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The document describes a 5 liter lube oil filling production line composed of various machines. It discusses 6 papers related to production line optimization and maintenance planning. The papers address topics like preventative maintenance scheduling, multi-objective optimization of parallel machine scheduling integrated with resource planning, and joint optimization of predictive maintenance and production scheduling. They aim to minimize costs and improve efficiency of production lines.
Descriere originală:
summery of papers used in joint production maintenance models
The document describes a 5 liter lube oil filling production line composed of various machines. It discusses 6 papers related to production line optimization and maintenance planning. The papers address topics like preventative maintenance scheduling, multi-objective optimization of parallel machine scheduling integrated with resource planning, and joint optimization of predictive maintenance and production scheduling. They aim to minimize costs and improve efficiency of production lines.
The document describes a 5 liter lube oil filling production line composed of various machines. It discusses 6 papers related to production line optimization and maintenance planning. The papers address topics like preventative maintenance scheduling, multi-objective optimization of parallel machine scheduling integrated with resource planning, and joint optimization of predictive maintenance and production scheduling. They aim to minimize costs and improve efficiency of production lines.
For our case we consider 5 liters lube oil filling production line composed from the following machines
shown in the following figure:
Pape Paper Title Objective Model # of Productio Technique Application
r ID machines n 1 Preventive a dynamic OM policy is proposed for the series multi multi- maintenance station componen scheduling for Systems with such bidirectional interaction between t serial multi- station reliability and product quality. A station system station reliability evaluation method manufacturing is developed based on the introduced bidirectional systems with interaction mechanism, interaction and an extended cost saving method is proposed for between the station modeling of the quality integrated OM policy reliability and product quality 2 Multi-objective we investigate a multi-objective parallel machine optimization of scheduling problem with two kinds of resources parallel (machines and moulds) and with flexible PM machine activities on resources. On the one hand, the work in scheduling this paper extends the work of [9] into a multi- integrated with objective optimization, and on the other hand, it multi-resources extends the match relation between machines and preventive moulds into full and partial flexibility. maintenance planning 3. Single- This paper provides a new method that incorporates variety of machine-based prognostics information with available resources to industries joint obtain the optimal production scheduling and such as optimization of maintenance decisions. The contributions of the semiconducto predictive paper can be summarized as follows. First, system r maintenance degradation information such as deterioration and manufacturin planning and aging is included to the proposed predictive g, production maintenance model. Then, different maintenance transportatio scheduling actions could be developed for each failure state, n, and power and each system state will be optimized to a generation different target. Finally, an integrated decision model for both predictive maintenance and production Objective function: to minimize the total production cost: scheduling is presented. The benefits of integrating the two activities into a decision-making process are described. Through a simple example, we demonstrate a procedure for identifying optimal scheduling, and maintenance decisions. We then provide insights gained from studying the model using numeric examples. 4. A joint To demonstrate the significance of considering Objective : MINfCmaxg A genetic plastics production multiple resources and maintenance tasks in the algorithm production scheduling production approach is system approach Schedule, this paper models a production– applied considering maintenance scheduling problem in a plastics multiple production system. In the resources and 884 C.S. Wong et al. preventive Maintenance model, the maximum ages and maintenance maintenance durations of PM tasks are known in tasks advance. A joint scheduling (JS) approach is proposed to solve the problem in which the starting times of the maintenance tasks are Treated as decision variables. For the sake of comparison, a fixed maintenance interval (FM) approach and a Maximum age (MA) approach are introduced in the numerical examples. A genetic algorithm approach is applied as a tool to find the optimal solutions of the three approaches in the problem. The optimization objective is to minimize makespan by scheduling and integrating multiple resources and PM tasks with production activities. 5. A production to optimize the production scheduling scheduling under an imperfect preventive maintenance system, problem minimal repair and replacement are considered. Minimal repair is undertaken to restore the machine to considering its prior state before failure when random failures random failure occur. The time and cost of minimal repair are and considered. imperfect When to implement replacement is determined preventive based on the cost–time function. The function is defined to judge the economy of the imperfect maintenance preventive maintenance. In real time, a machine becomes weak and hard to be maintained; hence, the cost and time for performing preventive maintenance increase with the increased number of preventive maintenance. The objective is to maximize the total profit, which is related to the job sequence, production cost, production value, lateness cost, and all kinds of maintenance cost. 6. An integrated We consider the problem of jointly determining the Di totaldemandofthe ith productperyear,i ¼ 1; 2; 3;…; k Factory that production, produces cast iron optimal lot sizes and PM policy for a production di the consumptionrateofthe ith product pipes for the inventory and system that can produce multiple products pi the productionrateofthe ith product construction preventive industry. maintenance alternately. We assume that he demand for each Qi the productionlotsizeofthe ith product model for a product is fixed, and the total supply per year for n the numberoftheproductioncyclesperyear multi-product each product is well balanced at the production ξi the actualproductiontimeofthe ith productinone production planning stage based on the demand and the production cycle system capacity of the production system. This implies that Ti the nominalproductiontimeofthe ith productinone the quantities to be produced for all products per production cycle.Itcontains ξi and thedowntimecaused year are fixed and match the production capacity. by failuresduring ξi However, they can be produced in one big lot size or u the defectarrivalpoint several smaller lot sizes. Our task is to determine the f ðUÞ the probabilitydensityfunction(pdf)ofthedelay-time optimal lot size for each product in conjunction with FðUÞ the cumulativedensityfunction(cdf)ofthedelay-time the PM policy. Intuitively, smaller lot sizes will lead to λ the rateoftheoccurrenceofdefects smaller inventory costs, more opportunities for PM di but more set-up costs, and vice versa. s the averagetimeperset-upforthe ith product dd the averagetimetorepairperdefectidentified ataPM df the averagetimetorepairperfailure dp the averagetimeperinspectionataPM hi the averageinventoryholdingcostperunitproductper unit timeofthe ith product Ci s the averageset-upcostofthe ith product Cd the averagecostofrepairingadefectivecomponentthat is identified ataPM Cf the averagecostforrepairingafailure,whichcontains the costforrepairingorreplacingthefailedcomponent and theadditionalcostofunavailability Cp the averagecostofaninspectionatPM Fig. 3. (a) Theidealsituation,whichisrestrictedby T2 ¼ T3, (b)shortageoccursintheproductioncyclewhen T2oT3, (c)idletimeoccursintheproductioncyclewhen T24T3. X. Liuetal./ReliabilityEngineeringandSystemSafety137(2015)76–86 78 7. COMBINED we have demonstrated the usefulness of ingle- Multiple Markov semiconductor manufacturing PRODUCTION incorporating issues from both of these areas into a machine product decision production AND single model. single process system with MAINTENANCE Specifically, the problem of scheduling production multiple machine SCHEDULING and maintenance of a multiple-product products FOR A manufacturing system with a single, deteriorating and with MULTIPLE- machine was modeled as a Markov Decision multiple PRODUCT, process. machine states SINGLEMACHIN E PRODUCTION SYSTEM* 8. Minimizing the make-span in a single machine scheduling problems with flexible and periodic maintenance 9. A hybridization of genetic algorithms and fuzzy logic for the single- machine scheduling with flexible maintenance problem under human resource constraints. 10. Joint wedevelopedajointoptimizationmodel connecting min C= Ct+ Cp+ Cm Series Group PM is Different optimization groupPMwithproductionschedulingappliedtoa series s:t: machine proposed and manufacturin systemwherePMonanymachineleadstounavailabilityo XM each solved by g applications of f all j¼1 machine random-keys production machines.AperfectPMpolicyisassumed.Tworesultsare xi;j;k ¼ 1 do single GA scheduling obtained xi;j;kAf0; 1g; yi;kAf0; 1g; zi;kAf0; 1g ð1 Þ job. and machine bysolvingthisproblemtominimizethetotalcost.The xi;j;k ¼ first 1; if the kth processing onthe ith machineisthe jth job group istheappropriateassignmentofjobstothemachines,an 0; otherwise preventive dthe second isthedeterminationofgroupPMinterval. ( maintenanc yi;k ¼ e 1; if PMisperformedonthe ith machine beforethe kth processing 0; otherwise ( zi;k ¼ 1; if PMisperformedonthe ith machine duringthe kth processing 0; otherwise 11. Joint an integrated mathematical model for production production and scheduling and preventive maintenance planning of a single machine is presented. Themain contributions of this preventive study could be summarized as follows: maintenance 1. In contrast to most of the existing approaches, it scheduling for considers multiple levels for PM a single Activity. The effect of PM is that it leads to a rejuvenation degraded of the machine so that machine by it effectively reduces the age of machine. The reduction in the age depends on the considering PM level used. machine 2. The proposed method assumes that the hazard rate of the failures machine increases over time and considers that the machine may fail at each moment. In this situation, minimal repair is performed on the machine. It means that the hazard rate of the machine after repair is nearly the same as that just before failure. 3. The proposed method optimizes weighted completion time and maintenance cost, simultaneously. 12. Scheduling Jobs We consider two cases of maintenance. In the first case, Multi Branch Semiconduct and call it the independent case, there are sufficient machines and or maintenance resources such that any number of machines Maintenance bound can be maintained simultaneously if necessary. In the Activities second case, call it the dependent case, the maintenance on Parallel resources are limited Machines so that only one machine can be maintained at any given time and hence the maintenance activity on one machine cannot be overlapped with that on another machine. In this case, we assume that T _ mt; otherwise, there is simply no feasible schedule.
13. Preventive an opportunistic PM model is proposed for multi-
component systems to group the PM activities of the maintenanc system components with the integration of e production demand (i.e. changes in job shop optimization schedule caused by unpredictable market for a multi- fluctuations) into the maintenance decisions. An component optimal PM practice is dynamically determined by minimizing the short-term cumulative opportunistic system PM cost for the whole system under changing job shop schedule 14 Optimal In this research, therefore, optimization models model I: operating will be developed to enhance the performance and room efficiency of ORs by maximizing the number of treated patients. This study is scheduling expected to improve patient satisfaction for normal and resource efficiency as well as provide a proactive and model that can be employed unexpected during unexpected events. events in a smart hospital Model ii:
15 Optimal multiple- period scheduling and sequencing of operating room and intensive care unit