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Precautions for Device Transport

• A device must be transported with the outer packing container to protect the device from scratches.
• After the packing container is removed on site, the device must be protected when you move or store it. For example, when a device is
stored temporarily, cushioning materials must be put under the bottom of the device to avoid direct contact with the ground and surrounding
objects.
• When you transport a device, cushioning materials such as foamed plastic and paperboard must be used to protect the device from
scratches. When you lift a device up, the device must be dragged properly to avoid collision with other objects.

Installation Flow
In general, the components of the ZXONE 9700 equipment have been assembled before the delivery. The boards and internal cables have
been installed and connected. The fans and power boards have been installed in the subracks before the subarcks are delivered.

(optional) Install the bus bars and the


jumpers (P5) Start

Install the floating nut (P6)


Install the S1/DX41-19 subrack external
power cable and PGND cable(P18)
Install the power distribution unit (P6)
Environment Check(P3) Install the S2/DX41-19 subrack external
Install S1/NX41/DX41 subrack in a power cable and PGND cable (P19)
300 mm-deep cabinet (P7)
Install the NX41-21/DX41-21subrack
Install S2 subrack in a 300 mm-deep external power cable and PGND cable
cabinet (P7) (P20)

Unpacking and inspection(P3)


Install S2 subrack in a 300 mm-deep Install the NX41-21/DX41-21 subrack
cabinet (P8) power cable (P21)

Install S3 subrack in a 600 mm-deep Install the S3 subrack external power


cabinet (P9) cable and PGND cable (P22)
Install the cabinet (300 mm
Install the DC power board of the
-deep or 600 mm- deep) Install the S6 subrack external power
S3/S6 subrack(P9) cable and PGND cable (P23)

Install the antistatic wrist strap (P10) Install the S1 subrack power cable (P25)

Install the fan unit (P10) Install the S2 subrack power cable (P26)
Install the devices in the
cabinet(P5)
Install the dustproof unit (P11)
Install the S3 subrack power cable (P27)

Install the conversion bracket (P11)


Install the S6 subrack power cable (P28)

Install a dummy panel (P11)


Install the cables (P16) Install the NX41/DX41 subrack power
cable(P30)
Install the boards (P12)
Install the clock signal cables (P31)
Install the optical module (P14)
Install alarm straight-through network
Install the optical attenuator (P16) Paste the cable labels (P32) cable of the indicator board (P31)

Install the DCM box (P15) Installing External Alarm Input/Output


Cables (36-Core) (P32)

Install cables for cascading


Bundle the cables(P33) NX41/DX41/S series subracks (P33)
First power-on flow ( P 42)
Install cables for cascading NX41/DX41
Check connection of monitoring cables subrack (P34)
among subracks (P42)
Install the internal optical fibers for
Check subrack DIP switches (P43) connecting the boards (P36)
Check the hardware installation
(P34)
Check current capacity of power supply Install the internal optical fibers for
output terminals of the equipment room connecting the DCM box (P36)
(P44)
Install the optical fibers for the
Measure output voltage of power S3 subrack (P37)
sourcing equipment of the equipment
room (P44) Power on the equipment (35)
Install the optical fibers for the
S6 subrack (P38)
Power on a cabinet (P45)

Power on a subrack (P46)

End
Check the fan status (P46)

Check the board status (P46)

2
Notes: P3 means the related content is shown in page 3, P7 means the related content is shown in page 7, and so on.

• Please refer to Bearer Network Product First Generation Cabinet (300 mm-Deep) Quick Installation Guide, Bearer Network Product Second
Generation Cabinet (300 mm-Deep) Quick Installation Guide or Bearer Network Product Cabinet (600 mm-Deep)Quick Installation Guide for the
installation steps of the 300 mm-deep or 600 mm-deep cabinet.
• There are two types of the NX41/DX41 subracks: 19-inch and 21-inch. They are named as NX41-19/DX41-19 and NX41-21/DX41-21.

Environment Check
Before installation, it is necessary to check the equipment room to ensure that the environment meets the operating requirements of the
equipment.

It is not allowed to install the equipment if the installation environment is unsatisfactory.

• Architectural conditions
Check the size, height, load-bearing capacity, and layout of the equipment room.
• Environmental conditions
Check illumination, air-conditioning, ventilation, antistatic measures, shockproof measures, lightning protection measures, and
fire-fighting devices of the equipment room.
• Power supply conditions
Check AC power supply facilities, DC power supply facilities, and accumulator batteries.
• Grounding conditions
The equipment room must have good grounding conditions. Ground resistance must meet local technical requirements.

Unpacking and inspection


Unpacking the packing box to insure the number of goods is same with the one in the purchase order, and goods is intact. This chapter
describes the unpacking operation steps of wooden box and boards box.
Wooden box: Using to packing cabinet and subrack.
Boards box:Using to packing boards, terminal equipments and cables.

In most cases, all components (such as subracks and boards) are already installed in the ZXONE 9700 cabinet before delivery, and then transported
as an entire package.

Steps
A. Engineering supervisor and customers count goods by referring to Unpacking Inspection Guide to insure the package is intact.
B. Unpacking the outer packing of wooden box.
a. Transport the wooden box to the install place in the machine room by forklift or manual work.
b. Unlock tongues by flat-head screw driver. As shown below, remove the upper cover and planks all around.
c. Take out the components list, technical documents and the public goods which need to be installed from the package No.1.

In the engineering installation, there are several packages to deposit goods. For easy to distinguish, packages are numbered such as No.1, No.2
and No.3.

d. Erect the cabinet, and bottom down.


e. Unpacking the outer foam wrap angle and packing tape of cabinet

1.flat-head screwdriver 2.Tongue

3
C. Remove the outer packing of the carton. This procedure uses removing the subrack carton as an example, as shown below.
a. Cut the packing straps of a carton by using diagonal pliers.
b. Cut the adhesive tapes sealing the carton using a paper knife.
c. Open the carton, and then take out the foam boards, subracks, boards or cables.

1. Carton label 2. Packing strap 3. Carton 4. Adhesive tape 5. Foam board 6. Board box

D. As shown below, wear antistatic gloves (or an ESD wrist strap) and remove the board package.
E. Count, check, transport and deposit goods.

For the boards, which will not be installed immediately, should be put in the original packages and sealed.

4
1. Device Installation in Cabinet

1.1 (Optional) Installing Bus Bars and Jumpers


• When the number of external power supply inputs cannot meet the requirements , you can install bus bars and jumpers on the power distribution box
to reduce the number of external power supply inputs.
• Bus bars short circuit -48 V terminals and jumpers short circuit -48 V RTN terminals.
• When one main input and one redundant input are connected to the power distribution unit, two sets of the bus bars and jumpers with four terminals
are required. When two main inputs and two redundant inputs are connected to the power distribution unit, four sets of the bus bars and jumpers with
two terminals are required.
• Based on the subracks, the ZXONE 9700 uses three types of the power distribution unit. For the bus bars and jumpers configuration supported by the different
power distribution units, refer to the following table.

Power Distribution Unit Board Type

Power distribution box (for the DX41-21/NX41-21 subrack) Bus bars and jumpers with two terminals, Bus bars and jumpers with four terminals

Power distribution box (for the S1/S2/DX41-19/NX41-19 subrack) Bus bars and jumpers with two terminals
Power distribution box (for the S3/S6 subrack) Bus bars and jumpers with two terminals

The procedures for installing the different bus bars and jumpers are same. A bus bar or jumper with two terminals for the power distribution box of the S3/S6
subrack is used as an example to describe how to install a bus bars or jumper.

• Install Bus Bars

A B

Bus bar with two terminals

Bus bar with


two terminals
(only for
NX41/DX41
subrack)

Bus bar with four terminals

• Install a jumper

A B

Jumper with two terminals

Jumper with four terminals

Installing the bus bar and jumper for the power distribution unit of the S3/S6 subrack

bus bar with two terminals bus bar with two terminals

Jumper with Jumper with


two terminals two terminals

5
Installing the bus bar and jumper for the power distribution unit of the S1/S2/DX41-19/NX41-19 subrack
bus bar with four terminals bus bar with four terminals

Jumper with Jumper with


four terminals four terminals

Installing the bus bar and jumper for the power distribution unit of the NX41-21/DX41-21 subrack
bus bar with four terminals bus bar with four terminals

Jumper with Jumper with


four terminals four terminals

PE cable terminal PE cable terminal

1.2 Installing Floating Nuts


Power distribution box and subrack are installed
in the cabinet by flanges.Before leave-factory,
the floating nuts have been installed on the
position of flanges. Refer to the left figure to
install the floating nuts if they are not installed
Floating before leave-factory.
Nut

1.3 Installing a bracket


• Before installing a PDU or subrack in the
A B cabinet, verify that the brackets have been
properly installed under the positions where
the PDU or subrack is to be installed.
• Brackets are installed before cabinet delivery.
If the brackets are not installed, install the
brackets, see the left figures.

1.4 Installing a Power Distribution Unit


The procedures for installing the different power
A B distribution units in a 300 mm-deep or 600 mm
-deep cabinet are same.

Mounting bracket

6
1.5 Installing an S1/NX41/DX41 subrack in a 300 mm-deep cabinet

A B
All the subracks, except the S6
subrack, are installed in a
300 mm-deep cabinet with rear
flanges. The S1, S2, DX21-19
and NX21-19 subracks can be
installed in a 300 mm-deep
cabinet used for mounting the
21-inch subrack. The DX41-19,
NX41-19, S1, and S2 subracks
can be installed in a
300 mm-deep cabinet used for
mounting the 19-inch subrack.
The procedures for installing
different suracks in a
300 mm-deep cabinet are same.
This section uses the NX41-21
subrack as an example to
describe how to install a subrack
in a 300 mm-deep cabinet.

Keep the subrack upright when


pushing it into the cabinet. If
there is interference during
insertion, do not use force.
Instead, check the board, adjust
the insertion angle, and insert it
again.

Mounting bracket

1.6 Installing a S2 subrack in a 300 mm-deep cabinet

Mounting bracket

7
1.7 Installing a S3 subrack in a 300 mm-deep cabinet

Keep the subrack upright when pushing it into the cabinet. If there is interference during insertion, do not use force. Instead, check the board, adjust
the insertion angle, and insert it again.

A
A

Mounting bracket

8
1.8 Installing a S6 subrack in a 600 mm-deep cabinet
• The S6 subrack can only be installed in a 600 mm-deep cabinet.
• Before installing the S6 subrack, you need to remove the front door and rear door of the cabinet. For the methods for removing doors, refer to the
Bearer Network Product Cabinet (600 mm-Deep) Quick Installation Guide.

Overload bracket

1.9 Installing and Removing a S3/S6 Subrack DC Power Baord


• Installing DC power baord

A B C
1
2
1
2

Drag the slider of


the ejector lever,
and push the
lever downward.

9
• Removing a DC power baord

A B

Drag the slider of


1 the ejector lever,
and push the lever
2 upward.

1.10 Installing an ESD Wrist Strap

• After the equipment is installed, an wrist strap must be installed.


• An wrist strap must be worn for operating the equipment.

If a cabinet is equipped with an ESD wrist strap socket, you should install the
ESD wrist strap into the wrist strap socket ofthe cabinet. The installation method
is similar to that for installing an ESD wrist strap in a subrack.

1.11 Installing and Removing Fan Units


The ZXONE 9700 equipment uses pluggable fan units, including Fan Type Applicable Subracks
all-in-one fan units and stand-alone fan units.
All-in-one fan unit S1, S2, NX41-19, DX41-19, NX41-21, DX41-21

Stand-alone fan unit S3、S6

• Installing a Stand-Alone Fan Unit • Removing a Stand-Alone Fan Unit

Press the lock


button and pull out
at the same time.

Lock button

• Installing an All-in-One Fan Unit • Removing an All-in-One Fan Unit

Press the two lock buttons


and pull out at the same Lock
time. button

10
1.12 Installing and Removing a Dustproof Unit
• Installing a Dustproof Unit • Removing a Dustproof Unit

1.13 Installing and Removing a Conversion Bracket


Before installing a semi-height board, you need to install a conversion bracket.

• Installing a Conversion Bracket • Removing the Conversion Bracket

A B A B

1.14 Installing and Removing a Dummy Panel


Before a subrack is delivered, to protect the internal parts of the subrack and form a good cooling duct inside the subrack, dummy panels
are installed in the slots in which no boards are installed. Before boards are installed on site, the dummy panels in the corresponding slots
must be removed.
• Installing a Dummy Panel • Removing a Dummy Panel

A B A B

11
1.15.3 Removing a Board (Two Ejector Levers and Two Captive Screws)

A B
1

1.15.4 Installing a Board (Two Captive Screws and one Ejector Lever)

A B

1
2

1.15.5 Removing a Board (Two Captive Screws and one Ejector Lever)

A B

13
1.16 Installing and Removing an Optical Module
The ZXONE 9700 system uses three types of pluggable optical modules: SFP,XFP,CFP.The methods for installing the SFP module and the
XFP module are similar.
1.16.1 Operation Cautions
• When plugging in an optical module, anti-static gloves should be worn.
• Do not touch the gold finger of an optical module to avoid poor contact and ESD damage when installing or removing an optical module.
• If an optical module is connected to an optical cable, remove the cable before installing or removing the optical module.
• Do not use force when installing an optical module. Instead, horizontally and gently push the optical module into the slot to avoid damage.
• Avoid the direct contact between hands or other objects and the pins of optical modules. The tote box of each optical module must be
stored in an anti-static bag to prevent static electricity from being damaged.
• Avoid storing optical modules in an over wet or overheated environment. Otherwise, the gold fingers of the optical modules might be
oxidized or in poor contact.
• When you hold an optical module, notice that the electrical interfaces of the optical module must be kept away from other hard objects to
prevent the contacts of the electrical interfaces from being scratched or damaged.
• Clean the end first, and then insert the fiber into the optical module.
• If a optical module has no fiber which will not be replaced immediately, it should carry a dust cap to protect its interface from contamination.
• If the fibre jumper is not in use, the dust cap should be used to protect the jumper end.
• Never install and remove an optical module with force, so that the gold finger will not be damaged. Never directly and forcedly remove an
optical module before the unlock handle is rotated.
• Never shake an optical module with force,so that the gold finger will not be damaged.
• Never use pliers or a hook to remove an optical module.
• When you install or remove an optical module, ensure that the optical module and module socket are on the same axis.

Never install and remove an Never shake the unlock handle of


optical module with force. an optical module with force.

Never use pliers or a hook to remove an


optical module.
When you install or remove an optical
module, ensure that the optical module
and module socket are on the same axis.

Board Optical Optical PCB


Front interface Module
panel axis socket

14
1.16.2 Installing the SFP/XFP Optical Module
A B

Latch

Hear a click sound means the optical module is in place and


complete installation.

1.16.3 Removing the SFP/XFP Optical Module

A When removing the optical module, the handle should be


B unlocked in place, or it will damage the rail and module.

1.16.4 Installing a CFP Optical Module

A B

1.16.5 Removing a CFP Optical Module

A B

15
1.17 Plugging and Unplugging an Optical Attenuator

• Plugging an Attenuator

A B C When plugging and unplugging


an optical fiber , avoid damaging
the ceramic ferrule and the plug.

Dust cap
Do not cascade the
Dust cap opticalattenuators.

• Unplugging an Attenuator

B
A

Optical
Attenuator

1.18 Installing a DCM Box

16
2. Cable Installation

2.1 Cable Connections

Cable Type Cable Name Overview End A End B

Power External power Connected to the external Connected to the power


cable cable (-48 V) power supply input terminal supply equipment
(-48 V) of the power
End A End B distribution box

Bus bars

End A End B
External power Connected to the external
cable (-48 V RTN) power supply input terminal
End A End B (-48 V RTN) of the power
distribution box

End A End B
Subrack power PWRK board Connected to the output
cable terminal (-48 V) of the
power distribution box
End A End B
PWRK board Connected to the output
terminal (-48 V RTN) of the
End A End B power distribution box

Subrack power Connected to a power board Connected to the subrack


cable(D-type power output terminal
5-core cable) (-48 V and -48 V RTN) of
the power distribution box

End A End B

Protective Cabinet door PGND The grounding terminal in the PGND connecting terminal
earth cable cabinet door in the equipment room

External PGND cable End A End B The grounding post on the PGND connecting terminal
top of the cabinet in the equipment room

External PGND cable PE connecting terminal of PGND connecting terminal


of the PDU thePDU (top) in the equipment room
End A End B

PGND cable of the PE connecting terminal of the PGND connecting terminal


PDU PDU (bottom) at the back of the PDU
End A End B

PGND connecting terminal in Rear vertical shafts of the


the PDU cabinet
End A End B
Alarm External alarm ALARM interface User equipment
cable input and output in the EIC board
cable
(36–core cable)

End A End B
Alarm straight- RJ 45 Connector RJ 45 Connector LAMP interface RJ45 interface of the
through network in the EIC board alarm indicator board
cable of the on the cabinet top
indicator board
(Straight–through
network cable) End A End B

Network Network management RJ 45 Connector RJ 45 Connector Network management Network management


cable crossover network interface in the EIC system computer
cable (Crossover board
network cable)

Ethernet service Ethernet interfaces on Rj45 interface of the


network cable End A End B the Ethernet service network cabling rack on
(straight-through/ boards the user side
crossover network
cable)

Optical Fiber pigtail Connected to the User equipment


cable optical interface of the
service board
End A End B
Cascade Fiber pigtails for The T1/T2 interface in The R1/R2 interface in
cable cascading subracks the CCPK board the CCPK board
(Fiber pigtail)

Clock cable Clock signal cable Clock interface of the Clock source equipment
TIS board or time application
End A End B equipment

17
• The colors of power cables should be in compliance with the local standards.
• If there is a grounding post on the top of the cabinet, you must use a protective earth cable to connect the grounding post to the protective earth
terminal of the equipment room. The power distribution box can be grounded after the flanges are installed on the rear posts of the cabinet. No
external protective earth cables need to be connected to the power distribution cabinet or power distribution box.
• If there is no grounding post on the top of the cabinet, the cabinet must be grounded through an external protective earth of the power distribution
box. The protective earth cable must be connected from the power distribution box to a rear post of the cabinet.
• When the subracks are delivered with the ZTE cabinet, the subracks can be grounded after the flanges of the subracks are installed on the rear
posts of the cabinet, and no protective earth cables are required for the subracks. When the subrack works together with a lab-owned cabinet, it is
grounded by connecting a subrack PGND cable to the cabinet.

2.2 Precautions
• The insulation layer, shielding layer, and sheath must be cut smoothly without any wire damage.
• A surplus length of a cable should be reserved in case of any loss during cable processing.
• You must use a container to collect the cable ends cut from the cables, especially external power cables and protective earth cables. The cable ends removed
cannot drop into the device. Failure to comply may cause short circuit in the device.
• The wires in a cable cannot be scratched, bent, or broken when you strip off the outer layers of the cable, meaning that the cross-sectional area of the wires
cannot be decreased. The insulation layer cannot be scratched or broken, meaning that the thickness of the insulation layer cannot be decreased.

2.3 Connecting the S1/DX41-19 Subrack External Power Cable and Protective Earth Cable
This section describes the capacity of the power switches for the power supply from the equipment room and the connection of the external power cable and
protective earth cable when installing the S1/DX41-19 subracks together in a 300 mm cabinet.

Determine the external power cables and the protective earth cables in accordance with the Appendix A Cabinet External Power Cable Selection
Guide.

• Connecting the External Power Cable and Protective Earth Cable (without short circuit)

The capacity of the power switches for the power


supplyfrom the equipment room must be 63 A or
higher.

Cable Type End A End B


-48 V power cable PT terminal OT-M8 terminal

-48 V RTN power cable PT terminal OT-M8 terminal

External PDU protective Cable Cable


earth cable connection connection
terminal terminal

-48 V power cable

-48 V RTN power cable

Protective earth cable

-48 V RTN -48V -48V -48 V RTN

2 1 2 1 1 2 1 2

PDU input
terminal 1

PDU output
terminal
+- +- -+ -+
2 1 1 2

18
• (Optional) Connecting the External Power Cable and Protective Earth Cable (with Jumper with two terminals and Bus bar with
two terminals)

The capacity of the power switches for the power


supply from the equipment room must be 125 A or
higher.

Bus bar with two terminals Bus bar with two terminals

2.4 Connecting the S2/DX41-19 Subrack External Power Cable and Protective Earth Cable
This section describes the capacity of the power switches for the power supply from the equipment room and the connection of the external power cable and
protective earth cable when installing the S2/DX41-19 subracks together in a 300 mm cabinet..

Determine the external power cables and the protective earth cables in accordance with the Appendix A Cabinet External Power Cable Selection
Guide.

• Connecting the External Power Cable and Protective Earth Cable (without short circuit)
The capacity of the power switches for the power
supplyfrom the equipment room must be 63 A or
higher.

Cable Type End A End B


-48 V power cable PT terminal OT-M8 terminal

-48 V RTN power cable PT terminal OT-M8 terminal

External PDU protective Cable Cable


earth cable connection connection
terminal terminal

-48 V power cable

-48 V RTN power cable

Protective earth cable

-48 V RTN -48V -48V -48 V RTN

4 3 2 1 4 3 2 1 1 2 3 4 1 2 3 4

PDU input
terminal 1

PDU output
terminal

+- +- + - + - - + - + -+ -+
4 3 2 1 1 2 3 4
19
• (Optional) Connecting the External Power Cable and Protective Earth Cable (with Jumper with two terminals and Bus bar with
two terminals)

The capacity of the power switches for the power


supply from the equipment room must be 125 A or
higher.

Bus bar with two terminals Bus bar with two terminals

2.5 Connecting NX41-21/DX41-21 External Power Cable and Protective Earth Cable Subrack

Determine the external power cables and the protective earth cables in accordance with the Appendix A Cabinet External Power Cable Selection
Guide.

• Connecting the External Power Cable and Protective Earth Cable (without short circuit)

The capacity of the power switches for the power supplyfrom the
equipment room must be 63 A or higher.

Cable Type End A End B


-48 V power cable PT terminal OT-M8 terminal

-48 V RTN power cable PT terminal OT-M8 terminal

External PDU protective Cable connection Cable connection


earth cable terminal terminal

-48 V power cable

-48 V RTN power cable

Protective earth cable

-48 V RTN -48 V -48 V -48 V RTN

4 3 2 1 4 3 2 1 PE 1 2 3 4 1 2 3 4

PDU input 1
terminal

PDU output
terminal

+ -+ -+ -+ - - +- +- +- +
4 3 2 1 1 2 3 4

20
• (Optional) Connecting the External Power Cable and Protective Earth Cable (with Jumper with four terminals and Bus bar with
four terminals)

The capacity of the


power switches for
the power supply
from the equipment
room must be 250 A
or higher.

Bus bar with four terminals Bus bar with four terminals

• (Optional) Connecting the External Power Cable and Protective Earth Cable (with Jumper with two terminals and Bus bar with
two terminals)

The capacity of the


power switches for
the power supply from
the equipment room
must be 125 A or
higher.

Bus bar with


Bus bar with two terminals two terminals

2.6 Connecting NX41-21/DX41-21 Subrack Grounding Cable


If there is no grounding post on the top of the cabinet, the
cabinet must be grounded through an external protective
earth of the power distributionbox. The protective earth
cable must be connected from the power distribution box
to a rear post of the cabinet.
When the power distribution unit is delivered with the
cabinet, the PGND cable of the PDU has been
assembled.

Cable Type End A End B


PDU protective earth cable Cable connection Cable connection
(25mm² yellow green cable terminal terminal
wire)

Front PDU cabinet post


earth point

21
2.7 Connecting the S3 Subrack External Power Cable and Protective Earth Cable
Determine the external power cables and the protective earth cables in accordance with the Appendix A Cabinet External Power Cable Selection
Guide.

• Connecting the External Power Cable and Protective Earth Cable (without short circuit)

The capacity of the power switches for the power


supplyfrom the equipment room must be 63 A or
higher.

Cable Type End A End B


-48 V power cable PT terminal OT-M8 terminal

-48 V RTN power cable PT terminal OT-M8 terminal

External PDU protective Cable Cable


earth cable connection connection
terminal terminal

-48 V power cable

-48 V RTN power cable

Protective earth cable

-48 V RTN -48V -48V -48 V RTN

5 4 3 2 1 5 4 3 2 1 1 2 3 4 5 1 2 3 4 5
PDU input
terminal 1

PDU output
terminal

+ - + - +- +- + - + - + - +- +- + -
5 4 3 2 1 1 2 3 4 5
• (Optional) Connecting the External Power Cable and Protective Earth Cable (with Jumper with two terminals and Bus bar with
two terminals)

Bus bar with two terminals Bus bar with two terminals

The capacity of the power


switches for the power
supply from the equipment
room must be 125 A or
higher.

22
2.8 Connecting the S6 Subrack External Power Cable and Protective Earth Cable

Determine the external power cables and the protective earth cables in accordance with the Appendix A Cabinet External Power Cable Selection
Guide.

• Connecting the External Power Cable and Protective Earth Cable (without short circuit)

The capacity of the power switches for the power


supplyfrom the equipment room must be 63 A or
higher.

Cable Type End A End B


-48 V power cable PT terminal OT-M8 terminal

-48 V RTN power cable PT terminal OT-M8 terminal

External PDU protective Cable Cable


earth cable connection connection
terminal terminal

-48 V power cable

-48 V RTN power cable

Protective earth cable

Cable connections of the power distribition unit in the front of the cabinet.
-48 V RTN -48V -48V -48 V RTN

5 4 3 2 1 5 4 3 2 1 1 2 3 4 5 1 2 3 4 5
PDU input
terminal 1

PDU output
terminal

+ - + - +- +- + - + - + - +- +- + -
5 4 3 2 1 1 2 3 4 5

Cable connections of the power distribition unit in the back of the cabinet.
-48 V RTN -48V -48V -48 V RTN

4 3 2 1 4 3 2 1 1 2 3 4 1 2 3 4

PDU input
terminal

PDU output
terminal

+- +- + - + - + - + - +- +-
4 3 2 1 1 2 3 4

23
• (Optional) Connecting the External Power Cable and Protective Earth Cable (with Jumper with two terminals and Bus bar with
two terminals)

Cable connections of the power distribition unit in the front of the cabinet.
The capacity of the power
Bus bar with two terminals Bus bar with two terminals switches for the power
supply from the equipment
room must be 125 A or
higher.

Cable connections of the power distribition unit in the back of the cabinet.

24
2.9 Connecting the S1 Subrack Power Cable

Cable Type End A End A

-48 V power cable Type D 5-core welding plug (hole) B1:Double tube terminal

-48 V RTN power cable B2:Double tube terminal

When installing the subrack power cable, you should route it closely to the rear
pillar and separate it from the signal cable.

25
2.10 Connecting the S2 Subrack Power Cable

Cable Type End A End A


-48 V power cable Type D B1:cable connection
5-core terminal
welding
-48 V RTN power plug (hole) B2:cable connection
cable terminal

When installing the subrack power cable, you


should route it closely to the rear pillar and
separate it from the signal cable.

26
2.11 Connecting the S3 Subrack Power Cable

Cable Type End A End A


When installing the subrack power cable, you
-48 V power cable B1:Pre-insulated tubular terminal should route it closely to the rear pillar and
Dual-hole connecting terminal
separate it from the signal cable.
-48 V RTN power cable B2:Pre-insulated tubular terminal

27
2.12 Connecting the S6 Subrack Power Cable
• When installing the subrack power cable, you should route it closely to the cabinet side near the power board.
• The below figure is the S6 subrack power cable connection diagram and it does not stand for the actual cable routing.

Front View of Cable Routing

28
Rear view of cable routing

29
2.13 Connecting the NX41/DX41 Subrack Power Cable

Cable Type End A End A When installing the subrack power cable, you should route it
closely to the rear pillar and separate it from the signal cable.
-48 V power cable Type D 5-core B1:cable connection terminal
welding plug (hole)
-48 V RTN power cable B2:cable connection terminal Determine the external power cables in accordance with the
Appendix A Cabinet External Power Cable Selection Guide.

2
30
2.16 Connecting External Alarm Input/Output Cables (36-Core) of the NX41/DX41 Subrack

Cable Type End A End B


External alarm input cable (36-core cable) Type D 36-core welding connector Type D 36-core welding connector

36-Core Data Cable Color Relations

End A Pin End B Pin Signal Definition cable colors


1...2 1...2 External alarm 1 +... External alarm 1- white...blue

3...4 3...4 External alarm 2 +... External alarm 2- white...orange

5...6 5...6 External alarm 3 +... External alarm 3- white...green

7...8 7...8 External alarm 4 +... External alarm 4- white...brown


9...10 9...10 External alarm 5 +... External alarm 5- red...blue

11...12 11...12 External alarm 6 +... External alarm 6- red...orange

13...14 13...14 External alarm 7 +... External alarm 7- red...green

15...16 15...16 Unused red...brown

17...18 17...18 Unused black...blue

19...20 19...20 External alarm 8 +... External alarm 8- black ... orange

21...22 21...22 External alarm 9 +... External alarm 9- black ... green

23...24 23...24 External alarm 10 +... External alarm 10- black ... brown

25...26 25...26 External alarm 11 +... External alarm 11- yellow...blue

27...28 27...28 External alarm 12 +... External alarm 12- yellow ... orange

29...30 29...30 External alarm 13 +... External alarm 13- yellow ... green

31...32 31...32 Unused yellow ... brown

33...34 33...34 Unused mixed color...blue

35...36 35...36 Unused mixed color ... orange

Custom A
device
End B
End A

32
2.17 Connecting Cables for Cascading NX41/DX41/S Series Subracks
Connection relations of the cables for cascading NX41/ DX41/ S series subracks.

Type of Master Subrack Type of Slave Subrack Board for Cascading Subracks Interface Cable Type

N X 41- 21/DX41- 21 S3/S6 CCP Board -CCPK/NCPK Board GE interface Fiber pigtail

N X 41- 19/DX41-19 S1/S2 CCP Board -CCPK/NCPK Board GE interface Fiber pigtail

This section describes how to route cables for cascading NX41/DX41/S series subracks in a cabinet configured with one DX41- 19 subrack and one S1 subrack

33
2.18 Connecting Cables for Cascading Subracks of the NX41/DX41 Subrack
This section describes how to route cables for cascading subracks in a cabinet configured with four NX41/DX41 subracks .

Cable Type End A End B


A
Fiber pigtail LC/PC LC/PC

A B C D

34
2.19 Installing Optical Fibers
• Do not look at the optical interface or the laser beam inside the optical fiber , lest lasers hurt eyes.
• The fiber pigtail should be separated from other signal cables (such as network cables) and power cables. Do not pile up other cables on the fiber
pigtail.
• The optical fiber or other cables laid on the both sides of the subrack should not block the air intake and outlet, to ensure good heat dissipation on
the subrack.
Checking before Cable Routing
• The optical fibers, factory records and quality certificates are intact and complete.
• The specifications, lengths, and connector types of the optical fibers should meet the requirements of the design and the contract.
• The optical fiber connections are determined in accordance with the network design. The slot number and optical interface ID of the
optical lineboard in the start NE and end NE for each optical fiber connection are marked.
• The cabling routes are determined in accordance with the positions of optical interfaces and they must meet the capacity expansion in the
future.
• Optical fibers are labeled.
• The side doors of the cabinet cabling areas are removed.

Remove the side doors refer to the Bearer Network Product First Generation Cabinet (300 mm-Deep) Quick Installation Guide ,Bearer Network
Product Second Generation Cabinet (300 mm-Deep) Quick Installation Guideor the Bearer Network Product Cabinet (600 mm-Deep) Quick
Installation Guide.

• The DCM module is properly installed.

Layout requirements
• External optical fibers must be jacketed with corrugated tubes to prevent rodents from gnawing.
• The optical fibers should be bundled with nylon straps before they are routed in a tube. The optical fiber connectors must not be damaged.
• The fiber pigtail led out from the cabinet should go through a protection tube which can contain at most 12 fiber pigtails. Before multiple
fiber pigtails are led through the protection tube, you should bundle them with bundling tapes. For binding requirements, refer to
2.14 Bundling Cables.
• The corrugated tubes should be routed into the cabinet with a 10 cm segment.
• When fibers are laid inside the cabinet, it is recommended to bind 48 fibers as a bundle by fixed-length fiber ties.
• Fibers cannot be directly bundled by wire fasteners. You can use a twining pipe to kink fibers and then use wire fasteners to bundle the
twining pipe.
• When fibers are laid in a parallel way with other cables, fibers must be placed above other cables.
• The fiber pigtail is installed in the cable routing area, close to the front door.
• The optical interfaces without optical fibers attached to them need to be covered with protective stoppers. The fiber pigtails not connected
to optical interfaces must be covered with dustproof caps.
• During fiber installation, the fiber length must match the distance supported by the optical module. For example, 10 km fibers cannot be
used for 80 km connections.
• Never use short fibers to directly connect the transmitting interface of an optical module to its receiving interface.
• During fiber installation, clean the end face of the fiber (fiber connector). For the detailed procedure, refer to Appendix B Cleaning
Optical Interfaces.
• Never directly touch the end face of a fiber (fiber connector) with hands. Keep the end face of the fiber away from other objects in the
production environment.
• During the fiber connection, vertically and completely insert the fiber connector into the optical interface, with no inclinations (see the
following figure). For the commonly used SC and LC connectors, if you heard a clicking sound, it indicates that the connectors are
completely inserted.

• During operations, fiber jumpers will be worn. If fiber jumpers are installed and removed over 500 times, they must be detected before use.
The unqualified fibers cannot be used any longer.
• Never pull fibers with force, so that fibers and fiber connectors will not be damaged. Do not use a pulling force more than 80N on fibers at
any time.

• Never twist fibers. Fibers must be coiled along the fiber natural relaxed status.

• Never place tools, clamping apparatus, components on top of fibers. Ensure that there are no sharp objects or high-temperature sources
on the fiber operation desk.
• Never clean fibers with coarse friction materials or organic solvents (for example, acetone).

35
Installing Optical Fibers Between
Boards
A. Plug the connector at one end of an
optical fiber into the optical interface
on the corresponding board.
B. Route the optical fiber in the cabling
D trough and through the cabling holes
on the subrack side.
C. Coil the excessive lengths of the
optical fiber in the fiber coiling tray on
the subrack side.
G
D. Route the optical fiber to the
corresponding subrack through the
cabling area on the corresponding side
F of the cabinet.
E. Route the optical fiber through the
D cabling holes to the corresponding
optical interface.
D F. Plug the other connector of the optical
fiber into the optical interface of the
corresponding board
G. Push the coiling tray back.
D H. Paste labels to the optical fiber.

G
C
A

Installing Optical Fibers Connected to a DCM


A. Insert an LC/PC plug into the optical interface on a DCM box. The LC/PC connector is well seated when a “click” is heard.
B. Route the optical fibers along with the DCM from left to right to the cable outlet.
C. Use fiber bundling strap to bundle the fiber pigtails and route the fiber pigtails along the fiber management tray to the corresponding
board.

A B C

DCM box outlet

36
Installing a connecting fiber of S3

For the S3 subrack, the fibers of the upper-layer boards are laid along with the top cable trough and the fibers of the lower-layer boards are laid
along with the bottom cable trough.

37
Installing a connecting fiber of S6

• For the S6 subrack, the fibers of the upper-layer boards are laid along with the top cable trough and the fibers of the lower-layer boards are laid
along with the bottom cable trough.
• It is recommended to lay the fibers of upper-layer boards before those of lower-layer boards, so that the fiber layout of lower-layer boards will not
be affected by the fiber layout of upper-layer boards.

38
2.20 Attaching a Cable Label
Stick a cable label at the position of 1 to 2 cm away from both cable terminals.

Fiber pigtail label


Fr: OPTICAL
WDM 01-1-01-T1

To: OPTICAL
ODF 03-3-3L-7R

Cable label
Fr: 75Ω
WDM 01-1-13-Tx

To: 75Ω
DDF 03-3-2L-7R

Power label Cable


POWER(Fr)
WDM 01-(-48V)-1

POWER(To)
WDM 01-(-48V)-1

For the vertical cable, the label head should face the left, and for the horizontal cable, the cable head should face downward.

39
2.21 Bundling Cables

Specification Diagram

The bundled cables should be straight and smooth.


The distance between cable ties should be the
same.

Cable strap

Connected cable straps should not be used to


bundle the cables. The remaining parts of the cable
straps should be trimmed to avoid sharp edges.

flat flat sharp sharp


head head head head

The distance between cable ties should be 3 to 4


times the cable bundle diameter. d

3d~4d

The cables in the cabinet should be laid in order


from far to near, that is, the farther most cables are
laid first at the bottom of the cabling area. The
cables should not be overlapped.
r>
30
m

cable strap
m

The cables in the cabinet should be laid starting


from the longest, that is, the longest cables should
be laid at the bottom of the cabling area. The cables
should not be overlapped.

cable cable cable


strap strap strap

cable cable cable

The distance between fiber ties should be 20 cm


when the fibers are bundled.。

20cm

At the turning positions of a fiber bundle, the fiber


straps should be located at the two ends of the
corner instead of the center to avoid breaking the
cores. The radius of curvature (ROC) of 2 mm fiber
should not less than 30 mm, the radius of curvature
r>
30

(ROC) of 3 mm fiber should not less than 40 mm.


fiber strap
m
m

The fiber trap contacts the fiber by the rough


surface. The hook surface of the fiber trap should
not contact with the fiber. Before bundling the fiber,
order the fibers smoothly. The tightness of the fiber
bundle should be suitable. Do not bundle the fibers
tightly too much. The fibers should not be fiber fiber fiber
overlapped. strap strap strap

fiber fiber fiber

40
3.Check the Hardware Installation
Checking Parts Contents
Cabinet The installation position of cabinet is correct and meets the requirements of the engineering drawings.
The cabinet grounding cables are properly installed.
There are no foreign objects inside the cabinet.
The cabinet fasteners are installed properly, and all the bolts are installed.
The anti-static wrist strap is available and must not be used for other purposes.
The doors and door latches can be smoothly opened and closed.
The labels are pasted on the cabinet as required.
No component in the cabinet is deformed and affects the equipment overview. There should be no scratches on the cabinet. The paint on
the cabinet must be intact without any peeling off. If the cabinet has damage, scratches, or paint stripping, the cabinet must be repaired to
avoid corrosion.
When multiple cabinets are installed in one row, both the front and rear of the cabinets should be aligned.
The bolts for securing the cabinet base and the floor , and the cabinet base and the cabinet must be installed properly. Ensure that the bolts
are installed and fastened tightly. Ensure the spring washer and plain washers are installed in a correct order.
Ensure that the equipment overview is intact. Any peeled off paint and stain must be repaired and cleaned.
Subrack The vacant slots in the subrack are cleaned without foreign objects, and dummy panels have been installed.
The grounding cable of the subrack must be properly connected.
The installation positions of the subrack components must not block the cable routing and maintenance operations.
Board Ensure that all boards are inserted in the right slots and all of them are well seated.
Ensure that the identifier s on the board front panels are clear and correct.
Cable Ensure that the cable types are correct, and they meet the requirements for equipment operation and design.
Installation
Ensure that all cables are connected correctly.
Ensure that labels are pasted on the cables correctly.
Ensure that the cables are routed without being twisted or bent.
Ensure that the cables are bundled and tied to the cabling racks when they are routed along the cabling racks.
Ensure that the bends of power cables or grounding cables are not twisted.
Ensure that the power cables and grounding wires of the equipment are connected correctly.
Ensure that lugs and naked wires of the power cables and grounding wires are covered completely with sleeves or insulating tapes, and
plain washers and spring washer are installed correctly.
Ensure that the grounding wires are connected correctly to the cabinet door.
Ensure that all the components whose outer covering (or part of the outer covering) is metallic, in the cabinet or subrack, are grounded
correctly.
Cables must not be strained tightly at the bends to avoid stretching the cable roots and connectors. The cable bending radius must meet the
requirements.
Cables in troughs and on cabling ladders should be arranged tidily and bound into bundles. The cable sheaths are not damaged.
Cables are not broken or jointed in the middle and some extra segments of cables must be kept.
Cables routed in the same direction should be bound together and tidily. The cable strap ties must have no sharp edges and they must be
placed under the cables.
The spaces between the cable ties of the same card should be even. Straps of cables of different boards should be arranged neatly in lines
and at the same level.
The installation positions of the subrack components must not block the cable routing and maintenance operations.
Cable connectors are fastened and the screws on the connectors are secured. Any loosen or damaged connector must be repaired or
replaced.
Fiber Pigtail The installation and connections of fiber pigtails are in compliance with the engineering drawing.
Installation
The labels pasted on both ends of each fiber pigtail are correct, tidy and facing one direction.
The fiber pigtails are connected to connection devices (such as optical interface board and flange) tightly.
The connection points are clean.
The spaces between the straps are even and the straps are properly tied.
The fiber pigtail routed out of the cabinet are protected with protective soft tubes, where the fiber pigtail can be flexibl y drawn out.
The fiber pigtails are not twisted and bent, and no cables are piled on the fiber pigtails.
Fiber pigtail installation facilitates the equipment maintenance and expansion.
The fiber pigtails are secured to the Optical Distribution Frame ODF racks. They are connected correctly, and the extra fiber pigtails are
coiled tidily.
Internal Cable Ensure that the cables are connected in accordance with the connection requirements.
Installation
Ensure that the cables have correct and clear labels.
Ensure that the cable connectors are well connected and the screws on the connectors are tightened. If any connector is damaged or
loosen or the cable jacket is peeled off, repair the cable or replace the cable with a new one.
Ensure that the cables are routed firmly and tidily.

Label All labels are pasted correctly.

All labels are clean and tidy.

The label contents and positions meet the requirements described in the section of Attaching a Cable Label .

41
4.Equipment Power-On

4.1 First Power-On Check Flow

Begin

Power on subracks
Check monitoring cable
connections between
subracks

Observe fan status

Check subrack DIP switch

Check
Locate fan faults and whether fans are
Check the current capacity operating
handle the faults
of the power output terminal No
properly
of the equipment room
Yes

Check the output voltages


of the power supply devices Check board status
of the equipment room

Meet the Check


Re-configure the power requirements that Locate board faults and whether boards are
supply devices in the guarantee the proper handle the faults operating
No properly
equipment room No operations of
devices
Yes
Yes

Power on cabinet End

4.2 Checking Monitoring Cable Connections Between Subracks


Steps
A. Based on the fiber connection diagram, check the monitoring cable connections between subracks and verify that all the connections are
the same as the fiber connection diagram.
B. (Optional) If the monitoring cables between subracks are loose, reinstall them and verify that the cable connections are firm.

42
4.3 Checking a Subrack DIP Switch
Among all the subracks of the ZXONE 9700, the subrack installed with a main control board (such as the SNP board) is used as the master
subrack. The DIP switch of the master subrack is set to 1. All the other subracks are used as slave subracks (that is, expansion subracks).
The DIP switches of slave subracks can be set to any value other than 1. It is recommended to set the DIP switches to 2-127 in order. In
actual applications, the master subrack of the ZXONE 9700 supports 15 cascaded slave subracks.
The maximum number of boards supported by all cascaded master and slave subracks is 200. Otherwise, the ZXONE 9700 cannot manage part of
the boards. In actual engineering, the minimum number of boards configured on each subrack is around 10. Therefore, the number of slave
subracks supported by the ZXONE 9700 is 15 at most.

The subrack DIP switch is located in the gap between the board sockets on the subrack backplane. For the DIP switch position of each
subrack , see the figure below. Before the ZXONE 9700 is powered on, refer to the following table to check whether the default DIP switch
of each subrack is correct. If the subrack number defined by the DIP switch is inconsistent with the actual situation, you need to modify it
manually.
Subrack DIP
No.
2 3 4 5 6 7 8
1 UP UP UP UP UP UP DOWN
2 UP UP UP UP UP DOWN UP
3 UP UP UP UP UP DOWN DOWN
4 UP UP UP UP DOWN UP UP
5 UP UP UP UP DOWN UP DOWN
6 UP UP UP UP DOWN DOWN UP
7 UP UP UP UP DOWN DOWN DOWN
8 UP UP UP DOWN UP UP UP
9 UP UP UP DOWN UP UP DOWN
10 UP UP UP DOWN UP DOWN UP
11 UP UP UP DOWN UP DOWN DOWN
12 UP UP UP DOWN DOWN UP UP
13 UP UP UP DOWN DOWN UP DOWN
14 UP UP UP DOWN DOWN DOWN UP
15 UP UP UP DOWN DOWN DOWN DOWN
16 UP UP DOWN UP UP UP UP

UP refers to 0 in binary mode. DOWN refers to 1 in binary mode.

The table above only lists the settings of subrack number 1 to 16. Other subrack numbers can be set in the same manner. For example,
subrack number 126, that is, binary 1111110. Based on the binary number defined by the DIP switch, the second bit to the eighth bit of the
corresponding subrack DIP switch are respectively set to DOWN, DOWN, DOWN, DOWN, DOWN, DOWN, and UP.

DIP Switch Position of the NX41 Subrack

The DIP switch of the NX41 subrack is located at the top of board slots 1 and 3 of the subrack backplane. Before the subrack DIP switch is used,
the boards and conversion racks in slots 1 and 3 must be removed.

43
DIP Switch Positions of the S3 Subrack

The DIP switch of the S3/S6 subrack is located on the bottom right corner of slot 12 of the bottom service
board of the subrack backplane. Before the subrack DIP switch is used, the board in slot 12 must be
removed. This manual uses the DIP switch of the S3 subrack as an example.

4.4 Checking the Current Capacity of the Power Output Terminals In the Equipment Room
The current provided by the equipment room must be higher than the maximum required current of the subrack during configuration and
subsequent capacity expansion. For example, if the power consumption of a subrack is 2000 W and the power voltage is 40 V, the maximum
required current of the subrack is 2000 W/40 V = 50 A. If a 300 mm-deep single cabinet is configured with four subracks and the power
distribution box uses four active + four standby mode, the current of the power output terminals in the equipment room must be higher than
8 x 50 A. If the power distribution box uses two active + two standby equipment room power supplies, the current of each output terminal in
the equipment room must be 100 A.
Steps
A. Verify that the number of the power supply lines of the power distribution box and the current of the air switches are the same as those
provided by the first cabinet of each row used for power distribution in the equipment room.
B. Verify that the power output terminals of the power head cabinet in the equipment room can provide the required current capacity.

4.5 Checking the Output Voltages of the Power Supply Devices in the Equipment Room
Use a multimeter to measure the output voltages of the power supply devices in the equipment room. For the detailed requirements, refer to
the following table. If the output voltages are not within the range that guarantees the proper device operation, you must re-configure the
power supply devices in the equipment room.

Input Voltage Voltage Fluctuation Range

-48 V DC -57 V DC ~ -40 V DC

-60 V DC -72 V DC ~ -50 V DC

44
4.6 Powering on a Cabinet
Steps
A. Verify that the loop switches of the power supply devices in the equipment room are set to the OFF position and the air switches of the
power distribution box are set to the OFF position.
B. Set the multimeter to the buzzer position.
C. Connect the red pen of the multimeter to the -48 V RTN terminal of the power distribution box and connect the black pen of the multimeter
to the -48 V terminal of the power distribution box to test the positive polarity and negative polarity of the input end of the power
distribution box, as shown below.

The buzzer does not sound, indicating that no short-circuit fault occurs in the power distribution box.

For the detailed descriptions of the terminals of the power distribution box, refer to 2.2 Installing the External Power Cable and Protective
Grounding Cable of the S3 Subrack, 2.3 Installing the External Power Cable and Protective Grounding Cable of the S6 Subrack, and 2.5 Installing
the External Power Cable and Protective Grounding Cable of the NX41Subrack.

D. (Optional)The buzzer sounds, indicating that a short-circuit fault occurs in the power distribution box. Check the power distribution box,
locate the fault, and then resolve the fault.
E. Verify that terminal identifiers are correct and the PGND cable is connected properly.
F. Turn on the loop switches of the power supply devices in the equipment room.
G. Set the multimeter to the DC voltage position.
H. Connect the red pen of the multimeter to the -48 V terminal of the power distribution box and connect the black pen of the multimeter to
the -48 V RTN terminal of the power distribution box to measure input voltage of the power distribution box. The range of the input
voltage is -72 V DC to -40 V DC,as shown below.

Requirements for the Input Voltage of the Power Distribution Box

Input Voltage Voltage Fluctuation Range

-48 V DC -57 V DC ~ -40 V DC

-60 V DC -72 V DC ~ -50 V DC

I. (Optional) If the measurement results of Step H does not meet the requirements, Check whether the cable connections between power
supply devices and between the power distribution box and power supply devices are proper. If not, resolve the fault.
J. Use the multimeter to measure the voltage between the -48 V RTN terminal and PE terminal of the power distribution. The value must be
0,as shown below.
K. (Optional) If the measurement results of Step J does not meet the requirements, check whether the cable connections between power
supply devices and between the power distribution box and power supply devices are proper. If not, resolve the fault.

If the input voltage of the power distribution box does not meet the requirement, do not turn on any air switch of the power distribution box.

45
4.7 Powering on a Subrack
Steps
A. Remove all boards (except for the power supply board) and the fan unit from a subrack and verify that the boards and fan unit are partially
seated in the subrack.
B. Turn on the air switches of the power distribution box.
C. Observe the indicator status of the power supply board and perform the corresponding operation as required.
• If The NOM/ALM indicator (green) is ON, indicating that the power supply board is operating properly, proceed to observe the fan
status. For the procedure on how on observe the fan status, refer to Observing Fan Status.
• If The NOM/ALM indicator (red) is ON, indicating that the power supply board is operating improperly, verify that the power supply
board is installed in the subrack slot firmly, the power supply board is not faulty, and the power cables of the subrack are connected
properly.

4.8 Observing Fan Status


Steps
A. After the power supply board is operating properly, install a fan unit.
B.Observe the operating status of the fan and perform the corresponding operation as required.
• If the STAT indicator (green) is ON and the CRIT/MAJ/MIN indicators are OFF. It indicates that the fan is operating properly. You can
proceed to check board status. For the detailed procedure on how to check board status, refer to Checking Board Status.
• If the STAT indicator (red) is ON, verify that there is no foreign matter inside the fan unit , the fan unit is connected firmly, internal cables
are connected properly, and the fan is not faulty.

4.9 Checking Board Status

Before the board installation, ensure that there is no back needle or foreign objects in the board slots of the subrack backplane.

Steps
A. Fully install partially seated boards in a subrack. Boards start operating. The indicators on the front panel of each board are flashing to
indicate the operating status of the board.
B. Observe the indicator status of each board and perform the corresponding operation as required.
• If the ALM indicator (red) and NOM indicator(green) are flashing alternatively and slowly, indicating that the board is being powered on
and needs to be configured on the EMS, configure the board on the EMS.
• If the NOM indicator (green) is solid on and the ALM indicator (red) is flashing quickly, indicating that the board is loading the FPGA, it is
the normal status during board power-on, which does not need to be processed.
• If the NOM indicator (green) is solid ON and the ALM indicator (red) is flashing slowly, indicating that board software is initialized, it is
the normal status during board power-on, which does not need to be processed.
• If the NOM indicator (green) is not lit and the ALM indicator (red) is flashing quickly, indicating that the software self-test of the board
fails, reload board software.
• If the NOM indicator (green) is flashing slowly and the ALM indicator (red) is not lit, indicating the board is operating properly and no
alarms occur, do not need to process.
• If the NOM indicator (green) is flashing slowly and the ALM indicator (red) is solid ON, indicating that alarms occur, query board alarms
through the EMS and handle the alarms.

For the S3/S6 subrack, install boards in the following order: CCPK, PSK, and service boards. When PSK boards are installed, you must install one
PSK board first. After this PSK board operates properly, you can install other PSK boards one by one. After all PSK boards operate properly, you
can install services boards.

46
Appendix A Cabinet External Power Cable Selection Guide

A.1 Power Cable Description


In accordance with the applicable regions, the subrack power cable structures are described in the following table.

Specifications Authentication Applicable Regions Cable Application Structure Parameters

4mm² 3C &VDE&CE& Chinese mainland ZDK 5-core plug+RV4mm²(two black strands and two blue strands)+two
UL tubular terminals
Subrack power cable
ZDK 5-core plug+European standard 4mm² (two light blue strands and
VDE Britain two gray strands)+two tubular terminals
ZDK 5-core plug+European standard(American Standard)6mm²(two
6mm² VDE&CE&UL Europe, North America
black strands and two blue strands)+two tubular terminals

16mm² 3C&VDE&CE Chinese mainland Plug-in box OTY-M6 terminal + RV16mm²(yellow green)+OTY-M6 terminal
protective earth
Europe (including the cable OTY-M6 terminal+ European standard 16mm²(yellow green)+OTY-M6
VDE&UL UK) terminal

In accordance with the applicable regions, the cabinet external power cables are described in the following table.

Specifications Authentication Applicable Regions Color and Function Structure Parameters

16mm² 3C&VDE&CE Chinese mainland Blue -48V OT-M8+BVRZ16mm²blue+tubular terminal PT

Black -48V GND OT-M8+BVRZ16mm²black+tubular terminal PT

Yellow green -48V PGND OT-M8+BVRZ16mm²yellow green+tubular terminal PT

VDE&CE&UL Europe, North America Blue -48V OT-M8+European Standard/American Standard 16mm² blue+
tubular terminal PT

Black -48V GND OT-M8+European Standard/American Standard 16mm² black+


tubular terminal PT

Yellow green -48V PGND OT-M8+European Standard/American Standard 16mm² yellow


green+ tubular terminal PT

VDE Britain Gray -48V OT-M8+European Standard 16mm² gray+ tubular terminal PT

Light blue -48V GND OT-M8+European Standard 16mm² light blue+ tubular terminal PT

Yellow green 48V PGND OT-M8+European Standard 16mm² yellow green+ tubular terminal
PT

25mm² 3C&VDE&CE Chinese mainland Blue -48V OT-M8+BVRZ25mm²blue+tubular terminal PT

Black -48V GND OT-M8+BVRZ25mm²black+tubular terminal PT

Yellow green -48V PGND OT-M8+BVRZ25mm²yellow green+tubular terminal PT

VDE Britain Gray -48V OT-M8+European Standard 25mm² gray+ tubular terminal PT

Light blue -48V GND OT-M8+European Standard 25mm² light blue+ tubular terminal PT

Yellow green 48V PGND OT-M8+European Standard/American Standard 25mm² yellow


green+ tubular terminal PT

VDE&CE&UL Europe, North America Blue -48V OT-M8+European Standard/American Standard 25mm² blue+
tubular terminal PT

Black -48V GND OT-M8+European Standard/American Standard 25mm² black+


tubular terminal PT

Yellow green -48V PGND OT-M8+European Standard/American Standard 25mm² yellow


green+ tubular terminal PT

47
A.2 External Power Supply Cable Selection Process
In engineering, the cabinet external power cable must meet the following two requirements:
1.The selected cable must meet the specifications of the actual over current requirements of the project.
2.The voltage drop caused by selected cable must be consistent with system voltage loss distribution.
To ensure that the selected cable specifications meet these two basic requirements, see the following diagram.

Start

Does the
engineering design Determine the voltage drop target in
institute has the cable length No accordance with power supply type
and voltage drop and the cable length in accordance
requirements? with survey results

Yes
Consult with the engineering design
institute about the requirements
for voltage drop and cable length

Calculate the equipment power

Ensure the number of external


power cable branches

Calculate current of one external


power cable

Determine specifications of the


cable

Calculate voltage drop in


accordance 16 mm² cable

Does the
calculated value reach Yes
Use 16 mm² cables
the voltage drop
value?
No
Calculate voltage drop in
accordance 25 mm² cable

Does the
calculated value reach Yes
Use 25 mm² cables
the voltage drop
value?
No
Increase the number of power
cable branches

Calculate voltage drop in


accordance 16 mm² cable

Does the
calculated value reach Yes
Use 16 mm² cables
the voltage drop
value?
No
Calculate voltage drop in
accordance 25 mm² cable

Does the
calculated value reach Yes
Use 25 mm² cables
the voltage drop
value?
No

Determine the Yes Does the


target value again target value use the default
value?

No
Change the engineering design End
and redistribute voltage drop

48
A.3 Flow Chart Description
1.Ensure whether the engineering design institute has the cable length and voltage drop requirements.
• Yes Step3
• No Step2
2.Figure 1 shows the centralized DC power supply model and the voltage drop ΔU5 uses the default value 1.7 V. Figure 2 shows the
independent DC power supply model and the voltage drop ΔU3 uses the default value 2.9 V. The cable length is based on actual survey
design standards.
Figure 1 Centralized DC Power Supply Model
ΔU2 ΔU4 1.ΔU1: Voltage drop between the power supply and the DC
Main power ΔU1 power supply panel
supply 2.ΔU2: Voltage drop in the DC power supply panel
DC power ΔU3 Power ΔU5 Communication
distribution 3.ΔU3: Line voltage drop between the DC power supply panel
supply panel equipment and the power distribution box
Redundant ΔU1 box
4.ΔU4: Voltage drop in the power distribution box
power supply
5.ΔU5: Line voltage drop between the power distribution box
and the communication equipment

According to the Engineering Design Regulations, a device with a minimum input voltage of 40V should drop 3.2V voltage between the power
supply system and the communication device is 3.2V, which means ΔU1+ΔU2+ΔU3+ΔU4+ΔU5=3.2V.In general: ΔU1=0.1V,ΔU2=ΔU4=0.2V,
ΔU3=1V, so ΔU5 is 1.7V or above.

Figure 2 Independent DC Power Supply Model


ΔU2
Main power ΔU1 1.ΔU1: Voltage drop between the power supply and the power distribution cabinet
supply 2.ΔU2: Voltage drop in the power distribution box
Power ΔU3 Communication
distribution 3.ΔU3: Line voltage drop between the power distribution box and the
equipment communication equipment
Redundant ΔU1 box
power supply

According to the Engineering Design Regulations, a device with a minimum input voltage of -40 V should drop 3.2 V voltage between the power
supply system and the communication device is 3.2 V, which means ΔU1+ΔU2+ΔU3=3.2 V.
In general: ΔU1=0.1 V, ΔU2=0.2 V, so ΔU3 is 2.9 V and above.

3.Consult the engineering design institute about the cable length and voltage drop requirements.
4.Calculate the equipment power.

The board power at room temperature and the fan power at full speed are used, and power calculation should take the power after expansion
into account.

5.Ensure that the number of external power cable branches and circuit breaker capacity of the power distribution box is matched.
According to the different power supply models of equipment rooms, the configuration requirements are as follows.
Rated Input Voltage Range Circuit Breaking Capacity of the Current Requirements for External Power Supply Branches
Power Distribution box
≥-57 V DC且≤-40 V DC 32A The total current of converged currents of N subracks shall be ≤29A
63A The total current of converged currents of N subracks shall be ≤56A
125A The total current of converged currents of N subracks shall be ≤112A

If the equipment room uses batteries as a power supply, the battery capacity may decrease, and the input voltage may be insufficient. It is
recommended to use -40 V volts.

6.Calculate the single cable current of external power supply. For example, a subrack's power consumption is 1000 W and power supply
voltage is -40 V, the maximum required current is: 1000 W/40 V = 25 A. If a cabinet is configured with four layers of subracks, and the
designed external power supply branches have two main branches and two redundant branches, the largest required current is 50 A.

The 16 mm² single-strand cable can support a capacity up to 80 A. The 25 mm² single-strand cable can support a capacity up to 100 A.

7.Calculate the voltage drop of 16 mm² single-strand cable in accordance with the power and length. The voltage drop calculation formula
is shown in the following figure. For example, if the power is 1000 W, cable length is 20 m, and 16 mm ² single-strand cable is used, the
voltage drop ΔU = (1000 Wx0.00115 Ω/mx20 m)/40 V = 0.575 V.
Cable Voltage Drop Calculation Formula

ΔU=IRL=(PRL)/U
ΔU: Voltage drop, unit: V
I: One-branch current of external power, unit: A
R: External power cable resistance per meter, unit: Ω/m; 16 mm² single-strand cable R=0.00115Ω/m; 25 mm² single-strand cable R=0.00070Ω/m
L: The sum of -48 V cable length and -48 V GND cable length, that is, double transmission distance, unit: m
P: Power, unit: W. For power, expansion plan should be considered. Board power in normal room temperature and fan unit power at full speed
should be used.
U: Equipment operation voltage, unit: V. The minimum value of the rated input voltage of the equipment, 40 A, is used for calculation.

For example, if the power is1000 W, the cable length is 20 m, and 16 mm² cable is used, the voltage drop ΔU = (1000 W × 0.00115 Ω / m × 20
m)/40V = 0.575 V.

49
8. Check whether the voltage drop calculated by using 16 mm² single-strand cable parameters meets the target voltage drop.
• Yes Step 9
• No Step 10
9. Use 16 mm² single-strand cable as external power supply cable. End.
10. Calculate the voltage drop of 25 mm² single-strand cable. Check whether the calculated result meets the target voltage drop value.
• Yes Step 11
• No Step 12
11. Use 25 mm² single-strand cable as external power supply cable. End.
12. Increase external power supply cable branches. For example, change two main two redundant external power input to four main four
redundant external power input.
13. After power branches are added, use16 mm² single-strand cable to calculate the voltage drop. Check whether the calculated result
meets the target voltage drop value.
• Yes Step 14
• No Step 15
14. Use 16 mm² single-strand cable as external power supply cable. End.
15. After power branches are added, use 25 mm² single-strand cable to calculate the voltage drop. Check whether the calculated result
meets the target voltage drop value.
• Yes Step 16
• No Step 17
16. Use 25 mm² single-strand cable as external power supply cable. End.
17. Check whether the voltage drop value is the default value.
• Yes Step 18
• No Step 19
18. Determine another target value and use 25 mm² single-strand cable to calculate the voltage drop value. Check whether the calculated
value matches new target voltage drop value.
• Yes Step 16
• No Step 19
19. Change the engineering design and distribute the voltage drop again. Turn to step 1.

50
Appendix B.Cleaning Optical Interfaces

Laser is a dangerous invisible light. Do not look straight at fiber connectors or optical interfaces, lest laser hurt eyes.

B.1 Clean the end faces of the optical interfaces on an optical module with dust-free cotton swabs
• You must wear anti -static gloves.
• The optical module is removed.
• It is forbidden to install, remove, or shake the optical module with force.
• You must avoid the direct contact between hands or other objects and the pins of optical modules. The tote box of each optical module must be
stored in an anti -static bag to prevent static electricity from being damaged.
• When you hold an optical module, the electrical interfaces of the optical module must be kept away from other hard objects to prevent the contacts
of the electrical interfaces from being scratched or damaged.

A. Drop a small amount of cleaning solvents onto a dust-free cotton swab.


B. Lightly insert the dust-free cotton swab into the jack of the optical module (see the following figure).
C. Turn the dust-free cotton swab counterclockwise to clean the end faces of optical interfaces.
D. Install the cleaned optical module in the board.

• During engineering, various types of dust-free cotton swabs can be used for fiber cleaning. You can select an appropriate type as required.
• Each cotton swab can only be used to clean one optical module.
• Each optical module can be cleaned by multiple cotton swabs.

The cleaned optical interfaces must be used immediately and cannot be touched. The unused optical interfaces must be covered with dust-proof
caps.

End face of the optical interface

B.2 Clean fiber connectors with a rub fiber box


If fiber connectors are not clean, you must clean them. There are various methods to clean fiber connectors, including pressure cleaning,
using a fiber cleaning pen, and using a rub fiber box. The following uses a rub fiber box as an example to describe how to clean fiber
connectors.

You must ensure that the board laser is shut down and the connections at both ends of fibers are disconnected.

A. Wear anti -static gloves.


B. Press down the handle of the rub fiber box to expose a new cleaning surface.
C. Lightly place the top end of a fiber on the cleaning surface, so that fiber end can be horizontally placed on the cleaning surface.
D. Lightly drag the fiber connector along the cleaning surface (see the following figure).
E. Refer to Step 3 to re-clean the top of the fiber on another cleaning surface.
F. Release the handle of the rub fiber box to close the cleaning surface.

• One cleaning surface cannot be used more than once, so that


fiber connectors will not be damaged or stain ed.
• The cleaned optical connectors must be used immediately and
cannot be touched. The unused optical connectors must be
covered with dust-proof caps.

51
Appendix C. Descriptions for the Power Supply Partitions of the S3/S6 Subrack
Schematic Diagram of DC Power Supply Partitions of the S3 Subrack

109/A3 110/A2 111/A1 112/B1 113/B2 114/B3 Power Power Supply Slot No.
94 95 96 Supply No.

1~3 ( Semi-height slot ), 17 ~ 19


A1/B1
(Full-height slot),77~84,94~96
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
84
83 A2/B2 29 ~ 38
82
81
80
79 20 ~ 28
A3/B3
78
77
1 2 3 17 18 19
4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 17 18 19 A4/B4
10 ~ 11 , 14 ~ 16 , 17 ~ 19( Full-height slot),
42~44,91~93103,108

39 40 41 42 43 44
91 92 93 A5/B5
1 ~ 3 (Full-height slot),4~9,12~13,
39~41
103 104/A5 105/A4 106/B4 107/B5 108
Schematic Diagram of DC Power Supply Partitions of the S6 Subrack (Front View )

109/A3 110/A2 111/A1 112/B1 113/B2 114/B3


Power Power Supply Slot No.
94 95 96 Supply No.

A1/B1 77 ~ 90

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
84 A2/B2 31 ~ 32 , 64 ~ 65 , 94 ~ 96 ,
83
100 ~ 102
82
81
80
79 A3/B3 20 ~ 25 , 71 ~ 76
78
77
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A4/B4 10 ~ 11 , 47 ~ 48 , 91 ~ 93 , 97 ~ 99 ,
103 , 108

91 92 93 A5/B5 14 ~ 19 , 39 ~ 44
103 104/A5 105/A4 106/B4 107/B5 108
Schematic Diagram of DC Power Supply Partitions of the S6 Subrack (Rear View)
a1/b1 26 ~ 30 , 66 ~ 70

121 122/a2 123/a1 124/b1 125/b2 126


100 101 102
a2/b2 33 ~ 38 , 58 ~ 63

58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 a3/b3 7 ~ 9 , 12 ~ 13 , 45 ~ 46 , 49 ~ 51

90
89
88 a4/b4 1 ~ 6 , 52 ~ 57
87
86
85

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

97 98 99
115 116/a4 117/a3 118/b3 119/b4 120
52
Appendix D. Subrack Dimensions

D.1 DX41-21/NX41-21 Dimensions

125.0
447.0

150.0
87.0
497.0 20.0
515.0 280.0

Unit:mm

D.2 DX41-19/NX41-19 Dimensions


88.9
88.9
441.7

88.9
93.8

441.0 20.0
465.0 280.0

Unit:mm

53
D.3 S1 Dimensions

44.5
177.8
530.6

177.8
37.6 44.5
Unit:mm

441.0 20.0
465.0 286.8

D.4 S2 Dimensions 133.4


44.4x2
133.4
177.8
1108.4

133.4
44.4x2
133.4
126.5

Unit:mm

441.0 20.0
465.0 286.8
54
D.5 S3 Dimensions

515.0
497.0
1772.0

55
36.0
175.0 175.0 175.0 175.0 300.0 175.0 175.0 175.0 175.0

20.0

286.8
Unit:mm
Unit:mm
D.6 S6 Dimensions

515.0
497.0
1772.0

36.0

56
175.0 175.0 175.0 175.0 300.0 175.0 175.0 175.0 175.0

141.0

549.6
141.0

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