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JOB MIX FORMULA FOR WET MIX MACADAM BASE COURSE FOR JOB NO. AR.

PKG/MEKA
ANINI/0-16/2015-16/78 ON ROAD MEKA-ROING-HUNLI BETWEEN KM 3.824 TO KM 0 (LINK-I
AND SECTOR ROING TO HUNLI FROM KM 0.00 TO KM 16.00

1.1 INTRODUCTION

The laboratory determination of Job Mix for Wet Mix Macadam (WMM) base course was carried
out to meet the IRC, Specification for road and bridge works, MoRT&H.

1.2 PHYSICAL PROPERTIES OF AGGREGATES

The aggregates used in the Mix design of wet mix macadam are obtained from the materials
supplied by the contractors at HMP location at Km 639.900 on R-K-P road. The consistency o
aggregates has been observed at the site through sieve analysis. However the required specification
are as follows :-

(A) Physical properties of aggregates :-

Sl No Type of Test Test Result Specification


1 Aggregate Impact Value 22% <30%
2 Fractured faces 96% >90%
3 Combined flakiness index 25% <30%
4 Water absorption 1.02% <2%
5 PI 5 <6

1.3 BLENDING OF AGGREGATES AND LABORATORY TRIAL MIX

Individual sieve analysis has been carried out for three different types of aggregates and
averaged to get the suitable theoretical blending of aggregates to suit the grading of MoRT&H table
400-11. After extensive analysis of aggregates, the following proportion has been adopted :-

40mm downgraded - 30%


13.20mm screening - 40%
Fine aggregates (sand) - 30%

SIEVE ANALYSIS OF COURSE AGG 40 MM

Type of Material - 40 MM
Weight of Material - 5.50 Kg

Sieve Size Wt Cumulative Wt % of Wt Retained % Passing


Retained Retained in Kg
in Kg

53 mm 0.000 0.000 0.00% 100.00%


45 mm 0.513 0.513 9.33% 90.67%
22.40 mm 4.575 5.088 92.50% 7.50%
11.20 mm 0.320 5.408 98.33% 1.67%
4.75 mm 0.092 5.500 100.00% 0.00%
2.36 mm 0.000 5.500 100.00% 0.00%
600 Mic 0.000 5.500 100.00% 0.00%
75 Mic 0.000 5.500 100.00% 0.00%

SIEVE ANALYSIS OF COURSE AGG 13.20MM

Type of Material - 13.20 MM


Weight of Material - 5.50 Kg

Sieve Size Wt Cumulative Wt % of Wt Retained % Passing


Retained Retained in Kg
in Kg
53 mm 0.000 0.000 0.00% 100.00%
45 mm 0.000 0.000 0.00% 100.00%
22.40 mm 0.000 0.000 0.00% 100.00%
11.20 mm 2.269 2.269 41.25% 58.75%
4.75 mm 2.798 5.067 92.13% 7.88%
2.36 mm 0.227 5.294 96.25% 3.75%
600 Mic 0.206 5.500 100.00% 0.00%
75 Mic 0.000 5.500 100.00% 0.00%

SIEVE ANALUSIS OF FINE AGG

Type of Material - Sand


Weight of Material - 8.00 Kg

Sieve Size Wt Cumulative Wt % of Wt Retained % Passing


Retained Retained in Kg
in Kg
53mm 0.000 0.000 0.00% 100.00%
45mm 0.000 0.000 0.00% 100.00%
22.40mm 0.000 0.000 0.00% 100.00%
11.20mm 0.000 0.000 0.00% 100.00%
4.75mm 0.000 0.000 0.00% 100.00%
2.36mm 1.375 1.375 25.00% 75.00%
600Mic 1.696 3.071 55.83% 44.17%
75Mic 1.965 5.036 91.57% 8.43%

DESIGN OF WMM MIX

Type of Material - WMM


Source of Material - CA/CE (P) UDK/09/2015-16
Date of Testing - Jan 2016

Sieve Size %age Passing %age of each fraction (By Wt) Overall
Grading
40 MM 13.20 MM Sand 40 MM 13.20 MM Sand
53mm 100.00 100.00 100.00 30.00 40.00 30.00 100.00
45mm 90.67 100.00 100.00 27.20 40.00 30.00 97.20
22.40mm 7.50 100.00 100.00 2.25 40.00 30.00 72.25
11.20mm 1.67 58.75 100.00 0.50 23.50 30.00 54.00
4.75mm 0.00 7.88 100.00 0.00 3.15 30.00 33.15
2.36mm 0.00 3.75 75.00 0.00 1.50 22.50 24.00
600Mic 0.00 0.00 44.17 0.00 0.00 13.25 13.25
75Mic 0.00 0.00 8.43 0.00 0.00 2.53 2.53

1.4 PROPERTIES OF MIX AT OMC, PERMISSIBLE VARIATIONS FROM JOB MIX FORMULA

After adopting the blend laboratory trial mixes were carried out to suit the requirement of IRC
406.3.3 Four samples of each of water content ranging from 4% to 10% were prepared by compacting
the moulds with 56 blows. The protector properties are summarized as under :-

Weight of Mould :- 6440 gm Voulme of Mould :- 2124 cc

Trial No 1 2 3
Weight of Soil + Mould 11286.620 11443.890 11551.840
Weight of Soil 4846.624 5003.892 5111.844
Wet density gm/cc 2.282 2.356 2.407
Weight of wet soil + container 35.140 33.600 34.872
Weight of dry soil + container 34.370 32.600 33.720
Weight of water 0.770 1.000 1.152
Weight of container 16.00 16.00 16.00
Weight of dry soil 18.37 16.60 17.72
Water content in %age 4.19% 6.02% 6.50%
Dry density in gm/cc 2.190 2.222 2.260

The maximum dry density and optimum moisture content are taken from the above table and
Fig 02. The values are as under :-

(a) Max Dry density - 2.26 gm/cc


(b) Optimum Moisture content - 6.50%

A single definite percentage passing for each sieve from combined grading was applied with
allowable as per MoRT&H table 500-13 and calculated the permissible variation for the individua
percentage of gradients. This calculated envelope would be applied for testing of WMM gradation in
routine laboratory testing.

IS Sieve in mm % Passing IRC Limit JMF Limit


53.000 100.00 100 100
45.000 97.20 95-100 95-100
22.400 72.25 60-80 60-80
11.200 54.00 40-60 40-60
4.750 33.15 25-40 25-40
2.360 24.00 15-30 15-30
0.600 13.25 8-22 8-22
0.750 2.53 0-8 0-8
The norms of WWM layer is as under :-

Quantity Taken - 1.00 Cum


MOD of WMM Mix - 2260.00 Kg/Cum

Size of AGG %age by Requirement (Kg) Volume (Cum) Final


Wt Volume
(Cum)
40mm 30.000 678.00 0.3616 0.3616
13.20mm 40.000 904.00 0.4821 0.4821
Sand 30.000 678.00 0.3444 0.3616

Total 2260.00 1.1881 1.2053

Size of AGG By Weight (%age) By Volume (%age)


40mm 30.000 30.000
13.20mm 40.000 40.000
Sand 30.000 30.000

Recommendation :- The Job Mix Formula for WMM base course as prepared above i
recommended for approval.

(S Srinivasa Rao)
EE(Civ)
OC Contract

Remarks by Commander APPROVED/NOT APPROVED


752 BRTF(GREF)

Unit:752 BRTF(GREF)
Dated : Mar 2015
MIX MACADAM BASE COURSE FOR JOB NO. AR.PKG/MEKA-
AD MEKA-ROING-HUNLI BETWEEN KM 3.824 TO KM 0 (LINK-I)
ROM KM 0.00 TO KM 16.00

n of Job Mix for Wet Mix Macadam (WMM) base course was carried
or road and bridge works, MoRT&H.

Mix design of wet mix macadam are obtained from the materials
MP location at Km 639.900 on R-K-P road. The consistency of
he site through sieve analysis. However the required specifications

Specification
<30%
>90%
<30%
<2%
<6

has been carried out for three different types of aggregates and
etical blending of aggregates to suit the grading of MoRT&H table
aggregates, the following proportion has been adopted :-

E ANALYSIS OF COURSE AGG 40 MM

Remarks
ANALYSIS OF COURSE AGG 13.20MM

Remarks

SIEVE ANALUSIS OF FINE AGG

Remarks

DESIGN OF WMM MIX

MoRT&H
Limit
100.000
95-100
60.-80
40-60
25-40
15-30
8-22
0-8

MC, PERMISSIBLE VARIATIONS FROM JOB MIX FORMULA

oratory trial mixes were carried out to suit the requirement of IRC
ter content ranging from 4% to 10% were prepared by compacting
tector properties are summarized as under :-

4
11450.980
5010.976
2.359
36.465
35.000
1.465
16.00
19.00
7.71%
2.190

nd optimum moisture content are taken from the above table and

e passing for each sieve from combined grading was applied with
00-13 and calculated the permissible variation for the individual
lated envelope would be applied for testing of WMM gradation in

JMF Limit
100
95-100
60-80
40-60
25-40
15-30
8-22
0-8
nder :-

Remarks

INCL 5%
Bulkage

By Volume (%age)
30.000
40.000
30.000

ob Mix Formula for WMM base course as prepared above is

APPROVED/NOT APPROVED

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