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SERVICE
MANUAL
Systems:
Color Therapy System
(Serial Numbers- 1000 and above)
Monochromatic Therapy System
(Serial Numbers- 1000 and above)
Optional Accessories:
Channel 3/4 Electrotherapy Module
(Serial Numbers- 1000 and above)
NiMH Battery Module
(Serial Numbers- 1000 and above)
sEMG Module
(Serial Numbers- 1000 and above)
Vacuum Electrode Module
(Serial Numbers- 1000 and above)
Laser Module
(Serial Numbers- 1000 and above)
Therapy System Cart
Operator Remote Control
©2005 Encore Medical Corporation or its affiliates, Austin, Texas, USA. Any use of editorial, pictorial or layout composition of this publication without express written consent from the
Chattanooga Group of Encore Medical, L.P. is strictly prohibited. This publication was written, illustrated and prepared for print by the Chattanooga Group of Encore Medical, L.P.
FOREWORD Intelect® Advanced Therapy System
Read, understand, and follow the Safety Precautions and all other information contained in this manual.
This manual contains the necessary safety and field service information for those field service technicians,
certified by Chattanooga Group, to perform field service on the Intelect Advanced Therapy Systems, modules,
and accessories.
At the time of publication, the information contained herein was current and up-to-date. However, due to
continual technological improvements and increased clinical knowledge in the field of electrotherapy, as well
as Chattanooga Group’s policy of continual improvement, Chattanooga Group reserves the right to make
periodic changes and improvements to their equipment and documentation without any obligation on the part
of Chattanooga Group.
It is the sole responsibility for certified field technicians to stay informed and trained in the latest technology
utilized in the Intelect Advanced Therapy Systems by Chattanooga Group. From time to time, as significant
improvements are incorporated, service bulletins will be produced and made available on our web site (www.
chattgroup.com) in lieu of reprinting a complete manual prematurely. These service bulletins will provide
updated service information and technological improvements to the Intelect Advanced Therapy Systems for
use by certified service technicians.
1. Level I- Those certified field service technicians that have successfully completed the minimal training
required by Chattanooga Group in basic service techniques.
2. Level II- Those certified field service technicians that have successfully completed Level I Training as
well as Level II training as required to perform specific troubleshooting and repair techniques and
procedures.
3. Level III- Those certified field service technicians that have successfully completed Levels I & II Training
as well as Level III Advanced Training as required to perform all necessary troubleshooting and
repair techniques. The technician having successfully completed the three levels of training and
coupled with experience should have the ability to train other technicians in Level I and Level II
training with the necessary training materials from Chattanooga Group.
4. Temporary- Chattanooga Group, at its discretion and based on known experience of the technician, may
grant a “Temporary Certification” to a field technician for particular troubleshooting and repair
of a specific system requiring immediate attention. This “Temporary Certification” in no fashion
acknowledges the training level of a technician as defined above. This “Temporary
Certification” is utilized only in unique situations for a specific unit for a specific service
technique only and is documented as such.
Due to the complex nature of the technology utilized by Chattanooga Group, the recommended
troubleshooting techniques are to determine “Bad Board” and board replacement only. No board component
level troubleshooting is recommended, nor will information or parts be supplied by Chattanooga Group.
Any board component level troubleshooting performed will be at the sole risk and liability of the certified field
service technician performing such troubleshooting techniques. Performance of such techniques may render
the warranty null and void.
This equipment is to be used only under the prescription and supervision of a licensed medical practitioner.
1
1- SAFETY PRECAUTIONS Intelect® Advanced Therapy System
1.1 Precautionary Symbol Definitions H. Class IIIb Laser Product
The precautionary instructions found in this manual are Class 3B Lasers are considered an acute hazard to
indicated by specific symbols. Understand these the skin and eyes from direct radiation. Eye injury
symbols and their definitions before operating or will occur if laser is viewed directly or from specular
servicing this equipment. The definitions of reflection. Eye protection is required for all persons
these symbols are as follows: in the treatment area.
A. CAUTION I. Eye Protection Required
Approved eye protection must be worn at all times
CAUTION by all persons in the vicinity when performing
maintenance to the Laser.
Text with a “CAUTION” indicator will explain
possible safety infractions that have the potential to 1.2 Safety Precautions
cause minor to moderate injury or damage to
equipment. Read, understand, and follow all safety precautions found in
this manual. Below are general safety precautions that must
B. WARNING be read and understood before attempting any service
techniques on these systems.
WARNING
Text with a “WARNING” indicator will explain
possible safety infractions that will potentially cause
serious injury and equipment damage.
CAUTION
• Read, understand, and practice the precautionary and
C. DANGER operating instructions. Know the limitations and hazards
associated with using any electrical stimulation or ultrasound
DANGER device. Observe the precautionary and operational decals
placed on the unit.
Text with a “DANGER” indicator will explain • DO NOT operate the Intelect Advanced when connected
possible safety infractions that are imminently to any unit other than Chattanooga Group devices. Do
hazardous situations that would result in death or not operate the unit in an environment of short-waveform
serious injury. diathermy use.
• The Ultrasound modality should be routinely checked before
D. DANGEROUS VOLTAGE each use to determine that all controls function normally;
especially that the intensity control does properly adjust the
Text with a “Dangerous Voltage” indicator serves to intensity of the ultrasonic power output in a stable manner.
inform the user of possible hazards resulting in the Also, determine that the treatment time control does actually
electrical charge delivered to the patient in certain terminate ultrasonic power output when the timer reaches
treatment configurations of TENS waveforms. zero.
• Use of controls or adjustments or performance of procedures
E. CORROSIVE HAZARD (NiMH Battery) other than those specified herein may result in hazardous
Text with a “Corrosive Hazard” indicator exposure to ultrasonic energy.
will explain possible safety infractions if the • DO NOT use sharp objects such as a pencil point or ballpoint
chemical components of this product are pen to operate the buttons on the control panel as damage
exposed to air, skin, or other materials. may result.
• Operate, transport and store this unit in temperatures between
F. BIOHAZARDOUS MATERIAL 59 °F and 104 °F (15 °C and 40 °C), with Relative Humidity
Areas marked with the Biohazard Symbol ranging from 30%-60%.
indicate components of the system that • Inappropriate handling of, and subjecting the ultrasound
require personal care and proper disposal of applicator to physical abuse, may adversely affect its
drainage material according to national, state, characteristics.
and local rules and regulations.
• Inspect Sound Head for cracks, which may allow the ingress of
conductive fluid before each use.
G. NOTE: • Inspect all cables, leads, and associated connectors before
Throughout this manual “NOTE” may be found. each use.
These Notes are helpful information to aid in the
particular area or function being described.
2
2- THEORY of OPERATION Intelect® Advanced Therapy System
2.1 Overview
The Intelect Advanced Therapy Systems are comprised of several PC board assemblies housed within a common enclosure. These
assemblies each support a distinct function in the product. The basic elements are User Interface, Control Board, Stim Board,
Ultrasound Board, Ultrasound Applicator, and Power Supply Circuits.
When a Module (Channel 3/4 Electrotherapy, NiMH Battery, Laser, or sEMG) is installed, the Control Board software automatically
recognizes that a Module has been installed and prompts the installer to perform certain tasks, for verification of Module installed, to
make the respective Module fully functional. No additional software installation is required as the Therapy System contains all
necessary software to accommodate any Module installation.
3
2- THEORY of OPERATION Intelect® Advanced Therapy System
4
3- NOMENCLATURE Intelect® Advanced Therapy System
FIGURE 3.1
5
3- NOMENCLATURE Intelect® Advanced Therapy System
1
7
2
6
3
8
5
4
9
12
11
10
20
14 16 18
15 17 19
13
FIGURE 3.2
1. Screen Contrast Control (Not functional on Color Systems) 12. Multimedia Card (MMC) access port.
2. System Power On/Off Switch 13. Front Access Panel Lanyard
3. Technical Maintenance Port When reinstalling the Front Access Panel, make certain the
4. Fuses Lanyard does not become kinked.
5. Main Power Cord 14. Optional Channel 1/2 Operator Remote Control Connector
6. Rear Access Panel 15. Patient Interrupt Switch Connector
7. Two Channel Combo System 16. Channel 1 Lead Wire Connector
8. Ultrasound Applicator (5cm2 shown) Combo Systems Only 17. Channel 2 Lead Wire Connector
9. User Interface (Screen and Buttons) 18. Microcurrent Probe Connector
10. Front Access Panel 19. Ultrasound Applicator Connector
11. Patient Data Card and sEMG Data Card access port. 20. Therapy System to Module Ribbon Cable
6
3- NOMENCLATURE Intelect® Advanced Therapy System
1
7
2
6
3
4
8
11
10
9
18
13 15 17
14 16
12
FIGURE 3.3
1. Screen Contrast Control (Not functional on Color Systems) 12. Front Access Panel Lanyard
2. System Power On/Off Switch When reinstalling the Front Access Panel, make certain the
3. Technical Maintenance Port Lanyard does not become kinked.
4. Fuses 13. Optional Channel 1/2 Operator Remote Control Connector
5. Main Power Cord 14. Patient Interrupt Switch Connector
6. Rear Access Panel 15. Channel 1 Lead Wire Connector
7. Two Channel Electrotherapy System 16. Channel 2 Lead Wire Connector
8. User Interface (Screen and Buttons) 17. Microcurrent Probe Connector
9. Front Access Panel 18. Therapy System to Module Ribbon Cable
10. Patient Data Card and sEMG Data Card access port.
11. Multimedia Card (MMC) access port.
7
3- NOMENCLATURE Intelect® Advanced Therapy System
6 10
7 8 9
FIGURE 3.4
8
3- NOMENCLATURE Intelect® Advanced Therapy System
6 1
FIGURE 3.5
9
3- NOMENCLATURE Intelect® Advanced Therapy System
6 1
7 8 9 10
FIGURE 3.6
1. Laser Module
2. Extended Front Access Panel DANGER
3. Module to System Mounting Holes Class 3B Lasers are considered an acute hazard to
4. Module to System Feet Alignment Indents the skin and eyes from direct radiation. Eye injury
5. Power Cord Routing Port will occur if laser is viewed directly or from specular
reflection. Eye protection is required for all persons in
6. Module to System Header
the area when Laser is On.
7. Patient Interrupt Switch
8. Therapy Room Door Lockout Jack Approved eye protection must be worn at all times
by all persons in the vicinity when the Laser is On.
9. Point Locator (for use with Single Probe Laser Applicators)
10. Laser Applicator
NOTE:
The Intelect Advanced Laser Module is not operable unless it is
properly connected to the Intelect Advanced Therapy System. *No Field Service is applicable to the Laser Module or Laser
Applicators. All Laser Modules and Applicators that fail tests
described in this Service Manual must be sent to the factory for
service and calibration.
10
3- NOMENCLATURE Intelect® Advanced Therapy System
7
7
1
6 3 6
1
2
1
FIGURE 3.7
1. Laser On LED
2. Laser Applicator On/Off Button
3. Single Diode Applicator Housing
DANGER
Class 3B Lasers are considered an acute hazard to
4. LED Cluster Applicator Housing the skin and eyes from direct radiation. Eye injury
5. Laser Cluster Applicator Housing will occur if laser is viewed directly or from specular
6. Laser Aperature Lens reflection. Eye protection is required for all persons in
the treatment area.
7. Laser Aperature
Approved eye protection must be worn at all times
by all persons in the vicinity when the Laser is On.
NOTE:
The Intelect Advanced Laser Applicators are not operable unless
they are connected to the Intelect Advanced Therapy System via
the Laser Module.
*No Field Service is applicable to the Laser Module or Laser
Applicators. All Laser Modules and Applicators suspected to
require service or calibration must be sent to the factory.
11
3- NOMENCLATURE Intelect® Advanced Therapy System
4
3
6 5
FIGURE 3.8
12
3- NOMENCLATURE Intelect® Advanced Therapy System
6
7
FIGURE 3.9
1. Cart Top
2. System to Cart Retaining Screw (4)
3. Storage Bins (6)
(5 Bins with the Intelect Advanced Vacuum Electrode
Module installed)
4. Cart Rear Swivel Casters
5. Cart Base
6. Cart Front Swivel, Locking Casters
7. Cart Bottom Access Plate
8. Front and Rear Cart Extrusions
13
3- NOMENCLATURE Intelect® Advanced Therapy System
1
2
13 3
15
12
8
11
9
10
FIGURE 3.10
1. Reservoir Exhaust/Overflow Hose (Routes to bottom of 10. Vacuum Electrode Module to Cart Positioning Tabs
Therapy System Cart) 11. Vacuum Electrode Module to Cart Mounting Slides.
2. Vacuum Module to Therapy System Lead Wires 12. Vacuum Electrode Module Mains Power Connector.
3. Vacuum LED Indicators 13. Vacuum Electrode Module Service Access Panel.
4. Vacuum Mode Selector Button 14. Mains Power Cord. (Not Illustrated).
5. Vacuum Intensity Knob 15. Reservoir Hose Drain Bin Clip
6. Channels 1 and 2 Lead Wire Connectors NOTE:
7. Reservoir Drain Hose (Routes into Cart Storage Bin below The Intelect Advanced Vacuum Electrode Module is shown out
Vacuum) of Therapy System Cart for component clarification only. The
8. Channel 1 and 2 Vacuum Lead Hose Connectors Intelect Advanced Vacuum Electrode Module is not operable
9. Vacuum Main Power Switch outside of the Therapy System Cart and must be properly
connected to the Intelect Advanced Therapy System.
14
3- NOMENCLATURE Intelect® Advanced Therapy System
7
1
2*
FIGURE 3.11
15
3- NOMENCLATURE Intelect® Advanced Therapy System
3.2. Hardware and Software Symbol Definitions System, Modules, and Accessories.
The symbol graphics below are found on the system as well
as within the software. These symbols are defined below for Know the symbols and their definitions before performing
the purpose of recognition and functionality when operating any operation of or service to the Intelect Advanced Therapy
or performing service on the Intelect Advanced Therapy System, Modules, or Accessories.
A. Intelect Advanced Therapy System Hardware Symbols B. Optional Module and Accessory Symbols
Contrast Control 1. Operator Remote Control Symbols
Clinical
(Not Functional on Resources
Increase Pause
Color Systems)
Intensity Treatment
Back Manual
Decrease M Stimulation
On/Off Intensity
Switch Channel 1/2
Operator
Remote 2. NiMH Battery Module Symbols
Data Control
Port (Optional)
Battery
Charge Level Charging
Multi-Media and Patient|
Patient Card Interrupt
Switch 3. Channel 3/4 Electrotherapy Module Symbols
Stop Patient
Interrupt Microcurrent
Treatment
Channel 1 Switch Probe
Lead Wires
Pause Channel 3
Channel 3/4
Treatment Lead Wires Operator
Channel 2 Remote|
Channel 4
Lead Wires Control
Start Lead Wires
Treatment (Optional)
Microcurrent
4. Vacuum Electrode Module Symbols
Probe Vacuum Continuous
Therapy Hoses Vacuum
Intensity & Cups
Control 1.65 Sec On
Lead 0.35 Sec Off
Ultrasound Wires Vacuum
Home Applicator
Vacuum 0.75 Sec On
On/Off 0.25 Off
Switch Vacuum
16
4- SPECIFICATIONS Intelect® Advanced Therapy System
DEPTH
WIDTH
FIGURE 4.1
Dimensions
Height
Cart Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85.7 cm (33.75”)
With System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 cm (42.50”)
With System and Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.4 cm (44.25”)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43.2 cm (17”)
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 cm (16.25”)
Power (Combo and Electrotherapy Systems)
Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 - 240V - 175VA, 50/60 Hz
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +24, 8.3A
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Two 6.3A Time Lag (Part Number 71772)
Electrical Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CLASS I
Electrical Type
Ultrasound (Combination Systems Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TYPE B
Electrotherapy, sEMG, Vacuum, Channel 3/4 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TYPE BF
17
4- SPECIFICATIONS Intelect® Advanced Therapy System
DANGER
• Stimulus delivered by the TENS waveforms of this
device, in certain configurations, will deliver a charge of
25 microcoulombs (μC) or greater per pulse and may be
sufficient to cause electrocution. Electrical current of this
magnitude must not flow through the thorax because it may *CC= Constant Current
cause a cardiac arrhythmia. CV= Constant Voltage
18
4- SPECIFICATIONS Intelect® Advanced Therapy System
FIGURE 4.12
FIGURE 4.9
21
4- SPECIFICATIONS Intelect® Advanced Therapy System
22
4- SPECIFICATIONS Intelect® Advanced Therapy System
FIGURE 4.18
23
4- SPECIFICATIONS Intelect® Advanced Therapy System
FIGURE 4.20
FIGURE 4.21
FIGURE 4.22
24
4- SPECIFICATIONS Intelect® Advanced Therapy System
FIGURE 4.23
FIGURE 4.24
25
4- SPECIFICATIONS Intelect® Advanced Therapy System
Refer to these specifications as necessary when Refer to these specifications as necessary when
troubleshooting the Ultrasound PC Board and Applicators. troubleshooting the Laser Module and Applicators.
26
5- TROUBLESHOOTING Intelect® Advanced Therapy System
5.1 Intelect Advanced System Software Error Messages All Troubleshooting and tests will be to validate a
“Bad Board” only. No component level troubleshooting
A. The following information is provided as an aid in defining
information is or will be provided by Chattanooga Group
the Software Error Messages of the Intelect Advanced
for field troubleshooting of board components.
Therapy System and modules. Once a particular Error
Message is defined, the information will also list probable B. Once a particular PC Board has been determined as
causes and possible remedies. Once the problem area bad, refer to the appropriate Removal and Replacement
is determined, subsequent tests for verification will be Section for the board affected and follow the instructions
necessary to determine a “Bad Board”. for replacement of the board.
CODE TYPE
PROBABLE CAUSES POSSIBLE REMEDIES
NUMBER MESSAGE
USER CORRECTABLE WARNING MESSAGES (100-199)
A. Check Electrodes and Lead Wires. Make certain Lead Wires are
not damaged and are properly connected to the system. Make
certain Lead Wires are properly connected to the Electrodes and
100 Warning Overcurrent that electrodes are not damaged and are making proper contact
with treatment area.
B. Replace Lead Wires and Electrodes
A. Check Electrodes and Lead Wires. Make certain Lead Wires are
not damaged and are properly connected to the system. Make
certain Lead Wires are properly connected to the Electrodes and
101 Warning Shorted Lead Wires that electrodes are not damaged and are making proper contact
with treatment area.
B. Replace Lead Wires and Electrodes
A. Make certain Electrodes are making proper contact with the
treatment area.
102 Warning Bad Contact Quality
B. Make certain Lead Wires are properly connected to Electrodes.
C. Replace Electrodes and Lead Wires.
Properly enter Patient ID. Refer to Patient Data Card section (page
103 Warning Blank Patient ID
45-49) of Therapy System User Manual.
1. Blank Protocol Name Properly enter Protocol or Sequence Name. Refer to Therapy System
104 Warning
2. Blank Sequence Name User Manual, pages 54 and 57.
109 Warning Attempting to access protocols or A. User Protocols- No protocols have been saved in the system. Refer
110 Warning sequences and none are found in to Therapy System User Manual, page 54, to save User Protocols
111 Warning the system B. Sequences- No User Sequences have been saved in the system.
27
5- TROUBLESHOOTING Intelect® Advanced Therapy System
CODE TYPE
PROBABLE CAUSES POSSIBLE REMEDIES
NUMBER MESSAGE
Ultrasound Applicator is not Refer to Calibration Section of this manual for Ultrasound Applicator
114 Warning
calibrated. calibration procedures.
Allow Ultrasound Applicator Sound Head to cool to ambient
115 Warning Ultrasound Applicator is too hot.
temperature.
A. Properly insert the Patient Data Card into the system port. Refer
to Therapy System User Manual, page 45, for new Patient Data
1. No Patient Data Card is inserted Card or page 50 for existing Patient Data Card.
116 Warning
into the system.
B. Attempt to use a known good Patient Data Card.
2. Attempted to use an Invalid
117 Warning C. Make certain a Patient Data Card and not an sEMG Data Card is
Patient Data Card.
being used,
D. If problem persists, replace Control Board
Patient Treatment Data already A. Cannot save same data again on Patient Data Card.
124 Warning
saved. B. Use a new Patient Data Card to resave data.
No valid channels are available for A. Complete existing treatment before attempting to start another.
126 Warning
attempted treatment. B. Reset Therapy System by turning main power switch Off and On.
28
5- TROUBLESHOOTING Intelect® Advanced Therapy System
CODE TYPE
PROBABLE CAUSES POSSIBLE REMEDIES
NUMBER MESSAGE
Another treatment is running A. Allow existing treatment to complete before starting Laser Therapy.
while attempting to set up
130 Warning B. If no other treatment is running, reset Therapy System by turning
and perform a Laser Therapy
treatment. main power switch Off and On.
Stim Board Channel Software Upgrade Stim Board Channel Software to latest version. Refer to
137 Warning
upgrade warning. Software Upgrade Section of this manual for instructions.
Ultrasound Board Software Upgrade Ultrasound Board Software to latest version. Contact
138 Warning
upgrade warning. Chattanooga Group Service Department for latest software.
Laser Board Software upgrade Upgrade Laser Board Software to latest version. Contact Chattanooga
139 Warning
warning. Group Service Department for latest software.
MMC Software upgrade Upgrade MMC Software to latest version. Contact Chattanooga Group
140 Warning
warning. Service Department for latest software.
Battery Module Software Upgrade Battery Module Software to latest version. Contact
141 Warning
upgrade warning. Chattanooga Group Service Department for latest software.
29
5- TROUBLESHOOTING Intelect® Advanced Therapy System
CODE TYPE
PROBABLE CAUSES POSSIBLE REMEDIES
NUMBER MESSAGE
A. Connect correct Laser Applicator to the system.
Wrong Laser Applicator B. If Applicator is connected, reset Therapy System by turning main
144 Warning connected to system for the power switch Off and On.
protocol selected. C. Connect a known good Laser Applicator.
D. Send Laser Module to Factory for Service.
Patient Data Card button on
Home Screen was pressed
with no Patient Data Card Properly insert a Patient Data Card, set up and perform the treatment
145 Warning
installed into system port and and, save data to Patient Data Card.
no treatment currently being
performed.
201 Error Internal List Box Memory Error. Reinstall software. If problem persists, replace Control Board.
Program Control Software
202 Error Reinstall software. If problem persists, replace Control Board.
Allocation Memory Error
Insert known good Patient Data Card. If problem persists, replace
203 Error Error erasing Patient Data Card
Control Board.
Error writing to sEMG Data Insert known good sEMG Data Card. If problem persists, replace
204 Error
Card. Control Board.
MMC Card Formatting Error. Insert known good MMC Card. If problem persists, replace Control
205 Error
(Using Tech Service Utilities) Board.
30
5- TROUBLESHOOTING Intelect® Advanced Therapy System
CODE TYPE
PROBABLE CAUSES POSSIBLE REMEDIES
NUMBER MESSAGE
ERROR MESSAGES REQUIRING TECHNICAL ASSISTANCE (200-299)
214 Error General Laser PC Board Error. Send Laser Module to Factory for Service.
Laser Applicator out of
215 Error calibration due to laser output Send Laser Applicator to Factory for Service.
being too high.
Laser Applicator out of
216 Error calibration due to laser output Send Laser Applicator to Factory for Service.
being too low.
Laser Applicator out of
217 Error Calibration Due to LED output Send Laser Applicator to Factory for Service.
being too high.
Laser Applicator out of
218 Error Calibration Due to LED output Send Laser Applicator to Factory for Service.
being too low.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
219 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
220 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
221 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
222 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
223 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
224 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
225 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
226 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
227 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
228 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
229 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
230 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
231 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
NOTE:
Errors 219-231: after replacing the PC Board, and if the problem persists, send the Therapy System to the Factory for Service.
31
5- TROUBLESHOOTING Intelect® Advanced Therapy System
CODE TYPE
PROBABLE CAUSES POSSIBLE REMEDIES
NUMBER MESSAGE
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
233 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
234 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
235 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
236 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
237 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
238 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
239 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
Error while performing a A. Turn Therapy System Off and back On. Reattempt upgrade.
240 Error
Software upgrade. B. Replace the PC Board that the software is attempting to upgrade.
NOTE:
Errors 233-240: after replacing the PC Board, and if the problem persists, send the Therapy System to the Factory for Service.
32
5- TROUBLESHOOTING Intelect® Advanced Therapy System
33
5- TROUBLESHOOTING Intelect® Advanced Therapy System
CODE TYPE
PROBABLE CAUSES POSSIBLE REMEDIES
NUMBER MESSAGE
A. Make certain Ultrasound PC Board is completely seated on internal
Header and Ribbon Cable is seated on Stim PC Board and Control
Ultrasound Board has reported Board.
310 Critical Error
an error.
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board
A. Make certain Ultrasound PC Board is completely seated on internal
Header and Ribbon Cable is seated on Stim PC Board and Control
311 Critical Error Ultrasound Board has reset. Board.
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board
A. Make certain Ultrasound PC Board is completely seated on internal
Header and Ribbon Cable is seated on Stim PC Board and Control
Error writing to Ultrasound Board.
312 Critical Error
Board.
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board
A. Make certain Ultrasound PC Board is completely seated on internal
Header and Ribbon Cable is seated on Stim PC Board and Control
Error reading from Ultrasound Board.
313 Critical Error
Board.
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board
A. Make certain Ultrasound PC Board is completely seated on internal
Header and Ribbon Cable is seated on Stim PC Board and Control
Error reading from Ultrasound Board.
314 Critical Error
Board.
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board
A. Make certain Ultrasound PC Board is completely seated on internal
Header and Ribbon Cable is seated on Stim PC Board and Control
Error reading from Ultrasound Board.
315 Critical Error
Board
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board
A. Make certain the Therapy System to Module Ribbon Cable is
seated in the Therapy System and on the Module.
316 Critical Error Error writing to Module Board.
B. If problem persists, replace appropriate Stim PC Board.
C. Replace Control Board.
A. Make certain the Therapy System to Module Ribbon Cable is
Error reading from Module seated in the Therapy System and on the Module.
317 Critical Error
Board. B. If problem persists, replace appropriate Stim PC Board.
C. Replace Control Board.
A. Make certain the Therapy System to Module Ribbon Cable is
Error reading from Module seated in the Therapy System and on the Module.
318 Critical Error
Board. B. If problem persists, replace appropriate Stim PC Board.
C. Replace Control Board.
A. Replace Control Board.
319 Critical Error Error writing to Laser Board.
B. Send Laser Module to Factory for Service.
34
5- TROUBLESHOOTING Intelect® Advanced Therapy System
Channel 3/4 Module, Laser, 1. Bad connection between A. Make Certain Ribbon Cable is installed correctly and seated
or NiMH Battery Module not System and Module. completely.
recognized.
2. Bad Module. B. If Battery or Laser, replace with known good module. If
Channel 3/4 Electrotherapy Module, make necessary repairs.
3. Bad Control Board. C. Replace Control Board.
sEMG Module not recognized. 1. Bad contact between Stim A. Remove sEMG Module and make certain the stim board is
Board and sEMG Module. seated completely in the System housing. Check 1/4 Turn
Screw for proper installation.
2. Bad sEMG Module. B. Replace with known good sEMG Module.
3. Bad Stim Board. C. Replace Stim Board.
4. Bad Control Board. D. Replace Control Board.
Vacuum Electrode Module will not 1. Possible pinched or clogged A. Make certain Exhaust/Overflow Hose is routed correctly and
run when turned On and Vacuum Exhaust/Overflow Hose. not pinched.
Intensity Knob turned above 1.
B. Thoroughly flush and drain entire vacuum system.
2. Possible bad Power Terminal C. Replace Power Terminal.
in Therapy System Cart.
3. Possible bad sensors in D. Replace Reservoir Assembly.
Vacuum Reservoir.
4. Possible bad Power Supply. E. Replace Power Supply.
5. Possible bad Vacuum Pump F. Replace Vacuum Pump Assembly.
Assembly.
6. Possible bad Main Vacuum G. Replace Vacuum Main PC Board Assembly.
PC Board.
Operator Remote Control doesn’t 1. Early Revision of Stim Board A. Follow “Amendment to Operation” document shipped with
work according to User Manual and Connector Board. Operator Remote.
instructions.
2. Bad Operator Remote Control. B. Therapy System- Replace Stim Board with 27057 Rev. E or
3. Bad Connector PC Board. above and Connector Board with 27059 Rev E or above.
4. Bad Stim Board. Channel 3/4 Electrotherapy Module- Replace Stim Board with
27057 Rev. E or above and Connector Board with 27060 Rev F
5. Bad Control Board.
or above.
C. Replace with known good Operator Remote Control.
D. Replace Control Board.
35
5- TROUBLESHOOTING Intelect® Advanced Therapy System
5.2 Intelect Advanced Therapy System Testing 11. Ohmic Instruments UPM DT 10 or DT 100 Ultrasound
A. General Power Meter.
1. The following information is intended to aid in 12. Audio Signal Generator, B-K Precision, Model 3001
troubleshooting the major components of the Intelect 13. 14 cm diameter (5.50”)Optical Cast IR Longpass Filter
Advanced Therapy Systems to “Board Level” only. (For Cluster Laser Applicators)
These tests are FACTORY standard testing procedures 14. UV and IR Laser Detection Cards (For Laser
and methods used at the factory before shipment of Applicators)
any Intelect Advanced Therapy System.
15. Dissolved Oxygen Test Kit. Used to test oxygen level
2. Due to the complex nature of the technology of degassed water.
utilized by Chattanooga Group, the recommended
troubleshooting techniques are to determine “Bad 16. Degassed Water (<5 ppm) for Ultrasound Power
Board” and board replacement only. No board Meter.
component level troubleshooting is recommended Recipe(s) for Degassed Water
nor will information or parts be supplied by Chattanooga A. Boil Distilled Water for 30 minutes. Place water
Group. Any board component level troubleshooting in a non-porous container and immediately
performed will be at sole risk and liability of the Service cover with cellophane. Allow to cool to room
Technician performing such troubleshooting techniques. temperature of approximately 70 °F (21 °C).
3. Once a particular PC Board has been May be refrigerated to aid cooling time.
determined as bad, refer to the appropriate Removal B. Bring Distilled Water to a boil. Place the
and Replacement Section of this Manual for proper container under vacuum for 5 to 10 minutes.
replacement.
B. Special Tools, Fixtures, & Materials Required
NOTE:
1. Certain tests require the use of special tools and
fixtures. These will be listed at the particular test where Two liter soft drink bottles are ideal storage and transport
they are required. Testing with any other special tool containers for degassed water as they are designed to keep
or fixture other than those stated could give erroneous oxygen out. Do not allow aeration of degassed water during
readings or test results. Always perform the tests transport or filling of the power meter.
exactly as stated to ensure accurate results. Do not use Tap Water or Distilled water in the Ultrasound Power
2. Any special tools or fixtures required can be obtained Meter. Use only Degassed Water in order to obtain correct
through Chattanooga Group, Service Department. test results. The chart below illustrates the oxygen content of
Degassed, Tap and Distilled Water.
3. Scope and other standard test equipment settings will
be listed for each test performed to aid in performing WATER TYPE ppm OF Oxygen
the test to FACTORY standards and ensure proper
readings. Degassed
Less than 5 ppm
4. The troubleshooting and repair of the Intelect Advanced (per recipe 1 or 2)
Therapy Systems, Modules, and Accessories should Tap Water Up to 35 ppm
be performed only by authorized technicians trained
and certified by Chattanooga Group. Distilled Water Up to 20 ppm
C. Equipment Required
1. Oscilloscope and Probes D. Full Functional Tests
2. ESTI-2 Load Test Fixture Perform the tests found in this section to verify
3. Digital Multimeter Full Functionality of new Therapy Systems and related
Modules and accessories.
4. Microcurrent Probe (Accessory)
5. Patient Interrupt Switch
6. Operator Remote Control (Optional Accessory)
7. Intelect Advanced Ultrasound Applicators (Accessories)
8. Dielectric Withstand (Hi-Pot) and ground resistance
tester.
9. Carbon Electrodes
NOTE:
Adjust Dielectric Withstand tester to indicate fault with 120 k
Ohm Load across the output when at specified test voltage.
36
5- TROUBLESHOOTING Intelect® Advanced Therapy System
WARNING
UNIT FAILING DIELECTRIC WITHSTAND OR LEAKAGE TESTS
COULD INDICATE SERIOUS INTERNAL PROBLEMS.
DO NOT PLACE UNIT BACK INTO SERVICE! SEND UNIT TO
FACTORY FOR REPAIR! DO NOT ATTEMPT TO REPAIR!
37
5- TROUBLESHOOTING Intelect® Advanced Therapy System
38
5- TROUBLESHOOTING Intelect® Advanced Therapy System
39
5- TROUBLESHOOTING Intelect® Advanced Therapy System
FIGURE 5.9A
40
5- TROUBLESHOOTING Intelect® Advanced Therapy System
11. Press Stop Button and then press Home Button. FIGURE 5.11
12. Select the next channel to be tested by pressing the
Select Channel Button until the desired channel is PROPER NEGATIVE (-) “Microcurrent” WAVEFORM
selected. Repeat steps 2 through 11 for each
channel.
B. MicroCurrent Mode Test Results
1. Waveform is the same between scope and Figure
5.11 and Figure 5.11A.
Unit passed test.
2. No waveform or considerably different waveform.
Unit failed test. Replace appropriate Stim Board.
FIGURE 5.11A
41
5- TROUBLESHOOTING Intelect® Advanced Therapy System
FIGURE 5.13
FIGURE 5.14
42
5- TROUBLESHOOTING Intelect® Advanced Therapy System
FIGURE 5.20
44
5- TROUBLESHOOTING Intelect® Advanced Therapy System
WARNING
USE ONLY DEGASSED WATER IN POWER METER FOR
TESTING ULTRASOUND APPLICATORS. USE OF OTHER
TYPES OF WATER WILL CAUSE FALSE TEST RESULTS.
SEE PAGE 32 FOR DEGASSED WATER RECIPES.
DO NOT AERATE WATER WHEN FILLING POWER METER
2. Place an Applicator into the Power Meter retainer.
Make certain the Sound Head is completely
submerged in the degassed water and centered
directly over the Stainless Steel Cone. See Figure
5.21.
3. “Zero” meter. FIGURE 5.21
4. Press Ultrasound Button. Press Edit Button.
5. Press Duty Cycle Button until 100% is displayed
within the Duty Cycle icon. APPLICATOR OUTPUT SPECIFICATIONS
6. Press Display Button until “Watts” appears within the
Display icon. APPLICATOR SIZE POWER SETTING OUTPUT RANGE
1. Output ranges fall within the specified ranges as 15* 12.0 - 18.0
listed in Figure 5.22. 20* 16.0 - 24.0
Unit passed test. * 1 MHz Only
45
5- TROUBLESHOOTING Intelect® Advanced Therapy System
WARNING
USE ONLY DEGASSED WATER IN POWER METER FOR
TESTING ULTRASOUND APPLICATORS. USE OF OTHER
TYPES OF WATER WILL CAUSE FALSE TEST RESULTS.
SEE PAGE 32 FOR DEGASSED WATER RECIPES.
DO NOT AERATE WATER WHEN FILLING POWER METER.
46
5- TROUBLESHOOTING Intelect® Advanced Therapy System
FIGURE 5.26
FIGURE 5.27
47
5- TROUBLESHOOTING Intelect® Advanced Therapy System
ATTEN TO 0
FIGURE 5.29
sEMG AND sEMG + STIM ICONS
FIGURE 5.30
48
5- TROUBLESHOOTING Intelect® Advanced Therapy System
FIGURE 5.31
FIGURE 5.32
NOTE:
The reading on the Channel not being tested may vary in its
reading. This is insignificant as it is not under load.
FIGURE 5.33
49
5- TROUBLESHOOTING Intelect® Advanced Therapy System
51
5- TROUBLESHOOTING Intelect® Advanced Therapy System
FIGURE 5.39
DANGER
• NiMH batteries contain Class E corrosive materials. In the event
of battery cell rupture or leakage, handle battery module wearing
neoprene or natural rubber gloves. Contents of a ruptured or
leaking battery can cause respiratory irritation. Hypersensitivity
to nickel can cause allergic pulmonary asthma. Contents of cell
coming in contact with skin can cause skin irritation and chemical
burns.
• Never, under any circumstances, open the battery cells.
Should an individual cell from a battery become disassembled,
spontaneous combustion of the negative electrode is possible.
There can be a delay between exposure to air and spontaneous
combustion.
52
5- TROUBLESHOOTING Intelect® Advanced Therapy System
FIGURE 5.43
53
5- TROUBLESHOOTING Intelect® Advanced Therapy System
55
5- TROUBLESHOOTING Intelect® Advanced Therapy System
5.23 Vacuum Electrode Module Lead Wire Electrical
Stimulator Test
A. Tools and Equipment Required
1. ESTI-2 Load Test Fixture
2. Calibrated Oscilloscope and Probes
3. Lead Wires
B. Vacuum Electrode Module Pre-Test Set Up
1. Remove the Lead Hoses from all Channel Lead
Hose Connectors and install Connector Caps to
Lead Hose Connectors on the Vacuum Electrode
Module. See Figure 5.50.
2. Turn Vacuum Electrode Module On and rotate the
Vacuum Intensity Knob to the Electrodes icon. See
Figure 5.51.
3. Turn the Intelect Advanced Therapy System On.
4. Connect the Lead Wires from the Vacuum Electrode
Module to their respective connectors on the ESTI-2
Load Test Fixture. See Figure 5.52. FIGURE 5.50
C. Vacuum Electrode Module Lead Wire Electrical
Stimulator Test Procedures
Conduct the Electrical Stimulator Test as described in
5.8 for the Vacuum Electrode Module.
D. Vacuum Electrode Module Lead Hose Electrical
Stimulator Test Results
1. Waveform is the same between scope and Figure
5.6, amplitude dropped to zero when paused and
“Paused” displayed beside channel icons on system.
Unit passed test.
2. No waveform or considerably different waveform.
a) Bad Vacuum to System Lead Wires. Replace and
re-test.
b) Bad Stim Transfer PC Board in Vacuum Electrode
Module. Replace and re-test.
FIGURE 5.51
FIGURE 5.52
56
5- TROUBLESHOOTING Intelect® Advanced Therapy System
5.24 Vacuum Electrode Module Reservoir Sensor Test
A. Tools and Equipment Required
250 ml (8 oz) distilled water in an appropriate disposable
container.
B. Vacuum Electrode Module Reservoir Sensor Test
Procedures
1. Place one Vacuum Lead Hose into the container of
water. See Figure 5.53.
NOTE:
Make certain all other Vacuum Lead Hose Connectors have the
Connector Caps Installed.
FIGURE 5.53
57
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) DISCONNECT
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, POWER CORD
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
CAUTION
Be careful not to disconnect the Ribbon Cable from the
Intelect Advanced Therapy System.
NOTE:
When turning over Therapy System onto its face, place a clean,
FIGURE 6.3
soft cloth under the lens to prevent scratching or lens damage.
If the system is equipped with an sEMG Module, leave it in place
to maintain sEMG functions for Channels 1 and 2. The sEMG
Module will not interfere with installation of a Module to the
Therapy System.
RIBBON
CABLE
LEAVE sEMG
REMOVE IN PLACE
LABEL
FIGURE 6.4
58
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
FIGURE 6.5
FEET ALIGNED
WITH INDENTIONS
FIGURE 6.6
59
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
4mm X 20mm
SCREWS
FIGURE 6.7
11. Set the assembly upright on the work surface and EXTENDED FRONT
install the new Extended Front Access Panel to the
Lanyard. See Figure 6.8.
NOTE:
When mounting the Front Access Panel to the Therapy System,
make certain the Lanyard does not become kinked.
LANYARD
FIGURE 6.8
FIGURE 6.9
60
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
FIGURE 6.10
WARNING
Verify that the module installed is the module displayed in the
message BEFORE pressing the START Button. If it is not,
DO NOT press the START Button. Turn the system OFF and back
ON. If the problem persists, call the dealer or Chattanooga Group
Technical Support immediately. DO NOT USE THE SYSTEM until all
necessary repairs are made by a Technician certified by Chattanooga
Group. If use is attempted before repairs are made, the system may
operate unpredictably and has the potential of causing injury to the
patient or damage to the system internal components.
B. Module Removal
1. Remove Module in reverse order of installation FIGURE 6.11
beginning with step A, 13.
2. After module is removed, follow instructions in
steps A, 14 and A, 15.
61
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
Be careful not to damage the contacts of the sEMG Module,
Therapy System, or Module Stim Board contacts.
FIGURE 6.14
62
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
FIGURE 6.15
WARNING
Verify that the module installed is the module displayed in the
message BEFORE pressing the START Button. If it is not,
DO NOT press the START Button. Turn the system OFF and back
ON. If the problem persists, call the dealer or Chattanooga Group
Technical Support immediately. DO NOT USE THE SYSTEM until all
necessary repairs are made by a Technician certified by Chattanooga
Group. If use is attempted before repairs are made, the system may
operate unpredictably and has the potential of causing injury to the
patient or damage to the system's internal components.
FIGURE 6.16
C. Module Removal
1. Remove Module, if necessary, from Therapy System.
Refer to 6.2, B for instructions.
2. Place a Flat Blade Screwdriver under the locking tab
of the sEMG Module. Firmly push in and twist
Screwdriver. The Module should release from the
Therapy System. See Figure 6.17.
NOTE:
If no sEMG Module will be re-installed on the system. Install
sEMG Fill Kit to protect and cover the Stim Board contacts.
FIGURE 6.17
63
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
FIGURE 6.19
FIGURE 6.20
64
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
FIGURE 6.21
FIGURE 6.22
FIGURE 6.23
65
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (WALL
OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE
ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL
OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL MAINS
SHOCK AND POSSIBLE DAMAGE TO SYSTEM. POWER CORD
FIGURE 6.24
FIGURE 6.25
FIGURE 6.26
66
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
FIGURE 6.27
FIGURE 6.28
FIGURE 6.29
67
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
FIGURE 6.30
14. Install Cart Top to cart and secure with the four
screws removed earlier. See Figure 6.31.
FIGURE 6.31
FIGURE 6.32
68
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
FIGURE 6.33
18. Raise the Vacuum Electrode Module by hand until it
touches the Cart Top. Place the Positioning Tabs into
the Bin Guides as shown in Figure 6.34.
19. Secure each Positioning Tab in place with the screw
provided.
FIGURE 6.34
20. Lower the Vacuum Electrode Module until the
Positioning Tabs rest on the Storage Bin Guides. See
Figure 6.35.
21. Install the Storage Bins into the System Cart.
FIGURE 6.35
69
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
22. Install the Drain Hose Stop onto the center back of
the Storage Bin that is to go beneath the Vacuum
Module See Figure 6.36.
FIGURE 6.36
23. Install the Drain Hose from the Vacuum Electrode
Module onto the Drain Hose Stop. See Figure 6.37.
NOTE:
The Drain Hose must be installed onto the Drain Hose Stop for
the Vacuum to properly operate.
FIGURE 6.37
70
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
FIGURE 6.39
FIGURE 6.40
71
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
5. Raise the System Top and disconnect the Control FIGURE 6.42
Board Ribbon Cable from the Stim Board or
Ultrasound Board on Combination Systems. See
Figure 6.43.
CONTROL BOARD
RIBBON CABLE
FIGURE 6.43
72
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
73
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVE
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT SCREWS
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
3. Remove the Fan Harness from the Control Board. See REMOVE
Figure 6.46. FAN HARNESS
FIGURE 6.46
C. Replacing Fan
1. Replace new Fan, part number 27158 by reversing the
steps in section 6.7.
NOTE:
Do not over tighten the screws. Over tightening will damage the
threads of the brass standoffs.
FIGURE 6.47
74
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
NOTE:
Do not over tighten the screws. Over tightening will damage the
threads of the brass inserts.
2. Install Therapy Intensity Control Knob on the front side
of Therapy System Top.
3. Re-assemble Therapy System referring to the
appropriate sections of this manual for proper
instructions.
FIGURE 6.50
75
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
MAKE CERTAIN WHEN INSTALLING CONTROL BOARD
ASSEMBLY TO KEYMAT PC BOARD PINS FROM THE
CONTROL BOARD ALIGN WITH THE CONNECTOR ON
THE KEYMAT PC BOARD.
NOTE:
Do not over tighten the screws. Over tightening will damage the FIGURE 6.52
threads of the brass inserts.
2. Re-assemble Therapy System referring to the
appropriate sections of this manual for proper
instructions.
REMOVE ALL THREE
KEYMATS
FIGURE 6.53
76
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
PULL CONNECTOR
BOARD TOWARD
SYSTEM FRONT
FIGURE 6.55
FIGURE 6.56
77
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
FIGURE 6.58
FIGURE 6.59
78
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
FIGURE 6.61A
79
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
NOTE:
The Intelect Advanced Therapy Systems incorporate two
different Power Supply configurations:
Combination Therapy System- Two Power Supplies, one
75 Watt for Ultrasound Power and one 100 Watt to power
the rest of the system.
Electrotherapy System- One 100 Watt Power Supply.
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVE
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT SCREWS
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
FIGURE 6.64
80
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE MAINS WIRING
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) HARNESS
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
75 WATT
FIGURE 6.66
FIGURE 6.67
81
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
LIFT CONNECTOR
INFILL OUT OF MODULE
HOUSING
C. Replacing Connector Board
1. Replace new Connector Board, part number 27059 in
reverse order of steps 1-4 above. Make Certain the FIGURE 6.69
words “THIS SIDE UP” on Connector Board are facing
up. Make certain Connector Board is completely
seated in Stim Board Connector. See Figure 6.70.
2. Re-install the Connector Infill and Lanyard. Refer to
Figure 6.69.
3. Re-assemble Therapy System referring to the
appropriate sections of this manual for proper
instructions.
NOTE:
Do not over tighten the screws. Over tightening will damage the
threads of the brass inserts.
FIGURE 6.70
82
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM FROM THE POWER SOURCE
(OUTLET OR REMOVE BATTERY MODULE IF INSTALLED)
BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION,
REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT
ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
FIGURE 6.71a
83
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM AND VACUUM MODULE FROM
THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE
IF INSTALLED) AND REMOVE VACUUM MODULE FROM THE
SYSTEM CART BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL OR REPLACEMENT PROCEDURES
TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO
SYSTEM OR VACUUM MODULE.
CHECK
VALVE
FIGURE 6.74
84
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM AND VACUUM MODULE FROM
THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE
IF INSTALLED) AND REMOVE VACUUM MODULE
FROM THE SYSTEM CART BEFORE ATTEMPTING ANY
MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM OR VACUUM MODULE.
FIGURE 6.76
VACUUM
RETAINING HOSES
SCREWS
FIGURE 6.77
85
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING REMOVE
NUTS AND
REMOVE
HOSE
DISCONNECT THE SYSTEM AND VACUUM MODULE FROM WASHERS
THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE
IF INSTALLED) AND REMOVE VACUUM MODULE
FROM THE SYSTEM CART BEFORE ATTEMPTING ANY
MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM OR VACUUM MODULE.
86
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM AND VACUUM MODULE FROM
THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE
IF INSTALLED) AND REMOVE VACUUM MODULE
FROM THE SYSTEM CART BEFORE ATTEMPTING ANY
MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM OR VACUUM MODULE.
ITEM
SIZE QTY
NUMBER
1 Manifold to Control PCB 12.7 cm 1
2 Manifold Hose 2.3 cm 8 2
3 Pipe Cap 1 4
4 Manifold to Reservoir 20.3 cm 1 5 6
5 Reservoir to Reservoir PCB 12.7 cm 1
6 Compressor to Check Valve 2.5 cm 1
8
7 Check Valve 1
8 Check Valve to Reservoir 6.3 cm 1 7
9 Exhaust/Overflow 122 cm 1 9
10 Reservoir Drain 28.6 cm 1 10
87
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM AND VACUUM MODULE FROM
THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE
IF INSTALLED) AND REMOVE VACUUM MODULE
FROM THE SYSTEM CART BEFORE ATTEMPTING ANY
MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM OR VACUUM MODULE.
88
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING REMOVE
REMOVE
HARNESS
DISCONNECT THE SYSTEM AND VACUUM MODULE FROM VACUUM HOSE
THE POWER SOURCE (WALL OUTLET OR REMOVE BATTERY ASSEMBLY
MODULE IF INSTALLED) AND REMOVE VACUUM MODULE
FROM THE SYSTEM CART BEFORE ATTEMPTING ANY
MAINTENANCE, INSTALLATION, REMOVAL OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM OR VACUUM MODULE.
89
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM AND VACUUM MODULE FROM
THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE
IF INSTALLED) AND REMOVE VACUUM MODULE
FROM THE SYSTEM CART BEFORE ATTEMPTING ANY
MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM OR VACUUM MODULE.
FIGURE 6.86
90
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM AND VACUUM MODULE FROM
THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE
IF INSTALLED) AND REMOVE VACUUM MODULE
FROM THE SYSTEM CART BEFORE ATTEMPTING ANY
MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM OR VACUUM MODULE.
DANGER
POWER SUPPLIES RETAIN HIGH VOLTAGE!
WHEN REMOVING FROM SYSTEM, HANDLE POWER
SUPPLIES BY MOUNTING BRACKETS ONLY.
FIGURE 6.88
7. Disconnect the Power Supply Harnesses from the
Mains Input and the ground wire from the Primary
Mounting Bracket. SCREWS
91
6- REMOVAL & REPLACEMENT Intelect® Advanced Therapy System
WARNING
DISCONNECT THE SYSTEM AND VACUUM MODULE FROM
THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE
IF INSTALLED) AND REMOVE VACUUM MODULE
FROM THE SYSTEM CART BEFORE ATTEMPTING ANY
MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM OR VACUUM MODULE.
FIGURE 6.92
92
7- GENERAL MAINTENANCE Intelect® Advanced Therapy System
93
8- ULTRASOUND APPLICATOR CALIBRATION Intelect® Advanced Therapy System
8.1 General
THERAPY SYSTEMS WITH
A. Tools and Equipment Required SOFTWARE VERSION 2.0
1. Intelect Advanced Combination Therapy System and OR ABOVE
all Intelect Ultrasound Applicators associated with the
System being serviced.
2. Ohmic Instruments UPM DT 10 or DT 100 Ultrasound
Power Meter, set to “watts”.
3. Degassed Water. Refer to page 32 for Degassed
Water Recipes.
B. Ultrasound Applicator Calibration Procedures
1. Enter the Technical Service Screen of the Therapy
System by pressing the Stop, Pause, and Start
Buttons simultaneously. See Figure 8.1.
NOTE:
To access the Technical Service Screen of Therapy Systems
with Version 2.0 or above software, simultaneously press the
two buttons located at the upper right of the screen. See inset at
Figure 8.1.
WARNING
USE ONLY DEGASSED WATER IN POWER METER FOR FIGURE 8.1
CALIBRATING ULTRASOUND APPLICATORS.
USE OF OTHER TYPES OF WATER WILL CAUSE FALSE READINGS ULTRASOUND CALIBRATION
AND BAD TEST RESULTS. BUTTON
SEE PAGE 36 FOR DEGASSED WATER RECIPES.
USE OF OTHER BRANDS OR TYPES OF TOOLS, EQUIPMENT,
FIXTURES, MATERIALS, AND SUPPLIES OTHER THAN THOSE
SPECIFICALLY LISTED IN “A. Tools and Equipment Required”
ABOVE WILL GIVE BAD TEST AND CALIBRATION RESULTS.
IF PROPER EQUIPMENT IS NOT AVAILABLE OR CAN NOT BE
OBTAINED, SEND THE ULTRASOUND APPLICATORS TO THE
FACTORY FOR CALIBRATION.
FIGURE 8.3
94
9- PARTS Intelect® Advanced Therapy System
Top Assembly
See Page 92
Bottom Assembly
See Page 90
3
3
95
9- PARTS Intelect® Advanced Therapy System
11
12 2
13
3, 4, 15
10
5
14
9 7
7
8
3
3
3
4
97
9- PARTS Intelect® Advanced Therapy System
10 7
9 8
14
13
12
8
8
9
11 10
100
9- PARTS Intelect® Advanced Therapy System
8 1
5
5
101
9- PARTS Intelect® Advanced Therapy System
1 PNEUMATIC ASSEMBLY
See Pages 97-98
2
3
4
5
6
7 10 11 12
9
8
13
27
14
15
26
9
9
25 16
24
23 17
22 18
9
19
21 17
18 20
20 19
20
102
9- PARTS Intelect® Advanced Therapy System
103
9- PARTS Intelect® Advanced Therapy System
3 8
6 9
5 7
6
21 7
5
6
7
5
6
17
20
5
10
11
16
18
12
19
13
15
14
104
9- PARTS Intelect® Advanced Therapy System
105
10- SCHEMATICS ,QWHOHFW$GYDQFHG7KHUDS\6\VWHP
106
10- SCHEMATICS ,QWHOHFW$GYDQFHG7KHUDS\6\VWHP
107
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108
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109
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110
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111
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119
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122
10- SCHEMATICS ,QWHOHFW$GYDQFHG7KHUDS\6\VWHP
27048- 100 Watt Power Supply 27049- 75 Watt Power Supply (Combination Systems Only)
125
11- WARRANTY Intelect® Advanced Therapy System
Chattanooga Group ("Company") warrants that the Intelect Advanced Therapy System, Channel 3/4 Electrotherapy Module, Laser
Module, and sEMG Module ("Products") are free of defects in material and workmanship. This warranty shall remain in effect for two
years (24 months) from the date of original consumer purchase. If these Products fail to function during the two year warranty period due
to a defect in material or workmanship, Company or the selling dealer will repair or replace the respective Product without charge within
a period of thirty (30) days from the date on which the Product is returned to the Company or the dealer.
All repairs to the Product must be performed by a service center authorized by the Company. Any modifications or repairs performed by
unauthorized centers or groups will void this warranty.
The warranty period for certain accessories is 180 days. Accessories consist of Lead Wires, Operator Remote, Electrodes, Patient Data
Cards, sEMG Data Cards, and Nylatex®.
The warranty period for the Therapy System Cart, Battery Module, Ultrasound Applicators, and Laser Applicators is one year (12
Months).
This Warranty Does Not Cover:
• Replacement parts or labor furnished by anyone other than the Company, the selling dealer, or a certified Company service technician.
• Defects or damage caused by labor furnished by someone other than Company, the selling dealer or a certified Company service
technician.
• Any malfunction or failure in the Product caused by product misuse, including, but not limited to, the failure to provide reasonable and
required maintenance or any use that is inconsistent with the Product User's Manual.
COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some locations do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may
not apply to you.
To obtain service from Company or the selling dealer under this warranty:
1. A written claim must be made within the warranty period to the Company or the selling dealer. Written claims made to the
Company should be sent to:
Chattanooga Group
4717 Adams Road
Hixson, TN 37343 USA
Phone: +1-423-870-7200
FAX: +1-423-870-2046
and
2. The Product must be returned to the Company or the selling dealer by the owner. A Return Authorization (RA) Number must be
obtained before returning any product to the Company.
This warranty gives you specific legal rights and you may also have other rights which vary from location to location.
The Company does not authorize any person or representative to create for it any other obligation or liability in connection with the sale
of the Product.
Any representative or agreement not contained in the warranty shall be void and of no effect.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
126
ISO 13485 CERTIFIED
4717 Adams Road
P.O. Box 489
Hixson, TN 37343 U.S.A.
+1-423-870-7200 OUTSIDE U.S.A
+1 423-870-2046 OUTSIDE U.S.A. FAX
www.chattgroup.com
0413