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Consumer products and retail

Mitsubishi Pencil
Office products manufacturer utilizes NX to create innovative writing instrument

Product Using NX helps Mitsubishi Pencil The company adopted workstation-based


NX shorten product development 2D computer-aided design (CAD) in the
late 1980s to enable engineers to access
time by 45 days
precise technical drawings as computer-
Business challenges ized data.
Mitsubishi Pencil is about much more
Shorten cycle time between than pencils
R&D and manufacturing In 2005, the company licensed Siemens
While Mitsubishi Pencil Co., Ltd. PLM Software’s comprehensive and inte-
Design advanced products (Mitsubishi Pencil) has been manufactur- grated product development solution:
Upgrade product ing pencils since 1887, the company has NX™ software. “We had tried another 3D
presentations significantly broadened its product line CAD system before using NX,” says
over the years. Today, pencil sales account Fukumoto. “But it was not really suitable
for only 8 percent of the company’s prod- for conveying the same data from design
Keys to success ucts. More than 50 percent of its products to drawing and then on to the shop floor.
Focusing on R&D are ballpoint pens, 15 percent are markers We investigated other 3D CAD systems
and 13 percent are mechanical pencils. and in the end we chose NX.”
Developing new products
Despite some contraction in the use of
Introducing 3D CAD writing instruments with the rise of mobile “Developing prototype
devices and smart phones, Mitsubishi designs improved dramati-
Pencil has continued to post record profits, cally with the use of
Results
particularly in overseas markets, which NX,” notes Hirotake
Reduced product development now represent 45 percent of total sales.
time by 45 days Izawa, assistant
manager at
Significantly accelerated “Mitsubishi Pencil is focused on product Mitsubishi
prototype design development, not only to develop new Pencil’s R&D
Eliminated the need to rework ideas for writing instruments, but also center. “In
design data submitted to entirely new products,” says Takeo the past,
mold suppliers Fukumoto, assistant manager at Mitsubishi making
Pencil’s research and development (R&D) proto-
Established 3D-driven best center. “For example, we also make cos-
practices, resulting in the metic products such as lip gloss, eyeliner
delivery of more innovative, and nail polish. We even supply compo-
structurally stronger types
nents for batteries.” from 2D draw-
products
ings took too long and
Produced more effective The introduction of NX
it was difficult to make cor-
product presentations Traditionally, technical drawings were rections. By using NX, we now make
created by hand at Mitsubishi Pencil. a solid model first and then proceed in
small steps from that.

www.siemens.com/nx
“By using NX, we have
shortened development
time, on average, by 45
days. Efficiencies are being
realized throughout all pro-
cesses, but the most signifi-
cant time savings are in
prototype production
and molding.”
Hirotake Izawa
Assistant Manager
Yokohama R&D Center
Mitsubishi Pencil

“I think our innovative Kuru Toga mechanical


pencil was only made possible thanks to our
use of NX.”
Hirotake Izawa “In presentations for review panels, we and avoid flat spots,” says Izawa. “The
Assistant Manager find that images made using NX make it design, the concept and the prototype pro-
Yokohama R&D Center easy to convey design details to people duction of this mechanism were all com-
Mitsubishi Pencil who are not engineers. If anyone proposes pleted using NX. It would have been tough
any changes, model data can even be cor- to do this in 2D. I think our innovative
rected on the spot and the results of the Kuru Toga mechanical pencil was only
“In presentations for review change can be confirmed right away. NX made possible thanks to our use of NX.”
panels, we find that images can also help us simulate how products
made using NX make it easy will be assembled,” says Izawa. NX has also been widely used in the devel-
to convey design details to opment of writing instrument compo-
Smarter decisions, better products nents. “For example, the clip is a
people who are not engi-
neers. If anyone proposes Using NX has enabled Mitsubishi Pencil to component that expresses the character
any changes, model data design more advanced and more complex and individuality of a writing instrument,”
can even be corrected on writing instruments. In particular, the says Izawa. “When we design a clip, we
the spot and the results design of the popular “uni-ball” brand first analyze the design data using NX.
of the change can be “Kuru Toga” mechanical pencil, which Before a mold is prepared, we check how
confirmed right away.” always keeps a refined writing point, much load the clip can bear. If the design
would have been impossible without NX. is too delicate or the clip is weak, we can
Hirotake Izawa make the part thicker or try changing the
Assistant Manager “Kuru Toga contains a comparatively shape. By exchanging ideas with the
Yokohama R&D Center complex mechanism with intricate designers based on the analysis data, we
Mitsubishi Pencil components. A twist-and-turn mechanism can make the right decision about the best
rotates the lead to maintain a sharp point clip thickness and shape.”
“Using NX also enables us to produce Fukumoto notes, “Now that we have digi-
analysis values, such as the breaking point tized 3D data, I want to use it more effec-
from maximum stress or flexibility, so tively in a more seamless manner. From a
we can explain why a shape is desirable resource management point of view, prog-
because it is ‘X percent’ less apt to break ress is already being made in re-using
than a previous product,” says Yoshiharu common components. We have developed
Namiki, assistant manager at Missubishi completely new writing instruments and
Pencil’s R&D center. updated models of existing products. New
concepts are important for the former and
Development time shortened by 45 days efficiency is important for the latter. In the
NX not only helps the company improve future, I would like to see the use of NX
product functionality, it also helps improve spread from design to production and to
engineering productivity. “By using NX, we the mold formation and inspection
have shortened development time, on
average, by 45 days,” says Fukumoto.
“Efficiencies are being realized throughout
all processes, but the most significant time
savings are in prototype production and
molding.”

“NX is effective during the early conceptual


stage of design,” adds Izawa. “In the past,
we often needed to rework mold designs
because our suppliers would misinterpret
2D drawings. Nowadays, thanks to the use
of NX, 3D data is sent to the mold makers
just as it is, so there is no need for rework.”

“Nowadays, thanks to the use of NX,


3D data is sent to the mold makers just as it is,
so there is no need for rework.”
Hirotake Izawa
Assistant Manager
Yokohama R&D Center
Mitsubishi Pencil
Solutions/Services processes. Manufacturing can become Productivity in all manufacturing processes
NX notably more efficient by using updated can be improved by using NX. Yet, even
www.siemens.com/nx models of existing products.” used in R&D alone, NX is an important tool
for expressing complicated mechanism
Izawa concludes, “R&D is about finding concepts.”
Customer’s primary business new challenges and stepping into
Mitsubishi Pencil specializes unknown territory; NX helps us to do this.
in designing, manufacturing
and marketing writing

“R&D is about finding new


instruments.
www.mpuni.co.jp

Customer location challenges and stepping into


Yokohama, Kanagawa
Prefecture
Japan
unknown territory;
NX helps us to do this.”
Hirotake Izawa
Assistant Manager
Yokohama R&D Center
Mitsubishi Pencil

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