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Fall 2013
Lecture 7: Plate Girders; Design
Rules of Thumb
Flange-to-web weld
Design Aids
Design Example
Proportioning the Section
Goals
Satisfy limit states
Strength
Serviceability
Minimum cost
assume cost proportional to
weight of steel
but remember that least-weight
may not provide the most cost
effective design!
Rules of Thumb
Span-Depth Ratio
Salmon & Johnson, Steel Structures, 4th ed.
bf
L
10 to 12
d
Rules of Thumb, MSC 2000
L d
15
d
L
Modern Steel Construction, 2000
“Design It Like You Are Going to Build It”
Karl Frank 2013 NASCC Educator Session: Bridge Design for the
Classroom media.aisc.org/NASCC2013/ES1.mp4
Similar to AISC
eq. F13-2
Not stable if
outside limit
Rules of Thumb – Flange Width
bf
bf
0.2 to 0.3
d
d
“shallow
section”
“deep
section”
Optimum Depth (another option)
Based on minimizing weight (i.e. gross
cross-sectional area), supposing no depth
restriction
f is average stress on flange (i.e. Fcr)
bw is an assumed constant h/t
bw of 320 for ‘optimum’ proportion A36
C1 is a factor to account for reducing
flange size at regions of lower moment
C2 is factor to account for reducing web
thickness at regions of reduced shear
Optimum Depth, cont’d
3MC1bw
h3
f (3C 2 C1)
Suppose C1= C2= 1 (i.e. no section
reduction in regions of lower stress)
3Mbw
h3
2f
Rules of Thumb – Flange Area
Mu/f
bf Af
C
M Aw
Af
d h Aw
fh 6
Average
T stress on Sx / h
flange
Rules of Thumb – Plate dimensions
Plate widths
2” increments
Stiffener spacing
3” multiples
Rules of Thumb – Plate thickness
Increments Range
(inches) (inches)
1/16 t ≤ 9/16
L/2
Mmax
Groove weld Af 1 1
Af 2
Af1 Af
Rules of Thumb – Flange Plates, p.2
Mmax
L/3 Af 1 5
L
Af 9
Groove weld
X X 1st moment
Vu Q of area
shear flow of flange
Ix about
neutral axis
(kips/in)
Weld of flange to web, p.2
DOTs typically require SAW
for these welds
“more thermally efficient”
More uniform weld cross section
and strength
X X
no stops/starts and other
irregularities that concentrate
stress
SMAW uses stick electrodes of
limited length and diameter
Rules of Thumb – Web
“Reasonable range” for web stress
fVn
12 to 16 ksi
Aw
< 9 ksi? May be able to use thinner web
150 k 150 k
5 k/ft
A B C D Lateral
24' 24' 24' Support
Lateral Support
330 k
Design Example, p. 2
150 k 150 k
5 k/ft
A B C D Lateral
24' 24' 24' Support
330 k
210
Shear 60
(kip)
60
210 330
Moment
(ft-kip)
6480 6480
6840
Design Example, p. 3a
Sizing the Section, try ‘Rule of Thumb’
3Mbw 3( Mu / f ) bw
h3 3
2f 2 RpgFcr
3(6840kipft / 0.9)(12in / ft )(320)
h3
2(1.0)(36ksi)
107in
Design Example, p. 3c
Try h = 107” h 107"
Try tw = 5/16”
342
tw 5 / 16"
AISC F13.2 for a/h ≤ 1.5
h 29000ksi
12.0 341
tw max 36ksi
a/h > 1.5 limit will be even smaller …
Also, web substantially heavier than for h=72”
with practical minimum web thickness
So, try h=72”
Design Example, p. 4
Slender Web?
E 29000ksi
lr 5.70 lr 5.70 162
Fy 36ksi
Table B4.1b (Case 15)
h
230 lr
tw
Check shear stress (recommended)
fVn Vu 330kips
12 to 16 ksi
5
14.7
Aw Aw ( 72" )( ")
16
Design Example, p. 5
Double check AISC Limitations, h/tw = 230
h E a
12.0 for 1.5 (F13-3)
tw Fyf h
29000 ksi
12.0 341
36 ksi
h 0.40 E a
for 1.5 (F13-4)
tw Fy h
(0.9)(1.0)(36ksi)(72" ) 6
Design Example, p. 7
bf
Possible flange dimensions
tf
tf (in) bf (in) Af (in2) bf /2tf
1.375 24 33.0 8.72
1.25 26 32.5 10.4
1.125 28 31.5 12.4
E 29000
l p 0.38 0.38 10.8
Fyf 36
Flange width rule bf 26"
of thumb 0.34 > 0.3
d (72"2(1.25" ))
Design Example, p. 8a
LTB – Flexural Capacity; Lb = 24 ft
1 1 5 3
bf =26” ( 26 3
)(1.25) (12 )( )
rt 12 12 16 7.1 in
5
tf =1.25” (26)(1.25) (12)( )
16
hc/6
E E
=72”/6 Lp 1.1rt Lr rt
=12” Fy 0.7 Fy
tw
(F4-7) (F5-5)
=5/16”
29000ksi
Lp 1.1(7.1in ) 222in 18.5 ft
36ksi
29000ksi
Lr (7.1in ) 757in 63.1 ft
0.7(36ksi)
150 k 150 k
5 k/ft
Design Example, p. 8b
Lp = 18.5 ft < Lb = 24 ft < Lr =24'63.1 ft 24'
A B C D Lateral
24' Support
Lb Lp 330 k
210
Mu within Lb –
(ft-kip)
assume constant
moment 6480
6840
6480
24 18.5
Fcr (1.0)[36 (0.3(36))( )] 36ksi
63.1 18.5
Fcr 34.5ksi
Design Example, p. 9
26”
Calculate Section Modulus, etc.
1.25”
1 5 72 1.25 2 1
( )(723 ) 2(26)(1.25)( ) 2( )(26)(1.253 )
S x 12 16 2 2 12
72
( 1.25)
2 72”
2602 in 3
5/16”
fM n fb S xc R pg Fcr
0.9(3285in )(0.973)(35.8ksi)
3
5
Area 2(28in )(1.5in ) (72in )( in ) 106in 2
16
106in 2
Weight (490 pcf ) 361 lb / ft
in 2
144
ft 2
361lb / ft
(72 ft )2
1000lbs / kip
M u 6840kip ft 1.2 7120kip ft
8
< 8582 kip-ft
fM n M u
flexural capacity of section is adequate
Design Example, p. 14
Check Deflection Limits
Estimate service loads
150 k 150 k
5 k/ft
a
A B C D Lateral
24' 24' 24' Support
330 k
wu 5k / ft 1.2(0.210
361k / ft ) 5.43k / ft
60
wShear
service
(kip)
5.43 / 1.5 3.62k / ft
Pservice Pu / 1.5 150kips / 1.560 100kips
210 330
Moment
Design Example, p. 15
Deflection limits, cont’d.
1 72" 1.5" 2 1 5
I x 2( )(28" )(1.5"3 ) (2)(28" )(1.5" )( ) ( " )(72"3 ) 123,183in 4
12 2 2 12 16
100kips(24 ft )(1728in 3 / ft 3)
( 3( 72 ft 2
) 4 ( 24 ft 2
)) 0.61 0.64 1.25in
24(29,000ksi)(123,183in ) 4
L 72 ft (12in / ft )
max 2.40in > 1.25 in √ OK
360 360
Design Example, p. 16
150 k 150 k
5 k/ft
Low shear demand –
Region BC
h
A
24'
B
24'
C
24'
D Lateral
Support 230 260
330 k
tw
210
Shear 60 260 is limit for unstiffened girders
(kip)
60 (F13.2); stiffeners not required
210 330 unless needed for capacity
Moment
(ft-kip)
h kv E 5.0(29000ksi)
230 1.37 1.37 87.0
tw Fyw 36ksi
6480 6480
6840
1.51kv E
Cv
1.51(5)( 29000ksi)
0.12
h 2 2
( ) Fy (230 )(36ksi)
tw (G2-5)
Design Example, p. 17
Shear Capacity – Region BC
5
0.9(0.6)(75")( ")(36ksi)(0.12) 54.6kips
16
<Vu = 60 kips
2 w/o self-weight N.G.
a 260
2
260
1.28
h h 230
tw
a = 90”
a 1.28h 1.28(72" ) 92.2" a/h=1.25
Design Example, p. 18
Shear Capacity – Region BC
5 5
kv 5 kv 5 8.2
( a / h) 2 (1.25) 2
kv E 8.2(29000ksi) h
1.37 1.37 111 230
Fy 36ksi tw
1.51kv E
Cv
1.51(8.2)(29000ksi)
0.19
h 2 2
( ) Fyw (230 )(36ksi)
tw
(G2-5)
Design Example, p. 19
Shear Capacity – Region BC
1 Cv
fVn 0.9(0.6 Aw Fy )(Cv ) (G3-2)
1.15 1 (a / h)2
5 1 0.19
0.9(0.6)(75")( ")(36ksi)(0.19 )
16 1.15 1 1.252
86 200 286 kips >>Vu = 60 kips √ OK
By inspection, adequate for Vu
including self-weight
330 k
210 Design End Panels first
Shear
(kip)
60
NO TFA Permitted
60
210 330
Moment
(ft-kip)
361lb / ft
(72 ft )
1000lbs / kip
Vu 330
6480 kips 1.2 6480 346 kips
6840
2
Required 346kips
14.8 ksi
Stress (75")(5 /16")
Design Example, p. 21
Shear Capacity, End
Panels
Use Table 3-16a (No
TFA) for estimate
fVn Vu 346kips
Requires:
Cv >0.791
kv > 34.4
a/h < 0.41
a < 29.5”
Design Example, p. 22
Shear Capacity, End Panel
Try a = 27”; a/h = 0.375
5 5
kv 5 2
5 2
40.6
( a / h) (0.375)
kv E 40.6(29000ksi) h
1.37 1.37 247 230
Fy 36ksi tw
kv E 40.6(29000ksi) h
1.10 1.10 199 230
Fy 36ksi tw
1.10 kvE Fy 1.10 (40.6)(29000ksi) (36ksi)
Cv 0.86
h tw 230
5
Vn 0.9(0.6 Aw Fy Cv ) 0.9(0.6)(75")( ")(36ksi)(0.86) 392 kips
16
√ OK
Design Example, p. 23
150 k 150 k Shear Capacity –
5 k/ft
Regions AB and CD
330 k
Shear
210
60 Check AISC G3.1
(kip)
60
(a) and (b) satisfied;
~27” 210 330 (c) and (d) ??
Moment
(ft-kip)
2 Aw 2(72" )(5 16" )
0.54 < 2.5 TFA OK!
( Afc Aft ) 2(28" )(1.5" )
6480 6480
6840
h h 72"
2.6 < 6.0 TFA OK!
bfc bft 28"
Design Example, p. 24
150 k 150 k Shear Capacity –
5 k/ft
Regions AB and CD
330 k
210
TFA Permitted
Shear 60
(kip)
60
~27” 210 330
Moment
(ft-kip)
5 1 0.304
0.9(0.6)(75)( )(36)(0.304 ) 356kips >334 kips
16 1.15 1 0.78 2
√ OK
Design Example, p. 27
150 k 150 k Shear Capacity –
5 k/ft
Regions AB and CD
330 k
210
TFA permitted
Shear 60
(kip)
60
X X Vu Q
shearflow
Ix
346kips(1544in 3)
4
4.34kips / in
123,183in
Design Example, p. 30
Flange-to-web welds,
cont’d
AISC Table J2.4 minimum
size
3/16” fillet for 5/16” plate
(thinner part joined)
Assume Submerged Arc X X
Weld (SAW)
Try w=1/4”
Use matching weld
electrode, 70ksi
Design Example, p. 31
Flange-to-web weld, cont’d.
Weld Metal (AISC J2)
2
fRn f (0.6FEXX ) Aw 0.75(2)(0.6)(70ksi) (0.25" ) 11.1kips / in
2
Base Metal – Shear Yield (AISC J4.2)
>4.34 kips/in
√ OK
Design Example, p. 32
Intermediate Transverse Stiffeners
Assume single-plate A36 stiffeners
2.5 2.5
j 2
2 0.5 2
2 15.7
( a / h) 0.375
5 3
I st btw j
3
(27" )( " ) (15.7) 12.9in 4
16
for adjacent panel a/h = 0.78, Ist = 3.61 in4
Check 8” x 9/16”
0.5625" (8" )3 √ OK
Ist 96in 4
3
Design Example, p. 35
Intermediate Transverse Stiffeners, cont’d.
Adequate stiffness for TFA
Vu Vc1 (G3-4)
Ist Ist1 ( Ist 2 Ist1)
Vc 2 Vc1
h 4 st1.3 Fyw 1.5 7241.01.3 36 1.5
Ist 2 29.4in 4
40 E 40 29000 (G3-5)
346 138
Ist 12.9 (29.4 12.9)
356 138
96.0in 4 28.6in 4 √ OK Check other stiffeners
Design Example, p. 36
Size welds for stiffeners
3
Fyw 36ksi3
f nv 0.045h 0.045(72" ) 4.1kips / in
E 29000ksi
5
4tw 4( " ) 1.25"
16
USE 1.5”
5
6tw 6( " ) 1.88"
16
Design Example, p. 39
Typically make full
Bearing Stiffeners depth; check
capacity of
intermediate
transverse
stiffeners for
BEARING