSs can be mission enabling, signifi-
mosphere, when the high kinetic energy of the spacecraft is cantly impacting the mass of both scientific and instrumental
transformed into thermal energy [1]. Passive thermal protection payloads. Therefore, it is of fundamental importance to advance
systems (TPSs) are commonly used to fulfill the critical task of capabilities for their modeling, design and analysis.
protecting the spacecraft during this last phase of the mission [2]. In Carbon-based materials have been the subject of numerous
practice, materials capable to survive the harsh thermo-chemical studies, as they represent the most performing subclass of ablative
environment, and sustain the predicted heat load, are super- TPS materials. Numerous experimental efforts have been made to
imposed to the vital structure of the spacecraft to build-up a understand and characterize the physical phenomena occurring
physical barrier against the high-enthalpy impinging flow. This when these kind of materials are exposed to high-enthalpy flows
barrier is commonly referred to as heat shield. For spacecraft that [5e11]. Simultaneously, a multiplicity of modeling approaches have
have to bear severe entry conditions (e.g., velocity and peak heat been developed to study the gas-surface interaction and the ma-
flux above 10 km/s and 10 W/cm2, respectively), engineers cannot terial response [12]. Theoretical and numerical models have been
developed ad hoc to analyze specific phenomena [13e16], to study
particular conditions [17, 18], or to perform global analyses of the
TPS material behavior [19e23]. Besides, tools that make use of
* Corresponding author.
E-mail address: turchi@vki.ac.be (A. Turchi). computational fluid dynamic (CFD) techniques have set. In the CFD

http://dx.doi.org/10.1016/j.ijthermalsci.2017.04.004
1290-0729/© 2017 Elsevier Masson SAS. All rights reserved.
498 A. Turchi et al. / International Journal of Thermal Sciences 118 (2017) 497e509

Nomenclature u_ iw overall surface source term of species i,kg=ðm2 sÞ


g reaction probability
q_ radout solid radiative heat flux, W=m2 l thermal conductivity, W=m K
q_ cond conductive heat flux in the solid, W=m2 f generic variable
q_ radnet net radiative heat flux, W=m2 r density kg=m3
k surface reaction velocity, m=s
s Stefan-Boltzmann constant, 5:67  108 W=ðm2 K4 Þ
ε integral emissivity
h static enthalpy, J=kg
e% percent coefficient of variation
pC;eq: saturated carbon vapor pressure, Pa
R universal gas constant, 8.31 kJ=ðmol KÞ
Subscripts
m_ surface mass blowing flux, kg=ðm2 sÞ
b back surface of the material
Nr number of surface reactions
s solid phase
N number of species or dimension of multi-dimensional
w gas-surface interface
function
i ith species or generic index
T temperature, K
j generic index
ydi diffusive velocity of species i, m=s
y velocity, m=s
Superscripts
r r th surface reaction
Greek Symbols
u_ riw reaction-specific surface source term of
species i, kg=ðm2 sÞ

approach the ablation is treated as a purely surface phenomenon, heat transfer problems [38] to hypersonic flight predictions
and its coupling with the external flow field is handled through [39, 40], and have been shown to bring useful information to sci-
dedicated boundary conditions in the CFD simulation of the flow entists working in either model development or system design.
field [24]. This tools have been used to analyze the TPS interaction This study deals with the analysis of the coupling between a CFD
with the surrounding environment. Both charring and non- deterministic approach to the ablation modeling, and modern un-
charring materials, using either equilibrium or finite-rate surface certainty quantification techniques. In particular, the work focuses
chemistry, have been simulated in a wide range of TPS material on the numerical study of the forward-stagnation-point ablation of
applications (e.g., spacecraft heat shields, solid rocket nozzle ther- a spherical sample of non-pyrolyzing carbon-based TPS material
mal protections, ground testing of thermal protection materials) exposed to a subsonic high-enthalpy flow. Our interest lies in the
[25e33]. The ability of such models to inherently handle the uncertainties associated to the limited knowledge, or the intrinsic
coupling between the operational aerothermodynamic environ- variability, of the input quantities needed to perform the CFD
ment and the TPS surface is certainly an asset when the final goal is analysis. The deterministic analysis requires, in fact, the precise
the numerical reproduction of a real mission, or experiment, to specification of some model parameters for which typically only
assist the heat shield design. In addition, the possibility of coupling limited information is available from experimental observations.
a steady-state CFD model with a transient material response allows The goal is to analyze the model dependencies on some critical
to consider both the gas-surface interaction and the in-depth ma- parameters, and to quantify how these uncertainties affect the
terial response [34, 35], with clear benefits in terms of accuracy, quantitative results of the model.
particularly when dealing with the analysis of strongly unsteady The article is arranged as follows. Section 2 describes theoreti-
phenomena. cally the ablative boundary conditions, analyzes the model un-
Numerical simulations are a powerful tool in modern engi- certainties and presents the deterministic CFD tool used for the
neering. They allow to predict qualitatively and quantitatively the study. Section 3 introduces the basic theory of UQ analysis, dis-
behavior of generic systems. However, to ensure the reliability of cussing the two mathematical approaches selected for the study. In
these predictions, a systematic and comprehensive treatment of section 4, the UQ analysis on the ablation modeling, applied to a
both the calibration and the validation processes of the developed nominal CFD test case, is presented. Two different scenarios, with
models is fundamental. modified sets of model input uncertainties, are analyzed. Moreover,
This should also include the quantification of the inherent an investigation on the important aspect of the definition of the
model uncertainties arising from: the physical simplifications made input uncertainty distributions is carried out. Finally, section 5
to obtain a mathematical model representative of the complex summarizes the outcomes of the analyses and discusses the
phenomena under investigation; the numerical approximations possible perspectives of the presented approach.
due to the finite discretization used in the numerical solver to
approximate the solution of the mathematical model; the lack of 2. Surface ablation modeling
knowledge on some of the model parameters. In this context, the
growing field of uncertainty quantification (UQ) aims at developing The study of the gas-surface interaction by means of a CFD
rigorous frameworks and reliable methods to characterize the approach requires the implementation of dedicated boundary
impact of these uncertainties on the prediction of the quantities of conditions. For the present analysis we focus on the case of a non-
interest (QoI). Investigations that make use of UQ techniques have porous carbon-based non-charring material (e.g., graphite, carbon/
been embraced with growing enthusiasm in the recent years carbon, etc…). Moreover the following assumptions are considered
[36, 37]. Practical applications of these techniques to assess the [25, 41]: i) the surface ablation is a pure thermo-chemical process
capabilities of deterministic simulation tools range from simple (i.e., no material can be removed in condensed phase); ii) the solid
A. Turchi et al. / International Journal of Thermal Sciences 118 (2017) 497e509 499

conduction is considered at steady-state; iii) the surface reactions


are assumed to be uncoupled and first order in reactant concen- X
N

trations. The derivation of the ablative boundary condition can be


m_ j ¼ u_ jiw for j ¼ 1; …; Nj ; (4)
i
found in several works [24, 42]. For the sake of clearness, we pre-
sent here a brief description of the model. Afterwards, the critical being Nj the subset of the Nr surface reactions which involve the
parameters of the model, to be used in the forthcoming UQ analysis, solid carbon. Finally, the total mass blowing flux is computed as:
will be identified. Finally, the CFD stagnation-line tool in which the
ablative boundary condition is implemented will be briefly m_ ¼ m_ oxi1 þ m_ oxi2 þ m_ nitri þ m_ subl : (5)
introduced.
The thin lamina approach can be used also to formulate an en-
ergy balance over the ablative surface. Considering that all the
2.1. Theoretical modeling of surface ablation energy fluxes arriving at the surface from the flow side are dissi-
pated by the heat conduction through the solid material, the bal-
The N species conservation equations, written in the control ance reads:
volume limited to the thin lamina representing the gas-surface
interface, take the form of a surface balance [24, 42]:  N 
X 
vT 
  lw   hi ri ydi _ s ¼ ðh r vÞw þ q_ cond;s ;
þ q_ radnet þ mh
vr w w
ðri yÞw þ ri ydi ¼ u_ iw for i ¼ 1; …; N; (1) i
w
(6)
where ri is the density of the ith
species in the mixture, is the vdi where lw is the gas thermal conductivity, hi the enthalpy of species
diffusion velocity, u_ iw is the chemical surface source term, and v is i, h the mixture enthalpy, and r indicates the direction normal to the
the bulk velocity of the mixture normal to the surface. The sum of surface. The subscripts w and s label the gas and the solid sides of
the advective (ri v) and the diffusive (ri ydi ) terms equates the the interface, respectively. Equation (6) includes, from left to right,
source term due to all the surface reactions (Nr ) involving the ith the contribution of conduction, diffusion, net radiation (difference
P r r between the incoming and the outgoing radiative fluxes), surface
species (u_ iw ¼ N
r u
_ iw ). Without losing any generality, one can as-
recession, gas blowing, and solid conduction. This last term can be
sume that the surface heterogeneous reactions are the only
approximated using the so-called steady-state ablation hypothesis
responsible for the mass injections. Then, summing up Eq. (1) over
[12], becoming a function of mass blowing flux and material
all the species in the mixture, the following global surface mass  
balance is obtained: enthalpy: m_ hTs w  hTs b .1 Therefore, Eq. (6) can be solved, together
with Eq. (1), to compute the steady-state surface temperature Tw .
ðr vÞw ¼ m;
_ (2)
P 2.2. Ablation model input uncertainties characterization
where the term m_ ¼ N i u
_ iw is the mass loss flux of the ablated
material. The source terms of Eq. (1) are defined by the number of
surface reactions included in the analysis. For the present study, For the evaluation of the of ith species surface source term u_ iw in
two oxidation reactions (“oxi1 ”: Cs þ O/CO, and “oxi2 ”: Eq. (1), the knowledge of the source terms u_ riw , associated to each of
2Cs þ O2 /2CO), one nitridation reaction (“nitri”: Cs þ N/CN), the surface reactions that the species undergoes, is necessary. The
and one sublimation reaction (“subl”: 3Cs #C3 ) are considered. evaluation of the u_ riw requires the computation of the surface re-
Additionally, the surface recombination of atomic nitrogen action velocities, which in turn need the knowledge of the surface
(N þ N/N2 ) is also included [43]. Note that usually the reverse reaction probabilities (see Eq. (3)). Reaction probability data can be
reactions do not need to be considered because of the very low differentiated in two main categories: temperature dependent
value of the equilibrium constants [41]. The only exception is the probabilities and constant probabilities. Probabilities of the first
sublimation reaction for which the reverse process (carbon category are usually expressed by laws that fit the experimental
condensation) must be allowed. This is done by including the data with an expression of the form gr ¼ ar expðf ðTÞÞ. The reaction
equilibrium concentration of C3 evaluated through the saturated probability values have been identified as the primary source of
carbon vapor pressure (pC;eq: ). The value uncertainty for the present ablation model.
pC;eq: ¼ 5:19  1015 expð90845=Tw Þ, taken from Ref. [25], is used We presented the four heterogeneous surface reactions and the
in the model. surface recombination reaction included in the present model in
The number of the ith gaseous species changed by a surface re- section 2.1. Based on the selected literature data, the oxidation re-
action per unit time and per unit surface is evaluated by multi- action Cs þ O/CO is the only one featuring a variable reaction
plying the number flux of the reactant species arriving at the probability among the five considered surface reactions. The
surface, given by the kinetic theory, by the probability of each re- selected nominal values of the probabilities associated to the
action to occur [41]: considered reactions are listed in Table 1. Literature sources are also
indicated.
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
The evaluation of the input uncertainties impact on the ablation
gr 8 R Tw
kri ¼ ; (3) model output is the focus of the following analysis. Therefore, a
4 pM i
criterion for the determination of the input quantities has first to be
defined. It is worth noting that behind the definition of a constant
where kri is the surface reaction velocity, gr the reaction probability,
reaction probability often conceals a large scatter of the available
R the universal gas constant, Tw the surface temperature, and M i
experimental data which complicates the determination of a
the molar mass of the ith species. This reaction velocity is related to
the surface source term through the species densities: u_ riw ¼ kri ri .
The mass of solid carbon per unit time and per unit surface (mass 1
The steady-state ablation hypothesis assumes i) planar surface; ii) constant
blowing flux) removed by each of the heterogenous reactions can recession velocity; iii) back surface of the material, b, at the initial (cold) temper-
be evaluated as: ature, and solid thermal conductivity constant across the material.
500 A. Turchi et al. / International Journal of Thermal Sciences 118 (2017) 497e509

Table 1 Table 2
Surface reaction probability data and references. Ablation model input uncertainties distributions and ranges along with the related
references used for their definitions.
Reaction Nominal gr Ref.
No. Uncertain parameter Distribution Range Ref.
Cs þ O/CO 0:63expð1160=Tw Þ [41]
2Cs þ O2 /2CO 0.01 [44] 1) aCs þO/CO Uniform 3.70  101 to 1.00  101 [47]
Cs þ N/CN 0.3 [45] 2) g2Cs þO2 /2CO LogUniform 1.00  105 to 1.00  101 [47]
3Cs #C3 1.0 [25] 3) gCs þN/CN Uniform 0. to 3.00  101 [48]
N þ N/N2 0.05 [44]
4) g3Cs #C3 LogUniform 1.00  102 to 1.00 [25]
5) gNþN/N2 Uniform 0. to 5.00  101 [44]
6) εs Uniform 8.00  101 to 9.50  101 [49]

satisfying fitting function. An example of this is given in Fig. 1(a)


where the collected data for the surface nitridation, considered
constant in the model, are shown; the data for atomic-oxygen heterogeneous reactions, the surface emissivity was included as
oxidation, including the fitting function given in Table 1, are an additional uncertain input for the ablation model. The selected
shown in Fig. 1(b) for comparison. distribution and range for this uncertain parameter are also given
Therefore, the adopted reasoning for the selection of the un- in Table 2. The nominal value used in the model for the surface
certainty distributions is summarized as follows: i) uniform dis- emissivity is 0.9 [49].
tribution for the constant gr whose uncertainty range is limited to a
single order of magnitude; ii) log-uniform distribution for the
constant gr whose uncertainty range cover several orders of 2.3. Numerical modeling of flow field with ablative boundary
magnitude; iii) uniform distribution of the pre-exponential factor
ar for the gr expressed with an exponential law. Table 2 lists the The surface ablation model described in section 2.1 has been
selected uncertainty distributions together with the ranges and the implemented in a stagnation-line code developed at the von Kar-
reference sources used for their determination. For the reaction man Institute (VKI) [33, 51].
Cs þ O/CO, the rationale behind the given range for the pre- This code solves the dimensionally-reduced form of the
exponential factor variation was to cover an as large as possible Navier-Stokes equations presented in Ref. [52], describing the
part of the experimental data (the scanned reaction probabilities lie reacting flow along the stagnation line of a spherical body. The
between the dotted lines in Fig. 1(b). spatial discretization of the conservation equations is performed
Examination of the terms in the surface energy balance, Eq. (6), by means of a cell-centered finite volume method. For the present
points out that the net radiative heat flux should consider the study, the Roe's approximate Riemann solver implemented in the
contributions of both the incoming and the outgoing radiation. code is used. The diffusive fluxes are evaluated in terms of prim-
For an accurate estimation of the incoming flux ad-hoc numerical itive variables, and the value of these primitive variables and their
tools are required [50]. However, it is worth noting that it can gradients at the volume interface are computed by a weighted
usually be neglected unless extreme conditions are considered average and a central finite difference approximation, respec-
(e.g., very high pressure and/or very high temperature of the gas). tively. Interested readers are referred to [51, 53] for a detailed
Because of the high emissivity value of carbon based TPS mate- description of this tool.
rials, the outgoing radiation can represent a significant contribu- Imposing the surface balances (Eq. (1) and Eq. (6)) at the
tion to the surface energy balance, instead. A reasonable estimate boundary of the computational domain (ablative surface), the
of this can be computed as q_ radout ¼ sεs Tw
4 (where s is the Stefan- surface state is computed by solving simultaneously the system of
Boltzmann constant and εs the integral emissivity of the solid these N þ 1 equations by means of a Newton’s loop; then, the bulk
surface). Unfortunately, one has to cope with the fact that an ac- (blowing) velocity is obtained from Eq. (2). This allows for the direct
curate knowledge of the εs value is not always possible. For this computation of the fluxes to be imposed at surface interface when
reason, beside the reaction probabilities of the considered surface solving for the state of the physical volume adjacent to the surface.
It is worth to mention that with this approach the ablative

Fig. 1. Examples of surface reaction probability data for two of the considered surface heterogeneous reactions. (a) Cs þ N / CN (from [46]). (b) Cs þ O / CO (from [47]).
A. Turchi et al. / International Journal of Thermal Sciences 118 (2017) 497e509 501

boundary is fully coupled with the flow field computation, and the can be represented by a Ndimensional function:
effect of ablation is directly included in mass, momentum, and
energy exchanges between the gas and the surface. y ¼ fðxÞ ¼ fðx1 ; x2 ; /; xN Þ: (8)
The stagnation-line code is coupled with the Mutationþþ li-
brary, also developed at VKI [54]. The library is used for the We consider Eq. (8) in its functional expansion form as follows
computation of the thermodynamic and transport properties, as
well as for the evaluation of the gas-phase chemical source terms. X
N X
N  
Species thermodynamic properties for the present analysis are y ¼ f0 þ fi ðxi Þ þ fij xi ; xj þ /
obtained from the NASA polynomials [55], and relative mixture 1iN 1i < jN
quantities are derived from pure species quantities through mixing þ f1;2;/;N ðx1 ; x2 ; /; xN Þ;
rules. The transport properties are derived from kinetic theory,
which provides relationships for macroscopic transport coefficients or in compact form using a multi index system:
based on microscopic collision integrals.
The library computes the diffusive fluxes based on these data
2X
N
1  
and by solving the Stefan-Maxwell equations (thermal and pres- y ¼ fs0 þ fsj xsj ; (9)
sure diffusion are neglected in the present analysis). The chemical j¼1
production rates for species, based on elementary chemical re-
actions including third body, are calculated by taking the forward The multi indices sj are defined such as
reaction rate coefficients specified by the user in an Arrhenius law
form. The backward rate coefficient is determined by satisfying the s0 ¼ ð0; 0; 0; /; 0Þ
equilibrium relation. The library has been designed, implemented s1 ¼ ð1; 0; 0; /; 0Þ
and extensively tested to ensure high fidelity together with low s2 ¼ ð0; 1; 0; /; 0Þ
computational costs. «
sN ¼ ð0; 0; 0; /; 1Þ (10)
3. Uncertainty analysis theory and tools sNþ1 ¼ ð1; 1; 0; /; 0Þ
sNþ2 ¼ ð1; 0; 1; /; 0Þ
Let us consider a stochastic differential equation of the form: «
sN ¼ ð1; 1; 1; /; 1Þ;
Lðx; x; fÞ ¼ f ðx; xÞ; (7)
where N ¼ 2N  1. The representation of Eq. (9) is called ANOVA
where L is a non-linear spatial differential operator (for instance, L (Analysis Of Variance) decomposition [58] of fðxÞ, if for any
is the steady Navier-Stokes operator) depending on a set of un- j2f1; …; N g,
certainties, defined with a random vector x (whose dimension de-
Z   n o
pends on the number of uncertain parameters in the problem), and
f ðx; xÞ is a source term depending on the position vector x and on x.
fsj xsj pðxi Þdxi ¼ 0 for xi 2 xsj : (11)
The solution of the stochastic Eq. (7) is the unknown dependent ℝ
variable fðx; xÞ, and is a function of the space variable x2Rd and of It follows from Eq. (11) the orthogonality of ANOVA component
x. One of the objective of Uncertainty Quantification is to compute terms, namely
the statistics of the quantity of interest, i.e., fðx; xÞ with respect to
the system uncertainties x.  
Using a non-intrusive uncertainty quantification tool means E fsj fsk ¼ 0 for jsk: (12)
that a single deterministic computation (used to solve for example
the differential operator L) is replaced with a whole set of such ANOVA allows identifying the contribution of a given stochastic
computations, each one of which is run for specific values of the parameter to the total variance of an output quantity. Meanwhile,
uncertain conditions. In this work, two non-intrusive techniques we obviously have
are used alternatively to propagate physical uncertainties through  
the system under consideration. A polynomial-chaos-based E fsj ¼ 0 for j ¼ 1; …; N :
approach is applied when the problem features a limited number
of uncertainties; this, relying on the polynomial-chaos properties, Note that the terms in the ANOVA decomposition can be
allows an accurate estimation of the statistics for each QoI. An expressed as integrals of fðxÞ. Indeed, we have
anchored-ANOVA approach is applied when larger set of un-
certainties are analyzed, or when some additional parametrical E ðY Þ ¼ f0
analyses of the results obtained with the polynomial-chaos-based
 xi Þ 
EðYj ¼ f 0 þ f i ðxi Þ     (13)
approach are performed. This analysis permits to detect the hier- E Y x i ; x j ¼ f0 þ fi ðxi Þ þ fj xj þ fij xi ; xj ;
archy of the most predominant uncertainties and significantly
reduced the number of deterministic simulations needed to and so on, where EðYj,Þ denotes the conditional expectation with
perform the stochastic analysis. respect to the conditional PDF defined in the standard way.
Both methods, starting from the second for ease of notation, are In order to introduce the less expensive anchored ANOVA, the
described briefly in the following. For more details, refer to [56] for Dirac measure is used in integrations in Eq. (13):
the Polynomial-based method and to [57] for the anchored-ANOVA
approach.
pðxi Þdxi ¼ dðxi  ci Þdxi for i ¼ 1; …; N: (14)
3.1. Anchored-ANOVA approach: definitions and basic notions Thus, pðxÞdx ¼ dðx  cÞdx. The point c ¼ ðc1 ; /; cN Þ is called
“anchor point.” Hence, the ANOVA component terms in Eq. (13) can
Let us suppose that the response of a given system of interest be expressed as follows:
502 A. Turchi et al. / International Journal of Thermal Sciences 118 (2017) 497e509

fðcÞ ¼ f0 hfðx; xÞ; Ji ðxÞi


fi ¼ ; ci: (18)
 xi Þ 
fðcj ¼ f0 þ fi ðxi Þ     (15) hJi ðxÞ; Ji ðxÞi
f c x i ; x j ¼ f0 þ fi ðxi Þ þ fj xj þ fij xi ; xj
«: Several approaches can be used to estimate PC coefficients. The
approach selected in this study is based on quadrature formula. As a
The formulae in Eq. (15) are used to quantify the expectation consequence, we obtain the solution of a deterministic problem for
and variance of the component functions, by simply evaluating each quadrature point (see Ref. [56] for further details). In both
the model output at chosen sampling points. For more details, cases, once the chaos polynomials and the associated fi coefficients
see Refs. [57, 59]. This permits a strong reduction of the are computed, the mean and the variance of the stochastic solution
computational cost, since this avoids the computation of several fi ðx; xÞ are obtained from:
integrals. Moreover, a variance-based adaptive criterion (see for
more details [59]) is used in order to compute the so-called EPC ¼ f0 ðxÞ; (19)
effective dimension and to evaluate high-order interactions
with a reduced computational cost. The order at which the * +
X
N
ANOVA model is truncated, called effective dimension, is the one VarPC ¼ f2i ðxÞ J2i : (20)
beyond which the difference between the ANOVA model and the i¼1
truncated expansion in a certain measure is very small. Given a
Another appreciable feature of PC expansion is that it simplifies
threshold, this implies that the smallest terms representing those
the sensitivity analysis based on the ANOVA decomposition, which
interactions which contribute to exceed that threshold are
can be easily performed by using some interesting properties of the
dropped.
previous development [63]. In fact, the contribution to the variance
In this paper, a covariance decomposition of the output variance
of a given random variables with index k, i.e., the first order Sobol'
has been considered, as proposed in Ref. [57], in order to accurately
index, can be obtained as follows:
compute the statistics using the anchored-ANOVA expansion. The
covariance decomposition makes the result less sensitive to the P D E
2
i2a fi J2i ðxÞ
choice of the anchor point if a full expansion of the anchored Sk ¼ ; (21)
ANOVA is employed (the reader is referred to [60, 61] for the VarPC
sensitivity problem of classical anchored-ANOVA method con-
cerning the choice of the anchor point). where a represent the set of indexes associated to a given uncer-
Note that in this work we always refer to the so-called Total tainty k (we strongly recommended [63] for more details). Note
Sensitivity Index (TSI), since the aim is to compute the overall in- that for problems featuring a large number of uncertainties, the
fluence of a variable. This sensitivity index can be computed sum- computational cost could become prohibitive and, even if some
ming up all the contributions in which the chosen variable is cures exist, e.g., the use of Sparse-Grid approaches, the cost can still
present. be unfeasible. Mainly for this reason, we have included in this work
the lower-cost Anchored-ANOVA method presented in the previous
section.
3.2. Polynomial-chaos-based approach: definitions and basic
notions
4. Uncertainty analysis on ablation modeling
Under specific conditions, a stochastic process can be expressed
In the following, the deterministic CFD tool described in section
as a spectral expansion based on suitable orthogonal polynomials,
2 and the stochastic tools presented in section 3 are used to
with weights associated to a particular probability density function.
perform the uncertainty analysis. The uncertain parameters are the
The first study in this field is the Wiener (1938) process. The basic
variables given in Table 2. We selected as numerical test case a
idea is to project the variables of the problem onto a stochastic
high-enthalpy air flow around a graphite sphere (2.5 cm radius).
space spanned by a complete set of orthogonal polynomials J that
The test conditions are representative of an ablation experiment
are functions of random variables x. For example, the unknown
that could be performed in the inductively-coupled plasma torch
variable f has the following spectral representation:
“Plasmatron” facility at VKI: 16 g/s mass flow rate at 200 hPa with a
X
∞ 3 MW/m2 cold-wall heat flux. Table 3 lists the free-stream condi-
fðx; xÞ ¼ fi ðxÞJi ðxÞ: (16) tions for the selected test case. A mixture of 15 species (C, C2 , C3 , CN,
i¼0 CO, CO2 , N, N2 , NO, O, O2 , Cþ , Nþ , Oþ , e ) was used in the simu-
In practice, the series in Eq. (16) has to be truncated to a finite lations. The gas-phase reaction mechanisms were selected from a
number of terms, here denoted with N. The total number of terms subset of those given in Ref. [64].
of the series is determined by: As described in the introduction, ablative TPS materials are used
in a wide range of aerospace applications. Therefore, the definition
ðn þ p0 Þ ! of the QoIs can vary among the different applications. In our study
Nþ1¼ ; (17)
n!p0 ! we focus on plasma wind tunnel tests for spacecraft heat-shield
material, and the followings were identified as possible
where n is the dimensionality of the uncertainty vector x and p0 is
the order of the polynomial expansion. Each polynomial Ji ðxÞ of
Table 3
total degree no is a multivariate polynomial form, which involves
Nominal inlet conditions for the analyzed test case.
tensorization of the 1D polynomial form. The polynomial basis is
chosen accordingly to the Wiener-Askey scheme [62] in order to Variable Value

select orthogonal polynomials with respect to the probability Velocity, m/s 53


density function pðxÞ of the input. The orthogonality can be ad- Density, kg=m3 4:54  103
vantageously used to compute the coefficients of the expansion in a Temperature, K 7818
Mach 2:1  102
non-intrusive PC framework
A. Turchi et al. / International Journal of Thermal Sciences 118 (2017) 497e509 503

phenomena of interest: i) surface regression; ii); material thermal Table 4


response. These were eventually tracked down to two QoIs, namely QOIs obtained from the nominal deterministic stagnation-line simulation with the
ablative boundary condition.
the mass blowing flux m, _ and the surface temperature Tw .
In this section we first present the nominal output of the QoI w/ nitridation w/o nitridation
deterministic simulation with the ablative boundary condition. _ kg/(m2s)
m, 4:08  102 2:11  102
Afterwards, the uncertainty analysis, performed with the PC Tw , K 2534 2840
method introduced in section 3.2, is described. Finally, a corollary
study on the effect of the uncertain input distributions is carried out
using an anchored-ANOVA approach (section 3.1). For each of these selected for the nitridation reaction probability (Table 1). Note that,
analyses two scenarios are investigated: i) the full set of uncertain although very low values of atomic-oxygen mass fractions are
input quantities presented in Table 2 is used; ii) surface nitridation found for both scenarios at the gas-surface interface (see Fig. 2(a)),
is inhibited and only the remaining five uncertainties are consid- the presence of nitridation strongly decreases the contribution of
ered. For ease of reading, these two cases will be also referred to as atomic-oxygen oxidation to the total mass blowing flux
scenario A and scenario B hereafter. (m_ oxi1 ¼ 2:11  102 w/o nitridation and m_ oxi1 ¼ 7:55  103 w/
nitridation). This suggests that, for the present conditions, the
4.1. Ablation model nominal output oxidation process is limited by diffusion rather than by the reaction
kinetics.
Figure 2 shows the boundary-layer profiles of the major species The surface temperature is higher for scenario B (see Table 4).
and the boundary-layer temperature distributions for the two This is ascribed to both atomic-oxygen oxidation and surface ni-
scenarios. The main product of the surface reactions is CO, followed trogen recombination. Removing nitridation, in fact, has only a
by CN and C3 (Fig. 2(a)). Figure 2(b) shows that a higher steady- marginal effect on the surface energy balance because the reaction
state surface temperature is obtained from the energy balance, is slightly exothermic (0.34eV are released). Oxidation instead,
Eq. (6), if nitridation is neglected. This behavior is a first indication exothermic with a release of energy of 3.74eV, is more prominent in
of a possible coupling between surface nitridation and surface the scenario B. Moreover, as already pointed out, omitting nitrida-
recombination of N in N2 . Figure 2(a) shows totally different CN tion indirectly affects nitrogen recombination making more nitro-
concentration profiles for the two scenarios. Including nitridation gen available to the exothermic catalytic process. Overall, this
causes a strong reduction of the nitrogen concentration at the results in an increase of the energy transferred to the surface.
surface. Therefore, less nitrogen is available to undergo the
recombination as well. This explains the reduced steady-state 4.2. Uncertainty analysis
temperature for scenario A. The higher surface temperature for
scenario B also triggers the surface sublimation, increasing the We first analyze the results of the uncertainty analysis per-
production of C3 . formed with the PC method described in section 3.2. As for the
The concentration of the ablation products strongly decreases nominal simulations, scenario A and scenario B are both analyzed.
through the boundary layer and is almost negligible at its edge Relying on classical quadrature formulae for uniform PDF (see
(about 5 mm from the surface), where the relevant species are Ref. [63] for more details), the deterministic simulations necessary
roughly those of air. A very low contribution of the diatomic-oxygen to build up the 2nd order sample plans were 729 (6 uncertain input
oxidation to the mass blowing flux is foreseen if the reactant con- quantities) and 243 (5 uncertain input quantities) for scenario A and
centration through the boundary layer is analyzed. In fact, the O2 scenario B, respectively.
concentration is already very low at the boundary layer edge (ox- The computed mean, variance and the percent coefficient of
ygen almost fully dissociates in the present conditions) and no variation (e% ) are given in Table 5. The mean values of mass blowing
significant recombination takes place through the boundary layer. flux are different for the two scenarios. The difference between
Table 4 lists the QoIs values obtained for the nominal cases of them is significant, even though it is lower than what found for the
the two scenarios. The effect of nitridation on the surface mass nominal cases (Table 4). Moreover, the higher variance of m_ found
blowing flux is evident. This is a consequence of the high value for scenario A suggests that a direct effect of nitridation is the main

Fig. 2. Stagnation-line boundary-layer profiles of mass fractions (a) and temperature (b) obtained from the nominal deterministic simulations with the ablative boundary condition.
Both scenarios, including and neglecting the surface nitridation, are shown. (a) Relevant mass fractions. (b) Temperature.
504 A. Turchi et al. / International Journal of Thermal Sciences 118 (2017) 497e509

Table 5 strong coupling between nitrogen recombination and carbon


QOI values obtained from the 2nd order polynomial-chaos UQ analysis using the nitridation is envisaged, and one can conclude that the uncertainty
input distributions of Table 2.
on the surface nitridation reaction probability is the main respon-
QoI Mean Variance e% sible for the high percent coefficient of variation (e% ) given in
w/ nitridation _ kg/(m2s)
m, 3.10  102 2.69  105 ±16:72 Table 5 for scenario A.
Tw , K 2722 15400 ±4:56 In contrast, for scenario B, the variance of the mass blowing flux
w/o nitridation _ kg/(m2s)
m, 2.10  102 2.63  1010 ±1:15 is significantly lower. From Fig. 3(b) it can be seen that the domi-
Tw , K 2903 2740 ±1:80 nant contribution to this variance comes from atomic-oxygen
oxidation. In this case, the effect of recombination is lower, con-
firming that the coupling with nitridation was the main reason for
responsible for the discrepancies between the two scenarios. This is the high influence of the recombination on m_ found in the previous
confirmed if an ANOVA analysis is performed, and the so-called scenario. It is interesting to note that the computed e% for scenario B
Sobol’ indexes are computed to show the influence of each of the is rather small although the non-negligible uncertain range
uncertain input quantities on the QoIs. resulting for the atomic-oxygen oxidation reaction probability (e.g.,
Figure 3 shows the computed ANOVA contributions of the mass ranging between 0.23 and 0.63 for a wall temperature of 2530 K).
blowing flux for the two scenarios. Both surface nitrogen recom- This somehow supports the analysis presented for the nominal
bination and surface nitridation seem to contribute strongly to the results, where the diffusion limited regime of this reaction was
variance for scenario A (Fig. 3(a)). However, a direct effect of the supposed for the present conditions. Moreover, the Sobol’ index for
recombination on the mass blowing flux is unlikely for the recombination is comparable to the wall emissivity one, suggesting
following reasons: i) the recombination is “passive” and does not that they both affect the m_ variance by modifying the surface
consume the material; ii) the primary effect of the recombination is temperature. Therefore, being reasonable to consider the oxidation
to increase the surface temperature, but the computed Sobol’ index to be diffusion limited for the reasons given above, the influence of
for the atomic-oxygen oxidation reaction, which is the only one the recombination and the emissivity can be explained through the
having a reaction probability dependent on temperature, is very boundary-layer temperature effect on the diffusion fluxes.
low (even though in section 4.1 it has been shown that it contrib- Figure 4 confirms that the main contribution to the surface
utes substantially to the global mass blowing flux). Therefore, a temperature variance is coming from the surface nitrogen

_ Sobol’ indexes obtained from the 2nd order polynomial-chaos UQ analysis using the input distributions of Table 2. (a) w/ nitridation. (b) w/o
Fig. 3. Mass blowing flux (m)
nitridation.

Fig. 4. Surface temperature (Tw ) Sobol’ indexes obtained from the 2nd order polynomial-chaos UQ analysis using the input distributions of Table 2. (a) w/ nitridation. (b) w/o
nitridation.
A. Turchi et al. / International Journal of Thermal Sciences 118 (2017) 497e509 505

recombination. Conclusions similar to those deducted for the mass different sample numbers (24, 48, and 96 samples). In the case of
blowing flux can be drawn comparing the two scenarios. The en- scenario B, a small variation of e% , between 2.12% and 2.68%, was
ergy released from the surface nitridation, 0.34 eV, is fairly low. observed on the surface temperature for the three cases (20, 40,
Therefore, the high influence of nitridation on the surface tem- and 80 samples). On this basis, the results obtained with 4 samples
perature of scenario A, most probably comes from the coupling with per dimension were considered satisfactory enough. Therefore,
nitrogen recombination. The high uncertainty in the nitridation they have been used afterwards as the base for the 2nd order
reaction probability for scenario A causes the temperature e% to be analysis. It is worth noting that, from both the analyses presented
almost three times higher than the one of scenario B. For this second so far (the 2nd order PC and the 1st order anchored-ANOVA one)
scenario, the influence of nitrogen recombination and surface the number of influential input quantities was found to be limited
emissivity are comparable. for all the scenarios. Therefore, it was not necessary to exploit the
Overall, the uncertainty analysis seems to suggest that the un- potential advantage of using a “heavy” adaptivity in the anchored-
certainty on the nitridation reaction probability has the biggest ANOVA approach in order to further reduce the number of di-
influence on the present ablation model in the selected conditions. mensions of the 2nd order anchored-ANOVA analyses.
However, one can argue that the results are prone to the somehow Figures 5 and 6 show the total sensitivity indexes (defined in
arbitrary selection of the uncertain input distributions. The accu- section 3.1) as obtained from the 2nd order analyses for the two
rate choice of the distribution for the uncertain input parameters is scenarios. As seen they compare well with the results shown in
indeed one of the key parameter in every uncertainty analysis. The section 4.2. Moreover, the obtained results are very similar to the
influence of the input distribution is therefore analyzed in the corresponding 1st order analysis. For scenario A, the deviation on e%
following. is of 1:13% for the mass blowing and 0:3% for the surface tem-
perature; for scenario B it is < 0:1% for the mass blowing flux and
4.3. Effect of input distribution 0:1% for the surface temperature. Overall this analysis proved that
the anchored-ANOVA approach results were in good agreement
As already pointed out, the uncertainty analysis presented in with those of the PC analysis for the same input distributions.
section 4.2 required a non-negligible number of deterministic To understand how the results of the analysis presented in
simulations in order to build up the sample plan: 729 simulations section 4.2 would be affected if a different input distribution was
for scenario A and 243 simulations for scenario B. Although the selected, an analysis with the anchored-ANOVA method was per-
deterministic stagnation-line code allows fast computations, the formed considering a LogUniform distribution for all the consid-
time needed for the generation of the sample plans was not ered uncertainties. The previous results showed that the influential
negligible. The anchored-ANOVA method described in section 3.1 uncertainties are only a subset of those given in Table 2. Therefore,
has the advantage of reducing considerably the number of deter- only the relevant uncertain input quantities were considered in the
ministic computations, and was therefore considered suitable for present case (i.e., number 1, 3, 5, and 6 in Table 2). Table 6 lists the
this analysis on the effect of the input distributions. selected input quantities and their distributions for the two sce-
First we wanted to verify the accuracy of the method with narios (the ranges are assumed equal to those in Table 2).
respect to the PC expansion used in the previous uncertainty The results of the 2nd order analyses are given in Table 7 for the
analysis. We used the input distributions of Table 2 and we two scenarios. First of all, an evident homogenization between the
analyzed again both scenarios. The analysis was divided in the results of the two scenarios is found. The mass blowing flux of
following steps: i) three different 1st order analyses per scenario scenario A is noticeably reduced with respect to the analysis shown
were performed by varying the number of samples of each in section 4.2, whereas the one of scenario B still agrees with the
dimension (4, 8, 16 samples per dimension were used); ii) a 2nd previous results. A cause of the reduction found for scenario A is
order analysis, which uses the variance-based adaptive criterion undoubtedly the fact that with the LogUniform distribution the
mentioned in Section 3.1, was carried out based on the results of the surface nitridation reaction probability encompasses very low
most reliable 1st order analysis. ranges, not covered when the uniform distribution was used.
For the first step of scenario A, mean and variance of both QoIs However, the strong coupling between nitrogen recombination and
resulted almost unchanged with respect to the previous analysis. carbon nitridation is still evident from the TSIs of the mass blowing
Moreover, the Sobol’ indexes changed imperceptibly for the three flux in scenario A (Fig. 7(a)). Note that, with respect to the results in

_ total sensitivity indexes (TSIs) obtained from the 2nd order anchored-ANOVA UQ analysis using the input distributions of Table 2. (a) w/ nitridation.
Fig. 5. Mass blowing flux (m)
(b) w/o nitridation.
506 A. Turchi et al. / International Journal of Thermal Sciences 118 (2017) 497e509

Table 6 Different results are obtained for the surface temperature, that is
Ablation model input uncertainties and modified distributions. significantly different from the results presented in section 4.2 for
Uncertain parameter Distribution both scenarios. In particular, the drop in the mean value for scenario
B is close to 350 K. This is, most probably, the consequence of a
w/ nitridation aCs þO/CO LogUniform
gCs þN/CN LogUniform better scan of the low values of the nitrogen recombination prob-
gNþN/N2 LogUniform ability range obtained with the distribution of Table 6. The bigger
εs LogUniform influence of nitrogen recombination is the cause for the noticeable
growth of e% for scenario B in Table 7. The two scenarios present
w/o nitridation aCs þO/CO LogUniform
gNþN/N2 LogUniform now similar e% for the surface temperature. The explanation for this
εs LogUniform result can be the reduced “effective” coupling between nitridation
and recombination in scenario A. In fact, if lower average values of
the nitridation probability are covered, it is reasonable to imagine a
Table 7
limited variation of the nitrogen surface concentration caused by
QOI values obtained from the 2nd order anchored-ANOVA UQ analysis using the the uncertainty on the nitridation probability. The differences with
modified input distributions of Table 6. respect to the previous analysis are evident if Fig. 8 is compared to
QoI Mean Variance e% Fig. 4. Now the surface recombination is by far the most influential
parameter on the surface temperature for both scenarios.
w/ nitridation _ kg/(m2s)
m, 2.52  102 4.55  105 ±26:78
Tw , K 2544 26178 ±6:36

w/o nitridation _ kg/(m2s)


m, 2.10  102 7.10  108 ±1:27 4.4. Discussion
Tw , K 2558 28160 ±6:56
We performed several analyses. Our outcomes suggest that, for
the analyzed conditions, the ablation model is quite sensitive to
two main uncertainties: the carbon nitridation probability and the
Table 5, the e% of this QoI is increased for scenario A and almost
nitrogen recombination one. However, as shown, the arbitrary
unchanged for scenario B. An overall look at the TSIs in Fig. 7 sug-
choice on the input distributions can have a strong influence on the
gests a very good agreement with the Sobol' indexes given in Fig. 3.
results of such kind of uncertainty analysis. This has to be kept in

Fig. 6. Surface temperature (Tw ) total sensitivity indexes (TSIs) obtained from the 2nd order anchored-ANOVA UQ analysis using the input distributions of Table 2. (a) w/ nitridation.
(b) w/o nitridation.

Fig. 7. Mass blowing flux (m) _ total sensitivity indexes (TSIs) obtained from the 2nd order anchored-ANOVA UQ analysis using the modified input distributions of Table 6. (a) w/
nitridation. (b) w/o nitridation.
A. Turchi et al. / International Journal of Thermal Sciences 118 (2017) 497e509 507

Fig. 8. Surface temperature (Tw ) total sensitivity indexes (TSIs) obtained from the 2nd order anchored-ANOVA UQ analysis using the modified input distributions of Table 6. (a) w/
nitridation. (b) w/o nitridation.

mind when quantitative error margins of the numerical results are similar to those of a typical inductively coupled plasma wind tunnel
sought through this stochastic approach. We remark the fact that a tests (200 hPa of static pressure, Mach number of 0.02, and 3 MW of
high uncertainty of these key parameters was selected on purpose cold-wall heat flux). Ablation mass blowing flux and steady-state
in the present numerical exercise, where the goal was to analyze surface temperature were identified as the quantities of interests
one of the worst possible scenarios.2 If more reasonable ranges for (QoIs) of the study.
these parameters are selected, the uncertainty analysis results will The surface nitridation showed a strong influence on the mass
certainly benefit from it. blowing flux in the first scenario (i.e., w/ surface nitridation among
We finally note that this type of analysis is much more general the uncertainties), and two main effects have been identified. The
than a local sensitivity analysis, i.e., the computation of a gradient first is the significant change (17%) of the percent coefficient of
with respect to some input parameters. In fact, the influence of the variation for the mass blowing flux. The second is the occurrence of
probability density function of the input parameters is here taken a strong coupling between nitridation and nitrogen surface
into account. Moreover, the presented analysis is valid not only recombination. This coupling causes a non-negligible, unexpected,
around the nominal condition, which is the case for a local sensi- influence of nitrogen recombination on the surface mass blowing
tivity analysis, but in the whole space of variability of the input flux. Similar conclusions are drawn analyzing the results obtained
parameters. for the steady-state surface temperature. Nitrogen recombination
showed the highest impact on this QoI. However, although only
5. Conclusions slightly exothermic (0.340 eV), nitridation resulted the second most
influential parameter. This “apparent” strong influence of nitrida-
Separately developed deterministic and stochastic tools have tion is ascribed to the mentioned coupling with nitrogen
been used together in the study. A stagnation-line code featuring an recombination.
ablative boundary condition has served as the deterministic tool; A strong reduction of the percent coefficients of variation was
two different numerical codes have been used independently as the observed for both the mass blowing flux and the surface temper-
stochastic tools, depending on the circumstances. These two nu- ature in the second scenario (i.e., w/o surface nitridation among the
merical codes are based on two different uncertainty quantification uncertainties). The percent coefficient of variation of the mass
approaches, the polynomial-chaos expansion method and the blowing flux dropped to about 1/14 of the value obtained for the
anchored-ANOVA one. However, the analysis has shown that they first scenario. The influence of nitrogen recombination on the mass
give equivalent results when applied to the same problem. blowing flux almost disappeared confirming somehow the pres-
The main uncertainties of the CFD ablation model were identi- ence of the suggested coupling between nitridation and nitrogen
fied in the reaction probabilities that drive the surface reactions recombination. Moreover, we observed that: i) although the main
included in the model: two oxidations reactions, a nitridation re- contribution to the mass blowing flux comes from atomic-oxygen
action, a carbon sublimation reaction, and a nitrogen recombina- oxidation, its reaction probability uncertainty shows a non-
tion reaction. The material emissivity was also included as negligible impact on the variance only when nitridation is
additional uncertainty in the analysis. Among all the considered omitted; ii) even if an influence of the atomic-oxygen oxidation
uncertainties, the reaction probability of the surface nitridation was uncertainty is found for the second scenario, the computed vari-
identified as the most critical one, due to its high variability found ance of the mass blowing flux is noticeably low. We concluded that
in the literature data. For this reason we studied two separate the reason for this behavior is the diffusion limited regime of
scenarios: including (with a defined uncertainty) and neglecting atomic-oxygen oxidation in the analyzed conditions. Results on the
surface nitridation. steady-state temperature for this second scenario showed that ni-
The studied test case was the forward-stagnation-point ablation trogen recombination and material emissivity are the two domi-
of a non-pyrolyzing (e.g., graphite) sphere of 2.50 cm radius nant uncertainties.
immersed in a high-enthalpy flow. Selected flow conditions were The CFD modeling of the gas-surface interaction over ablative
thermal protection system materials is largely used for the design
and the analysis of aerospace missions. This analysis can represent
2
For instance, the upper bound value of the nitridation reaction probability, a valuable example of the application of modern uncertainty
taken from Ref. [45], seems to be inexplicably high with respect to more recent quantification methods to this kind of modeling approach.
references [48,65e67].
508 A. Turchi et al. / International Journal of Thermal Sciences 118 (2017) 497e509

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