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Abstract
The objective of this work was to coat aluminosilicate clays on an inert silica support, and to characterize the properties and stability of
the clay–silica coating. Two polymers, polyacrylamide (PAM) and polyvinyl alcohol (PVA), were used to bind kaolinite, illite, and smectite
onto silica grains. The clay–polymer composites were studied by X-ray diffraction, FTIR, and electrophoretic mobility. Clay coatings on
silica grains were characterized by mass coverage, scanning electron microscopy, specific surface area, and pH stability. Silica sand was
successfully coated with clays by using the two polymers, but with PVA, the clay coating had a greater mass coverage and was more stable
against pH variations. Less polymer was needed for the clay coating using PVA as compared to using PAM. Clay–polymer complexes and
pure clay minerals had similar cation exchange capacities and electrophoretic mobilities, indicating that overall surface charge of the clays
was little affected by the polymers. Some decrease in hydrophilicity was observed for illite and smectite when clays where coated with the
polymers. The methodology reported here allows the generation of a clay-based porous matrix, with hydraulic properties that can be varied
by adjusting the grain size of the inert silica support.
2005 Elsevier Inc. All rights reserved.
Keywords: Silica sand; Smectite; Illite; Kaolinite; Polyacrylamide; Polyvinyl alcohol; Cation exchange capacity; Contact angle
as well. One of these candidates is polyacrylamide (PAM), ter was removed with H2 O2 [19] and iron oxides with the
which is widely used in waste water treatment and erosion citrate–dithionite method [20]. After these treatments, the
control as flocculant, because of its strong ability to bind clay sand was thoroughly washed with deionized water and oven
minerals together. Another promising polymer is polyvinyl dried at 110 ◦ C.
alcohol (PVA), which was also used in erosion control [5], Texas smectite (STx1) and Georgia kaolinite (KGa1)
and was found to have strong interactions with clay minerals were obtained from the Source Clay Minerals Repository
[6,7]. (University of Missouri). Illite (No. 36, Morris, IL) was ob-
The bonding mechanisms of polymers to silica [8–12] tained from Ward’s Natural Science (Rochester, NY). All
and clay minerals [5,6,13–15] are well understood. Non- clays, as received from the suppliers, were pretreated to re-
ionic polymers bind to silica surfaces through H-bonding move organic matter with H2 O2 [19] and iron oxides with
of hydroxyl (OH), amino (NH2 ), carbonyl (C=O), and the citrate–dithionite method [20]. The pretreated clays were
other polar functional groups. For example, polyacrylamide then size-fractionated by gravity sedimentation to obtain
(PAM) binds to silica [16] and clay minerals [13] via hy- minerals smaller than 2 µm in diameter. The size fraction-
drogen bonding. For PAM–clay mineral interactions, the ation was repeated two to three times. The clays were made
bonding mechanisms are (1) ion–dipole interaction be- homoionic by washing with 0.5 M CaCl2 , 1 M NaCl, or 1 M
tween the amide groups and the exchangeable cations, and KCl to obtain Ca-smectite, Na-kaolinite, and K-illite [21].
(2) water bridging between the polymer and exchangeable Finally, the clays were dialyzed with deionized water un-
cations [17]. It is also possible to use a cationic copolymer til the electrical conductivity of the dialysate was less than
(e.g., positively charged PAM copolymer) to enhance the 5 µS/cm.
interaction between the polymer and clay minerals. Electro-
static attractions between the cationic functional groups and 2.2. Coating silica sands with aluminosilicate clays
the negative charge sites of clays will enhance the affinity of
the polymer to clay minerals [18]. We coated silica grains with clay minerals with a modi-
An ideal coating requires that the bridging polymers have fied approach proposed by Phillips and co-workers [3,4]. We
minimal effect on the charge and surface properties of the used two procedures to coat silica grains with clay minerals.
clays. It has been shown that the charge of clay minerals Preliminary tests were performed to find optimal conditions
(smectite, kaolinite, and illite) was not strongly changed by with respect to duration of mixing and temperature of drying
PAM adsorption [18]. For example, the CEC of smectite of the clay–polymer–sand composites.
was nearly 100% preserved after adsorbing a nonionic PAM The first procedure employed a cationic PAM (Super-
and was reduced only 20% after adsorbing a cationic PAM floc C498, Cytec Industries, West Paterson, NJ), which,
copolymer [18]. PVA was found not to reduce the CEC of according to the manufacturer, has a molecular weight of
clays [15]. These observations suggested that PAM and PVA ≈5000 kg/mol and 55% of cationic N ,N ,N -trimethyl-
may be useful bridging agents for the clay–silica coating. aminoethylacrylate units. Clay suspensions (≈4 g/L par-
Here, we propose to use PAM and PVA to bind clay min- ticle concentration) were flocculated with PAM at various
erals onto silica surfaces to produce a clay–silica composite. pH and PAM concentrations. The mixture was left to settle
Our objectives were (1) to develop a methodology using for about 3 h at room temperature and then centrifuged at
polymers to bind aluminosilicate clays onto silica particles 100g for 5 min. The clay–polymer complex was separated
and (2) to characterize the surface coverage, stability and from the bulk solution by decanting the supernatant, and
surface properties of the clay–silica composites. Our overall was then mixed with the silica sand to produce a slurry. The
goal was to create a clay–silica composite that can be packed sand–clay–polymer slurry was placed on a reciprocal shaker
into flow-through columns or reactors that are dominated by overnight. The clay-to-sand ratio was 1:20 (w/w). Finally,
clay mineral surfaces, yet have the hydraulic properties of the coated sand was dried at 100 ◦ C for 24 h. After drying,
the inert silica support. Such a porous composite can be used the sand was washed with deionized water to remove loose
to study interactions between chemicals and clay surfaces in particles and dried again at 100 ◦ C for 24 h.
dynamic flow experiments, and could be applied as reactive To optimize the methodology, we tested the effects of pH
filter for environmental remediation. and PAM concentration during clay flocculation. The pH
effect was tested at a polymer concentration of 50 mg/L
where the pH was varied between 3 and 11 using NaOH or
2. Materials and methods HCl. The effect of the polymer concentration was tested at
pH 7 where PAM concentrations were varied between 25 and
2.1. Silica sand, aluminosilicate clay minerals, and 150 mg/L (≈5 and 30 nmol/L). We also tested the effect of
polymers the sand-to-clay ratio (w/w) at pH 7 and 50 mg/L PAM.
The second procedure employed a nonionic polyvinyl al-
Silica sand was obtained from J.T. Baker, Inc. (Phillips- cohol (Lot No. 386921/1, Fluka, Switzerland), which has a
burg, NJ; CAS No. 14808-60-7) and dry sieved to fractionate molecular weight of 200 kg/mol and a 98% degree of poly-
particles between 0.25 and 0.5 mm diameter. Organic mat- merization. Clay suspensions at a concentration ≈40 g/L
J. Jerez et al. / Journal of Colloid and Interface Science 294 (2006) 155–164 157
were mixed with PVA and agitated manually for about est) amount of clay coating. We examined morphology and
30 min, after which the silica sand was added to the suspen- uniformity of the coating, the specific surface area, the sta-
sions, and the mixture was stirred with a perforated Teflon bility of the coating, and selected surface properties of the
stirrer for a few minutes. The mixture was then dried at 80 ◦ C coated sands. The morphology of the coated sand parti-
for 24 h. After drying, the sand was washed with deionized cles was examined by scanning electron microscopy (Hi-
water and dried again at 80 ◦ C for 24 h. Drying at 80 ◦ C re- tachi S520). Specific surface areas were determined on oven
sulted in more uniform coverage than drying at 100 ◦ C. dried samples by N2 adsorption and fitting a BET isotherm
This procedure was optimized by adjusting pH and PVA (ASAP2010, Micromeritics, Norcross, GA). We measured
concentration as described above for PAM. The only differ- the surface areas of both the aluminosilicate source clays and
ences were that the effect of the polymer concentration was the clay-coated sands.
tested at pH 5, and the PVA concentrations ranged from 20 The stability of the coating was evaluated by immers-
to 200 mg/L (≈100 to 1000 nmol/L). We also tested the ef- ing the coated sand into solution of different pH, rang-
fect of the sand-to-clay ratio (w/w) at pH 5 and 80 mg/L ing from pH 3 to 13, adjusted with NaOH or HCl. We
PVA. We consider that the optimal pH and polymer concen- placed 0.3 to 0.5 g of coated sand and 18 mL of solution
tration were those that produced the greatest amount of clay at a specific pH into 20 mL glass vials, which were then
coating. The amount of clay coating was determined as de- capped. The vials were kept nonstirred at room temperature.
scribed below. For PAM, the optimal pH was 7 and polymer Aliquots of 3.5 mL were sampled from each vial after 1 h,
concentration was 50 mg/L. For PVA, the optimal pH was 5 1 day, and 1 week. Before the aliquots were taken, the vials
and polymer concentration was 80 mg/L. were rigorously shaken to suspend detached clay particles.
The suspended clay was quantified by UV/Vis spectrome-
2.3. Interactions of polymers with aluminosilicate clays try at wavelengths of 230 nm for kaolinite and smectite and
256 nm for illite. The sample volume was replaced with
We determined sorption isotherms for both PAM and fresh solution of the specific pH.
PVA on smectite, kaolinite, and illite at the optimal pH The stability was also assessed with long-term column
conditions determined for the coating procedure. We equili- experiments. Clay-coated sand was packed into chromatog-
brated 0.2 g of clay with 20 mL polymer solution of various raphy columns (i.d. 0.7 cm, length 12 cm) (Kontes Flex
concentrations at a fixed pH. For PAM, the pH was 7 and column, with a 20 µm frit at the bottom), and a downward
the polymer concentrations ranged from 0 to 150 mg/L. For steady-state flow using deionized water adjusted to pH 8 was
PVA, the pH was 5 and the concentrations ranged from 0 to established. The flow rate was 12 mL/h, corresponding to a
300 mg/L. The polymer–clay suspension was agitated on a pore water velocity of 70 cm/h. A total of 10,000 pore vol-
reciprocal shaker for 24 h at room temperature and then the umes was passed through the columns. Column outflow was
suspensions were centrifuged at 10,000g for 15 min. The periodically checked for the presence of suspended particles
polymer concentrations in the liquid phase were determined using light scattering (ZetaSizer 3000 HSA, Malvern Instru-
by UV/Vis spectrometry (HP 8452A, Hewlett–Packard) at ments Ltd., Malvern, UK). The amount of clay coated on
wavelengths of 200 nm for PAM and 190 nm for PVA. the sand was determined at the beginning and at the end of
The amount of polymer sorbed onto the clay was calcu- the column experiment by the methodology described previ-
lated based on mass balance. To check if the polymers can ously.
intercalate smectite, we determined the d(001) spacing of
smectite containing different amounts of polymers with an 2.5. Cation exchange capacity, electrophoretic mobility,
X-ray diffractometer (CuKα radiation; Philips XRG 3100, and contact angle measurement
Philips Analytical Inc., Mahwah, NJ).
Cation exchange capacity, electrophoretic mobility, and
2.4. Characterization of coated silica sands surface thermodynamic properties were determined on the
pure and polymer-treated clay minerals rather than the
The amount of clay coated on the silica grains was deter- coated sands themselves. Cation exchange capacity was de-
mined by measuring the mass of detached clay. For PAM, termined with the compulsive exchange method using Ba–
clays were detached by immersing the coated silica sand in Mg exchange [22]. Electrophoretic mobility was determined
a nonstirred pH 13 solution (adjusted with NaOH) for 24 h. by dynamic light scattering in a 10 mM NaCl solution (Zeta-
For PVA, clays were detached by immersing the coated sil- Sizer 3000 HSA, Malvern Instruments Ltd., Malvern, UK).
ica sand in a pH 7 deionized water and sonicating six times Electrophoretic mobility measurements were made over a
for 45 min in intervals of 3 to 4 h. These procedures removed pH range from 3 to 11, adjusted overnight with HCl or
the clay coating effectively, as verified by microscopy. The NaOH.
amount of detached clay was quantified by UV/Vis spec- Contact angles were measured by the sessile drop method
trometry for PAM, and by gravimetry for PVA. using a goniometer (Ramé-hart, Model 50-00-115, Moun-
Further characterization of the coated sands was only tain Lakes, NJ). Thin films were prepared by the solvent
performed on samples found to have the optimal (great- evaporation method. Clay minerals (diameter <2 µm) at a
158 J. Jerez et al. / Journal of Colloid and Interface Science 294 (2006) 155–164
Fig. 1. X-ray diffraction patterns of smectite (STx1) treated with (a) PAM and (b) PVA heated to 300 ◦ C.
Fig. 2. Effect of pH on clay coating of silica sands using (a) polyacrylamide (PAM) and (b) polyvinyl alcohol (PVA) for different clay minerals. Error bars
denote one standard deviation of three repetitions.
Fig. 3. Effect of polymer concentration on clay coating for (a) polyacrylamide (PAM) at pH 7 and (b) polyvinyl alcohol (PVA) at pH 5. Error bars denote one
standard deviation of three repetitions.
The experimental conditions that were considered opti- the concentrations of the polymers on the clays are in the or-
mal for the clay coating, i.e., greatest amount of clay coated der of few milligrams polymer per gram of clay (Table 2).
onto the silica surface, were used to produce a batch of The optimally coated sand was characterized in detail, and
coated sand. For these optimal coating conditions (Table 1), the results are described below.
160 J. Jerez et al. / Journal of Colloid and Interface Science 294 (2006) 155–164
Table 3
Characterization of minerals and coated sand
Material Pure minerals Coated sands with PAM methodology Coated sands with PVA methodology
Specific surface area, Specific surface area, Amount of clay coating Specific surface area, Amount of clay coating
BET (m2 /g) BET (m2 /g) (mg/g) (mg/m2 )a BET (m2 /g) (mg/g) (mg/m2 )a
Uncoated sand 0.04 ± 0.001b none none none none none none
Smectite (STx1) 52.6 ± 0.9 0.35 ± 0.01 3.1 ± 1.4 77 2.41 ± 0.03 67 ± 5 1673
Illite (No. 36, Morris) 36.5 ± 0.4 0.29 ± 0.01 5.0 ± 0.4 126 2.49 ± 0.05 77 ± 5 1920
Kaolinite (KGa1) 13.6 ± 0.3 0.24 ± 0.01 25 ± 3 618 0.54 ± 0.01 88 ± 6 2205
a Calculated from the amount of clay coating (mg/g) divided by the specific surface area of clean sand.
b Errors are one standard deviation.
J. Jerez et al. / Journal of Colloid and Interface Science 294 (2006) 155–164 161
Table 4
Amount of clay remaining on the sand surface after long-term leaching with 10,000 pore volumes of through flow
Clay minerals Polyacrylamide (PAM) Polyvinyl alcohol (PVA)
Initial Final Initial Final
(mg/g) (mg/g) (% of initial) (mg/g) (mg/g) (% of initial)
Smectite (STx1) 3.5 ± 0.4a 1.25 ± 0.06 36 16.7 ± 2.1 16.3 ± 1.1 98
Illite (No. 36, Morris) 4.8 ± 0.7 0.82 ± 0.06 17 25.6 ± 3.2 24.8 ± 0.4 97
Kaolinite (KGa1) 18.3 ± 1.2 4.17 ± 0.18 23 22.3 ± 1.9 21.9 ± 0.6 98
a Errors are one standard deviation.
162 J. Jerez et al. / Journal of Colloid and Interface Science 294 (2006) 155–164
Table 5
Cation exchange capacity and liquid–solid contact angle of clays and clay–polymer complexes
Cation exchange Contact angle (degree)
capacity (cmolc /kg) Water Glycerol Formamide Diiodomethane Ethylene glycol
Smectite
STx1 93.1 ± 3.6 20.1 ± 1.7 28.2 ± 1.3 8.9 ± 1.0 31.5 ± 1.1 18.3 ± 0.9
STx1 + PAM 91.4 ± 1.0 16.5 ± 2.0 22.5 ± 2.6 7.1 ± 1.2 26.1 ± 1.9 8.2 ± 2.2
STx1 + PVA 92.3 ± 4.6 22.8 ± 1.6 23.4 ± 2.3 10.3 ± 1.8 25.8 ± 1.5 13.3 ± 2.3
Illite
Illite 22.4 ± 1.2 18.1 ± 1.0 26.0 ± 1.2 12.9 ± 1.4 30.3 ± 1.7 15.4 ± 1.5
Illite + PAM 19.6 ± 1.6 36.4 ± 2.4 30.3 ± 2.8 18.8 ± 2.0 32.6 ± 2.1 15.5 ± 2.2
Illite + PVA 22.0 ± 1.0 28.6 ± 2.6 28.6 ± 2.2 15.6 ± 1.6 37.5 ± 1.8 21.5 ± 1.9
Kaolinite
KGa1 4.6 ± 0.9 7.7 ± 0.8 27.3 ± 1.4 12.1 ± 0.9 23.4 ± 1.3 20.6 ± 1.7
KGa1 + PAM 4.5 ± 0.7 10.4 ± 0.7 31.7 ± 1.5 14.2 ± 1.3 20.3 ± 1.2 18.1 ± 1.4
KGa1 + PVA 4.8 ± 0.7 16.7 ± 2.2 34.1 ± 3.7 22.6 ± 4.9 24.7 ± 1.5 20.7 ± 3.1
Polymers
PAM na 71.5 ± 1.1 56.4 ± 3.1 51.0 ± 8.4 48.9 ± 1.7 67.5 ± 4.9
PVA na 73.4 ± 1.8 60.3 ± 1.3 32.3 ± 0.9 42.1 ± 1.0 32.3 ± 1.2
Errors are one standard deviation; na: not applicable.
Table 6
Surface tension, γ , surface-free energy for interactions between two particles in water, G (mJ/m2 ), and polarity ratios, δ − and δ + , of clay and clay–polymer
complexes
γSLW γS+ γS− GLW
SLS GAB
SLS GTOT
SLS δ− δ+
Smectite
STx1 45.8 ± 0.4 0.42 ± 0.02 53.0 ± 0.9 −8.8 ± 1.2 39.3 ± 0.3 30.5 ± 0.9 0.13 1.44
STx1 + PAM 43.9 ± 0.6 0.42 ± 0.01 52.8 ± 0.7 −7.7 ± 0.9 39.0 ± 0.4 31.4 ± 0.5 0.13 1.44
STx1 + PVA 45.9 ± 0.5 0.45 ± 0.01 48.8 ± 0.6 −8.9 ± 0.8 33.9 ± 0.3 25.0 ± 0.5 0.13 1.38
Illite
Illite 44.2 ± 0.7 0.41 ± 0.07 53.8 ± 0.1 −7.8 ± 0.5 40.3 ± 0.4 32.5 ± 0.1 0.13 1.45
Illite + PAM 43.2 ± 0.8 0.82 ± 0.04 37.1 ± 1.8 −7.2 ± 2.5 17.3 ± 0.5 10.0 ± 2.1 0.18 1.21
Illite + PVA 41.0 ± 0.8 0.87 ± 0.05 45.2 ± 1.7 −6.0 ± 2.3 27.6 ± 0.4 21.5 ± 1.8 0.18 1.33
Kaolinite
KGa1 46.8 ± 0.5 0.11 ± 0.01 60.2 ± 0.3 −9.5 ± 0.5 51.1 ± 0.3 41.7 ± 0.8 0.07 1.54
KGa1 + PAM 47.9 ± 0.3 0.05 ± 0.01 59.8 ± 0.4 −10.1 ± 0.8 51.8 ± 0.2 41.7 ± 1.0 0.04 1.53
KGa1 + PVA 46.3 ± 0.4 0.05 ± 0.05 58.4 ± 1.3 −9.1 ± 3.3 50.0 ± 0.2 40.9 ± 3.1 0.04 1.51
Errors are one standard deviation.
water and surface–diiodomethane (DIM) interface, as these and the addition of the polymers did not change the polar-
two solvents are reference liquids for polar and apolar sol- ity ratio.
vents [25]. The water-contact angles of the polymer films
were greater than the contact angles of the clay minerals,
indicating that the polymers were less hydrophilic. By and 4. Conclusions
large, the clay–polymer complexes had greater water con-
tact angles than clay alone. The most significant effect of
PAM was observed on illite, where the water-contact an- We developed a method to coat an inert silica support
gle was doubled after addition of PAM. A similar pattern with three aluminosilicate clays: smectite, illite, and kaoli-
was observed for the illite–PVA complex, but the change in nite. The clays were attached to the silica surface via a
the water-contact angle was less pronounced (+58%). This polymer bridging. At the polymer concentration used, the
indicates that the two polymers considerably reduced the polymers PAM and PVA did not significantly affect the elec-
wettability of illite. Similarly, the polymers also increased trophoretic mobility of the clay minerals. A greater amount
the DIM-contact angle of the illite–polymer complexes. The of clay could be attached to silica by using PVA as com-
smectite–polymer complexes had smaller DIM-contact an- pared to PAM. The PVA method produced clay coatings that
gles than the smectite itself. No trend in water and DIM- were stable in aqueous solution over the pH range of 3 to 11,
contact angle was obvious for kaolinite. whereas the PAM method showed reduced attachment sta-
Surface tension and free energy components for smec- bility above pH 9. Long-term flow-through experiments at
tite and kaolinite (Table 6) were similar to those reported pH 8 showed that the PVA–clay–sand composite was stable;
previously [34]. The effect of the polymer on the surface more than 97% of the clay remained on the silica surfaces
tension components (γSLW , γS+ , and γS− ) did not reveal a after 10,000 pore volumes of flow-through. For the PAM
clear trend for any of the clay minerals. For smectite, PVA method, however, a significant fraction of the clay was de-
coating resulted in a 20% reduction of GTOT SLS , but PAM
tached in the long-term flow-though experiments. Polymer
did not cause considerable change in the total surface-free binding did not significantly alter the surface properties of
energy. For illite, the coatings of the polymers caused con- the clay minerals, except for illite. The polymer coating af-
siderable changes in surface tension and free energy. The fected the surface of illite, which became less hydrophilic
largest change was observed in the electron-acceptor com- upon polymer coating.
ponent (γS+ ) which was twice as large for the clay–polymer The possibility to produce a porous medium with high
complex as for the clay itself. We also observed a reduction hydraulic conductivity, but surfaces controlled by clay min-
in the electron-donor component (γS− ) of 31% for illite– erals, allows to study clay–solute interactions in dynamic
PAM and 16% for illite–PVA complexes. This resulted in flow systems. Dynamic flow systems have several advan-
a considerable reduction of GTOT SLS : 70% for the illite–PAM
tages over batch systems, and are often more representative
and 34% for the illite–PVA complex. The surface tension to natural subsurface conditions. Clay-coated sand also has
and surface-free energy of kaolinite were not affected by potential applications in environmental remediation, where
the polymer coating. The addition of the polymers caused the porous clay structure can be used as reactive filter. For
little change in wettability of the clay minerals except for such applications, the long-term stability of the clay coat-
the illite–PAM, illite–PVA, and smectite–PVA composites. ings under conditions expected at remediation sites would
The polarity ratio showed that the clays were monopolar, need to be investigated.
164 J. Jerez et al. / Journal of Colloid and Interface Science 294 (2006) 155–164
Acknowledgments [17] B.K.G. Theng, The Chemistry of Clay–Organic Reactions, Wiley, New
York, 1974.
[18] Y. Deng, Ph.D. thesis, Texas A&M University, 2001.
This work was supported by the Washington State Water
[19] G.W. Kunze, J.B. Dixon, in: A. Klute (Ed.), Methods of Soil Analy-
Research Center. We thank the Electron Microscopy Center sis. Part 1. Physical and Mineralogical Analysis, American Society of
at Washington State University for use of their facility and Agronomy, Madison, WI, 1986, pp. 91–100.
Jeff Boyle for help with the experiments. [20] G.G.S. Holmgren, Soil Sci. Soc. Am. Proc. 31 (1967) 210.
[21] H. van Olphen, An Introduction to Clay Colloid Chemistry, second
ed., Wiley, New York, 1977.
[22] M.E. Sumner, W.P. Miller, in: D.L. Sparks (Ed.), Methods of Soil
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