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8. Rotary Screen
N. Horie 1, M. Kabata 2, H.Sano3 and S.Simozeki4
1. TECHNOLOGY OVERVIEW
This rotary screen is installed in a pumping station of a combined sewerage system to remove
suspended solids from raw wastewater. When installed in a channel of the pumping station,
the rotary screen traps suspended solids by perforated panels. The raw wastewater flows into
the rotating screen and is filtered when leaving the screen from the inside to the outside.
Suspended solids are trapped on the inside surface of the screen, and raked upward as the
screen rotates. The solids collected at the top of the inside of the screen are flushed out with
flushing water down into a discharge trough for collection. The rotary screen is available in
two types, the drum-rotating and panel-running types, which should be selected according to
the condition of the installation site.
Over flow
Solid-lifting shelf
Panel screen
Discharge of screenings
Effluent outflw and flushing water
Effluent
outflw
As shown in Figure 2, "Flow of automatic operation with stormwater," the rotary screen is
operated automatically according to the water level in the channel where the rotary screen is
installed in the pumping station. In the experiment described later, automatic operation was
set up so that the rotary screen starts when the water level in the stormwater inflow channel
exceeds a high (H) level (900 mm) because of rainfall and stops when the water level in the
stormwater inflow channel drops below a low (L) level (500 mm).
H No
L
Start the Start the rotary Start the flushing Stop the rotary
stormwater feed screen drive motor water pump screen drive moter
The influent flows inside the cylindrical drum, and is filtered through the rotating screen.
Solids are trapped on the inside surface of the screen, and raked upward by the scraper that
rotates at a higher speed than the rotational speed of the screen. The solids scraped upward at
the top of the inside of the screen are flushed out with flushing water down into a discharge
trough.
The fibrous matter entwining through the openings in the screen is scraped by the scraper to
prevent clogging of the screen. The drum rotates in a circular motion, which is different from
the sliding movement of the panel-running type.
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The panel screen consists of the perforated resin panels concatenated to form an elliptical
structure. The influent flows inside the panel screen structure, and is filtered through the
panels. The solids (screenings) trapped on the panels are lifted by the solid-lifting shelves
mounted at panel joints up to the top of the rotary screen, and flushed out with flushing water
down into a discharge trough.
The panel-running type is irrelevant to functional problems even if the water level rises. The
drive motor, power transmission device, discharge trough, and flusher can be installed on an
upper floor to avoid submersion under water.
Housing cover
Flushing pipe
Power transmission device
Sproket wheel
駆動装置 Drive unit
Drive unit
洗浄管 pipe
Flushing Housing
Influent level
Housing cover
gauge Power transmission
Effluent level gauge device
Effluent level gauge
Influent level gauge
Dischage of screenings
and flushing water
Drum screen
Influent
Carrying chain
Chain guide
Solid-lifting shelf
3. DEVELOPMENT GOAL
3.1 Development goal specified in the application guidelines
“Technology to remove solid matter from the wastewater discharged from gravity outfalls”
The technology must be able to prevent visually unpleasant solid matter (e.g., toilet paper,
human and animal excrements, sanitary items, garbage, and wastes, such as containers and
wrapping materials) from being left in the sewage that is discharged in rainy weather from the
gravity outfalls or pumping stations in a combined sewerage system.
In the formula, TSREwith represents the efficiency of solid removal with the screen installed,
and TSREwithout represents the efficiency of solid removal by a weir without the screen
installed.
Here,
Volume of solids removed from sewagewith : Dry weight of the solids removed when
the screen is installed
Volume of solids trapped by screen : Dry weight of the solids trapped by the
screen
Volume of overflow solidswith : Dry weight of the solids overflowing
into discharge channel when the screen
is installed
Volume of solids removed from sewagewithout : Dry weight of the solids removed when
the screen is not installed
Volume of overflow solidswithout : Dry weight of the solids overflowing
into discharge channel when the screen
is not installed
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selected for the test included square timbers, waste cans, plastic bottles, disposable chopsticks,
plastic bags, plastic foam trays, waste cloths, hairs, and fibers.
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spoon and tweezers, and dried at a constant temperature of 105℃. Dried solids were cooled
off in a desiccator, and then weighed to know their dry weight.
Sifted solids were divided with tweezers into 9 types (such as paper, human excrement,
garbage, plants, hairs, plastics, oil ball, metal and glass, and other). Each type of solids was
put in an aluminum cup, and dried at a constant temperature of 105℃. Dried solids were
cooled off in a desiccator, and then weighed to know their dry weight. After weighing, the
ratio of each type of solids was calculated.
C + (A − C )
b
TSRE with = a × 100
A
Here,
a: Volume of 5.6 mm or larger solids flowing into the test rotary screen (g/m3)
b: Volume of 5.6 mm or larger solids trapped on the rotary screen (g/m3)
Effluent
Effluent
a-b A-B-C
Solid removal
test screen screen, etc. B
b
Blocked and
Stormwater collected
wastewater
a P
C
Test equipment
Influent A
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95
90
SRV(%)
SRV(%)
85
□ Wastewater in 晴天時汚水
fine weather
80 ◆ Sewage in rainy雨天時下水
weather
75
70
0 50 100 150
公称能力(%)
Nominal capacity
Pane l-ru nning type Average SRV in rainy weather with flow
パネル走行型 rate set公称能力100%,雨天時平均SRV 97.6%
to 100% of nominal capacity: 97.6%
100
95
90
SRV(%)
SRV(%)
85
□ Wastewater in 晴天時汚水
fine weather
80
◆ Sewage in rainy weather
雨天時下水
75
70
0 50 100 150
公称能力(%)
Nominal capacity
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Influent処理水量
flow rate
flow rate
200
処理水量
150
m /h
100 1st
1日目 day 2日目
2nd day 3日目
3rd day 4日目
4th day 5日目
5th day
3
Influent
50
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Total累積運転時間 h
operation time (h)
スクリーンの損失水頭
Head loss due to the screen
loss (mm)
損失水頭 mm
80
60
40
20
Head
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Total operation
累積運転時間 htime (h)
SRV
SRVと降水量
100 20
降水量 mm
降水量 15
SRV(%)
□SRV
SRV %
90 SRV 10
5
80 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Total operation
累積運転時間 time (h)
h
Influent
処理水量flow rate
flow rate
150
処理水量
100
m /h
1st day
1日目 2日目
2nd day 3日目
3rd day 4日目
4th day 5日目
5th day
3
Influent
50
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Total operation
累積運転時間 h time
Headスクリーンの損失水頭
loss due to the screen
30
loss (mm)
mm
20
損失水頭
10
Head
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Total operation
累積運転時間time (h)
h
SRV
SRVと降水量
100 20
降水量 mm
SRV(%)
SRV %
90 降水量 10
□SRV
SRV
80 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
累積運転時間
Total operation time (h)h
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120
Over flow
オーバーフロー
100
loss (mm)
損失水頭(mm)
80
60
Head
60 ㎜
40
20
0
0 25 50 75 100 125 150 175
公称能力(%)
Nominal capacity (%)
Figure 9. Head loss with the drum-rotating type rotary screen operated
70
60 □ 入口水位500mm
Influent water level: 500 mm
◆ 入口水位650mm(定格水位)
Influent water level: 650 mm (rated water level)
50
loss (mm)
損失水頭(mm)
40
30
Head
20
21 ㎜
10
0
0 25 50 75 100 125 150 175
Nominal公称能力(%)
capacity (%)
Figure 10. Head loss with the panel-runnning type rotary screen operated
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mechanical problems were found. At that time, the influent water level was 900 mm, which
was 250 mm higher than the normal influent water level. The overflow occurred about 1
minute after the rotary screen started operation.
Panel-running type
Drum-rotating type
Scheme 1 Scheme 2
Figure No. Figure 11 Figure 12 Figure 13
Installation Outlet of pump Location of existing Location of existing
location discharge tank fine screen fine screen
- Modification of - Addition of machine - Addition of machine
building frame of hatch hatch
Modification pump discharge tank - Modification of screen
- Addition of machine bottom panel
hatch
Head loss 280mm 200mm 100mm
- Installable in - No major modification - Less head loss
Advantage discharge tank of building frame - Easy inflow of grits
and - Subject to influence - Head loss of 200 mm into the screen (Grits
disadvantage of charge in effluent and substantial rise of can be discharged into
water level influent water level pump well.)
6. TECHNOLOGICAL ASSESSMENT
Table 6 lists the results of technological assessment.
7. NOTES
The following points must be noted when the rotary screen is installed:
• The allowable maximum head loss due to the rotary screen must be set to 300 mm in
consideration of the influence on the rotary screen itself and on the upstream side of
the rotary screen. It is assumed that the head loss may exceed the allowable maximum
limit because of a screen malfunction, blocking of mesh panels, or water inflow at
over the designed flow rate. To prepare for such trouble, an emergency discharge gate
must be installed.
• In addition to clean water, the effluent from a filter can be used as flushing water. The
required volume of flushing water depends on the width of screen panel.
• Before installation of the rotary screen, it is necessary to confirm the influence of the
head loss due to the rotary screen on side channels.
• If the rotary screen is installed in a pumping station that has no grit chamber, the
influent is assumed to include more grits as solids when compared with the influent
into the pumping station having a grit chamber. To prevent grits from intruding into
the sliding parts of the screen and causing damage to sealing, the channel where the
rotary screen is installed must be cleaned to remove grits by sweeping or vacuum
cleaning periodically. Also, the frequency of screen inspection must be adjusted
according to the volumes and types of the solids included in the influent.
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TECHNOLOGY PROPONENT
Ishigaki Company, Ltd.