Design of Intake Stoplog R0

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GREYHOUND ENGINEERS PVT. LIMITED

Project name :North Karanpura STPP
DESIGN OF INTAKE STOPLOG GATE - OPENING SIZE(1.5 M x 1.5 M) 1
1. GENERAL :
One number of stoplog shall be provided in each bay. It is used during the maintainnence of submersible
pumps, provided in the Intake pump house. The gate shall be designed corresponding to FRL and
operated with the help of Screw hoist.
2. DESIGN DATA :
Clear Opening : 1.5 m x1.5 m

Type : Slide Type Vertical Gate
Sill Elevation ( m ) : 433.5
Design Water Level ( m ) : 437
Design Head ( m ) : 3.5
Silt Load : 0 m height
C/C Side Seal/Bearing (mm) : 1650
Sill Lvl to c/l of Top Seal(mm): 1600
Sealing : Upstream
Bottom Seal : Rubber wedge type seal on S . S Seal seat
14 mm thick Music note type Side seal &14 mm thicksingle stem Rubber top seal on gate leaf :
Number of Opening ; 3
Number of horizontal Girders in each gate : 3
3 . Design Criteria :
Stoplogs are mainly intended to undertake maintenance to the submersible pumps provided in intake
pump house. These stoplog shall be operated by a independent manually operated screw hoist Stop log
shall be of slide type moving on SS track plate welded to track base embedded in concrete. Stoplog
shall consist of a upstream skin plate supported by horizontal girders spaced at suitable intervals. The
horizontal girders shall be supported by end vertical girders. The total water load shall be transmitted
through the slide pad mounted on end vertical girders to the track embedded in concrete. Sealing shall
be provided on theupstream side. The stoplog elements shall be designed for full hydrostatic head
orresponding to FRL of EL.437.50m. The stoplogs shall be designed for dry and accessible conditions
and in accordance with provisions contained in IS :5620 ( latest revision).
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4 . Materials
Component
SL. NO Part Material UTS YP
250 Mpa ( < 20 )

IS - 2062
Skin plate of
1 E250 BR - 410Mpa 240 Mpa (>20<40)
Gate leaf
2011
230 mpa (> 40 )
Gate Leaf 250 mpa (> 20 )

IS - 2062
excluding skin
E250 BR - 410Mpa
plate & 240 Mpa (>20<40)
2011
Stiffeners
230 mpa (> 40 )
250 Mpa ( < 20 )

Horizontal IS - 2062
2 Girders, End E250 BR - 410Mpa
240 Mpa (>20<40)
Vertical Girders 2011
230 mpa (> 40 )
04Cr19Ni9
Stainless
3 Seal Seat 515 Mpa 205Mpa
Steel IS-
1570-V
20Cr13
4 Slide Track confirming to 690Mpa 490Mpa
IS:1570-V
Bottom seal,
5 Side seal & Top IS:11855
seal
IS : 5620 - 1985 Structural Design Recomondation for Low Head Slide Gate
5 . References :
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DESIGN OF INTAKE STOPLOG GATE - OPENING SIZE(1.5 M x 1.5 M)
3
6 . Permissible stresses
1 ) Structural Steel < 20 th. > 20 th.

kg/sq.cm kg/sq.cm
i ) Direct compression &
compression in bending ( for
Structural steel -IS: 2062 E 250 )= 0.45 YP = 1147.5 1101.6
ii ) Direct compression &

compression in bending (for IS:
2062 E 450 ) = 0.45 YP = 1147.5 1101.6
iii ) Direct tension & tension in 0.45 YP = 1147.5 1101.6

bending ( for Structural Steel- IS:
2062 E 250) =
iv ) Direct tension & tension in 0.45 YP = 1020 1101.6

bending ( for S: 2062 E 450 )=
v) Shear stress ( for Structural steel-

IS: 2062 E 250 ) = 0.35 YP = 892.5 856.8
vi) Shear stress ( for IS: 2062 E

450 ) = 0.35 YP = 892.5 1535.1
vii ) Combined Stress ( for

Structural steel- IS: 2062 E 250 ) = 0.6 YP = 1530 1468.8
vii ) Combined Stress ( for IS:

2062 E 450 ) = 0.5 YP = 1275 1224
viii ) Bearing Stress ( for Structural

steel - IS: 2062 E 250) = 0.45 UTS = 1147.5 1101.6
ix ) Bearing Stress ( for S: 2062 E
450) = 0.45 UTS = 1147.5 1101.6
x ) Bearing Stress in Concrete
(M-25) = 63.75 kg/sq.cm
xi ) Bearing stress in bronze = 0.035 U.T.S

Under the occasional forces such as earthquake etc. the stresses in the various parts of the gate shall
not exceed 133 % of the permissible stresses mentioned above , subject to the maximum of 80 % of the
yield stresses.
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4
E 1.9
2.16 260
Total water load acting on the Gate C
= (1.6X1.65X(3.5-1.6/2))
=7.128Tonne
600
FLOW 2.76 1600

B
425
3.185
A
315
O 3.5
PRESSURE DIAGRAM
7 . Design of Gate
7.1 .Moment Calculation
( Considering height upto CL. Of Top Seal )
Due to water has been cosider as 3.5 m design head.
Therefore total head at bottom = 3.5 m 3.5 t/sq.m

say 3.5 m
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5
3.5 3.185
T/SQ.M T/SQ.M 2.76 2.16 1.90
T/SQ.M T/SQ.M T/SQ.M
315 425 600 260 1600

O A B C E
D.F 0.59 0.41
FEM 0.17 -0.04 0.04 -0.05 0.07 -1.48

BALANCE -0.13 0.00
CO -0.07 0.00
TOTAL 0.17 -0.17 -0.02 -0.06 0.07 -1.48

DIS 0.05 0.03
FINAL MOMENT 0.17 -0.17 0.02 -0.02 0.07 -1.48
ELASTIC SHEAR 0.34 -0.34 -0.07 0.07
DIRECT SHEAR 1.05 0.65 0.62 0.77 0.71 11.42
REACTION 2.04 t/m 0.97 t/m 1.31 t/m
7.2 .Design OF Skin Plate

For the Panel between A & B
Considering Spacing of ver. Stiffener ( mm c/c ) = 500
P mid = 2.9725 T /Sq.m = 0.29725 Kg/Sq.Cm
 4y
 4x
b =
425  3y
 3x
a = 500
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6
Now , b/a = 1.18

K 3x = 37.54 K 3y = 11.262
K 4y = 33.1 K 4x = 9.93
Provide, Thickness of Skin Plate ( mm ) = t = 10

Considering 1.5 mm corrosion allowance, te (mm) = 8.5
Dev. Stress in Skin Plate = K / 100 * P*S^2 /(te)^2
 3x = 386.12 Kg/Sq.Cm
 3y = 115.83 Kg/Sq.Cm
 4y = 340.45 Kg/Sq.Cm
 4x = 102.13 Kg/Sq.Cm
Allowable Stress for Skin Plate = 1147.5 Kg/Sq.Cm
> Devloped Stress
Panel between B & C
Spacing of Stiffener ( mm ) = 500
P mid = 2.46 T /Sq.m = 0.246 Kg/Sq.Cm
 4y
 4x
b =
600  3y
 3x
a = 500
b/a = 1.20
K 3x = 38.42 K 3x = 11.526
K 4y = 33.3 K 4y = 9.99
Provide Thickness of Skin Plate = t = 10 mm
Considering 1.5 mm Corrosion Allowance = te = 8.5 mm
Dev. Stress in Skin Plate = K / 100 * P*S^2 / (te)^2
 3x = 327.04 Kg/Sq.Cm
 3y = 98.11 Kg/Sq.Cm
 4y = 283.45 Kg/Sq.Cm
 4x = 85.04 Kg/Sq.Cm
Allowable Stress of Skin Plate = 1147.5 Kg/Sq.Cm
> Dev. Stress
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7
Design of Skin Plate for Cantiliver Panel ( at Bottom )
Considering spacing of stiffener at cantilever portion ( mm ) = 500
Providing Thickness Of Skin Plate (mm) = 10 mm
Considering 1.5 mm corrosion allowance (te) = 8.5 mm
 12 y
 12 x
 13 y
 13 x 315
 14 y
 14 x  15 x
500
b/a = 1.59
considering water pressure at bottom ( t/sq.m ) = 3.5
= 0.35 kg/sq.cm
Therefore,
K 12x = 22.35
K 12y = 77.56
K 13x = 62.29
K 13y = 19.11
K 14x = 88.85
K 14y = 26.93
Dev. Bending Stresses on Skin plate
 12 x = 107.43 Kg/Sq.Cm
 12 y = 372.81 Kg/Sq.Cm
 13 x = 299.41 Kg/Sq.Cm
 13 y = 91.86 Kg/Sq.Cm
 14 x = 427.08 Kg/Sq.Cm
 14 y = 129.45 Kg/Sq.Cm
allowable Stress of Skin Plate = 1147.5 kg/sq.cm >
Design of Skin Plate for Cantiliver Panel ( at Top ) Dev. Stress
Considering spacing of stiffener at cantilever portion ( mm ) = 500
Providing Thickness Of Skin Plate (mm) = 10 mm
Considering 1.5 mm corrosion allowance (te) = 8.5 mm
 12 y
 12 x
 13 y
 13 x 260
 14 y
 14 x  15 x
500
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8
b/a = 1.92
considering water pressure at bottom ( t/sq.m ) = 2.16
= 0.216 kg/sq.cm
Therefore,
K 12x = 31.46
K 12y = 105.19
K 13x = 71.28
K 13y = 21.55
K 14x = 127.45
K 14y = 38.62
Dev. Bending Stresses on Skin plate
 12 x = 63.58 Kg/Sq.Cm
 12 y = 212.59 Kg/Sq.Cm
 13 x = 144.06 Kg/Sq.Cm
 13 y = 43.55 Kg/Sq.Cm
 14 x = 257.57 Kg/Sq.Cm
 14 y = 78.05 Kg/Sq.Cm
allowable Stress of Skin Plate = 1147.5 kg/sq.cm >
Dev. Stress
7 . 3 . Design Of Horizontal Girder
7.3.1. Design of bottom Horizontal Girder ( A )
udl = 2.04 t/m
A C/C SEAL = 1650 B

N= N=
125 C/C TRACK = L = 1900 125
C/C side Seal is 2150 mm

Reaction at A = 1.68 t
Reaction at B = 1.68 t
Moment at the centre of the girder = 0.904 tm
Shear Force at Support = 1.68 t

Coacting width of Skin Plate for Horizontal Girder = (V1 * B1+V2*B2)
B1 = 315 mm B2 = 212.5 mm
L1 = 1900 mm L2 = 1900 mm
L 1/ B1 = 6.03 L 2/ B2 = 8.94
therefore, V 2 = 0.74 therefore, V 1 = 0.94
Coacting width of Skin Plate = 432.85 mm
say 400 mm
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9
400
8.5
A = 66.64 sq.cm
258 8 Yb = 18.10 cm
Yt = 9.35 cm
Ixx = 8014.95 cm^4
Zxxt1 = 857.54
Zxxt1 = 943.32 cu.cm
8 Zxxt2 = 442.73 cu.cm
150
Dev.max.Bending Stress at top = fxt1 = 105.43 Kg/Sq.Cm ( comp. )

Dev.max.Bending Stress at Bot. = fxb = -204.22 Kg/Sq.Cm ( tension. )
Allowable Bending Stress in Comp. & Tension = 979.2 Kg/Sq.Cm
Dev. Shear Stress at Support = 81.50 Kg/Sq.Cm
Allowable Shear Stress = 765 Kg/Sq.Cm > Dev. Shear
Stress
Combined Stress at 1
x = fxt1 + x = 212.87 Kg/Sq.Cm
 y = 372.81 Kg/Sq.Cm
v1 =( x^2 + y^2-x * y ) ^ 0.5 = 323.95 Kg/Sq.Cm
x = fxt2 - 12x = -11.58 Kg/Sq.Cm
y = y = 372.81 Kg/Sq.Cm
v2 =( x^2 + y^2-x * y ) ^ 0.5 = 367.16 Kg/Sq.Cm
Allowable Stress = 1224 Kg/Sq.Cm > Dev. Shear
Stress
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10
Deflection For Horizontal Girder
deflection at end of girder = w * L^3 * N * ( 3 n^3 + 6 n^2-1 ) / ( 24 E * I )

deflection at center of girder = w * L^4* ( 5-24 n^2 ) / ( 384 E * I )
Where , n = N / L Now, N = 125 mm
L= 1900 mm
w= 2.04 t/m
Therefore, n = 0.06579
deflection at center of girder = 0.02012888 cm = 0.20 mm

Allowable Deflection = L / 2000 = 0.95 mm
So, Girder is SAFE against deflection
Check For Welding
Max. Shear Force of The Horizontal Girder ( Sf ) = 1.68 T
Area of Top Flange = Width of Fl. * thickness of skin plate

Atf = 34 Sq. Cm
Area of Bottom flange = Width of Bot. Fl * thickness of flange
Abf = 12 Sq. Cm
Welding Between Skin Plate & Web For Horizontal Girder
tw = Size of Welding = 6 mm = 0.6 cm

Shear Force = Sf * (Yt-0.5*te)*Atf / ( 0.707*tw *2 * Ixx) = 78.6 kg/Sq.cm
Welding Between Bottom Flange & Web For Horizontal Girder

Shear Force = Sf * (Yb-0.5*tb)*Abf / ( 0.707*tw *2 * Ixx) = 53.74 Kg/Sq.Cm
TOTAL GROOVE DEPTH = 10+42+12+10+258+8+10 =350 MM

CALCULATION OF GROOVE DEPTH =
10MM- WIDTH OF SIDE SEAL SEAT
42 MM (EXCLUDING 3 MM PRE COMPRESSION)- SEAL WIDTH-
12 MM- SEAL BASE
10 MM- SKIN PLATE THICKNESS
258 MM- DEPTH OF HORIZONTAL GIRDER
8 MM- FLANGE OF HORIZONTAL GIRDER
10 MM - WIDTH OF SLIDE BLOCK
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11
7.3.2. Design of Middle Horizontal Girder ( B )
udl = 0.97 t/m
A C/C SEAL = 1650 B

N= N=
125 C/C TRACK = L= 1900 125

B1 = 212.5 mm B2 = 300. mm
L1 = 1900 mm L2 = 1900. mm
L1 / B1 = 8.941 L 2/ B2 = 6.33
therefore, V1 = 0.93 therefore, V2 = 0.922
FLOW
1 474.225
8.5
2 Sectional Properties
A = 72.95 sq.cm
258 8 Yb = 18.88 cm
Yt = 8.57 cm
Ixx = 8474.06 cm^4
Zxxt2 = 1096.98 cu.cm
8 Zxxb = 448.95 cu.cm
150
Rev-0
12

Allowable Shear Stress = 892.5 Kg/Sq.Cm > Dev. Shear
Stress
x = fxt1 + 4x = 128.73 Kg/Sq.Cm
 y = 283.45 Kg/Sq.Cm
v1 =( x^2 + y^2-x * y ) ^ 0.5 = 245.82 Kg/Sq.Cm
x = fxt2 - 4x = -45.68 Kg/Sq.Cm
y = 4y = -283.45 Kg/Sq.Cm
v2 =( x^2 + y^2-x * y ) ^ 0.5 = 263.60 Kg/Sq.Cm
Stress

L= 2450 mm
w= 0.973701311 t/m
Therefore, n = 0.051020408
deflection at end of girder = -0.0041 cm
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13
Check For Welding
Max. Shear Force of The Horizontal Girder ( Sf ) = 0.803303581
Atf = 40.309125 Sq. Cm
Abf = 12 Sq. Cm
Shear Force = Sf * (Yt-0.5*te)*Atf / ( 0.707*tw *2 * Ixx) = 27.5299 Kg/Sq.Cm
7.3.3. Design of Top Horizontal Girder ( C )
udl = 1.31 t/m
A C/C SEAL = 1650 B

N= N=
125 C/C TRACK = L = 1900 125
B1 = 300 mm B2 = 260 mm
L1= 1900 mm L2 = 1900 mm
L 1/ B1 = 6.333333333 L 2/ B2 = 7.31
therefore, V1 = 0.922 therefore, V2 = 0.77
FLOW
1 476.8
8.5
A = 73.17 sq.cm
258 8 Yb = 18.90 cm
Yt = 8.55 cm
Ixx = 8488.57 cm^4
Zxxt2 = 1102.34 cu.cm
8 Zxxb = 449.14 cu.cm
150
Rev-0
14

Allowable Shear Stress = 1530 Kg/Sq.Cm > Dev. Shear
Stress
x = fxt1 + 4x = 143.43 Kg/Sq.Cm
 y = 283.45 Kg/Sq.Cm
v1 =( x^2 + y^2-x * y ) ^ 0.5 = 245.48 Kg/Sq.Cm
x = fxt2 - 4x = -32.44 Kg/Sq.Cm
y = 4y = 283.45 Kg/Sq.Cm
v2 =( x^2 + y^2-x * y ) ^ 0.5 = 268.70 Kg/Sq.Cm
Stress

L= 2450 mm
w= 1.307359619 t/m
Therefore, n = 0.051020408
deflection at end of girder = -0.005527465 cm
Check For Welding

Max. Shear Force of The Horizontal Girder ( Sf ) = 1.1 T

Atf = 40.528 Sq. Cm
Abf = 12 Sq. Cm

Shear Force = Sf * (Yt-0.5*te)*Atf / ( 0.707*tw *2 * Ixx) = 36.99 Kg/Sq.Cm
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15
7.4 . Design of Vertical Stiffener
7.4.1. Considering panel between Horizontal Girder A & B
Vertical Stiffener are assumed to be simply supported between horizontal girders
Spacing of vertical stiffener are ( Sv ) = 500 mm

Co -acting width of Skin Plate = minimum of the following
40 t + B = 346 mm
0.11 * span = 46.75 mm L= 425 mm
c / c of stiffener = 500 mm
Therefore Co-acting width of skin plate = 46.75 mm
Water pressure at the center of the panel = Pc = 2.97 t/sq.m
Load on the vertical stiffenen = W = Sv * Pc = 1.49 t/m
Dev. Maximum Bending moment = W * L ^2 /8 = 0.034 tm
Dev. Maximum Shear Force = W * L / 2 = 0.32 t
46.75
1 8.5
6 A = 9.97 Sq.Cm
100 Yb = 7.16 Cm
Yt = 3.69 Cm
Ixx= 120.59 Cm^4
Dev. Bending Stress at top 1 = 102.64 Kg/Sq.Cm ( ten )

Dev. Bending Stress at bottom = 199.28 Kg/Sq.Cm ( comp )
Dev. Shear Stress = 52.64 Kg/Sq.Cm
Allowable Bending Stress at Top = 1020 > Dev. Stress
Allowable Bending Stress at Bottom = 1020 >
Allowable shear stress = 765 Kg/Sq.Cm >
Combined Stress at 1 :
y = fxt1 + 3y = 218.47 Kg/Sq.Cm
x = 386.12 Kg/Sq.Cm
v1 =( x^2 + y^2-x * y ) ^ 0.5 = 335.35 Kg/Sq.Cm
y = fxt2 - 3y = -36.85 Kg/Sq.Cm
x = 3x = -386.12 Kg/Sq.Cm
v2 =( x^2 + y^2-x * y ) ^ 0.5 = 369.07 Kg/Sq.Cm
Allowable Combined Stress = 1275 Kg/Sq.Cm >
Dev. Comb.
Deflection (  ) = Stress
4
: (5/384)x(WL /EI) = 0.002 cm
L= 42.5 cm
(L /  ) = 17046.97 > 2000 Hence, safe
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16
7.4.2. Considering panel between Horizontal Girder B & C
Vertical Stiffener are assumed to be simply supported between horizontal girders

40 t + B = 346 mm
0.11 * span = 66 mm L= 600 mm
Therefore Co-acting width of skin plate = 66 mm
Dev. Maximum Shear Force = W * L / 2 = 0.37 t
66
1 8.5
6 A = 11.61 Sq.Cm
100 Yb = 7.62 Cm
Yt = 3.23 Cm
Ixx= 135.66 Cm^4

y = fxt1 + 3y = 229.84 Kg/Sq.Cm

x = 327.04 Kg/Sq.Cm
v1 =( x^2 + y^2-x * y ) ^ 0.5 = 290.88 Kg/Sq.Cm
y = fxt2 - 3y = -1.06 Kg/Sq.Cm

x = 3x = 327.04 Kg/Sq.Cm
v2 =( x^2 + y^2-x * y ) ^ 0.5 = 326.50 Kg/Sq.Cm
Allowable Combined Stress = 1224 Kg/Sq.Cm >Dev.Stress
Provide the same Section of Vertical Stiffeners in all the portions between horizontal girders
Deflection (  ) =
: (5/384)x(WL 4/EI) = 0.007 cm
L= 60 cm
(L/) = 8235.42 > 2000 Hence, safe
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7.4.3. Considering cantilever portion at Bottom

40 t + B = 348 mm L= 315 mm
0.11 * span = 34.65 mm
Dev. Maximum Shear Force = W * L = 0.55 t
34.65
1 8.5
8 A = 10.95 Sq.Cm
100 Yb = 6.46 Cm
Yt = 4.39 Cm
Ixx= 130.20 Cm^4

Allowable Bending Stress at Top = 979.2 > Dev. Stress
y = fxt1 + 13y = 384.61 Kg/Sq.Cm

x =  13 x = 299.41 Kg/Sq.Cm
v1 =( x^2 + y^2-3x * y ) ^ 0.5 = 349.88 Kg/Sq.Cm
y = fxt2 - 13y = 144.22 Kg/Sq.Cm
x = 13x = -299.41 Kg/Sq.Cm
v2 =( x^2 + y^2-x * y ) ^ 0.5 = 391.95 Kg/Sq.Cm
Allowable Combined Stress = 1224 Kg/Sq.Cm
> Dev. Comb. Stress
Spacing Of Vertical Stiffener = 400 mm
UDL for vertical stiffener at top = 1.34 t/m
Dev.Deflection at the top of vertical stiffener = w * L^4/(8EI) = 0.006cm
= 0.060 mm
Allowable Deflection = 315/2000= 0.1575 mm Hence OK
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18
7.4.4. Considering cantilever portion at top

40 t + B = 346 mm L= 260 mm
0.11 * span = 28.6 mm
Dev. Maximum Shear Force = W * L = 0.28 t
28.6
1 8.5
6 A = 8.43 Sq.Cm
100 Yb = 6.56 Cm
Yt = 4.29 Cm
Ixx= 101.06 Cm^4
y = fxt1 + 13y = 198.35 Kg/Sq.Cm
x =  13 x = 144.06 Kg/Sq.Cm
v1 =( x^2 + y^2-3x * y ) ^ 0.5 = 177.55 Kg/Sq.Cm
y = fxt2 - 13y = 80.55 Kg/Sq.Cm
x = 13x = -144.06 Kg/Sq.Cm
v2 =( x^2 + y^2-x * y ) ^ 0.5 = 197.09 Kg/Sq.Cm
Allowable Combined Stress = 1224 Kg/Sq.Cm
> Dev. Comb. Stress
Check for Deflection for Vertical Stiffener at Cantiliver portion at top
Spacing Of Vertical Stiffener = 500 mm
UDL for vertical stiffener at top = 1.015 t/m
Dev.Deflection at the top of vertical stiffener = w * L^4/(8EI) = 0.003cm
= 0.027 mm
Allowable Deflection = 260/2000= 0.13 mm Hence OK
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19
8 . HOIST CAPACITY CALCULATION
h = Height of gate ( from seal to lintel seal ) = 1.6 m

W = width ( C/c of side seal ) = 1.65 m
H = Design head ( m ) = 3.5
Total gate weight ( MT ) = 1
Water Load on Gate = P = (H-h/2) * h * W = 7.128 Mt
Side Guide Friction

Assuming 10% of gate weight acting on 4 guide shoes a time
=4*0.5*.0.05*gate wt.= 0.200 T
Sliding Friction( steel to Stainless Steel )
fc = 0.5
Due to initial starting = fc * P = 3.56 MT
Moving = fc * P = 3.56 MT
350
flow
700
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20
Seal Precompression ( Rubber )
a) Due to initial Compression

Considering initial compression of side seal P1 = 100 kg/m
Considering initial compression of lintel seal P2 = 300 kg/m
Cofficient of friction for cladded seal µ= 0.2
Side Seal
Side Seal = P1 * L1 *  0.064 t Static
Lintel Seal
P2 * L2 *  = 0.129 t Static
Total seal precompression = 0.193 t
Seal Friction
Seal Width(w)= 45 mm
Total Head on top seal (H1) = 2.4 m

Average head on side seal (H2) = 3.2
Cofficient of friction for seal (f)= 0.5
Total side seal length (L1) = 3.2 m
Total Top seal length (L2) = 2.15 m
Total Frictional force due to seal friction =(L1XfXH2Xw)+(L2XfXH1Xw)
0.2304 +0.84752 = 0.347 T

Rev-0
Summary Of Loading
Forces on the Gate Raising Of gate Normal against unbalanced pressure
Weight of gate 1
Sliding Friction 3.564
Seal friction 0.347
seal
precompression 0.19
Side Guide Friction 0.20

Seating load
Reqd.(1*W) _
Total Force
Rising 5.30
The Maximum Force Required For Opening = 5.30 mt
Rated Hoist Capacity ( considering 20 % reserve capacity ) = 6.36 mt
Hence provide 7.5 Tonne secrew hoist for raising & lowering of the Gate
Rev-0

22
Design Of End Support / End Vertical Girder
The End Vertical Girder supported on Sliding Track & Loads are coming from Horizontal Girders
H = 1600
X
a cg b
L1 L2 L3 L4
315 425 600 260
Reaction = Ra = Rb = Rc =
Ra*L/2 = 1.683 t 0.800 t 1.081 t
Now ,
(a+b) *H/2 = Ra+Rb+Rc

Therefore, a+b = 4.46 t equn 1
X = (2b+a)/(a+b) x H/3 equn 2
Again X = ( Ra*L1+Rb*(L1+L2)+Rc*(L1+L2+L3) / (Ra+Rb+Rc)

So, X = 0.721 m
From Equn 1 & 2

b = 1.570 t
a = 2.885 t
H = 1600
2.885 2.626 2.277 1.783 1.570
P Q R
L1 L2 L3 L4
315 425 600 260
1.68 0.80 1.08

Bending MomBending Moment
Bending Moment at P = 0.14 tm
Bending Moment between P & Q = 0.02 tm
Bending Moment at Q = 0.02 tm
Bending Moment between Q & R = -0.05 tm
Bending Moment at R = 0.06 tm
0.14 0.02 0.06

P Q R
0.02 -0.05
L1 L2 L3 L4
B.M.D
0.81 0.57 0.44

P Q R
-0.23 -0.64
-0.87
L1 L2 L3 L4
S.F.D
Coacting width of skin plate is minimum of following

1) 40t+B = 348 mm
Where, t = thickness skin plate
B= width of stiffener flange in contact with the skin plate
2) 0.11 x Span = 46.75 mm

3) C/C of stiffener = 500 mm
therefore , Coacting width of skin plate = 46.75 mm
46.75
1 8.5
2
A = 34.214 Cm
258 8 Yb = 11.516 cm
Yt = 15.934 cm
4
Ixx = 3386.1 Cm
3
Zxxt1 = 212.507 Cm
3
Zxxt2 = 224.482 Cm
3
8 Zxxb = 294.042 Cm
120
Rev-0
23
2
UTS for SS ( IS - 1570-V i.e. AISI-304) = 5253 Kg/Cm
2
YP = 2091 Kg/Cm
Allowable Bearing Stress = 0.035 YP = 183.855 Kg/Sq.Cm
Design Of Slide Track
Design Load on track = ( Pt ) = 2.89 t/m ( Maximum Load Given by Slide Pad in Three units )
Provide CRS plate Track = 80 x 10 th .
Considering dispersion width with 30 degree dispersion
CL of Track
Edge of 200
Concrete Lcrs = 80
10 Dispersion Width = Lcrs + 2 x Tms / tan 30
Tms = = 114.6410162 mm
150 10 adopt width 115 mm
Bearing Stress in Concrete , fcb = w / dispersion width = 2.51 Kg/Cm2

Allowable Bearing Stress for M 25 Concrete = 63.75 Kg/Cm2
> 2.51 Kg/Cm2 Hence OK
CHECKING FOR FLANGE FOR BENDING

Slide track is designed as SELF SUSTAINING, as no support is taken from concrete.
150
Width of slide pad = Wp 10
Slide Pad 80
t1 =
10 200
t2 = 10
10
10
150
200 (DETAIL OF TRACK SECTION)
Checking of bottom flange for bending

Unsupported length of bottom flange = 100 cm
Thickness of bottom flange = 10 mm Z= 0.167 cm2
Bending Moment = 3.29X10X10/2 125.45 Kg.cm/cm
Bending Stress = 143.234/.16667 752.69 Kg/cm2 < 938.4 kg/cm2
OK

Design of Intake Stoplog R0

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Design of Intake Stoplog R0

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Rev-0

GREYHOUND ENGINEERS PVT. LIMITED

Clear Opening : 1.5 m x1.5 m

250 Mpa ( < 20 )

230 mpa (> 40 )

Gate Leaf 250 mpa (> 20 )

250 Mpa ( < 20 )

1 ) Structural Steel < 20 th. > 20 th.

ii ) Direct compression &

iii ) Direct tension & tension in 0.45 YP = 1147.5 1101.6

iv ) Direct tension & tension in 0.45 YP = 1020 1101.6

v) Shear stress ( for Structural steel-

vi) Shear stress ( for IS: 2062 E

vii ) Combined Stress ( for

vii ) Combined Stress ( for IS:

viii ) Bearing Stress ( for Structural

xi ) Bearing stress in bronze = 0.035 U.T.S

FLOW 2.76 1600

7.1 .Moment Calculation

( Considering height upto CL. Of Top Seal )

Due to water has been cosider as 3.5 m design head.

Therefore total head at bottom = 3.5 m 3.5 t/sq.m

315 425 600 260 1600

FEM 0.17 -0.04 0.04 -0.05 0.07 -1.48

TOTAL 0.17 -0.17 -0.02 -0.06 0.07 -1.48

FINAL MOMENT 0.17 -0.17 0.02 -0.02 0.07 -1.48

ELASTIC SHEAR 0.34 -0.34 -0.07 0.07

DIRECT SHEAR 1.05 0.65 0.62 0.77 0.71 11.42

REACTION 2.04 t/m 0.97 t/m 1.31 t/m

7.2 .Design OF Skin Plate

Now , b/a = 1.18

Provide, Thickness of Skin Plate ( mm ) = t = 10

7.3.1. Design of bottom Horizontal Girder ( A )

udl = 2.04 t/m

A C/C SEAL = 1650 B

C/C side Seal is 2150 mm

Moment at the centre of the girder = 0.904 tm

Shear Force at Support = 1.68 t

Dev.max.Bending Stress at top = fxt1 = 105.43 Kg/Sq.Cm ( comp. )

deflection at end of girder = w * L^3 * N * ( 3 n^3 + 6 n^2-1 ) / ( 24 E * I )

deflection at center of girder = 0.02012888 cm = 0.20 mm

Check For Welding

Max. Shear Force of The Horizontal Girder ( Sf ) = 1.68 T

Area of Top Flange = Width of Fl. * thickness of skin plate

tw = Size of Welding = 6 mm = 0.6 cm

Welding Between Bottom Flange & Web For Horizontal Girder

tw = Size of Welding = 6 mm = 0.6 cm

TOTAL GROOVE DEPTH = 10+42+12+10+258+8+10 =350 MM

A C/C SEAL = 1650 B

Shear Force at Support = 0.80 t

Dev.max.Bending Stress at top = fxt1 = 43.69 Kg/Sq.Cm ( comp. )

deflection at end of girder = w * L^3 * N * ( 3 n^3 + 6 n^2-1 ) / ( 24 E * I )

7.3.3. Design of Top Horizontal Girder ( C )

udl = 1.31 t/m

A C/C SEAL = 1650 B

Dev.max.Bending Stress at top = fxt1 = 58.40 Kg/Sq.Cm ( comp. )

deflection at end of girder = w * L^3 * N * ( 3 n^3 + 6 n^2-1 ) / ( 24 E * I )

Check For Welding

Area of Top Flange = Width of Fl. * thickness of skin plate

tw = Size of Welding = 8 mm = 0.8 cm

7.4.1. Considering panel between Horizontal Girder A & B

Vertical Stiffener are assumed to be simply supported between horizontal girders

Spacing of vertical stiffener are ( Sv ) = 500 mm

Dev. Bending Stress at top 1 = 102.64 Kg/Sq.Cm ( ten )

Again X = ( RaL1+Rb(L1+L2)+Rc*(L1+L2+L3) / (Ra+Rb+Rc)