Documente Academic
Documente Profesional
Documente Cultură
Shift Engineer
Persons Accountable ** Any Applicable legal re
Oprns / Maint
Consequence
Potential
No. Steps in Task Source & Engineeri
Human Act ng
Situation
Cat
ladder
Climbing up/down cat
with D
1 ladder to approach Slips/trips/falls Horse play injury
guard
manways area
availabl
e
Objects fall
2 Opening the manways Horse play injury No
from height
Draining of acid from Horse play / over Acid
3 Confined space No
tower bottom confidence burns
Isolation
Acid of
Confined space Over confidence
burns pump/m
otor
3 Inspection of internals
Isolation
Respirat
Exposure to of
Over confidence ory
acidic fumes pump/m
problem
otor
Isolation
Acid of
Confined space Over confidence
burns pump/m
otor
Isolation
Respirat
Exposure to of
Over confidence ory
acidic fumes pump/m
problem
otor
Distribution headers
4
removal / re-fixing
Slippery /
uneven
ground /
Over confidence Injury No
manual lifting /
awkward
posture
Isolation
Acid of
Confined space Over confidence
burns pump/m
otor
Isolation
Respirat
5 Spouts removal / re- fixing Exposure to of
Over confidence ory
acidic fumes pump/m
problem
otor
Slippery /
uneven
ground /
Over confidence Injury No
manual lifting /
awkward
posture
Isolation
Acid of
Confined space Over confidence
burns pump/m
otor
Slippery /
uneven
ground /
Over confidence Injury No
manual lifting /
awkward
posture
Isolation
Acid of
Confined space Over confidence
burns pump/m
otor
Isolation
Respirat
Exposure to of
Over confidence ory
acidic fumes pump/m
problem
otor
Slippery /
uneven
ground /
Over confidence Injury No
manual lifting /
awkward
posture
Injury /
Material fall
Horse play material No
from height
damage
Acid
burns /
Respirat Isolation
Exposure to ory of
8 Saddles cleaning Horse play
acidic fumes problem pump/m
/ land otor
depletio
n Isolation
Acid of
Confined space Over confidence
burns pump/m
otor
Isolation
Respirat
Exposure to of
9 Saddles loading Over confidence ory
acidic fumes pump/m
problem
otor
uneven
ground /
manual lifting / Over confidence Injury No
awkward
posture
Isolation
Acid of
Confined space Over confidence
burns pump/m
otor
Collapse of
Injury
brick lining
Isolation
Acid of
Confined space Over confidence
burns pump/m
otor
Isolation
Respirat
Exposure to of
Over confidence ory
acidic fumes pump/m
Shell damaged plates problem
otor
11 cutting / welding with new
plate
hers
Controls in Place
Training
Work permit /
Supervision
Work permit / Helmet, gloves,
Contract control
Supervision safety shoe
Work permit /
Contract control / behavior PVC suit & gloves, Contract
Supervision / control
reinforcement gum boot, Hood
Training
Contract
PVC suit & gloves, control /
Work permit / Contract control / behavior
gum boot, canister behavior
Supervision reinforcement/ right tools reinforcem
mask, Hood ent
Work permit /
Contract control / behavior PVC suit & gloves,
Supervision /
reinforcement gum boot, Hood
Training
PVC suit & gloves,
Work permit / Contract control / behavior
gum boot, canister
Supervision reinforcement
mask, Hood
Contract
PVC suit & gloves, control /
Work permit / Contract control / behavior
gum boot, canister behavior
Supervision reinforcement/ right tools reinforcem
mask, Hood ent
Contract
Work permit / control /
Contract control / behavior PVC suit & gloves,
Supervision / behavior
reinforcement gum boot, Hood reinforcem
Training ent
Contract
PVC suit & gloves, control /
Work permit / Contract control / behavior behavior
gum boot, canister reinforcem
Supervision reinforcement
mask, Hood ent/ right
tools
Contract
PVC suit & gloves, control /
Work permit / Contract control / behavior
gum boot, canister behavior
Supervision reinforcement/ right tools reinforcem
mask, Hood ent
Contract
Work permit / control /
Contract control / behavior PVC suit & gloves,
Supervision / behavior
reinforcement gum boot, Hood reinforcem
Training ent
Contract
Work permit / PVC suit & gloves, control /
Contract control / behavior behavior
Supervision / gum boot, canister reinforcem
reinforcement
Training mask, Hood ent/ right
tools
Contract
PVC suit & gloves, control /
Work permit / Contract control / behavior
gum boot, canister behavior
Supervision reinforcement/ right tools reinforcem
mask, Hood ent
Contract
Work permit / Contract control / behavior PVC suit & gloves, control /
behavior
Supervision reinforcement gum boot, Hood reinforcem
ent
Contract
PVC suit & gloves, control /
Work permit / Contract control / behavior behavior
gum boot, canister reinforcem
Supervision reinforcement
mask, Hood ent/ right
tools
Contract
Work permit / control /
Contract control / behavior PVC suit & gloves,
Supervision / behavior
reinforcement gum boot, Hood reinforcem
Training ent
Contract
PVC suit & gloves, control /
Work permit / Contract control / behavior
gum boot, canister behavior
Supervision reinforcement reinforcem
mask, Hood ent
Contract
PVC suit & gloves, control /
Work permit / Contract control / behavior behavior
gum boot, canister reinforcem
Supervision reinforcement
mask, Hood ent/ right
tools
Contract
Contract control / behavior PVC suit & gloves, control /
behavior
reinforcement gum boot, Hood reinforcem
ent
Contract
PVC suit & gloves, control /
Work permit / Contract control / behavior
gum boot, canister behavior
Supervision reinforcement reinforcem
mask, Hood ent
Contract
control /
Work permit / Contract control / behavior PVC suit & gloves, behavior
Supervision reinforcement gum boot, Hood reinforcem
ent
Contract
Work permit / Contract control / behavior PVC suit & gloves, control /
behavior
Supervision reinforcement gum boot, Hood reinforcem
ent
Contract
control /
PVC suit & gloves, gum boot,
Contract control / behavior reinforcement behavior
canister mask, Hood
reinforcem
ent
Contract
control /
Helmet, gloves, safety shoe,
Explosive mixer check up available behavior
welding goggles
reinforcem
ent
Contract
control /
Work permit / Supervision behavior
reinforcem
ent
Contract
control /
behavior
reinforcem
ent
Contract
control /
Work permit / Supervision behavior
reinforcem
ent
Contract
control /
Work permit / Supervision behavior
reinforcem
ent
Explosive
mixer
Work permit / Supervision
check up
available
Acid headers, spouts, troughs
emoval and reloading 3) Acid
pairs
PPE
Work Place Envir
Occupatio
Helmet,
gloves,
1 1
safety
shoe
Helmet,
gloves,
1 1
safety
shoe
Helmet,
gloves,
safety
2 2
shoe,
welding
goggles