Installation Guide FP2 9kW48V Fan OD 1.8m (B-351677.033-1-3) PDF

Installation Guide
Flatpack2 System
DC Power Supply System, 9kW, 48VDC

Fan Cooled 1.8m Outdoor Cabinet
351677.033
1 Welcome
Information in this document is subject to change without notice and does not represent
a commitment on the part of Eltek.
No part of this document may be reproduced or transmitted in any form or by any means
— electronic or mechanical, including photocopying and recording — for any purpose
without the explicit written permission of Eltek.
Copyright ©: Eltek, Norway 2013
Certificate no: 900005E Certificate no: 900005Q

NS-EN ISO 14001: NS-EN ISO 9001:
1996 Certificate No: 1994 Certificate No:
900005E 900005Q
This product is CE marked and complies with all current requirements for relevant
standards and directives.
This product is made according to EU directive 2002/95/EC (RoHS) and 2002/96/EC (WEEE).
EMC LVD
EN61000-6-2 Industrial Environment LVD73/23/EEC Low Voltage Directive
EN61000-6-3 Residential, Commercial EN60950 Safety of Technology Equipment
and Light Industry
ETS 300386 Telecommunication
Equipment
“FP2 9kW/48V Fan OD 1.8m” has Eltek part no. C20334.004 and CS code CS7112200
351677.033 Issue 3, 2012 December
Published
MMGA
2 Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033

1 Welcome
Table Of Contents
1. Welcome 5
About this Guide .............................................................................................................................5
Definitions .......................................................................................................................................5
Abbreviations ..................................................................................................................................5
2. System Description 6
General ............................................................................................................................. 6
Applicable standards....................................................................................................... 6
Electrical Safety..............................................................................................................................6
EMC................................................................................................................................................6
Environment ...................................................................................................................................6
System Modules - General Arrangement ....................................................................... 7
Cabinet ...........................................................................................................................................7
Heat Management System (HMS) .................................................................................................8
Fan Filter / Forced air cooling - FAC ........................................................................................................ 8
Cable Management ........................................................................................................................9
Cable glands / entries .............................................................................................................................. 9
Cable strain relief ..................................................................................................................................... 9
Cable support ........................................................................................................................................ 10
DC Earth connection terminal ......................................................................................................10
Location of Components ~ General Arrangement ....................................................... 11
External AC Fuses ~ Recommended Ratings .............................................................................12
Mains Reconfiguration ~ AC Terminal Block ...............................................................................12
Surge Protection Device – SPD ...................................................................................................13
Alarm Relays & Digital Inputs .......................................................................................................15
Terminals & Pin-out Location, Alarm Interface Card, ............................................................................. 16
Terminals & Pin-out Location, System Interface Card ........................................................................... 17
Terminals & Pin-out Location, I/O monitor ............................................................................................. 17
LVD Latching Contactors .............................................................................................................19
Monitoring, Control and Signal Interface ..................................................................... 20
System Monitoring........................................................................................................................20
System Specification ..................................................................................................... 21
3. Installation 22
Safety Precautions......................................................................................................... 22
General Safety Precautions .........................................................................................................22
Electrical Safety............................................................................................................................23
Mechanical Safety ........................................................................................................................24
Battery Safety ...............................................................................................................................24
Installing the Modules ................................................................................................... 25
Mounting or Removing Smartpack and Flatpack2 Modules................................................................... 25
Mounting and Removing Blind Panels ................................................................................................... 26
Correct Rectifier Position in Power Shelves .......................................................................................... 26
Cabinet cooling capacity for various rectifier modules installed ............................................................. 27
System Installation ........................................................................................................ 28
Site Preparation............................................................................................................................28
Mechanical Installation .................................................................................................................28
Electrical Installation.....................................................................................................................31
4. Commissioning 34
Pre-Start Check .............................................................................................................. 34
Commissioning Steps, Startup ..................................................................................... 35
Startup and No-Load Adjustments ......................................................................................................... 35
Load Adjustments .................................................................................................................................. 36
5. Maintenance 37
6. Forms, Schematics & Drawings 39
Installation Check List ...................................................................................................................................... 39
Commissioning Procedure................................................................................................................................ 39
Maintenance Procedure .................................................................................................................................... 39
Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033 3

1 Welcome
Battery current readings check and calibration .................................................................................................39
Breakers derating table ..................................................................................................................................... 39
General Arrangement Drawing ........................................................................................................................ 39
System Schematic Drawing .............................................................................................................................. 39
Configuration Settings ~ Flatpack2 PS System, 9kW/48VDC Fan OD 1.8m .................................................. 39
Outdoor cabinet Fan 1.8m drawing .................................................................................................................. 39
Plinth drilling pattern........................................................................................................................................ 39

1 Welcome
1. Welcome
The Flatpack2 PS System, 9kW, 48VDC, Fan OD 1.8m is a DC power supply for telecom
equipment suitable for outdoor fan cooled applications.
About this Guide

This booklet provides users of the FP2 9kW/48V Fan OD 1.8m with the required
information to perform system installation, commissioning and maintenance. The booklet
also describes the system’s technical specifications, and includes check lists,
arrangement and schematic drawings.
Operating instructions about the Smartpack controller, Flatpack2 rectifier modules and
the I/O monitoring unit are also included in this guide.
For user instructions about the PowerSuite PC software (on CD-ROM) it is possible to
utilize the Help function in the PowerSuite program.
Definitions
 WARNING: Text highlighted in this way provides the installer with information
that it will be DANGEROUS for people (including possible loss of life) and
extensive damage to the equipment if not all of the instructions in this special
notice are followed.
 CAUTION: Text highlighted in this way provides the installer with information that it
may damage the equipment not to follow the instructions stated in this special notice.
 Note: Text highlighted in this way signifies that the installer will be given additional
information or special instructions which are essential for the equipment or when
installation is being performed.
Abbreviations
PS - Power Supply
CB - Circuit Breaker
FAC - Forced Air cooling
FP2 - Flatpack 2
SP - Smartpack controller
HMS - Heat Management System
MCB- Magnetic Circuit Breaker
OD - Outdoor
SPD - Surge Protection Device
VRLA- Valve Regulated Lead Acid battery

2 System Description
2. System Description
The Flatpack2 PS System, 9kW, 48VDC Fan OD 1.8m is a DC power supply system based
on the Flatpack2 HE (High Efficiency) 48VDC rectifiers.
The system contains AC termination blocks, DC distribution, Flatpack2 Power Rack,
Flatpack2 rectifier modules and the Flatpack2 Smartpack control unit. The system is
designed for cable entry from bottom and the cabinet size is 1800x820x700mm
(70,9”x32.3”x27,6”) (HxDxW).
General
The Outdoor Cabinet is a cost effective enclosure solution for outdoor applications where
the equipment inside needs protection from outside environment.
The Cabinet door is lockable and prevents unauthorized access to the inner
compartment.
Eltek’s Smartpack based product range utilizes the Smartpack controller and Flatpack2
rectifiers as building blocks for implementing effective DC power systems, suitable for a
wide range of applications and power ratings.
Applicable standards
Electrical Safety
IEC 60950
EMC
ETSI EN 300 386 V.1.4.1 (2008-4) EMC for Telecommunication network equipment
EN 61000-6-1 (2007-01) Immunity for light industrial environments
EN 61000-6-2 (2005-01) Immunity for industrial environments
EN 61000-6-3 (2007-01) Emission for light industrial environments
EN 61000-6-4 (2007-01) Radiated and conducted emission
FCC part 15B Subpart 109 Radiated and conducted emission
Environment
ETS 300 019 2.1 Storage, 2.2 Transport, 2.4 Operation
Ingress protection: EN60529
2002/95/EC RoHS Compliant
WEEE compliant

System Modules - General Arrangement

Cabinet
Filter
Heat Management Cable Battery Plinth

system glands Shelf
Figure 1 – Cabinet Overview (example showing the Fan Filter solution in the door)
Cabinet
The cabinet is an aluminum single skinned outdoor enclosure for base assembly. It is
designed for cable entry from bottom and the cabinet size is 1800x820x700mm
(70,9”x32.3”x27,6”) (HxDxW).
It is designed with adapters to fit 19” components and equipment. The cabinet
accommodates a dust and water protection rating of IP55. The cable entry is located at
the bottom of the cabinet by means of a cable gland plate and cable tie brackets.
The Eltek cabinet is designed with an over-pressure system to minimize the
consequences of leakage of dust and water into the cabinet caused by possible damages
to gaskets or cable glands.
 Note! The rating of the heat management system within the cabinet is based
on the color that the cabinet was delivered with. If the color is altered with
paint, dirt etc the cooling may depreciate.

The cabinet is lockable and can be equipped with a door lock (profile Euro half cylinder).
The door can be hinged either left or right and the door can open to a maximum angle of
120°.
The Heat Management System will always be integrated in the door.
Heat Management System (HMS)

The cabinet is delivered with “Fan Filter / Forced air cooling” (FAC) heat management
system (HMS).
The setup of the cooling system is done from the factory to maintain the specified heat
dissipation and thermal requirements, and must not be modified without consulting
Eltek’s service or technical support department.
Fan Filter / Forced air cooling - FAC
Equipment
Output Filter
Input Filter
Batteries
Fan
Figure 2 – Cooling principle – Free Cooling

The free cooling principle is an open loop system that is based on pulling cool air from
the outside and into the cabinet through the lower part of the filter in the door. The hot
air is pushed out through the upper part of the door filter due to overpressure in the
cabinet.
The free cooling has the advantage that a large amount of air can be exchanged, giving
very high cooling performance with low power consumption.
The temperature inside the cabinet will always be higher than outside. (+∆t)
To prevent dust and other particles from entering the cabinet the air input and output
has to be filtered. The filter change interval will depend on filter type, thermal
requirements, heat dissipation, solar load and pollution on the site. The filter has to be
changed when the cabinet is no longer able to maintain the desired temperature level
(high temperature alarm).
 Note! It is of great importance that ONLY Eltek original filters are used
when changing the filter. To keep the level of dust and water protection for
the equipment inside the cabinet.
The fan runs as soon as the temperature in the cabinet passes 25oC (77°F). Hysteresis is
1°C (1.8°F).
With moderate ambient temperatures or low power dissipation the fans will be running at
low speed. As the ambient temperature or internal power dissipation increases, the fan
speed will increase. The system controller provides linear control of the fans where the
fan speed will be dependent on the internal cabinet temperature.

Cable Management
Cable glands / entries
The basic cabinet has cable glands making it possible to enter with a wide range
of cable sizes. The cabinet is delivered with the Multigate MC 25.
Figure 3 – Multigate MC 25 IP65/67.
The Multigate MC 25 standard cable gland plate can receive the following cable/conductor
dimensions:
 1 x 20-26 mm
 4 x 14-20 mm
 12 x 10-14 mm
 4 x 08-12 mm
 4 x 05-07 mm
The Multigate MC 25 is suitable for leading through both low and medium power current
cables as well as various types of tubing.
Cable strain relief
Cable tie brackets
Figure 4 – Cable tie bracket

At the cable entrance (left side on lower battery shelf) there is placed a cable tie bracket
for cable strain relief.

Cable support
Figure 5 – Cable support (inside wall)
The OD cabinet has beams on the sidewalls with holes where cables and conductors can
be supported using cable ties, strips or similar.
DC Earth connection terminal
Figure 6 – Grounding point

Pull the cable through the cable entry and connect the grounding cable with a cable lug
and M6 screw to the DC Earth (TE) point in the cabinet. Make sure that the cables are
secured tightly. See General Arrangement for alternate position.

Location of Components ~ General Arrangement

Battery DC (+) AC input and Earth
terminals terminals
16mm2 AWG 5
Battery DC (-)
terminals Surge Protection
Device
Alarm terminals
DC (+) Load
1,5mm2 AWG 16
terminals
Busbar 35mm2 AWG 2
Smartpack
controller DC (-) Load
and CON 4 Terminals
(monitoring 25mm2, AWG 4,
terminals on the
controller’s rear
panel)
Flatpack2 HE Load alarms

rectifiers PCB
Cabinet air outlet filter
Flatpack 2 9kW
Power system
DIN rail
I/O monitor
2pole AC
breaker
DC Fan
breaker
DC Earth
Telecom Earth (TE)
Connection
Battery shelves
Cabinet
ventilation fan
and air inlet
filter
Figure 7. General Arrangement Flatpack2 PS Systems, 9kW/48VDC, Fan OD 1.8m

External AC Fuses ~ Recommended Ratings
The site’s AC supply quality is of great importance. In general, a site with better AC
supply quality (stable nominal voltage) may use smaller breakers.
AC Input recommendations
External AC Input Fuses and AC Input Wires
Recommended Ratings
(The ratings apply only fully populated systems with 3pcs rectifier modules)
External External AC
Fuse/Breaker Input Wire
AC Mains Max. Current Ext. Fuse Size Size
Type Amp Type mm2 AWG
400VAC
3-phase, 19,2 25A D-char. 10 6
3-wire+N+PE
230VAC
3-phase, 33,3 50A C-char. 10 6
3-wire+PE
230VAC
1-phase 57,5 63A C-char. 10 6
2-wire+PE
Note: An external AC breaker is required on all sites, and it must be switched off under
installation.
Mains Reconfiguration ~ AC Terminal Block

The AC terminal block is factory configured for mains supply type: 230/400 V, 3 phase
3-wire +N + PE.
To reconfigure the system’s AC mains feed, perform the following:
1. Switch OFF the AC supply fuses in external fuse boards

2. Connect the AC Mains wires to the AC terminal block, and mount the cross-
connection plate(s) shipped with the cabinet, according to the type of AC
mains to be used, as shown in the actual example in this section.
Customer connections
Customer connections Customer connections
PE N L1 L2 L3 PE N L1 PE L1 L2 L3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
100-250V/170-430V, 100-250Vac, 2W+PE 100-250Vac, 3W+PE

3W+N+PE
(Factory default)
Figure 8. Mains terminals - reconfiguration

Surge Protection Device – SPD

This system is equipped with an SPD device to protect against possible surges and
transients in incoming mains.
Technical specification:
Model RPM280-40/3N+NPG
Max. continuous
280V
operating voltage(Uc)
Voltage protection L-N ≤ 1600V

level(Up) N-PE ≤ 1000V
Max discharge
40kA/Line
current(8/20μs)
Live-Neutral,
Protection mode
Neutral-Protective Earth
Range of frequency 40-60Hz

Earth-leakage current ＜10μA
Response time ≤25ns

Figure 9. Surge Protection Device
This SPD is a 4-pole device providing maximum protection for either 3phase Y
configuration (3W+N+PE) or 1phase Y configuration (L+N+PE) with a differential
protection mode (L-N) and common protection mode (N-PE).
Figure 10. Surge Protection Device correct installation
a) 3phase Y configuration (3W+N+PE)

The SPD is factory configured to provide protection in this configuration.

b) 1phase Y configuration (L+N+PE)
If this type of mains configuration is used please remove unnecessary cables
connecting L2 (black) and L3 (white) to SPD as shown in the picture below. Only two of
the poles will be used.
Figure 11. SPD installation for 1phase Y configuration.
c) 3phase ∆ configuration (3W +PE)

Although it is possible to use 3phase ∆ as a mains configuration to feed this system, the
SPD (installed in this system) will not provide full protection against surges and
transients. For optimum protection a 6pole device is required to protect the system in
both common and differential mode (see drawing below).
Figure 12. SPD installation for 3phase ∆ configuration.

Alarm Relays & Digital Inputs

The alarm outputs in Flatpack2 systems use the Fail-Safe Operation Mode (relay coils
energized in the system’s normal operation mode). When the system is in alarm mode,
the alarm relay coils are de-energized.
The figure shows the position of the relay contacts when the relay coils are de-energized
(PS system in alarm mode)
Alarm Relays & Digital Inputs
Alarm Relay Specification

Normal Mode NO 30 VDC, 2A Nominal switching capacity
Relay X Com +
(Energized coil) NC 60W (resistive load) Maximum switching power
— 220 VDC Maximum switching voltage
Alarm Mode NO
Relay X Com + 2A DC Maximum switching current
(De-energized coil) NC
—
Flatpack2 PS System
Correct Use of Alarm Outputs (example)
Digital Input X + Normal Mode

(Normal mode) External Relay Y
— (Energized coil)
In order to implement monitored fail-safe
+ Alarm Mode
digital inputs circuits, the external relay coil
Digital Input X
(Activated) External Relay Y
— (De-energized coil)
must be energized and the contacts closed
Flatpack2 PS System
in the system’s normal mode of operation.
Correct Use of Digital Inputs (example)
Figure 13. Alarm Relays & Digital Inputs

Terminals & Pin-out Location, Alarm Interface Card,

The Smartpack controller’s alarm and digital input monitoring signals are accessible from
the Alarm Interface Card (Art. 105954) – located on top of the controller; see page 11.
For detailed information about the card’s pin-out location and terminal block connections,
refer to the figures in this section.
Alarm Outputs & Digital Inputs

Voltage free relay outputs and Configurable monitoring digital inputs
Card Art.105954 FUNCTION SIGNAL PIN-OUT

1
In Out *X1:
Digital Input 1 + 1 Input Circuit 1
 2
external equipment)
Digital Input 2 + 3 Input Circuit 2

(To and from

4
Relay 1 NO 5
OVP & Door Alarm, COM 6 Alarm Circuit 1
Terminals &&PIin-Out locations Heat Management NC 7
Terminals Pin-out Location Relay 2 NO 8
High Battery Alarm COM 9 Alarm Circuit 2
System Connections
Battery Connections NC 10
CON1
Card, Art. 200625
Card, Art. 200576 To Smartpack,
CON2
*X2:
CON1
(From external equipment)

Battery Connections
Alarm Outputs & Digital CON2A
Smartpack 1
+ Input Circuit 3
Card, Art. 200576 Digital Input 3
Inputs Card, Art. 105954 CON1A 
2
Digital Input 4 3
+ Input Circuit 4
CON1A CON2A 
4
Digital Input 5 5
+ Input Circuit 5

6
*X1 *X2 Digital Input 6 +
7 Input Circuit 6

8
Relay 3 NO 9
1 10 1 20 Low Battery Alarm COM 10 Alarm Circuit 3
(To external equipment)

NC 11
Alarm Outputs & Digital Inputs Card, Art. 105954
12
Relay 4 NO 13
CON2
To Smartpack,
Fuse Alarm COM 14 Alarm Circuit 4

NC
Relay 5 NO 15
Figure 14. Alarm Interface card Major Alarm COM 16 Alarm Circuit 5
& Rectifier Alarm NC 17
NO 18
Relay 6 COM 19
Mains Alarm Alarm Circuit 6
NC 20
(Customer Connections) 1.5 mm2, max.
wire section
The figure shows the position of the relay contacts when the relay coils are de-energized
(PS system in alarm mode. Factory Settings in bold).

Terminals & Pin-out Location, System Interface Card

Flatpack2 systems are shipped from factory with the CON5 signals already connected.
Some of the Smartpack controller’s internal system signals are accessible on D-Sub
connector CON5, on the controller’s rear panel.
Using the System Interface Card (Art. 200625) and a standard 15 pins D-Sub cable, the
signals on CON5 may be accessible at any suitable location inside your system.
For detailed information about the card’s pin-out location and terminal block connections,
refer to the figures in this section.
Terminals
Terminals&& Pin-Out location
Pin-out Location
In Out X:*****
10 +
Terminal Board, Art. 200625

1 Power Input
CON5A
System Connections
15  2
(To Smartpack, CON5)

System Connections
Battery Connections 6 +
Card, Art. 200625 CON5 Card, Art. 200576 3 Batt. Current 1
7  4
Battery Connections 12 + 5 Batt. Fuse Fail 1
Alarm Outputs & Digital
Inputs Card, Art. 105954 Smartpack Card, Art. 200576 13  6 Load Fuse Fail 1
9+, Neg.D. 7
JP2
LVD1A
Pos. Distr. 11,Pos.D. 8 LVD Common LVD1
JP1 Neg. Distr. 1+/ 9
LVD2A
JP1 JP2 3 3+/ 10 LVD Common LVD2
2 JP2
1 2+/ 11
1 (To latching contactors
2 LVD1 & LVD2)
X***** 3
(Internal Connections)
Neg. Distr.
1 11 CON5A Pos. Distr. JP1 and JP2 are used to configure the
System Connections Card, Art. 200625 system for Negative DC distribution (48 and
60V systems) or Positive DC distribution
(24V systems)
Figure 15. System Interface card
Terminals & Pin-out Location, I/O monitor

The I/O Monitor CAN Bus Node enables you to decentralize and increase the number of
input monitoring and output controlling signals in your Smartpack based DC power
supply system. Also, it monitors and controls the compartment temperature inside fan-
cooled outdoor cabinets.
Alarm
DIP switches LED Lamp (red)
Screw head DIN Rail CAN ID address
mounting slot (2x) mounting Warning
(Head’s diameter clips DIP switch #1 LED Lamp (yellow)
>5 mm and <8 mm)
Power
CAN port 1&2 LED Lamp (green)
Electrically identical
I/O Monitor
I/O Monitor
Fan Control Inputs &

Outputs
Terminal Block X*** Configurable Inputs Relay Outputs
Pin 1 Terminal Block X* Terminal Block X**
Input 6 Relay 1
Figure 16. I/O monitor

I/O Monitor (Outdoor)
Inputs o 6x Configurable (“digital”)
o 2x Tacho
o 2x Temperature probe
o 6x Relay – Dry/Form C
4x signal 1A /60V [no. 1,2,3,4]
Outputs
2x power 5A /60V [no. 5,6]
o 2x Analogue linear (Max. 0-10V)
Functionality o Relay Alarming
Normally activated or
deactivated
o Configurable inputs
NO, NC or Diode Matrix
o Climate control
Fan speed regulation and
monitoring
o Data logging (non-volatile
memory)
10000 time stamped logs
4 user selectable data points
Default: 2x Temp. 2x Fan Speed
SW Part 402088.009
number
Max. CAN 160mA
Figure 17. Technical Specification Power
consumption
I/O Monitor
CAN bus node
From previous
I/O Monitor Connections

Voltage free relay outputs and Configurable monitoring inputs
I/O Monitor FUNCTION SIGNAL PIN-OUT
X:*
– Input Circuit 1
Programmable Inputs
Config. Input 1 +
Config. Input 2 – Input Circuit 2
(From external
+
equipment)
3 –
Input Circuit 3
Config. Input
+
Config. Input –
4 +
Input Circuit 4
Config. Input –
5 + Input Circuit 5
RJ45 CAN bus termination plug, if the
CAN
6 – Input Circuit 6
I/O Monitor is the last node in the
port 1&2 Config. Input

+
CAN bus node
To next
RJ45, 8 pins
X:**
Relay 1 NO
CAN bus
C Alarm Circuit
Or
DIP NC 1
Switches Relay 2 NO
Alarm Relay Outputs
1 C Alarm Circuit
(To external equipment)
2
NC 2
Relay 3 NO
3 C Alarm Circuit
4 NC 3
(5-8 Relay 4 NO
always C Alarm Circuit
OFF) NC 4
Relay 5 NO
C Alarm Circuit
NC 5
Relay 6 NO
C Alarm Circuit
NC 6
Not in use
– (To be shorted)
+
Temperatur
X:*** e Sensor 1
Temperature Sense + 1
1 
Fan Control
2
Inputs &
Temperatur
Outputs
Temperature Sense + 3
2 
e Sensor 2
4
5
external fans
(To and from
Tachometer Input 1 Fan Speed Monitor 1

Tachometer Input 2 6 Fan Speed Monitor 2
Speed Control Output 7
Speed Control Output
1 8
Fan Speed Control 1
Fan Speed Control 2 Figure 18. Connection drawing
2
(Customer Connections) 1.5 mm2, I/O Monitor
max. wire
Out In section
Read also the “Installation Guide I/O Monitor CAN Node”, document 351503.033.

LVD Latching Contactors

Flatpack2 systems’ LVBD and LVLD1 functionality is implemented by the Smartpack
controlling magnetically latching contactors.
This particular system is equipped with LVBD as standard and has provision to use LVLD
as an option.
Latching Contactors, LVD1 & LVD2

A latching contactor changes state only when a
reversed pulse voltage is applied to its coil
Warning! The bidirectional
diode must always be
ON OFF mounted to avoid dam-
aging the controller.
+ Pulse - Pulse Y
PCB Art.
200625 LVD1A
+ X Bidirectional
Latching
Contactor diode
X:***** LVD1
8 Y
9 LVD Common
10 LVD2A
X
X
11 Latching
Contactor
— LVD2
Smartpack Y Latching Contactor
Unit
LVD Common
Flatpack2 PS System (internal)

Correct Use of Latching Contactors (example)
Figure 19. Latching contactors
The coil of latching contactors is not energized in any state. They change state from open
to close, or vice versa, when a reversed pulse is applied to the coil.
1
LVBD, Low Voltage Battery Disconnect; LVLD, Low Voltage Load Disconnect; LVD1,
LVD2, Low Voltage Disconnect 1 and 2 (LVD = common term for both LVBD and LVLD)

Monitoring, Control and Signal Interface

The Flatpack2 PS System, 9kW, 48VDC, OD FF 2m is available with basic functionality for
monitoring and control of the system, and is equipped with:
o Relay outputs, 12 pcs (6pcs on Alarm Interface Card + 6pcs on I/O monitor)
o Digital inputs, 12 pcs (6pcs on Alarm Interface Card + 6pcs on I/O monitor)
System Monitoring
The Smartpack Control Unit monitors and controls the entire rectifier system including
distribution and batteries, as well as other equipment on site. The unit incorporates a
communication port for connecting computers via the USB interface and also Ethernet
port to control/monitor the system through web browser or SNMP.
The Flatpack2 system can be operated and configured locally via the keypad on the
Smartpack unit, by selecting commands from set-up menus in a hierarchical menu
system.
Remote system monitoring and configuration may also be performed using PowerSuite --
a Windows-based program that runs on a connected PC.
Following configuration tasks require the use of a PC:

o Installation settings
o System calibration - The Smartpack controller has factory default
o Battery configuration passwords for both “User” and “Service” access levels.
The password for “Service” access should only be used by
o Alarm setup operators who have received training on the Smartpack
o Alarm log retrieval controller. EltekValere recommend to change the service
o Site information Note! password in order to avoid unauthorized access to the
controller if needed.
o Site specific configuration
- Do not change the Configuration (setup) in the

Smartpack unit unless you have received training or
Please, refer to the Smartpack controller’s specific instructions. The Smartpack unit has a standard
User’s Guide --Art. No. 350003.013 – and to factory Configuration. This configuration should only be
the PowerSuite program’s online help (press changed by trained personnel and in the following scenarios:
function key F1) for detailed information about o Installation of batteries (setting specific
system monitoring and functionality. battery data and number of battery strings)
o Installation of optional Surge Protection
Device (activation of SPD alarm input)
o Change of Configuration based on upload of
complete Configuration file.”
- The calibration of voltage, current and temperature has

been done at the factory and are within tolerances. Do
not perform any on site calibration of temperature, current
and voltage if not absolutely necessary.

System Specification
Technical Specification DC OUTPUT

Voltage 48VDC
Flatpack2 PS System, 9kW/48VDC Fan OD 1.8m
Current Up to 9 kW – 187.5A
Max. number of 3pcs
rectifiers CONNECTIONS
AC INPUT Battery connections Battery cable, M8 bolts
Voltage 100-250Vac/170-430Vac, 19,2 Amax, Load MCB Negative distribution, Negative load
3W+N+PE (Y) connections cable, cable clamps
100-250Vac, 33,3 Amax, 3W+PE () Common positive busbar, 35mm2
100-250Vac, 57,5 Amax, 2W+PE cable clamps
Frequency 45 to 66Hz Alarm connections Plug-in wire connectors front access
Maximum See Flatpack2 datasheet DISTRIBUTION OPTIONS
Current No. of DC Load Up to 12 x 1pole breakers (max 63A)
OVP Live – surge arrestor breakers Up to 6 x 2pole breakers (max 63A)
Neutral – spark gap Up to 4 x 3pole breakers (max 63A)
Class C, type II No. of Battery 4 x 100A MCBs
In(8/20) – 40kA breakers
MONITORING No. of Aux. fuses None
Monitoring Unit Smartpack WEB/SNMP & Programmable LVD Standard: 1 LVBD 200A
I/O Monitor unit Potential to fit: 1 LVLD 200A
Local operation Menu driven software via keypads OTHER SPECIFICATIONS
and LCD, USB or PC (PowerSuite) Isolation 3.0 KVAC – input and output
Remote operation PowerSuite via modem or Web 1.5 KVAC – input earth
NMS via SNMP-agent 1.0 KVDC – output earth
Alarm relays 6+6 relays in alarm card and in I/O Operating temp -35 to +50°C **(-31 to +122°F) ***
monitor Storage temp -35 to +85°C (-40 to +185°F)
Visual indications Green LED – System ON Dimensions 700 x 902 x 1800 mm (WxDxH) (27.6
Amber LED – Minor Alarm x 35.5 x 70.9”)
Red LED – Active alarm(s) Weight Cabinet:144kg excl. rectifiers and
LCD – system status batteries
Digital inputs 6+6 inputs in alarm card and in I/O Flatpack2 rectifiers: 1.9 kg
monitor (for monitoring of external per rectifier
equipment) Batteries: Max. 250 kg
Current Battery current per battery shelf
measurements Rectifier current APPLICABLE STANDARDS
Load current Electrical safety IEC/EN 60950-1
Alarms Load fuse alarm IEC/EN 60950-22
Battery fuse alarm EMC ETSI EN 300 386 (telecommunication
Low Battery Voltage network)
High Battery Voltage EN 61000-6-3 (emission, light
Temperature alarm industry)
Door switch alarm EN 61000-6-2 (immunity, industry)
Mains detect alarm Environment ETSI EN 300 019-2
OVP Alarm ETSI EN 300 132-2
2002/95/EC RoHS Compliant
** Minimum temperature is valid for cabinet with optional
heater installed. De-rating may apply to load breakers at high
or low ambient temperatures. Refer to Figure 26 “Breakers
derating table“ in Appendix
*** Note that the cabinet’s operating temperature range does
not apply to batteries. Refer to the manual for used batteries.
Rectifier Input Voltages

Type VAC Note Type VAC Note
Nominal 230 High voltage 1 176 – 275 Full output power
Range 176 – 275 Full output power High voltage 1 275 –300 Full power, reduced power factor
Low voltage 1 0 – 85 Shutdown High voltage 2 300 – 350 Shutdown
Low voltage 2 85 – 176 Linear between 1382W and 3000W High voltage 3 350 – 420 Shutdown* (see note below)
 Note: If the input voltage is > 300Vac the rectifier will go into self protective mode. At no load, the rectifier will survive 350Vac.
With load or battery connected, it will survive 420Vac.
Stand by power consumption
Part Stand by Consumption Note
Smartpack Max. 10W DC 5-10W depending on state of relays, display backlight
etc.
Cabinet ventilation fan 100W DC 0-100W DC depending on the fan speed (temperature).
Specifications are subject to change without notice

3 Installation
3. Installation
This section describes how to install the FP2 9kW 48V Fan OD 1.8m.
Step-by-step procedures will guide you through the installation.
Safety Precautions
General Safety Precautions

Please read and follow all safety instructions or warnings before installing or maintaining
the power system. Review any supporting documentation regarding the power system
and its components prior to installation.
 To be installed only in restricted access areas or the like, in accordance with

articles 110-16, 110-17, and 110-18 of the National Electrical Code,
ANSI/NFPA 70
For supply connectors use wires suitable for at least 75˚C (167˚F)
Type: FEPW, RH, RHW, THHW, THW, THWN, ZHHW, USE, ZX or similar.
Use copper conductors only
 The equipment described in this manual must only be operated by Eltek

personnel or by persons who have attended a suitable Eltek training course
 CAUTION: Even though the product incorporates protection circuitry and

other safeguards, it can be damaged, perform poorly or have a reduced
lifecycle if it is exposed to incorrect treatment during transport, installation
or service.
 The equipment represents an energy hazard and failure to observe this

could cause terminal injury and invalidate our warranty
 There are hazardous voltages inside the power system. As the modules
incorporate large charged capacitors, it is dangerous to work inside the
system even if the mains supply is disconnected
 This system is also designed for IT power distribution systems
 Products into which our components are incorporated have to comply with a
number of requirements. Installation is to be in accordance with the
recommendations herein
 Please read the manual carefully before using the equipment
 The enclosure must be installed, serviced, maintained, and operated by a

qualified technician who is familiar with electrical wiring, electrical
equipment, and enclosure deployment techniques and best practices for
safety
 The enclosure must remain locked at all times, except when authorized
service personnel are present

3 Installation
 Remove all conductive jewelry or personal equipment prior to servicing
equipment, parts, connectors, wiring, or batteries
 Read and follow all installation, equipment grounding, usage, and service
instructions included in this manual
 Use proper lifting techniques whenever handling the enclosure, equipment,
parts, or batteries
 Do not roll the cabinets on their sides
Electrical Safety
 Lethal voltages are present within the power supply and electrical boxes. Never assume that an electrical
connection or conductor is not energized. Check the circuit with a volt meter with respect to the
grounded portion of the enclosure (both AC and DC) prior to any installation or removal procedure
 An external electrical service disconnect must be used that is properly sized as required by the NEC
and/or local codes
 The supply neutral conductor must be bonded to earth ground at the disconnect panel
 Do not work alone under hazardous conditions
 A licensed electrician is required to install permanently wired equipment
 Ensure that utility power is disabled before beginning installation or removal
 Ensure no liquids or wet clothes contact internal components
 Hazardous electrically live parts inside the enclosure are energized by batteries even when the AC input
power is disconnected. Make sure the power is removed via the battery disconnect breaker before
servicing any of the equipment
 The internal equipment may be powered by AC circuits. Make sure power is removed via the appropriate
breaker before servicing any of the equipment
 Prior to installation, verify that the AC input voltage to the enclosure and its equipment with respect to
voltage and frequency
 Prior to installation, verify that the output voltage from the enclosure or its equipment match the voltage
requirements of the connected equipment loads
 Prior to installation, verify that the enclosure’s utility service panel is equipped with a properly rated
circuit breaker for use with the equipment inside. Refer to the manufacturer’s recommendations
 Prior to installation, contact local utilities, local building maintenance departments, and cable/piping
locating services to ensure that installation does not interfere with existing utilities or building
cables/piping
 Fuses/circuit breakers may not be provided with the equipment. Refer to the documentation for the
proper hardware. Use only the parts specified in the documentation. Installing fuses or circuit breakers
not specified for use in this equipment may result in injury to service personnel or equipment damage
 Where required for installations in the United States or Canada, use listed/certified compression
connectors to terminate listed/certified field-installed conductors. If the proper connector for the country
of installation is not provided, obtain the appropriate connectors and follow all manufacturer and local
requirements for proper connections
 Torque the electrical connections to the values specified on labels or in the product documentation
 The DC distribution is considered a Safety Extra Low Voltage (SEL V) with the return side connected to
the chassis (earth ground) inside the enclosure
 The supply neutral conductor must be grounded at the external service supply disconnect panel
 Do not use other methods for cable entry than what is specified in the documentation for this product
 Ensure proper cable support is used to support the weight of cables and cable conduits that enter/exit
the cabinet
 Do not drill new holes or use other methods for cable entry than what is described in the product
documentation

3 Installation
Mechanical Safety
 Keep hands, hardware and tools clear of the fans. Fans are thermostatically controlled and will turn on
automatically as a function of temperature
 Rectifiers can reach extreme temperatures under load and normal operation
 Use caution around sheet metal components and sharp edges
 Do not climb on the enclosure to access the cable entrance. Always use the proper ladder and safety
precautions as dictated by the site conditions
Battery Safety
Note:
-Battery lifetime depends on working temperature (halved every +10°C above 20°C
temperature), on the lack of proper preventive maintenance, and on the depth and frequency of
Note the charge / discharge cycles. Actual lifetime is specified under normal conditions and regular
preventive maintenance routines as an approximate expected value and cannot be guarantied
as it depends on many local and unpredictable factors not controlled by the system supplier.
Lifetime is specified by the battery manufacturer and is not a system supplier's responsibility.
 Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove
all metallic objects from hands, wrists, and neck
 Batteries contain dangerous voltages and current, as well as corrosive material. Battery maintenance,
service, and replacement must be performed by authorized personnel only
 Never use non-insulated tools or other conductive materials when installing, maintaining, servicing, or
replacing batteries
 Use special caution when connecting or adjusting battery cables. An improperly connected battery cable
can result in arcing, fire, or possibly an explosion
 A battery showing signs of cracks, swelling or leaking must be replaced immediately by authorized
personnel using a battery of identical type and make
 Do not smoke or introduce sparks in the vicinity of a battery
 Follow the battery manufacturer’s approved transportation and storage instructions
 Prior to handling the batteries, touch a grounded metal object to dissipate any static charge that may
have developed in your body
 Batteries contain or emit chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm. Battery post terminals and related accessories contain lean and lead
compounds. Wash hands after handling
 If any battery emission contacts the skin, wash immediately and thoroughly with water. Follow your
company’s approved chemical exposure procedures
 Neutralize any spilled battery emission with a special solution contained in an approved spill kit or with a
solution of 1 lb bicarbonate of soda to 1 gallon of water. Report a chemical spill using your company’s
spill reporting procedures and seek medical attention, if necessary
 Each individual battery should have at least 0.25 inches of space between it and surrounding surfaces,
or per the battery manufacturer’s specification to allow for convective cooling
 Battery cables must be dressed to avoid damage to the conductors. Damage or stress can be caused by
routing around sharp edges or in areas where wires could get pinched
 Follow battery manufacturer’s approved instructions to set all battery related parameters accordingly

3 Installation
Installing the Modules

CAUTION:
- The modules may be warm, but do not hand-carry them by their handles
Device - Open the handles before inserting them into the power shelves (hot-pluggable)
hazard The rectifier incorporates a Mains fuse in each line. Double Pole / Neutral Fusing
Mounting or Removing Smartpack and Flatpack2 Modules

Note that cables are plugged to the Smartpack’s rear panel. When mounting the
controller, you must plug the cables before step 2. When removing it, unplug the cables
during step 2.
Hole to release the

Smartpack handle’s spring
controller mechanism Flatpack2
rectifier
Handle in
unlocked position
Handle in locked position
1. Unlock the handles by

inserting a screwdriver into the holes to release the spring mechanism
2. Insert or remove the module by
sliding it fully into the power shelf, so that the module makes proper contact
(for Smartpack, plug cables first)
or
using both handles to pull the module loose. Support from underneath before
the unit is completely free. Unplug the cables, when removing the Smartpack
module
3. Lock the handles by
pushing the handles up into their housings (locked position). Then, the module
will be securely locked in the shelf, or ready for transport
4. Mount blind panels in
Electric unused module locations
shock
Please note:
If the Smartpack is replaced in the system it is recommended to check battery current
calibration as occasionally new controllers may present some minor differences in their
readings from actual value due to inaccuracy of shunt installed in the system.
Please refer to page 45 for “Battery Current Reading Check and Calibration” on how to
perform the check and calibration (if necessary).

3 Installation
Mounting and Removing Blind Panels

Screwdriver to Blind panel’s upper
release the locking locking tabs
tabs
To remove blind panels, carry out the following:
1. Release the panel’s upper left and right corners by

inserting a small screwdriver into the panel’s upper left gap and carefully press
down and out to release the locking tabs. Repeat on the upper right gap.
2. Remove the blind panel by
using you hand to pull the panel loose
To mount blind panels, carry out the following:
1. Insert the panel’s upper edge by

pressing gently so that its upper locking tabs engage
2. Lock the panel’s lower edge by
pressing with your hand so that the blind panel’s lower tabs lock into position.
Correct Rectifier Position in Power Shelves

Flatpack2 DC power systems are normally shipped from factory with empty power
shelves. The rectifier modules are shipped in separate packaging, and you have to
install the modules in the correct position in the power shelf, with respect to their ID
number (or CAN bus address). Do not relocate already pre-installed rectifiers.
Follow the scheme below to install the Flatpack2 rectifier modules:
o Insert & hot-plug the rectifiers in the indicated power shelf positions,
one module at a time, allowing a 2s delay between them and starting with ID
number 1, 2, 3.
1 2 3
Phase 1 Phase 2 Phase 3
Figure 20. Rectifiers’ positions

3 Installation
Cabinet cooling capacity for various rectifier modules installed
Cabinet Cooling Capacity
Maximum heat Maximum heat
Eltek Cabinet max. dissipation from dissipation, other
Description Part number NSN CS code DC output (W) rectifiers (W) equipment (W)*
Flatpack2 48/2000 241115.100SC CS7160011 6000 522 178
Flatpack2 48/2000 HE 241115.105SC CS7160015 6000 237 463
Flatpack2 48/3000 HE 241119.105SC CS7160020 9000 524 176
* Maximum allowed total heat dissipation from other equipment installed in the cabinets’ 19"
equipment area.
* Note, any equipment installed inside the cabinet must be able to operate in temperatures of up to
15°C above expected cabinet ambient temperature. Testing/evaluation may be needed, especially for
any fan cooled equipment.
Rectifier modules that cannot be installed in this cabinet:

Do not install "Back-to-Front airflow" type rectifier modules in this cabinet (rectifiers with a fan direction
icon printed on their front panel, see below and User Guide for further details).
Do not install any of the following rectifier modules into this cabinet
Description EV Part Number NSN CS Code Airflow
Flatpack2 48/2000 B-to-F Fan 241115.110SC CS7160000 Back-to-Front
Flatpack2 48/2000 B-to-F High Temp 241115.120SC CS7160000 Back-to-Front
Flatpack2 48/2000 B-to-F Fan HE 241115.115SC CS7160010 Back-to-Front

3 Installation
System Installation
Check off in the Installation Check List, that you find in the last section of this folder.
Site Preparation
Refer also to chapter “Location of Components ~ General Arrangement” on page 11.
Step - Site Preparation Action Power is OFF! OK

1. Organize the The site should be suitable and ready for the
installation site outdoor cabinet.
Minimum Clarence for cabinet access:
 250mm to the left hand side for open the
door to an angle of 115° (For a right hinged
version 250mm on right hand side).
 570mm to the front side (door open)
 All others minimum 50mm are
recommended.
2. Prepare the Use insulated tools when performing installation.

installation tools The following tools are required for a safe
installation of the cabinet:
 Socket wrench.
 Screwdriver sets, regular, pozidrive and torx.
 Torque spanner.
 M10 bolts for cabinet base.
 Standard tools for electricians.
3. Prepare AC Supply: AC Check the AC supply is the correct type, and that
input cable(s) and the external AC fuses and AC input cable(s) are
fuses suitably rated. Refer to page 12
Mechanical Installation
 WARNING: Do NOT open the cabinet’s door before the cabinet is securely
fastened to the ground, as the door’s weight may overturn the cabinet.
 CAUTION: Do not step or walk on the cabinet’s roof.
 Note! Do not install the batteries until the cabinet has been properly fastened
 Note! The condensation stopper (yellow plastic) prevents humidity from entering the
cabinet and must therefore not be removed before cabinet is powered up. Humidity
before powering up the system may cause serious damage to the system.

3 Installation
Step - Mechanical Installation Action Power is OFF! OK

4. Remove packaging CAUTION: Do not step nor walk on the cabinet’s
and check equipment roof.
o Check you have received all the parts,
correct cabinet, documentation, batteries (if
applicable), etc
o Inspect the equipment for physical damage
(report any damages)
o Leave rectifier modules in their packaging or
in the shelves, if factory installed.
(commissioning task)
5. Cabinet placement A lifting arrangement which can be found inside the
cabinet can if necessary be used when placing the
cabinet. Lock the cabinet door so the door does not
swing during lifting. Remove the top by unscrewing
the two M6 screws in front and lifting the top.
Unhook the top from the clamps on the rear top. Fix
the lifting legs to upright position.
Lift the cabinet by the use of straps and move it to
the floor/position. Balance the cabinet to prevent it
from swinging.
 Note! Do not lift the cabinet with batteries
installed. Maximum cabinet lifting weight is
300 kg.
o Note! The straps must have an angle on
approximately 60 degrees when lifting.
o Note! Make sure that no items are
scratching the cabinet paint during lifting.
Figure 21. Lifting arrangements
6. Mounting on floor / See drawing in Appendix page 53 “Figure 27 Plinth

ground with plinth drilling pattern” for the actual plinth drilling pattern
holes.
Note! Do not install the batteries until the cabinet

has been properly fastened.
Make 4 holes in the floor according to the drilling

pattern holes. Make sure that the floor/ground is
level. Mount the cabinet/plinth to the ground using
M10 bolts with plain and spring washers (bolts and
washers for fixing the plinth to the ground are not
supplied).
The torque depends on the floor material. Make
sure the cabinet is properly fastened.

3 Installation
7. Remount cabinet top. After mounting the plinth and cabinet, the four
lifting brackets (if used) on top of the cabinet
should be removed. Remount the cabinet top when
done.
8. Cable entry / cable Cable entry for mains, alarms, load, external
sizes batteries and main DC ground is done in the bottom
of the cabinet.
For easy installation the plinth’s front and right/left
side covers can be removed. These covers may
remain withdrawn if cables and conduits are entered
here.
Please note:
If you would like to have the front cover
mounted then fix it with the M6 screw until
the cover and screw are in their final
positions. Neglecting this may prevent the
door from being able to close.
M6 Screw
Figure 22 – Remove front plate on plinth

Start with removing the front by loosening the M6
screw in the middle of the front and pull the plate
towards you.
Self locking nut
Rear lip to lock the back section.

Figure 23 – Remove side plates
Remove the desired side plate(s) by unfixing the 2
self locking nut M5 from the inside of the plinth.
Push away from the cabinet and pull the side plate
towards you

3 Installation
9. Batteries Please note that the battery shelves have following
space available:
 Shelf 1 (height) – 329 mm (the lowest)
 Shelf 2 (height) – 326 mm (middle)
 Shelf 3 (height) – 330 mm (top shelf)
o Start (if applicable) mounting them on the

lower shelf first, and continue upwards.
Do not terminate the battery cables yet!

Do not remove Condensation Stopper yet!
The condensation stopper (yellow plastic) prevents

humidity from entering the cabinet and must
therefore not be removed until the system is
powered up during commissioning. Humidity before
powering up the system may cause serious damage
to the system.
The condensation stopper is attached to the filter on
the inside of the door.
Electrical Installation
Refer also to chapter “Location of Components ~ General Arrangement” on page 11.
Step - Electrical Installation Action Power is OFF! OK

10. Make the system
Switch OFF ALL load breakers, battery breakers
completely voltage free
(Fb1, Fbx) and external AC supply fuses
11. Insert the cables Cable (all phases in one cable) max 6mm 2 each
Single phase cable (one cable per phase) max
35mm2
o Use a screw driver to puncture the
appropriate grommet(s) of the Marcon 25
multigate. Do not use a knife!
The cut must be smaller than the cable
. diameter. The pictures show how to cut the
Marcon 25 multigate
grommets.
o Push cable(s) through the grommet(s):
o Then pull the cable(s) back out of the

grommet, approx. 10mm. This will lock the
cable in the grommet and ensure full IP
protection
o Ensure that the fixing screws of all Marcon
25 multigate cable entry plates and metal
blind plates are properly tightened

3 Installation
12. AC Connections o Check AC configuration:
- The AC terminals are correctly configured
to the external AC supply. Refer to page 12
for “Figure 8. Mains terminals -
reconfiguration
o Connect the AC Earth wire (PE) to the
terminals AC Earth (PE)
- Terminal AC Earth (PE) is mechanically
connected to cabinet chassis
o Connect the AC input cable(s) to the
terminals. Cable and terminal block
labelling are to correspond. Read pages 12.
o Fasten the AC cables
Figure 24. AC terminals Fasten the AC cable(s) to the rear cable
support bar located behind the power
system
13. DC Connections o Terminate DC Earth (TE)

Load Circuits - DC Earth connection bar (TE) is
mechanically connected to cabinet chassis.
Refer to page 11 for "General Arrangement
Flatpack2 PS Systems, 9kW/48VDC, Fan
OD 1.8m”
- The Common Positive busbar is
mechanically grounded to the cabinet thus
the positive output of the rectifiers is
connected to ground (TE), and the
negative output represents the –48VDC
supply voltage.
o Terminate DC Load Circuits
- Connect the positive cable(s), max 35
mm2 (AWG 2), to the common positive bus
bar on the top of the power core.
2
- Connect the negative (-48V) cables, max

25 mm sq each (AWG 4), to the top of the
MCBs.
14. DC Connections o Terminate Alarm Circuit cables to the relay

Alarm & Signal Circuits output terminals.
Refer to chapter “Terminals & Pin-out
Location, Alarm Interface Card” on page 16.
2
The bus bar is prepared for connection of cables with lugs or ferrules. M8 bolts are fitted at delivery.

3 Installation
15. DC Connections The positive and negative (-48V) battery cables
Battery Cables are connected from factory to the common positive
bus bar and to the battery MCBs. For additional
battery cables follow the procedure:
o Connect positive battery cable to Common
positive DC output busbar
o Connect negative battery cable to required
battery MCB busbar connection
Connect cables to batteries:

o Connect all battery inter-cell links
o Connect the loose end of the battery cables
to the battery terminals; blue cable to the
negative terminal and black cable to the
positive terminal.
The battery temperature sense cable is also pre-

wired to CON4, and temporally fixed to the
cabinet’s wall.
o Place the temperature sensor, located at

the end of the battery temperature sense
cable, on top of the topmost battery string
 Note: Placing the temperature sensor

not in the recommended place will result
in inaccurate (lower) readings of the
temperature in battery compartment

4 Commissioning
4. Commissioning
The commissioning of Flatpack2 PS System consists of following stages:
I. Perform a pre-start check before the PS system is switched ON
II. Switch ON the system with disconnected load; adjust output voltage
III. Adjust the nominal output voltage with connected batteries and load
I Pre-Start Check
Power is
OFF! Check off in the Commissioning Procedure, that you find in the last section of this
folder. If you have just finished the system installation successfully and filled in the
Installation Check List, jump over the Pre-Start Check and continue with stage II.
Before you switch ON the Flatpack2 PS system, verify the following:

1. System installation is completed
o Ensure a correctly performed system installation, with correct polarity on
all connections, has been carried out (Installation Check List filled in)
Device o All cabling and copper bars are securely terminated and supported
hazard
o All components, terminal blocks, MCBs etc. are clearly labeled
2. Battery and load MCBs are disconnected
o Verify that all battery and load MCBs are switched OFF
3. AC input cable(s) and AC Earth wire (PE) are terminated
o Make sure that the AC input cable(s) are connected to correctly configured
AC terminals
o Verify that the AC input cable(s) and external AC fuses are sized and rated
as specified
o Check that AC Earth (PE) is terminated
4. Site specific parameters and settings are known
o Read the system specific drawings and documentation
5. AC supply and all MCBs, fuses are switched OFF
o Make sure that all external AC fuses and internal MCBs are switched OFF

4 Commissioning
Commissioning Steps, Startup

Check off in the Commissioning Procedure, that you find in the last section of this
folder. After the”Pre-start Check” is performed, you can begin with stage II.
During the stage, you will switch ON the Flatpack2 PS — while the batteries and load
are disconnected  then measure the output voltage, and adjust it if required. Carry
out the following:
II Startup and No-Load Adjustments

Power is
ON! 1. Disconnect all rectifier modules, without removing them (keep original location)
o Read how to install modules, on page 23 Also, read about the correct
rectifier position on page 26, and then,
o If Flatpack2 rectifier modules are installed, unlock the handles and pull the
modules partially out (fan housing visible), but do NOT physically remove
Device
hazard them from the power shelves
o If Flatpack2 rectifier modules are not yet mounted, release their handles
and insert them partially into the correct position in the shelves
2. Remove the Condensation Stopper
o Remove the Condensation Stopper placed in front of both filters, inside the door
and in front of the fan.
3. Switch ON the system
o Switch ON the AC input supply (external AC fuses) to the PS cabinet
4. Measure and verify that the AC input voltage is correct
o Measure the AC input voltage at the cabinet’s mains connection box
o Verify the AC voltage is within range
5. Mount all Flatpack2 rectifier modules in the power shelves (keep original location)
o Push all rectifiers firmly inwards  one module at a time, allowing a 2s
delay  to plug them in the same shelf location. Lock their handles. Refer
also to page 23
6. Ensure that the Smartpack and all rectifier modules are working: LEDs are ON
o Verify correct operation, by monitoring the modules’ LED lamps and
display: No alarms are present on rectifiers; The Smartpack displays fuse
alarms
7. Connect a PC to the PS system (to facilitate operation)
o Plug a standard USB A-B cable between the PC and the Smartpack
controller
o Start PowerSuite on the PC by selecting:
Start > All Programs > Eltek> PowerSuite
o On the toolbar, click the “Connect” button to establish connection
8. Measure and adjust DC output voltage
o Read the DC output voltage on the controller’s display
o With a multi-meter, measure the DC output voltage at the most accessible
point, e.g. between the common DC rail and the lower connection of one of
the priority load MCBs
o If required, adjust the voltage using the controller’s front keys or via
PowerSuite

4 Commissioning
9. Verify the alarm relays are working correctly (alarm relay test)
o Run the alarm relay test using the controller’s front keys or via PowerSuite
(select the menu Go > Output Test)
10.Make sure the System Setup is in accordance with configuration

o Verify system settings using the controller’s front keys or via PowerSuite
o Use the opportunity to enter site related information, number of used AC
phases, type of batteries, etc.
11.Make sure Heat Management is working correctly

o Turn the Fan breaker off and on.
The fan will start up and run up to maximum set point in ten seconds and
then down to minimum set point in ten seconds before normal operation is
established
III Load Adjustments

Power is
ON! Now, you can begin with stage III, where you will adjust again the output voltage
to the battery voltage, and connect the batteries and the load.
Carry out the following:
12. Adjust DC output voltage to equal measured battery voltage

o Measure the battery voltage is within range (check connections have
correct polarity)
o Adjust DC output voltage — using the controller’s front keys or via
Device
PowerSuite— to equal the measured battery voltage. hazard
(Important adjustment to avoid arcing when connecting the batteries)
13.Unplug all rectifiers but one, and connect the battery MCBs
(CAUTION: Have only one rectifier connected, when switching ON the battery
fuses. Thus, avoiding damaging all rectifiers, due to possible incorrect polarity Device
connections, etc.) hazard
o Disconnect all rectifiers but one, by unlocking the handles and pulling them
partially out (fan housing visible). Do NOT physically remove them from
the power shelves
o Switch ON all battery fuses or MCBs
14.Adjust DC output voltage again to equal the nominal battery voltage
o Adjust DC output voltage — using the controller’s front keys or via
PowerSuite — to equal the nominal battery voltage (or the nominal load
voltage, when not using batteries)
15.Plug in again all rectifiers, and verify the rectifiers’ current sharing
o Connect all rectifiers again by pushing them firmly inwards  Repeat step
4, in stage II
o Wait for about 2 min., and check — using the PowerSuite application —that
each of the rectifiers delivers the same output current. A deviation of 1A is
acceptable.
16.Connect the load breakers and verify that no alarms are displayed
o Switch ON all load MCBs/ fuses
o Verify correct operation: rectifiers and controller display no alarms

5 Maintenance
5. Maintenance
You can carry out the DC power system maintenance, by following the steps in the
Maintenance Procedure that you find in the last section of this manual.
This chapter describes how to perform filter maintenance.
 WARNING: You are operating in a live system. Precaution must be taken when
changing filter in front of the fan.
 Note: It is of great importance that ONLY Eltek original filters are used when
changing the filter, to keep the level of dust and water protection for the equipment
inside the cabinet. See filter for part number and/or contact your local Eltek company
for further details.
Lower Door Filter (Fan Filter) Locations:

Pollution degrees: Car park/road side: City roof top: Non central:
Low 1 year 2 years 3-4 years
Medium 1 year 2 years 3-4 years
High 6 months 1 year 2 years
 Note: The filter replacement intervals listed in the above table are only guidelines.
Shorter intervals may be required, depending on the level of air pollution on site. Eltek
recommends bi-monthly site checks during the first year of operation, to establish
actual filter replacement intervals for each individual site
Upper Door Filter Locations:

Pollution degrees: Car park/road side: City roof top: Non central:
Low 4 year 8 years 12 years
Medium 4 year 8 years 12 years
High 2 years 4 year 8 years
 Note: The filter replacement intervals listed in the above table are only guidelines.
Shorter intervals may be required, depending on the level of air pollution on site. Eltek
recommends bi-monthly site checks during the first year of operation, to establish
actual filter replacement intervals for each individual site

5 Maintenance
Replacement of inlet and outlet filters
Step Action Fig. OK
1. Disconnect Turn off the breaker for See GA for actual position.
the fan fan.
2. Open the Remove the filter frame

Fan Filter by removing the screws
Door indicated in the picture.
Filter Frame
Open the fan filter box

by pushing the two
knobs on the door and
(if used) by removing
the two screws holding
the knob/bracket in
place.
Fan Box
Figure 21. Fan Filter door

3. Replace the Replace the old filters
filter with new ones. Make
sure that the smooth
side of the filter faces
the inside of the cabinet
(Bottom filter). For top
filter it is opposite.
There are guide pins to
help ensure proper
orientation.
4. Close the Close the fan filter box
Fan Filter and/or filter frame.
door
5. Connect Turn on the breaker for See GA for actual position.
the fan the fan, and verify that
the system is operating
normally.

6 Forms, Schematics & Drawings
6. Forms, Schematics & Drawings

This section includes following forms and schematic drawings:
Installation Check List
Commissioning Procedure
Maintenance Procedure
Battery current readings check and calibration
Breakers derating table
General Arrangement Drawing
System Schematic Drawing
Configuration Settings ~ Flatpack2 PS System, 9kW/48VDC Fan OD 1.8m
Outdoor cabinet Fan 1.8m drawing
Plinth drilling pattern

INSTALLATION CHECK LIST
System Data Flatpack2 PS System
Flatpack2 Power Supply System, type: Article No.:
Site, name:
Serial No.: Software, version No.: Rectifiers, type & number of:
AC Input Voltage, measured: Battery Type: Battery Capacity: Installation carried out by, name:
Site Preparations Power is OFF!

CARRY OUT FOLLOWING: OK
1. Organize the installation site

EMC
2. Prepare the installation tools

regard
3. Prepare AC Supply: AC input cable(s) and fuses

Mechanical Installation Power is OFF!
4. Remove packaging and check equipment

5. Position and fasten the cabinet

Device
hazard 6. Check required cable sizes and quantity and prepare enough room for routing cables

7. Mount the batteries on the shelves
o Do not terminate the battery cables yet! 
o Do not remove the Condensation Stopper!
Electrical Installation Power is OFF!

Electric
shock
8. Make the system completely voltage free

9. Insert the cables

10. AC Connections
o Check AC configuration: The AC terminals are correctly configured to the external AC supply 
o Connect the AC Earth wire (PE) to the terminals AC Earth (PE)
o Connect the AC input cable(s) to the terminals. Cable and terminal block labeling are to correspond
11. DC Connections  Load Circuits
o Terminate DC Earth (TE at Common DC Output Rail

o For each DC load, connect one of the cables to the common DC output rail, and the other directly to the MCB
12. DC Connections  Alarm & Signal Circuits 
Electric
shock
13. DC Connections  Battery Cables
For each battery shelf,
Careful! Use correct polarity. 
o Mount 3 intercell links to connect in series 4 battery blocks, (In 24V systems: 1 link and 2 blocks)
o Connect battery cables to fuses and common DC rail, and to the shelf’s outer terminals; black (+); blue (-)
o Connect the temperature sensor cable, if applicable, to the D-Sub plug or input terminal, and fix the sensor (at the
end of the cable) to a suitable place in the middle of the top most installed battery bank
Approval
Responsible of installation, sign.: Date: Approved by customer, sign.:

COMMISSIONING PROCEDURE
Supplier’s Order No.: Flatpack2 Power Supply System, type: Article No.:
Site, name:
AC Input Voltage, measured: Battery Type: Battery Capacity: Commissioning carried out by, name:
Pre-Start Check
I
Power is OFF!
CHECK FOLLOWING: OK
1. Flatpack2 system installation is completed; The Flatpack2 Installation Check List is filled in.
All cabling is securely terminated with correct polarity 
Device
2. All battery and load MCBs are disconnected

hazard 3. AC input cable(s) and AC earth wire (PE) are terminated

4. Site specific parameters and settings are known

5. AC supply and all MCBs are switched OFF

Start-up, No-Load & Load Adjustments Power is ON!
II CARRY OUT FOLLOWING:

1. Disconnect all rectifier modules, without removing them (keep original location)
OK

Device
2. Remove the Condensation Stopper

hazard 3. Switch ON the system (external AC fuses ON)

4. AC input voltage is correct; Measure and verify

5. Insert all Flatpack2 rectifiers in their original locations in the power shelves

6. The Smartpack and all rectifier modules are working, LEDs are ON; Verify

7. Connect a PC to the PS system Install the PowerSuite software, if required

8. DC output voltage; Measure and adjust

9. Alarm relay test; Verify all alarm relays are working correctly

10. System Setup is in accordance with configuration Enter site spec. info in PowerSuite

III 11. Heat Management System is working correctly

12. Adjust DC output voltage to equal measured battery voltage Check correct polarity!

Device
hazard
13. Unplug all rectifiers but one, and connect all battery fuses/ MCBs

14. Adjust DC output voltage to equal nominal battery or load voltage

15. Plug in again all rectifiers, and verify the rectifiers’ current sharing

16. Connect all load MCBs, and verify no alarms are displayed

Approval
Responsible of commissioning, sign.: Date: Approved by customer, sign.:

MAINTENANCE PROCEDURE
Flatpack2 Power Supply System, type: Article No.:
Site, name:
AC Input Voltage, measured: Battery Type: Battery Capacity: Maintenance carried out by, name:
WARNING: Maintenance work on live equipment is only to be performed by authorized and

Electric qualified persons using insulated tools. Hazardous voltages inside may cause terminal injury.
shock
System Inspection Power is ON!
1. Site specific parameters and settings are known.
User manuals and site specific connection & arrangement drawings are available. 
2. The battery bank has been fully charged in advance.
At least for 12 hours since start-up or mains failure. Enables correct measurements & calibration 
3. The equipment and door filters are free from damage, dust or dirt; verify.
Carefully vacuum clean or remove any accumulation of dust, corrosion or dirt. Perform filter maintenance. 
4. All cabling and copper bars are securely terminated and supported.
Correct any loose connections, excessive cable temperature, defective insulation, etc. 
5. The Smartpack & all rectifier modules are ON, no alarm present; verify.
Otherwise, correct and put the PS system in normal mode of operation. 
6. All rectifier’s functionality & Smartpack’s keys and display work OK; verify
Correct possible abnormalities before continuing. 
7. Connect the PS system to a PC (install the PowerSuite application if required)
The PowerSuite program in the PC enables system configuration from the PC.
8. Rectifiers’ load current sharing; verify.

Use the PowerSuite PC application to check all rectifiers output the same amount of current (1A)

9. Display the stored log of Alarm Messages.
Using the keypad on the Smartpack controller or from the PC. 
System Adjustment
1. DC Output Voltage Calibration; ensure correct display readings.
If measured DC output voltage at the load terminals deviates more than 1% from the display reading, calibrate the

output voltage from the Smartpack’s keypad or the PC.
2. Load & Battery Current Calibration; verify correct display readings.

Measure with a clip-on ammeter the battery current & every load circuit current. Calculate the total load & battery 
current. If the calculated total values deviate more than 1% from the display readings, calibrate the current from the
PC (calibration value>50% of system’s max. capacity)
3. DC Output Voltage Adjustment; measure and adjust.

Measure and, if required, adjust the output voltage to the nominal voltage recommended by the battery manufacturer. 
(Voltage measurements to be done at the DC rail, with little load current)
4. Alarm Relay Test; verify all alarm relays are working correctly.
From the Smartpack’s keypad or PC use the Relay Test function; verify activation of external equipment 
5. Battery bank control; measure and verify battery specifications.
Follow the recommendations of the actual battery manufacturer. 
Approval
Responsible of maintenance control, sign.: Date: Approved by customer, sign.:

BATTERY CURRENT READINGS CHECK AND
CALIBRATION
This section provides the necessary information on how to test and calibrate the battery
current in the Eltek’s system. If you need to calibrate the power system‘s Battery Current
follow this procedure, while the power system is operating normally.
Please note that in most cases no re-calibration is neccessary as the Smartpacks were
pre-calibrated during system’s assembly.
The shunt installed inside the system has a value of 200A and has an accuracy tolarance
of ±1A (less than ± 0,5%). Use a Digital Voltimeter (DVM) or clamp – on ammeter for
referential current measurements.
1. Preparation
Connect PC to Smartpack via USB cable and start up Powersuite.
In the Power Explorer panel in Powersuite, click on SmartPack 1 and choose Shunt
configuration tab and Current shunt section. Verify correct shunt value: 200A.
2. Testing the calibration accuracy.

 Turn OFF AC mains. The load will draw Power from battteries.
 Load the system with a minimum current of 60A (30% of battery current shunt
size of 200A).
 Verify that the value displayed in Powersuite and the ampmmeter reading do not
differ more than ± 1A.
 Turn the AC mains back ON.
Note that at very low currents (especially below approx. 5A), the accuracy of Smartpack
may be slightly lower than expected. The same rule applies to accuracy of a ampmeter
which may also be not good enough for measuring very low currents. This combined
may indicate low calibration accuracy but should not justify a re-calibration.
If reading is out of limits perform battery current calibration, point 3
3. Battery current calibration

HighCalibration Point.
This action is performed during battery discharging (while the rectifiers/AC Mains are
turned off, or have reduced output voltage and the battery current is at least 30% of the
current shunt rating.
Carry out the following:
 Turn OFF AC mains and ensure that the batteries are delivering a stable current to
the load. The current should be at least 60A (30% of battery shunt size)
 Measure the discharge current with an ammeter
 Enter the measured current, as a value (e.g “-60” in the High Calibration Point
date field in PowerSuite, in the BatteryCurrent dialog box, under the Calibration
tab. See figure 1 below.
NOTE: Remember to put negative mark ”-” before the value i.e -103A
 Verify the calibration by repeating step 2 for different currents.
 Turn the AC mains back ON.

Low Calibration Point.
This action shall be performed when the battery is disconnected e.g. by tripping the
battery MCB`s.
(Note that if the AC input fails while batteries are disconnected, the load equipment will
be shut down)
This action should only be performed if setting of High Calibration Point hasn’t resolved
calibration issue.
In order to set Low Calibration Point carry out the following:
 Disconnect the batteries from the load, using the batteries MCB’s.
 Measure with an ammeter and confirm that the discharge current is 0A.
 Enter the value: “0A” , as a Low Calibration Point in PowerSuite, in the
BatteryCurrentX dialog box, under the Calibration tab. See figure 1 below.
 Click “Apply”, then “OK”.
 Reconnect the batteries by switching the battery breaker(s) back ON.
 Check the calibration as in step 2.
Figure 22. Powersuite Battery current calibration

Operating temperature
Modify
-35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
current
1 1.27 1,25 1,23 1,21 1,19 1,17 1,15 1,13 1,1 1,08 1,06 1,05 1,02 1 0,97 0,94 0,91 0,89 0,86 0,83 0,8 0,77
2 2,54 2,5 2,46 2,42 2,38 2,34 2,3 2,26 2,2 2,16 2,12 2,1 2,04 2 1,94 1,88 1,82 1,76 1,72 1,66 1,6 1,54
3 3,81 3,75 3,69 3,63 3,57 3,51 3,45 3,39 3,3 3,24 3,18 3,15 3,06 3 2,91 2,88 2,73 2,67 2,58 2,49 2,4 2,31
4 5,08 5 4,92 4,81 4,76 4,68 4,6 4,52 4,4 4,32 4,24 4,2 4,08 4 3,88 3,76 3,64 3,56 3,44 3,32 3,2 3,08
Figure 23. Breakers derating table.

6 7,7 7,58 7,46 7,34 7,21 7,09 6,96 6,83 6,7 6,56 6,42 6,27 6,14 6 5,84 5,68 5,52 5,36 5,19 5,01 4,83 5,64
10 13,89 13,62 13,35 13,07 12,81 12,53 12,23 11,93 11,63 11,33 11,01 10,67 10,34 10 9,63 9,24 8,85 8,45 8,01 7,55 7,06 6,55
16 20,78 20,43 20,08 19,75 19,4 19,05 18,7 18,33 17,96 17,58 17,2 16,8 16,4 16 15,55 15,11 14,66 14,2 13,71 13,21 12,7 12,15
25,67 25,28 24,88 24,47 24,06 23,64 23,22 22,78 22,34 21,89 21,43 20,96 20,47 20 19,47 18,95 18,42 17,87 17,3 16,71 16,1 15,47
Rated current
20
25 32,21 31,72 31,22 30,7 30,18 29,65 29,1 28,55 27,98 27,41 26,82 26,22 25,61 25 24,33 23,67 23 22,28 21,56 20,8 20,02 19,21
Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033

32 41.04 40,46 39,82 39,17 38,51 37,84 37,15 36,47 35,75 35,03 34 33,54 32,77 32 31,17 30,34 29,48 28,6 27,69 26,75 25,78 24,77
40 51.63 50,86 50,04 49,21 48,37 47,51 46,63 45,74 44,83 43,9 42,95 41,98 40,99 40 38,93 37,85 36,75 35,61 34,43 33,21 31,95 30,63
64,92
50 63,97 62,92 61,86 60,77 59,67 58,54 57,4 56,23 55,05 53,81 52,56 51,28 50 47,82 46,24 44,81 43,44 41,81 40,23 38,58 35,77
63 83,48 82,06 80,64 79,19 77,72 76,22 74,7 73,14 71,54 69,91 68,24 66,53 64,78 63 60,11 58,19 56,21 54,16 52,03 49,81 47,5 43,05
Note:
1. This temperature derating data is suitable for NDM1-63 series MCB, NDB2-63 series MCB,
2. Operating temperature is that existing in the vicinity of switch cabinet in which the MCB is installed. The suggested operating temperature of MCBs is 30 ℃
47
34U T2
32U
30U
28U
26U
24U
22U T1
20U 330 mm
18U
16U
14U
12U 326 mm
10U
8U
6U
4U 329 mm
2U
HxDxW: 1800x820x700mm
Figure 24. General Arrangement Flatpack2 PS System, 9kW, 48VDC, Fan OD 1.8m

DC Earth (TE)
PE CON12 Backwiring FP2
L1 CON11
CU-bar common +
High Current 4AC
L2 CON10
PE CON15
4 rectifier positions
L1 CON14 222059 LVBD
L2 CON13 SH1
PE CON18 + - FB1
L1 CON17 -
L2 CON16
+
PE CON21
Y X
L1 CON20
System Connection Board
-
SP
L2 CON19 200625 *X5 - FB2
Con 5A* System Connection
PR 1
15 + 1
8 System Connections Power Input
Con8, pin 1-8 - 2
Smartpack Power
- /CAN bus + 3 - FB3
8 Battery Current
interconnections Con8, pin 9-16 - 4
Battery Strings
Circuits -48Vdc
+ 5
CON1 Battery Fuse Fail

- 6
Load Fuse Fail 1 7
LVD 1A 8 - FB4
LVD Common 9
LVD 2A 10
Chassis LVD Common 11
System Ref. 12
PE
- F1
L
NEG. DIST.
POS. DIST.
NEG. DIST.
POS. DIST.
JP1 JP2 JP3 - F2
N Diode Matrix
1 2 3 1 2 3 1 2 3
AC Heater
8626000028
Prepared for
Customer
- F6
-48 Vdc
connections
PE
Load breakers
PE
F14
*X1
1 Alarm Outputs and Alarm I/O Connections
2 Digital Inputs + 1
Digital Input 1 -
105954 2
3
+ 3
4 Digital Input 2 - 4
NO 5
5
Relay 1 COM 6 - F13 (Door Fan)
6 NC 7
NO 8
7
Mains input
Relay 2 COM 9
8 NC 10
9 Con 1A*
10
Alarm I/O Connections *X2
Ext. Alarm I/O Connections
26 Con 2A* + 1
Ext. Alarm I/O Connections Digital Input 3 - 2
+ 3 LVLD
Digital Input 4 - 4
+ 5
Digital Input 5 - - F7
6
14 12 11 + 7
Digital Input 6
- 8
Y X
L1 L2 L3 PE NC NO C NO 9 - F8
Relay 3 COM 10
NC 11
NO 12
Relay 4 COM 13
NC 14
NO 15
Relay 5 COM 16 Option - F12
ϑ ϑ ϑ NC 17
NO 18
Relay 6 COM 19
NC 20
N
Rear connections Front connections

Smartpack
SPD monitoring and
15 control unit
prewired for 3ph400V CON5
System Connections USB 2.0 type B port USB
15 (PC connection)
Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033

CON4
Customer
connections
Battery connections
9/15
T1 Ethernet (WEB/SNMP) 5
8/26 CON2
T1 – Temp sense for batteries 2: Optional: Web/SNMP (ENET)
10
CON1
T2 – Temp sense for Power system Alarm I/O Connections
8
NTC CAN port

8
CAN port
242100.304 Door
I/O Monitor switch 1: Optional 9 pin D-sub RS232 connection.
CON202* Can be mounted in front or on rear side of
Configurable mains input terminal blocks Ext. Alarm I/O Connections Door FAN
Smartpack. Replaces ”Ext. Battery Connections”
Figure 25. System Schematic Flatpack2 PS System, 9kW, 48VDC, Fan OD 1.8m
(Reconfigure mains connector links according to the type of AC mains to be used) CON303* when mounted on the rear side of Smartpack
1 NO Ext. Alarm I/O Connections
Red
2 COM Relay 1 0V
- 1
3 NC Digital Input 1 Black 2: Optional Web/SNMP (ENET) connection.
+ 2 -48V
100-250V/170-430V, 3W+N+PE 100-250Vac, 2W+PE 100-250Vac, 3W+PE 4 NO - 3 Replaces ”Ext. Alarm I/O Connections”
5 COM Relay 2 Digital Input 2 Blue
(Factory default) + 4
6 NC - 5 Yellow
7 NO Digital Input 3 + 6
Customer 8 COM Relay 3
The Schematic/Connection Drawing shows the position of the
Customer Customer - 7
9 NC Digital Input 4
connections + 8
connections connections 10 NO relay contacts when the Power System is in its alarm mode of
- 9
11 COM Relay 4 Digital Input 5
+ 10
12 NC operation (relay coils are then de-energized). The relay outputs
- 11
PE N L1 L2 L3 PE N L1 PE L1 L2 L3 13 Digital Input 6
Not in use
NO + 12
14 COM Relay 5 are preprogrammed from factory (Factory Settings).
15 NC
16 CON301*
NO T2 Date Design Draw Approved Scale Projection
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 17 COM Relay 6
18
25.06.2010 JAONSK JAONSK IFS
NC + 1
19 Temp Sense 1
- - 2
20 LVD Supply
+ + 3
Temp Sense 2
- 4 Schematic diagram
8 Copyright Eltek.
Tach 1 5
All rights reserved
CAN port Tach 2 6
8 Speed Control 1 7 13.05.2011/ FP2 9kW/48V Fan OD 1.8m Replace for Replaced by
5 110513CA
CAN port Speed Control 2 8 GEHECN - -
Consultant Format Page Draw. No. Rev.
Sym. Alteration Date/Sign
- A3 1 of 1 2086497 5
49
Figure 26. Smartpack configuration page 1/2

Figure 27. Smartpack configuration page 2/2

Figure 28. Outdoor cabinet Fan 1.8m drawing

Figure 29. Plinth drilling pattern

www.eltek.com
Eltek AS
Gråterudv. 8, Pb 2340 Strømsø, 3003 Drammen, Norway
Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Installation Guide FP2 9kW48V Fan OD 1.8m (B-351677.033-1-3) PDF

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Installation Guide FP2 9kW48V Fan OD 1.8m (B-351677.033-1-3) PDF

Încărcat de

Drepturi de autor:

Formate disponibile

Installation Guide

DC Power Supply System, 9kW, 48VDC

Copyright ©: Eltek, Norway 2013

Certificate no: 900005E Certificate no: 900005Q

351677.033 Issue 3, 2012 December

2 Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033

Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033 3

4 Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033

About this Guide

Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033 5

6 Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033

System Modules - General Arrangement

Heat Management Cable Battery Plinth

Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033 7

Heat Management System (HMS)

Fan Filter / Forced air cooling - FAC

Figure 2 – Cooling principle – Free Cooling

8 Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033

Figure 3 – Multigate MC 25 IP65/67.

Cable strain relief

Cable tie brackets

Figure 4 – Cable tie bracket

Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033 9

Figure 5 – Cable support (inside wall)

DC Earth connection terminal

Figure 6 – Grounding point

10 Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033

Location of Components ~ General Arrangement

Flatpack2 HE Load alarms

Cabinet air outlet filter

Figure 7. General Arrangement Flatpack2 PS Systems, 9kW/48VDC, Fan OD 1.8m

Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033 11

Mains Reconfiguration ~ AC Terminal Block

To reconfigure the system’s AC mains feed, perform the following:

1. Switch OFF the AC supply fuses in external fuse boards

100-250V/170-430V, 100-250Vac, 2W+PE 100-250Vac, 3W+PE

12 Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033

Surge Protection Device – SPD

Voltage protection L-N ≤ 1600V

Range of frequency 40-60Hz

Response time ≤25ns

Figure 10. Surge Protection Device correct installation

a) 3phase Y configuration (3W+N+PE)

Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033 13

Figure 11. SPD installation for 1phase Y configuration.

c) 3phase ∆ configuration (3W +PE)

Figure 12. SPD installation for 3phase ∆ configuration.

14 Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033

Alarm Relays & Digital Inputs

Alarm Relays & Digital Inputs

Alarm Relay Specification

Digital Input X + Normal Mode

Figure 13. Alarm Relays & Digital Inputs

Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033 15

Terminals & Pin-out Location, Alarm Interface Card,

Alarm Outputs & Digital Inputs

Card Art.105954 FUNCTION SIGNAL PIN-OUT

(To and from

(From external equipment)

(To external equipment)

Fuse Alarm COM 14 Alarm Circuit 4

16 Installation Guide Flatpack2 PS System, 9kW/ 48V,Fan OD 1.8m doc.n 351677.033

Terminals & Pin-out Location, System Interface Card