Parallel Redundancy On-Line UPS

Service Manual

MSII 6-10KVA

0
 Table of Contents

Chapter 1 Product Introduction.................................................................................3

1.1. Symbols on the LCD Display Panel-------------------------------------------3
1.2. Panel explanation----------------------------------------------------------------8
1.3. Communication Port Explanation--------------------------------------------11
Chapter 2 Installation and Operation.....................................................................12
2.1. Unpacking-----------------------------------------------------------------------12
2.2. Selecting Installation Position------------------------------------------------13
2.3. Installation of Accessories Kit------------------------------------------------13
2.4. Terminal Block Explanation--------------------------------------------------14
2.5. Operation Test and Installation Instruction---------------------------------17
Chapter 3 System Block Diagram and PCB Wiring Diagram...............................29
3.1. System Block Diagram---------------------------------------------------------29
3.2. Unit Wiring Diagram----------------------------------------------------------31
Chapter 4 Unit Test, Calibration Setting Explanation............................................34
4.1. VR Function Explanation-----------------------------------------------------34
4.2. Electrical Characteristics------------------------------------------------------34
4.3. Startup Procedure for Debug UPS-------------------------------------------36
4.4. UPS Inverter Output Balance Check----------------------------------------37
4.5. Unit Calibration and Setting Procedure-------------------------------------38
4.6. Frequency Converter(CVCF Mode)Setting Notice------------------------48
Chapter 5 Customer Options Slots..........................................................................49
5.1. R2E(2nd RS-232 ) card--------------------------------------------------------49
5.2. RSE(RS-485) card--------------------------------------------------------------49
5.3. USE(USB) card-----------------------------------------------------------------50
5.4. DCE(Dry Contact) card--------------------------------------------------------50
5.5. SNMP Cards---------------------------------------------------------------------51
5.6. Please proceed the hardware installation as indicated below.-----------51
The Installation of those Interface Cards---------------------------------------------------52
Chapter 6 Hot Swappable Battery Replacement.....................................................53
Chapter 7 Trouble Shooting....................................................................................55
7.1. Error Code Er01----------------------------------------------------------------55
7.2. Error Code Er02----------------------------------------------------------------57
7.3. Error Code Er03----------------------------------------------------------------58
7.4. Error Code Er04----------------------------------------------------------------59
7.5. Error Code Er05----------------------------------------------------------------60
7.6. Error Code Er06----------------------------------------------------------------61
7.7. Error Code EPO-----------------------------------------------------------------62
7.8. Error Code Er08----------------------------------------------------------------63
7.9. Error Code Er09----------------------------------------------------------------64
7.10. Error Code Er10----------------------------------------------------------------65
7.11. Error Code Er11----------------------------------------------------------------66
7.12. Error Code Er12----------------------------------------------------------------67
1
 7.13. Error Code Er13----------------------------------------------------------------68
7.14. Error Code Er14----------------------------------------------------------------69
7.15. Error Code Er15----------------------------------------------------------------70
7.16. Error Code Er16----------------------------------------------------------------71
7.17. Error Code Er17----------------------------------------------------------------72
7.18. Error Code Er18----------------------------------------------------------------73
7.19. Error Code Er20----------------------------------------------------------------74
7.20. Error Code Er21----------------------------------------------------------------75
7.21. Error Code Er22----------------------------------------------------------------76
7.22. Error Code Er23----------------------------------------------------------------77
7.23. Error Code Er24----------------------------------------------------------------78
7.24. Error Code Er26----------------------------------------------------------------79
7.25. Error Code Er27----------------------------------------------------------------80
7.26. Error Code Er28----------------------------------------------------------------81
7.27. Error Code Er29----------------------------------------------------------------82
7.28. Error Code Er30----------------------------------------------------------------83
7.29. Error Code Er31----------------------------------------------------------------84
7.30. Error Code Er32----------------------------------------------------------------85
7.31. Error Code Er33----------------------------------------------------------------86
7.32. Error Code Er34----------------------------------------------------------------87
7.33. Calibration Error Code CEr1-------------------------------------------------88
7.34. Calibration Error Code CEr2-------------------------------------------------89
7.35. Calibration Error Code CEr3-------------------------------------------------90
7.36. Calibration Error Code CEr4-------------------------------------------------91
7.37. Calibration Error Code CEr5-------------------------------------------------92
7.38. Calibration Error Code CEr6-------------------------------------------------93
Chapter 8 Appendex A............................................................................................94
8.1. PCB Installation Position------------------------------------------------------94
8.2. The PCB of MS6KRT & 6000C Installation Position--------------------96
8.3. The PCB of MS10KRT Installation Position-------------------------------97
8.4. PCB Placement------------------------------------------------------------------98
Chapter 9 Appendex B – Parallel System Installation Guide..............................109
9.1. Important Safety Instruction-------------------------------------------------109
9.2. Parallel System Installation Operation-------------------------------------110
9.3. Maintenance Operation Procedure-----------------------------------------119

2
Chapter 1 Product Introduction
1.1. Symbols on the LCD Display Panel

Item Symbol Description

1 LINE Utility or Bypass Source

2 Battery Low

3 Battery Abnormal

4 UPS Overloading

5 UPS Working in specified mode*

6 A Blackout Transfer occurred in UPS Output

Bypass Input Abnormal, UPS fails to transfer

7
to bypass; Bypass Abnormal at ECO mode

8 Utility Input Abnormal

9 OFF UPS Shutoff

10 LINE OFF UPS Abnormal Lock

11 UPS Flow Chart

12 4 Digits Measurement Display

13 Indicate the item desired to be measured

14 UPS ON Switch or Alarm Silence

15 UPS OFF Switch

16 Previous Page or Setting Change

3
17 Next Page

18 Special Function Log in /out

19 Enter or Re-confirm

20 Utility Input Normal LED

21 Bypass Input Normal LED

22 UPS under Redundancy Mode

23 UPS under ECO Mode

24 UPS Fault or Abnormal Warning LED

25 EPO Emergency Power Off

The below items from 26 to 31 show the UPS is on Service Mode

26 Sr01 The UPS is on Service Mode now

Inverter’s & PFC’s PWM Output On(It shall be

27 Sr02 -6Vdc ~ +15Vdc/20KHz square wave)
1st Soft Start(Charger or battery pre-charges
28 Sr03 +/-BUS now)
2nd Soft Start(It means AC SCR Driver on or
29 Sr04 Battery SCR Driver On)
3rd Soft Start(Boosts +/-BUS up to desired
30 Sr05 voltage as indicated in 4.2.4)
Inverter Soft Start(to reach to the desired
31 Sr06 output voltage of Inverter)
The below Error Codes indicate you the error status of the
UPS

4
 1st stage DC BUS capacitor pre-charge
1 Er01 abnormal after 50 seconds or Battery Fuse
fails

2nd AC SCR or Battery SCR soft Start

2 Er02 abnormal after 2 seconds

3rd PFC(Boost) soft start abnormal after 30

3 Er03 seconds

4 Er04 Inverter out of order

5 Er05 Battery Weak or Dead

6 Er06 Output Short Circuit

7 EPO EPO Mode

8 Er08 DC Bus high-voltage-level abnormal

9 Er09 DC Bus low-voltage-level abnormal

10 Er10 Inverter Over-current

11 Er11 UPS Overheat

12 Er12 Inverter Overload

13 Er13 Charger out of order or abnormal

14 Er14 Fan out of order

15 Er15 Wrong Procedure to Enter Maintenance Mode

Output Parameters Set Error in Parallel

16 Er16 System

5
 ID Numbers are in conflict in Parallel System
17 Er17 or ID number Error in single unit
EEPROM’s data error. Its values are reset to
18 Er18 default.(Nomral/220V/adj0%/+/-3Hz/low
sensitivity)

19 Er19 Reserved

20 Er20 DC Bus voltage can’t be discharged

Parallel communication error ( communication

21 Er21 wire disconnected or failure to find ID1 UPS )
in parallel system

22 Er22 Bypass SCR or Output Fuse Fails

23 Er23 Inverter Relay or SCR or Output Fuse Fails

Bypass Input found when Running on CVCF

24 Er24 mode

25 Er25 Reserved

26 Er26 PFC over-current

The UPS must be operated in normal mode in

27 Er27 parallel system

28 Er28 Bypass Overload Time out and cut off output.

29 Er29 Charger Overcharges battery(>300Vdc)

30 Er30 Inverter Balance Error

The settings of both control board and driver

31 Er31 board are not matched each other.

32 Er32 Sync Signal Error

33 Er33 Isolated transformer overheat

34 Er34 Balance function conflict

6
 35 CEr1 Utility voltage out of range

36 CEr2 Bypass Voltage out of range

37 CEr3 Inverter Voltage out of range

38 CEr4 Load Percentage out of range

39 CEr5 Battery Voltage out of range

40 CEr6 UPS Output Voltage out of range

Remarks:
1：When one of the Er06, EPO, Er23, Er24, Er28, Er32 ,or Er33 error message
occurs, the UPS will have no output and lock itself immediately.（please refer
to Chapter 2.6.6）。
2：If the bypass voltage is normal(within specs), but one of the Er01, Er02, Er03,
Er05, Er13, Er14, Er20, Er22, Er26, Er29 or Er30 error message occur, the
UPS will transfer to Bypass loop and lock itself. （please refer to Chapter
2.6.6）。
3：If the bypass voltage is normal(within specs), one of the Er04, Er08, Er09,
Er10, Er11 or Er12 error message occurs, the UPS will transfer to Bypass
loop, then try to transfer back to Inverter mode automatically. If the symptoms
happen 4 times in one hour, the UPS will lock itself; otherwise, the error
messages and the times of the error messages will be clear and reset
automatically.
4：If the Er16, Er17, Er21, Er27, Er31 or Er34 error message occurs, the inverter
of the UPS will have no output and the user is prohibited to turn on the UPS
from the front panel.

7
1.2. Panel explanation
1.2.1. Front Panel Function Explanations
1 3 4 2 11 12
1 2 3 4 5 6 7

8
9
10
11
12

5 9 7 10 6 8

LCD Display

Green LED lights up to indicate the UPS has the capability to run under

redundancy mode.

Green LED steadily lights up to indicate that the utility input voltage is within

the window; the LED flashes flickeringly to indicate that the utility input

voltage is within the acceptable window.

Green LED lights up to indicate Bypass Input is normal.

UPS ON/Alarm Silence

Go to previous page or change the setting of the UPS.

To re-confirm the change of UPS Setting

Go to next page

UPS OFF Switch

Special functions log in/out

UPS is working under ECO(Economic, Line-interactive) mode.

UPS Fault or Abnormal

8
1.2.2. Rear Panel Explanation

Tow er M odel 6000C M odel

N E D C B A D C B A
P a r a ll e l W o r k
C om m . Bus O N O FF
S1
P a r a l le l W o r k C o m m .
B u s N o t In te n d e d to
R S 232

G
T N V C o m m u n ic a t i o n N e t w o r k
R S 232
N o t I n te n d e d t o
T N V C o m m u n ic a t i o n
N e tw o rk
S lo t
E x t. B a t te r y
G

-
N
E P O

E P O
S lo t 2 (C H B ) S lo t 1 ( C H A )

S N M P A d a p t e r O n ly

I
F F
J
C B 2 C B 1
B y p a ss In p u t U t ilit y I n p u t
B reaker B reaker

SW 1
M anual By pa ss

U t i l it y I n p u t
B re a k er

K IN V I
E x te rn a l B a tte ry
L
G
-

O U T PU T IN P U T
G 2 N 22 L21 G 1 N 1 L12

L
E x te rn a l C h a rg e r L 2 1 - N 2 2 : U P S O U T P U T L 1 2 - N 1 : U T IL IT Y IN P U T
G 2 : O U T P U T E A R T H G 1 : IN P U T E A R T H
G R O U N D G R O U N D

+
-

H P
P A T. N O .:
U S 69 06 501 ,T W 2 026 68

PA T. N O .:
U S 6 906501, TW 2026 68

O
N o rm a l
T r ip
P

M
R T 10K G I J P

N
A
B
C D

F L
B A N P I
R T 6K

C G F L D E

9
 A RS232 Port
B Terminal Resistor for Parallel function
C CAN Bus Connection Port for Parallel System
D Customer Options Slot 1
E Customer Options Slot 2
F Cooling Fan
G External Battery Connector
H External Charger Connector
I Utility Input Breaker CB1
J Bypass Input Breaker CB2(for Dual Input Model Only)
K CAM Switch(Maintenance Bypass Switch)
L Input/Output Terminal Block
M Fixing Holes for External Charger Cabinet
N EPO（Emergency Power Off）: Short to enable the function
O Thermal breaker for the protection of Load in abnormal condition: CB3
P Air Ventilation Hole

● . DIM：Dual Input Model, SIM：Single Input Model

10
1.3. Communication Port Explanation

The Communication port on the UPS provides true RS232 type to

communicate with UPS software to remote monitoring the power and UPS status.
With optional interfaces cards, which contains R2E(2 nd RS232),
RSE(RS485), USE(USB), DCE(Dry Contac), as well as SNMP card, you may
combine them according to your demand. However, the R2E card, RSE card and
USE card are prohibited to be used Simultaneously.
The bundled software of the UPS is compatible with many operating systems
such as Windows 98, & 2000, ME, NT and XP. For other applications like Novell,
NetWare, Unix, Linux, please contact your local distributor for a proper solution.

When the optional interface cards are used together with onboard RS232
port in communication, the EPO signals will get the highest priority in control
command, then the SNMP/WEB card , then the shutdown command at the DCE
card & also R2E, RSE and USE, then onboard RS232 port get the lowest priority.

1.3.1. True RS232 type

1.3.1.1. The RS232 interface settings

The RS232 interface shall be set as follows:

Baud Rate 2400 bps
Data Length 8 bits
Stop Bit 1 bit
Parity None

1.3.1.2. The Pin Assignments of true RS232 type

The Pin Assignments of true RS232 type are illustrated as follows:

5
9 4
8
3
7 2
6
1

11
Pin 3: RS232 Rx
Pin 2: RS232 Tx
Pin 5: Ground

12
Chapter 2 Installation and Operation
The packing condition and the external outlook of the unit should be
inspected carefully before installation. Retain the packing material for future use.

2.1. Unpacking

2.1.1. Take the UPS out of the PE foam.

2.1.2. Unwrap the UPS.
2.1.3. Standard Package includes:
* 1 set of Quick Start Manual
* 1 set of User’s Manual
* 1 set of UPS communication software with RS232 cable.
* 1 set of Metal Accessories Kits for Tower model or RT model as below:
Tower model

RT model A 1 A 2 A 3

x4 x4 x1

B 1 B 2 B 3
fo r 2 U
fo r 3 U
x2
x2 x2
S 1 S 2 S 3 S 4

x2 x4 x8 x6
RT10K only

A 1 X 1

A 2 X 1

A 3 X 1

a) Package for the UPS with Isolation transformer & dual input:
Ditto, but with additional 3pcs wire No 7.
b) Package for the UPS without isolation transformer but dual input:
 Ditto, but with additional 1pcs wire No. 7.
(p.s. Wire No. 7 is to be used at the input/output terminal block of the UPS.
Please refer to Chapter 2.4 for installation.

13
2.2. Selecting Installation Position
It is necessary to select a proper environment
to install the unit, in order to minimize the
possibility of damage to the UPS and extend the
life of the UPS. Please follow the advice below:

2.2.1. Keep at least 30cm (12 inches) clearance

from the rear panel of the UPS to the wall.

2.2.2. Do not block the air-flow to the ventilation

openings of the unit.
0℃ 40℃
2.2.3. Please check the installation site to avoid
overheat and excessive moisture.

2.2.4. Do not place the UPS in an environment

near dust, corruptive or salty material or
flammable objects.

2.2.5. Do not expose the UPS to outdoors.

2.3. Installation of Accessories Kit R e la t iv e h u m id ly

(n o n c o n d e n s a tio n ) 3 0 % ~ 9 0 %

S 3

S 3 S 3

B 1 B 2 S 4 B 1 B 3 S 4

14
2.4. Terminal Block Explanation

Tower model

O U TP U T IN P U T
B Y PA S S (D IM T Y P E O N L Y )
IN P U T

G 2 N 22 L22 N 21 L23 L21 G 1 N 1 L12 L11

U T IL IT Y
IN P U T
N 22, L22, N 21, L23, L21: U P S O U T P U T L 1 1 - N 1 : B Y P A S S I N P U T (D IM T Y P E O N LY )

G 2 : O U T P U T E A R TH G R O U N D L 1 2 -N 1 : U T IL IT Y IN P U T
G 1 : IN P U T E A R T H G R O U N D

RT6K model

RT10K model

TB1

TB2

15
● L11-N1: the terminal for Bypass Input to provide the power source when the
UPS is working under bypass mode.
● L12-N1: the terminal for Utility Input to provide the power source when the
UPS is working under Utility mode.
● G1: the terminal for UPS Input Ground.
● L21、N21、L22、L23、N22: the terminals for UPS Output.
● G2: the terminal for UPS Output Ground.

Remarks:
1. The maximum current for each terminal is 30Arms.
2. If the UPS is DIM(Dual Input) type, also Utility and Bypass Sources are the
same, you shall short L11 and L12 together.
3. If the UPS is SIM(Single Input) type, you can only supply AC source to UPS
from L12-N1 terminal.
4. When the Isolation transformer is NOT installed into the tower type UPS, the
UPS output terminals will be L22-N22.
5. When the Isolation transformer is installed into the tower type UPS:
a. For 100/110/115/120Vac system, you may connect as shown in below.

N22 L22 N21 L23 L21

110Vac
6KVA (Max)
b. For 200/100Vac, 220/110Vac, 230V/115Vac, or 240/120Vac, or
240/208/120Vac system,
You may connect as shown in below.

208Vac 6KVA (Max)

N22 L22 N21 L23 L21

120Vac 120Vac
3KVA (Max) 3KVA (Max)
240Vac
6KVA (Max)

16
● Use Mounting Cable Tie to fix cables.
Tower model 6000C model 6KRT model
E x te rn a l B a tte r y

E x te r n a l C h a rg e r

T1

10KRT model

5. Please refer to the specs of input current, output current and recommended
conductors listed as below :

a. AC input and output

Model Maximum Current Conductor Section
6KVA 33A AWG ＃9
10KVA 54.3 AWG ＃7
b. Battery input
2.5.
Model Maximum Current Conductor Section
6KVA 25A AWG ＃10
10KVA 41A AWG ＃10

17
2.6. Operation Test and Installation Instruction

2.6.1. Start Up in Normal Mode

2.6.1.1. Open the terminal block cover on the rear panel (refer to 1.2.2) Before
proceed the installation, please make sure the grounding is connected
properly.
2.6.1.2. Make sure Utility breaker, UPS’ Utility breaker and Bypass breaker are
On “Off” position.
2.6.1.3. Make sure the voltage of Utility matches with the input voltage window
of the UPS.
2.6.1.4. Connect the Utility separately to the terminal blocks of UPS’ Utility and
Bypass Inputs. Switch on the Power Breaker of the distribution panel
and the breakers of the UPS’ Utility and Bypass Inputs, and then the
UPS starts up. Green LEDs & light up to show the Utility and
Bypass Inputs are normal and the LCD display with parallel function will
illustrate from drawing A1, drawing A2 to drawing B. Otherwise the LCD
display will illustrate from drawing A2 to drawing B.

A1.

A2

B.

18
2.6.1.5. Then, the UPS is on Bypass Mode now and it will proceed self-test
automatically. If there is no abnormal message occurred, it means the
pre-startup of the UPS is successful and the charger starts to charge
the batteries.
2.6.1.6. Press the UPS On Switch for approx. 3 seconds, then the Buzzer
sounds twice and the LCD display changes from drawing B to drawing
C.

2.6.1.7. Then, the UPS is under self-test mode again, the LCD display will
illustrate from drawing C to drawing D and remain approx. 4 seconds
under battery mode, then illustrate from drawing E1 to drawing F if the
self-test is successful.

* It shows “test”.

E1

* It shows “OK” in self-test

E2

* It shows
“Fail” in self-test

19
 F

* It shows “220Vac” in Utility Input.

2.6.1.8. In case of failure in self-test, the LCD display will illustrate from
Drawing D to drawing E2, then an error code or error status will be
shown on the screen.
2.6.1.9. Your start-up operation of the UPS is completely now. Make sure the
UPS is plugged onto the wall receptacle for charging at least 8 hours
and the batteries of the UPS are fully charged.

2.6.2. Start-up in Battery Mode (Cold Start)

2.6.2.1. Make sure the UPS you have already been installed at least 1
set(20pcs) of 12V/7AH batteries.
2.6.2.2. Push the UPS On Switch once for approx. 5 seconds to awake the
UPS, and then the buzzer sounds twice. The LCD display will illustrate
from drawing A to drawing G, and keep awake for approx. 15 seconds.
2.6.2.3. Press the UPS On Switch of the UPS again for about 3 seconds till
the LCD display illustrates from drawing G to drawing H, then the UPS
will be in self-test Mode. The UPS may offer energy to the output in a
minute, and the LCD display illustrates as drawing I. In case of failure in
pushing the UPS On Switch within 15 seconds, the UPS will
automatically turn off. You then have to go through step 2.6.2.1 to
2.6.2.3 once again.

* It shows “Off”, which means the UPS pre-start is successful.

20
 H

* It shows Utility input is “0” and Utility Abnormal.

2.6.3. Check Measured Values & Figures detected by UPS

2.6.3.1. If you would like to check the measured values & figures detected by
the UPS, please use scroll up and scroll down key pads. When
you use scroll down key pad, the LCD display will illustrate in sequence
as Drawing C(Voltage from Utility Input) Drawing I1(Voltage from
Bypass Input)  Drawing J(Frequency from Utility Input) Drawing
K(Frequency from Bypass Input) Drawing L(UPS Output Voltage)
Drawing M(UPS Output Frequency) Drawing N(UPS Output Load
%)Drawing O(UPS Battery Voltage) Drawing P(UPS Inner
Temperature).

I1

* It shows voltage comes from Bypass Input

* It shows
frequency from Utility Input.

21
 K

* It shows frequency from Bypass Input.

* It shows UPS output Voltage.

* It shows UPS output frequency.

* It shows UPS output load level(%)

* It shows Battery Voltage.

22
 * It shows UPS Inner Temperature

2.6.4. UPS Default Data and Special Function Execution

2.6.4.1. After UPS completely starts up, press key pad to change the LCD
display screen to drawing Q1.

Q1

* It shows buzzer “On”.

Q2

* It shows buzzer “Off”.

2.6.4.2. Press key pad to scroll down the screen and check the UPS
settings. The LCD display will show in sequence between Drawing
Q1(buzzer)  Drawing R1(Self-test) Drawing S1(Bypass Voltage
Windows)  Drawing T(Output Frequency Synchronization Window)
Drawing U(Inverter Output Voltage) Drawing V1(UPS Operation
Mode) Drawing W(Output Voltage Micro Tune Value) Drawing
X(UPS Id) Drawing Y(Parallel function status).

R1

* It shows self-test is NOT “on”.

23
 R2

* It shows self-test is “On”.

S1

* It shows Bypass Voltage is adjusted to narrow one.

S2

* It shows bypass voltage is adjusted to wider one.

* It shows Frequency Window is +/-3Hz.

24
 U

* It shows inverter output voltage.

V1

* It shows the UPS is operated in “normal mode”.

V2

* It shows the
UPS is operated in “Eco mode”.

V3

* It shows the UPS is operated in “CVCF 50Hz mode”.

V4

* It shows the UPS is operated in “CVCF 60Hz mode”.

25
 W

* It shows Output Voltage Adjustment % from 0% to 3% or -0% to -3%.

* It shows UPS Identification Number.

* It shows the UPS is in the No. 1st of parallel systems.

2.6.4.3. Press scroll up key pad, you may execute special functions. The
Functions includes buzzer ON (as drawing Q1), or buzzer OFF (as
drawing Q2, Alarm silence for UPS Warning) and self-test OFF (As
drawing R1) or self-test ON. (as drawing R2. UPS will execute battery
test for 10 seconds. If the self-test is successful, it will show as Drawing
E1; otherwise, it will show as drawing E2 & error message in the same
time.)

2.6.5. UPS Default Settings and their alternatives

2.6.5.1. Make sure the UPS is not “On” yet. Press On Switch and scroll
down key pads simultaneously for approx. 3 seconds, the buzzer
will sound twice, the LCD display screen shows as drawing Q1, then the
UPS is under setting mode now.

26
 2.6.5.2. To scroll down the LCD screen, you may refer to Chapter 2.6.4.2
2.6.5.3. Except Buzzer(as drawing Q1 & Q2) and Self-test(as drawings R1 &
R2), all the rest default settings may be changed by pressing scroll up
key pad.
2.6.5.3.1.Drawings S1 and S2 mean the bypass input acceptable window, it can
be 184Vac~260Vac or 195Vac~260Vac.
2.6.5.3.2.Drawing T means the bypass frequency window of the Inverter Output,
the acceptable setting values are ±3Hz and ±1Hz.
2.6.5.3.3.Drawing U means the acceptable Inverter Output Voltage, of which
voltage is 200Vac, 208Vac, 220Vac, 230Vac, or 240Vac.
2.6.5.3.4.Drawing V1, V2, V3 and V4 mean the operation modes of the UPS, of
which alternative is Online, Eco(Economic) mode, fixed 50Hz Output or
fixed 60Hz Output.
2.6.5.3.5.Drawing W means the adjustments of the Inverter Output, which may
be calibrated as 0%, +1%, -1%, +2%, -2%, +3%, or -3%.
2.6.5.3.6.Drawing X means a specified address & position of the UPS when the
UPS is in Parallel mode. The settable numbers are from 1st to 4th. The
number must be 1st if the UPS is not in parallel.
2.6.5.3.7.Drawing Y means the parallel function status. The “P 01” means parallel
function disabled and the “P 02” means parallel function enabled.

2.6.5.4. When all the setting changes are done, you have to press enter key
Pad to save all the changes when the LCD screen shows as drawing Z,
then, the LCD screen will show as drawing AA to complete the setting
changes. If you don’t want to change those settings, you may press
“OFF” key pads for 5 seconds, then the LCD screen turns to
Drawing AA directly, which means your setting changes are invalid.

* Please press Enter key to save data.

AA

* It shows the UPS is locked.

27
 2.6.5.5. Turn Off the breaker of Utility Input.
2.6.5.6. Your Setting changes are complete.

2.6.6. UPS Is Off Due to Unknown Reason and Its Trouble Shooting

2.6.6.1. If there is a serious abnormal condition occurred, the UPS will lock it
itself in “OFF” position as shown in drawing AA and a abnormal
message will show on the LCD screen.
2.6.6.2. After 3 seconds, all messages will be locked except Bypass
messages(LED & LCD ). In case the Utility is abnormal after
the UPS is locked, the LED will be extinguished and the LCD
will be shown on the LCD screen.
2.6.6.3. To release the UPS lock, please proceed the followings:
2.6.6.3.1.Check those error messages recorded.
2.6.6.3.2.Check to see Chapter 1 to trouble shoot the problem of the UPS.
Otherwise, consult your local distributor for service.
2.6.6.3.3.Press Off key pad for 5 seconds and buzzer will sound twice.
2.6.6.3.4.Turn Off the Breaker of Utility Input.
2.6.6.3.5.The UPS lock problem is solved now but you shall contact with your
Local distributor to make sure the error message shown is solved.

2.6.7. Shut Off

2.6.7.1. Press Off key pad for about 5 seconds, the Inverter output will be
turned off, then the output load is supplied by Bypass loop and the LCD
screen shows as drawing B.
2.6.7.2. Turn Off the breakers of UPS Utility and Bypass Input.
2.6.7.3. The UPS is turned off completely.

2.6.8. Maintenance Bypass Mode

28
 2.6.8.1. It is for UPS maintenance only. A Non-authorized technician is not
allowed to operate the following procedures. If there is any damage
under unauthorized condition, your warranty will be void immediately.
2.6.8.1.1.Press the Off key pad for approx. 5 seconds, the LCD screen shows
as drawing B and the UPS output is on bypass mode.
2.6.8.1.2.Release the cover of the CAM Switch (Maintenance Bypass Switch)
first, then turn on the CAM Switch to “Bypass” mode, and at the right-
hand upper Corner of the LCD screen will show sign.
2.6.8.1.3.Turn off the UPS Utility breaker as well as Bypass Input Breaker, you
then may proceed UPS maintenance now.
2.6.8.1.4.To repeat 2.6.1.4, you may put the UPS back to normal working mode,
then turn back the CAM switch to “INV” mode, fasten back the cover
and repeat 2.6.1.5 to 2.6.1.9 The UPS will switch back to inverter mode.
2.6.8.1.5.It is required to go through 2.6.8.1.1 first, then go through 2.6.8.1.2 If
you skip 2.6.8.1.1., the UPS will alert for 10 seconds to warn that the
procedure is abnormal, which may damage the UPS due to uncertain
Utility status. The UPS will switch back to Inverter mode immediately if
you turn the CAM switch back to “INV”.

29
Chapter 3 System Block Diagram and PCB Wiring Diagram

3.1. System Block Diagram

Bypass manual

Filter
d Bypass automatic
1 2
f
1

V2

b
Filter
h m
c g r
p Filter
2

SW 2
N
1 2 1 s
e n 2 1 T1 5
1

FU SE FUSE 3
V1 q UPS Output
Switch o 4
a 5 4 8
FU SE N 6
2

N i N

Charger
t u v w
1

k
1

l B ATTE R Y j B A TTE R Y
2

External battery module Internal battery Communication Extend solt Interface card Remote box

a. UPS Utility Input: to provide the AC source to the UPS rectifier circuit and
charger.
b. UPS Bypass Input: to provide the AC source to the UPS Bypass Input and
Maintenance Bypass loop.
c. UPS Utility Input Breaker: to protect the UPS Rectifier circuit from over-
current.
d. UPS Bypass Input Breaker: to protect the UPS Bypass circuit from over-
current.
e. EMI Filter on UPS Utility Input : to eliminate the magnetic interference from
AC Source or UPS Utility Input.
f. EMI Filter on UPS Bypass Input: to eliminate the magnetic interference from
AC Source or UPS Bypass Input.
g. Fuse for UPS Utility Input: to provide over-current protection for UPS
Rectifier Circuit.
h. Rectifier and Booster: When Utility is normal, they will converts the AC to DC
and correct input power factor. When Utility is abnormal, the batteries will be
boosted to provide the DC voltage to the Inverter.
i. Input fuse for Battery: to protect batteries when DC-Booster is out of order.
j. Charger: the battery charging device.
k. Internal Battery: When AC abnormal, it provide the backup power from the
batteries.
l. External Battery Bank: To provide longer backup time by adding additional
Battery bank.
m. Inverter Generator: To convert the DC voltage to AC voltage

30
n. Inverter Output Switch: Only when the UPS is overloaded or abnormal, or the
UPS is working on ECO mode or if EPO(Emergency Power Off) is activated,
the Switch will be opened.
o. Auto Bypass Loop: When the UPS is overloaded or abnormal, the UPS will
Switch the UPS from inverter output to bypass output automatically.
p. UPS Output Fuse: When the UPS is overloaded, the fuse will open.
q. UPS Output EMI Filter: To eliminate the magnetic interference from the UPS
Output and avoid the interference caused by the output load and the UPS.
r. CAM Switch(Maintenance Bypass Switch): Through this switch, the output
load can be supplied by Bypass Source, so a routine maintenance job can be
proceeded without interruption of the systems connected to the output.
s. UPS Isolation Transformer:
t. Communication: RS232 serial port & RJ45 parallel port with CAN technology.
u. Optional Slots: for variety use of interfaces provided such as SNMP card, 2 nd
RS232, USB, Relay Contact Board, etc.
v. Optional Interface Boards: WEB/SNMP card, Dry Contact Board, RS485
card, USB card, 2nd RS232 card, etc.
w. Remote Control Box: To provide remote monitoring and control functions.

31
3.2. Unit Wiring Diagram

3.2.1. The MSII6Kva UPS is composed of six(6) boards. Please find the description as
below:
Item Description Part No. Function UPS model
To generate all control
signals and also MSII 6K
1 Control MSDI0XX
AC/DC detecting MSII 10K
signals.
AC/DC、DC/DC、AC/
MSDD0XX AC and circuit MSII 6K
2 Power(Driver)
working power supply.
MSED0XX MSII 10K
MSII 6K
3 EPO MSXN0XX Emergency Power Off
MSII 10K
MSDM0XX To control and display MSII 6K
4 LCD Display
MSDM3XX UPS Status and values MSII 10K
MSII 6K
5 Charger MSDC0XX Battery Charger
MSII 10K
MSDF0XX UPS Input noise MSII 6K
6 I/P EMI filter filtering and surge
MSEF0XX protection MSII 10K
MSDF4XX UPS Output noise MSII 6K
7 O/P EMI filter
MSEF4XX filtering MSII 10K
8 DC Capacitor MSEB0XX DC Energy for Inverter
Suppress inrush
9 Relay MSEK0XX current from isolated MSII 10K
transformer
Protect output device
10 Fuse or Terminal MSEZ2XX or Terminal for power MSII 10K
connection

32
3.2.2. Unit Wiring Diagram of MSII 6K

To extend slot

RS-232
CN1 CN3 CN7
For PC MSDI0XX
MSDM0XX or
MSDM3XX

RJ-45 Flat cable

CN2 CN6
For parallel J2 J3

black/yellow
Flat cable shielding cable
blue/red
To cam switch CN24
black/red CN6 CN14 red
red CN7 To External Battery
and External Charger
CN3~5 CN23
CN2
CN10~12 black
CN13/14 CN6
CN7/9 CN1
CN8/11 CN10
CN2
To
Fan

Internal Battery To Fan

CN12 black MSDD0XX CN19
CN5 CN21
MSDC0XX
brown

brown CN8 CN25 CN22

CN16 CN18
CN20

Utility input

blue
brown
brown
brown
blue

brown

blue
blue

J2 J5
J1 J2 J4
J5/6 AC output
MSDF4XX
J1 J4
J2 J7/8
brown MSDF0XX
blue

Bypass input
blue

33
3.2.3. Unit Wiring Diagram of MSII 10K

To extend slot

RS-232
CN1 CN3 CN7 MSDM0XX or
For PC MSDI0XX
MSDM3XX
RJ-45 Flat cable
CN2 CN6
For parallel J2 J3

To cam switch
black/red black/yellow
orange/blue Connect tobether shielding cable
From transformer
blue/red
CN4
CN1 CN3 CN31 red CN14
red CN2 To Battery

CN7 CN18 black CN12

CN2
CN13/14 CN6
CN7/9 CN10
CN15
CN8/11 CN16
Fan

MSED0XX
To Fan
CN12
CN5
MSDC0XX CN21
black white CN22
black
CN19
brown
red
CN24 W4 W3 CN26
CN20
Utility input
black

CN25
black

black
black
white

white
black

CN3 CN1 CN2

white
CN1 CN2
black
CN6 MSEB0XX MSEZ2XX
CN11 CN2 CN4 CN7

MSEF4XX Fuse
CN3 CN8 CN5

black
CN3 CN1
brown

AC output MSEF0XX

Bypass input CN4 CN2

blue white

34
Chapter 4 Unit Test, Calibration Setting Explanation
4.1. VR Function Explanation
PCB Number Function Location
MSDC0XX Adjust Charger Output Voltage VR1
CHEC0XX Adjust Charger Output Voltage VR1

4.2. Electrical Characteristics

4.2.1. Battery Charging Voltage(25℃）
Setting Point
Battery Charging
Model Voltage

MSII 6-10KVA 273.7Vdc

4.2.2. Battery Low Warning and Battery Cut-off

4.2.3. Overload time out versus Inverter mode and Bypass mode

35
4.2.4. DC BUS Voltage Regulation

Inverter Voltage AC Input DC BUS Voltage

Voltage

200
205
220 341
225
230 360
235
240 370
245
385

36
4.3. Startup Procedure for Debug UPS
4.3.1. Connect an AC 220Vac/50(60)Hz onto L11 & L12.
4.3.2. Remove the output loads connected to the UPS and remove the battery
connecting wires of the UPS.
4.3.3. Remove the Fuse of utility input (MSII 6K : F2 of the MSDD0XX PCB, MSII
10K : F1 and F2 of the MSEF4XX).
4.3.4. Remove the control wires CN13 & CN14 of the MSDC0XX PCB and
measure the DC Bus voltage by using multi-meter.(MSII 6K-MSDD0XX
PCB: Bus + is to measure CN19 to the upper end of C38 and Bus – is to
measure CN19 to the upper end of C37, MSII 10K-MSEB0XX PCB : Bus +
is to measure CN1 to CN2 and Bus – is to measure CN2 to CN23.)
4.3.5. Turn off CB2 and turn on CB1.
4.3.6. Push key pad and key pad for approx. 3 seconds till buzzer beeps
twice, then the UPS will go to service mode.
4.3.7. Push key pad for a second till the buzzer beeps twice，and LCD
displays from Sr01 to Sr02. Measure the waveform of the PFC and
Inverter IGBT gate, it shall be a square wave with voltage/frequency at
-6Vdc ~ +15Vdc / 20KHz, then buzzer will beep once.
4.3.8. Push key pad for a second till buzzer beeps twice. The LCD displays
from Sr02 to Sr03, then the UPS proceeds the 1st stage soft start, which
means charger is charging the BUS + & -, then buzzer will beep once.
4.3.9. Push key pad for a second till buzzer beeps twice. The LCD displays
from Sr03 to Sr04, then the UPS proceeds the 2nd stage soft start, which
means battery SCR is turned on to charge the BUS + & -, then the buzzer
will beep once.
4.3.10. Push key pad for a second till buzzer beeps twice. The LCD displays
from Sr04 to Sr05, then UPS proceeds the 3rd stage soft start, which means
the DC voltage is boosted up to the desired voltage(Please refer to Chapter
4.2.4, the DC Bus Voltage Regulation) then buzzer will beep once.
4.3.11. Push key pad for a second till buzzer beeps twice. The LCD displays
from Sr05 to Sr06, then the UPS proceeds the voltage setting from Inverter
Soft Start to Inverter Output, then the buzzer will beep once.
4.3.12. Push key pad for a second till buzzer beeps twice. The LCD displays
form SR06 to OFF, then the UPS proceeds DC Bus discharging. The UPS
will shut itself off automatically after discharged.
4.3.13. Turn off CB1 and put the Fuse of utility input back.
4.3.14. Turn On both CB1 and CB2.
4.3.15. The LCD displays “oFF”, then measure the output of the UPS is nominal
voltage such as 220Vac/50(60Hz) or not.
4.3.16. Adjust the voltage of Bypass Input at 170Vac/50(60)Hz and check if the
UPS output voltage is near 0Vac?

37
4.3.17. Adjust the voltage of Bypass Input at nominal voltage such as
220Vac/50(60)Hz.
4.3.18. Push key pad for 3 seconds until buzzer beeps twice, then the UPS
proceeds AC start procedure. When self-test is executed completely, the
UPS will switch from bypass output to Inverter output. Measure the UPS
output waveform to see whether it is stable.
4.3.19. Change the frequency of Utility to 56Hz, the UPS will switch to Backup
Mode automatically.
4.3.20. UPS will go back to Utility mode once the Utility frequency goes back to
50Hz.
4.3.21. Connect the control wire of the Charger and push the function key to
execute self-test, then the UPS will detect this abnormal condition and
display battery abnormal on the LCD.
4.3.22. Use Scroll up key pad and Scroll down key pad to see if any
abnormal display content or values on the LCD panel.
4.3.23. Push key pad for 5 seconds until buzzer beeps twice, then UPS will
shut off and close the input of Utility.
4.3.24. Your UPS Unit test is done completely.

4.4. UPS Inverter Output Balance Check

4.4.1. Connect the UPS as shown below.
Power meter

Charger Voltage meter

UPS

Power meter R-load

PC

Fig 4.4-138
4.4.2. Disconnect the isolation transformer if any; otherwise, it is not possible to
measure whether the UPS output waveform is in balance or not.
4.4.3. Connect a 220Vac/50(60)Hz to the UPS to start up the UPS and make sure
it is on Line Mode.
4.4.4. Without output load connected, please connect a fixture in parallel.(The
fixture is made with 1M ohms resistors and 1uF/63V capacitor in serial. Then,
measure the two ends of 1uF/63V capacitor to see whether the DC voltage is
below 20mV.
4.4.5. Connected a 6Kva/4200W resistor load to the output and repeat 4.4.4

4.5. Unit Calibration and Setting Procedure

4.5.1. General Parameter Setting Procedure
4.5.1.1. Please connect the UPS as shown in Fig 4.4-1.
4.5.1.2. Connect a 50/60Hz 220Vac source to the UPS, start up the Utility and
Bypass breakers on the rear panel as well the Inverter Switch on the
front panel.
4.5.1.3. Connect the RS232 cable to the UPS and computer, then execute MSII
Setting tool program. The setting screen of the program shall be as Fig
4.5.1.(MAKE SURE THAT THE PROGRAM IS INSTALLED
COMPLETELY, BEFORE THIS SETTING PROGRAM IS IN USE.)

39
 Setting parameter and command

Setting Calibration
parameter
Calibration
Step 1
Calibration
Step 2

The status of communication

between PC and UPS

Fig 4.5.1

4.5.1.4. Enter the desired parameter to the “Setting parameter and command”,
of Fig 4.5.1. then click “write” icon.
4.5.1.5. If buzzer beeps twice, it means your setting is successful.
4.5.1.6. If the buzzer beeps continuously, it means your setting is in failure.
Please repeat 4.5.1.2 to 4.5.1.5 For error message, please refer to 1.1..

4.5.2. Calibration: It is divided into two parts, one is front panel calibration and the
other is PC calibration

Notice :
 The calibration with load connected doesn’t include the power loss of
the galvanic isolation transformer; therefore, the load can only be
connected behind the output filter as indicated as A & B(the UPS with
galvanic isolation transformer or the output terminal bar(the UPS
without galvanic isolation transformer.)

40
 A B

4.5.2.1. Calibration from the Front Panel

Notice :
 For No load Inverter calibration, you are required to use the setting
software to do it. The Calibration from the front panel is just only for the
calibration with load connected.

4.5.2.1.1.Connect the UPS as figure 4.4.1.

4.5.2.1.2. Connect a 50/60Hz, 220Vac source to the UPS input and adjust the
charging voltage to 273.7Vdc. (Make sure the batteries are
disconnected.)
4.5.2.1.3. Turn on CB1 & CB2, Press key & key on the front panel
simultaneously to make the UPS into the calibration mode(The
“N+1”LED lit means the UPS is working under Calibration Step1
now)
4.5.2.1.4.Use key、 key、 key & key on the front panel to proceed
calibration and setting. Enter correct voltage & load%, then press
key to go into self-calibration. The functions of those key pads are:

41
 key：+/- adjustment
key：next item
key：Your adjustments are done completely, new data is written into EEPROM,
then Escape from the Calibration mode. If the UPS beeps twice, it means
your Setting is successful; on the contrary, if the UPS beeps continuously, it
means your setting is in failure.
key：Give up this calibration and turn off the UPS.

Adjustable Parameters:
Adjustable Items Specifications Remarks
AC Input Voltage 220Vac Including Rectified & Bypass input
Inverter Voltage 220Vac
Load % >30%
Battery Voltage 273.7Vdc

4.5.2.1.5.The UPS will escape from the calibration mode if the calibration is not
finished in 10 minutes and go to shutdown automatically and show “Line
OFF” on LCD panel.
4.5.2.1.6.Tuning the values shown on the LCD display are the same as that on
the meter, then you may go to next Calibration item.
4.5.2.1.7.The load% on LCD panel means the higher value of VA or W; therefore,
you are recommended to use Resistance Load to go for calibration. To
make sure the calibration is precisely, you are also recommended to use
full load to calibration the UPS(MSII 6K : 6KVA/4.2KW，MSII 10K:
10KVA/7KW).
4.5.2.1.8.The sequence of the LCD display is shown as Output VoltLOAD%.
4.5.2.1.9.After all the items desired are calibrated, press key and write them
into EEPROM.
4.5.2.1.10. When the UPS beeps twice, the UPS will go to shutdown and show
“Line OFF”on the LCD panel. And then re-start the UPS to check if all
values which have been calibrated on the LCD panel is the same as
those on the Power Meter.
4.5.2.1.11. If the buzzer beeps intermittently and continuously, it means your
calibration is in failure. Please repeat 4.5.2.1.1 to 4.5.2.1.10(Please
refer to Chapter 1.1 Error code).

42
 Caution：
 You are suggested to connect with 80% to 100% load in order to make sure the
tolerance of the calibrated values will be smaller and the values will be more
accurate. All values can be calibrated except the value of load% if the output
load of UPS are less than 30% when you proceed calibrated action.
 Make sure the tolerance of the adjustable range will be less than 8% for
Voltage and 15% for Load; otherwise, the setting will be in failure and the
error code will be shown on the LCD panel.
 The values of both “load%” and “output voltage” must be round to Integer.

4.5.2.2. PC Calibration
4.5.2.2.1.Execute step 4.5.2.1.1 to 4.5.2.1.3
4.5.2.2.2.The adjustable parameters are the same as that in the chapter 4.5.2.1.
4.5.2.2.3.Set the communicaton baud rate to 2400. Set “With Transformer” in the
calibration setting to “No” as shown below.(Only the one with MS20068B
and MS30068B program is required to proceed this setting.)

2400 (Megatec)

4.5.2.2.4.Connect a resistance load to point A and point B as figured in chapter

4.5.2 with 4.2KW for MSII6K and 7KW for MSII10K.
4.5.2.2.5.Fill in the values of the voltage and load% measured from the Power
Meter into Fig4.5-1 Calibration Step 1, then click “ Calibration1” icon。
4.5.2.2.6.If the buzzer beeps intermittently and continuously, it means your
calibration is in failure. You may click “skip step 2” icon and repeat
4.5.2.2.2 to 4.5.2.2.5.
4.5.2.2.7.If the buzzer beeps twice, it means the Calibration Step 1 is done
successfully, then you may enter into Calibration Step 2.（The
”ECO”LED light up to indicate the UPS is working under the Calibration
Step2).
4.5.2.2.8.Remove the load to “Null” status, then remove the power meter to the
output of the terminal block of the UPS.
4.5.2.2.9.Set a correct wiring diagram of the output transformer from the “Setting
Calibration parameter” menu indicated as below. Please refer to Fig4.5-
2~Fig4.5-5.

43
 MS30068B MS3006B8

2400(Megatec)
2400(Megatec)

4.5.2.2.10. Fill the output voltage measured by the power meter to Fig4.5-1
Calibration Step2, then click ”Calibration2” icon .
4.5.2.2.11. Press Calibration 2 icon after the figure is filled, then buzzer will beep
twice to show the calibration is complete.
4.5.2.2.12. After calibration, the output voltage will be changed and remained for
approx. 4 seconds. Please quickly check with Power meter if the output
voltage shown as below:
4.5.2.2.12.1. The output voltage shall be 220.7 +/-0.3V (220.4V~221.0V) if no
transformer is installed.
4.5.2.2.12.2. Othewise, please refer to the followings if there is a transformer
installed.

Setting calibration parameter Output Voltage Range

I/PElse system、O/P240V system 225.0 +/-0.3V (224.7V~225.3V)
I/PElse system、O/P120V system 112.5 +/-0.3V (112.2V~112.8V)
I/P208V system、O/P208V system 225.0 +/-0.3V (224.7V~225.3V)
I/P208V system、O/P120V system 129.8 +/-0.3V (129.5V~131.1V)

44
4.5.2.2.13. The UPS will shut off automatically once the output voltage is changed
over 4 seconds. It means your calibration is compelete.
4.5.2.2.14. In case if the output voltage is not matched with 4.5.2.2.12, it means
the calibration is in failure. You have to shut off the UPS, and repeat
4.5.2.2.2 to 4.5.2.2.12

Caution：
 You are suggested to connect with 80% to 100% load in order to make sure
the tolerance of the calibrated values will be smaller and the values will be
more accurate. All values will be calibrated except the value of load% if the
output load of UPS are less than 30% when you proceed calibrated action.
 Make sure the tolerance of the adjustable range will be less than 8% for
Voltage and 15% for Load; otherwise, the setting will be in failure and the
error code will be shown in the LCD panel.
 The UPS will escape from calibration mode if the setting is not complete in
10 min. after the UPS is in the calibration mode.
 The values of both “load%” and “output voltage” must be round to Integer.
 The input voltage in the Calibration2 shall be accurate; therefore, make
sure you will round the value to 1st decimal place.

4.5.3. The Calibration procedure for the output voltage of UPS without load.
4.5.3.1. The maximum output voltage in difference for each UPS in parallel
system shall not be excessive 1V when they are connected at NO load;
otherwise, the UPSs will fail in parallel connection. As long as the
greatest difference between the lowest-voltage UPS and the highest-
voltage UPS at no load is over 1V, you are required to proceed the
Output Voltage Calibration procedure.
4.5.3.2. Execute 4.5.2.2.2～4.5.2.2.3
4.5.3.3. Click ”Skip Step1” icon, then execute 4.5.2.2.8～4.5.2.2.14
4.5.3.4. The calibration for the output voltage at no load is compelete.

45
The Wiring Diagram of the Transformer(The red lines indicated below are for the
connections of the no load in calibration.)

The Structure of the Transformer

Input Coil：0V~240V, Output Coil：0V~240V

Calibration2 Block：I/P VoltageElse system、 O/P Voltage 220V system

Fig 4.5-2 The turns ratio of Primary and Secondary of the transformer is 1 to 1.

46
 Input Coil、 0V~240V, Output Coil、0V~120V
Calibration2 Block、I/P Voltage Else system、O/P Voltage 120V system

Fig 4.5-3 The turns ratio of primary and secondary of the transformer is 2 to 1.

Input Coil、0V~208V, Output Coil、0V~208V

Calibration2 Block、I/P Voltage 208V system、O/P Voltage 208V system

Fig 4.5-4 The turns ratio of Primary and secondary of the transformer is 1 to 1.

Input Coil、0V~208V, Output Coil、0V~120V

Calibration2 Block、I/P Voltage 208 system、O/P Voltage 120V system

Fig 4.5-5 The turns ratio Primary and Secondary of the transfomer is 208 to 120.

47
4.6. Frequency Converter(CVCF Mode)Setting Notice
4.6.1. The UPS can be set as Frequency Converter(CVCF mode). If the UPS is
Dual Input Model, you have to make sure the Bypass Input Breaker is set at
“OFF” position; on the contrary, if the UPS is Single Input Model, you have to
remove the power wire of the Bypass Input. (Of which location is between the
CN16(or CN22) of the power board MSDD0xx and the J4 of the filter board
MSDF4xx for MSII 6K, Of which location is between the CN25 of the power board
MSED0xx and the CN6 of the filter board MSEF4xx for MSII 10K.)

48
Chapter 5 Customer Options Slots
5.1. R2E(2nd RS-232 ) card
5.1.1. CN1 is for RS232 DB9.
5.1.2. For communication protocol, please
refer to Chapter 1.3.1
5.1.3. Installation Position: slot1(CHA-CN4)
or slot 2(CHB-CN5).

5.2. RSE(RS-485) card

5.2.1. CN1 is for the function of the terminal resistor. Short pin1-2 to enable the
function and short pin2-3 to disable it.
5.2.2. CN2 for RS485 and CN3 for remote power.
5.2.3. Definition
CN2
1 2 3 1  Ground
2  A/Data+
3  B/Data-

CN3
1 2 1  AC+
2  AC-
5.2.4. Installation Position: slot1.

49
5.3. USE(USB) card
5.3.1. CN1 for USB.
5.3.2. Definition
5.3.2.1. Comply with USB version
1.0,1.5Mbps
5.3.2.2. Comply with USB HID Version 1.0.
5.3.2.3. The Pin Assignments of the USE card:

1  VCC (+5V)
2 D－
3 D＋
4  Ground

5.3.3. Installation Position: slot1（CHA-CN3） or slot 2（CHB-CN4）.

5.4. DCE(Dry Contact) card

5.4.1. The pin assignments of 10-Pin Terminal:

1 2 3 4 5 6 7 8 9 10

Pin 1: UPS on Bypass mode.

Pin 2: Utility Abnormal
Pin 3: Utility Normal
Pin 4: Inverter On
Pin 5: Battery Low
Pin 6: Battery Bad or Abnormal
Pin 7: UPS Alarm
Pin 8: Common
Pin 9: Shutdown UPS positive(+ ) signal
Pin 10: Shutdown UPS positive(- ) signal

5.4.2. The shutdown function will be activated, after a +6~+25Vdc is put between
pin9 and pin10 for 5 seconds.
5.4.3. The capacity of each relay contact is 40Vdc/25mA.
5.4.4. Installation Position: slot1(CHA-CN7) or slot 2(CHB-CN8).
5.4.5. Flexible signal output for N.C.(Normal close) or N.O.(Normal open) contact
by shorting pin1-2 or pin2-3 from JP1-5.
5.4.6. The shutdown function will be enabled in 1 minute after blackout occurs if
the pin1-2 of both CN1 and CN6 be shorted by cap. Or, the shutdown function
can only be enabled by pin9-10 of CN3 if the pin2-3 of both CN1and CN6 be
shorted by cap. (Refer to 5.4.2)

50
5.5. SNMP Cards
5.5.1. SNMP/WEB card
5.5.1.1. For installation, please refer
to the user’s manual
attached with the card. .
5.5.1.2. InstallationPosition: slot
2(CHB).

5.5.2. Net Agent II Internal Card

5.5.2.1. For installation, please
refer to the user’s manual
attached with the card.
5.5.2.2. Installation Position: slot
2(CHB).

5.6. Please proceed the

hardware installation as indicated below.
5.6.1. Remove the cover of Slot 1.
5.6.2. Slide in the selected interface card onto the Slot.
5.6.3. Fasten properly the selected interface card.

51
The Installation of those Interface Cards

52
Chapter 6 Hot Swappable Battery Replacement
1. Unscrew the bottom of the front panel as indicated in Step. 1 as below.
2. Remove the front panel as indicated in Step 2.

3. Remove the screw of the battery pack fastener as shown in Step 3.

4. Remove the fastener as shown in Step 4.
5. Unplug the hot swappable battery connectors as shown in Step 5.

53
6. Turn the battery pack handle at 90 degree as shown in Step 6.
7. Remove the battery packs from the UPS as shown in Step 7.

54
Chapter 7 Trouble Shooting
If there is a abnormal condition occurred, the LCD display will show an error code
as indicated at Chapter 1.1. Please follow the troubleshooting indicated below.

55
7.1. Error Code Er01
7.1.1. Definition：The UPS is in the 1st stage soft start procedure, but the DC bus
voltage can not reach 50Vdc within 5 seconds, or can not reach anticipative
charging voltage (about either present 80% of battery voltage or present output
voltage of charger) within 30 seconds.
7.1.2. Flow Chart

56
57
7.2. Error Code Er02
7.2.1. Definition：The UPS is in 2nd stage soft start procedure, but the DC Bus
can not reach and maintain anticipative charging voltage after 2 seconds (approx.
present 85% of peak voltage of utility, either present 80% of battery voltage or
output voltage of charger)
7.2.2. Flow Chart

58
7.3. Error Code Er03
7.3.1. Definition：The UPS is in 3rd stage soft start procedure, but the DC bus
voltage can not reach to anticipative charging voltage within 30 seconds (Please
refer to Chapter 4.2.4) 。
7.3.2. Flow Chart

59
7.4. Error Code Er04
7.4.1. Definition：It means the UPS Inverter Output is Abnormal.
7.4.2. Flow Chart

60
7.5. Error Code Er05
7.5.1. Definition：It means the battery is weak or bad after self test is executed.
7.5.2. Flow Chart

61
7.6. Error Code Er06
7.6.1. Definition：It means the UPS is protected from short-circuited.
7.6.2. Flow Chart

62
7.7. Error Code EPO
7.7.1. Definition：It means the UPS enters into EPO（Emerge Power Off）mode.
7.7.2. Flow Chart

63
7.8. Error Code Er08
7.8.1. Definition：It means the DC Bus of the UPS is protected from over-
voltage.
7.8.2. Flow Chart

64
7.9. Error Code Er09
7.9.1. Definition：It means the DC Bus of the UPS is protected from under-
voltage.
7.9.2. Flow Chart

65
7.10. Error Code Er10
7.10.1. Definition：It means the UPS Inverter is protected from over-current.
7.10.2. Flow Chart

66
7.11. Error Code Er11
7.11.1. Definition：It means the UPS is protected from over-heat.
7.11.2. Flow Chart

67
7.12. Error Code Er12
7.12.1. Definition：It means the UPS inverter is protected from overloaded.
7.12.2. Flow Chart

68
7.13. Error Code Er13
7.13.1. Definition：It means the charger is out of order.
7.13.2. Flow Chart

69
7.14. Error Code Er14
7.14.1. Definition：It means the fan of the UPS is abnormal.
7.14.2. Flow Chart

70
7.15. Error Code Er15
7.15.1. Definition：It means Maintenance Bypass Switch(CAM Switch) is not
used properly, or the Maintenance Bypass Switch is activated when the
UPS is in CVCF mode.
7.15.2. Flow Chart

Er15

It is just a procedure
error message of
maintenance bypass

END

71
7.16. Error Code Er16
7.16.1. Definition：It means the output parameter set error in parallel system.
7.16.2. Flow Chart

72
7.17. Error Code Er17
7.17.1. Definition：It means the ID number is in conflict in parallel system or ID
number error in single unit.
7.17.2. Flow Chart

73
7.18. Error Code Er18
7.18.1. Definition: It means the data inside of the EEPROM on the control board
is abnormal and the data is set as default values.
7.18.2. Flow Chart

Er18

The data of flash memory

of control board had error
problem and been reset to
default value. The default
value are normal mode,
220Vo, adjust voltage
0%, tracing frequency +/-
3Hz, low sensitivity
bypass window

Re-calibrate MSDI0XX
PCB by MSDN2XX PCB
and re-setup UPS or replace
MSDI0XX PCB

END

74
7.19. Error Code Er20
7.19.1. Definition：It means the capacitor in the DC Bus of the UPS can not be
discharged.
7.19.2. Flow Chart

75
7.20. Error Code Er21
7.20.1. Definition：It means the communication error in parallel system or can’t
find the UPS which ID =1.

7.20.2. Flow Chart

76
7.21. Error Code Er22
7.21.1. Definition：It means the SCR in UPS bypass loop or the output fuse is
abnormal.
7.21.2. Flow Chart

77
7.22. Error Code Er23
7.22.1. Definition：It means the SCR, Relay of the UPS in Inverter loop or output
fuse is abnormal.
7.22.2. Flow Chart

78
7.23. Error Code Er24
7.23.1. Definition：It means there is voltage in bypass loop when the UPS is
operated in CVCF mode.
7.23.2. Flow Chart

Er24

UPS will turn off

and lock out

Remove input
source from L11
terminal

END

79
7.24. Error Code Er26
7.24.1. Definition：It means the PFC of the UPS is protected from over-current.
7.24.2. Flow Chart

80
7.25. Error Code Er27
7.25.1. Definition：It means the UPS isn’t operated in normal mode in parallel
system.
7.25.2. Flow chart

81
7.26. Error Code Er28
7.26.1. Definition：It means when the UPS is operated in bypass mode, there is
an overload time out occurred. (Please refer to Chapter 4.2.3)
7.26.2. Flow Chart

82
7.27. Error Code Er29
7.27.1. Definition：It means the charger voltage is higher than 300Vdc and the
charger is been off.
7.27.2. Flow Chart

83
7.28. Error Code Er30
7.28.1. Definition：It means the inverter balance error over than 30 seconds.
7.28.2. Flow Chart

84
7.29. Error Code Er31
7.29.1. Definition：It means the capacity of driver board is less than control
board setting value.

7.29.2. Flow Chart

85
7.30. Error Code Er32
7.30.1. Definition：It means the signal of sync error occurred in communication
for parallel function.
7.30.2. Flow Chart

86
7.31. Error Code Er33
7.31.1. Definition：It means the isolated transformer of the UPS is protected
from over-heat.
7.31.2. Flow Chart

87
7.32. Error Code Er34
7.32.1. Definition：It means the balance function conflict in parallel system.
7.32.2. Flow Chart

88
7.33. Calibration Error Code CEr1
7.33.1. Definition：It means the input voltage of the UPS is excessive of
adjustable range.
7.33.2. Flow Chart

89
7.34. Calibration Error Code CEr2
7.34.1. Definition：It means the bypass input voltage of the UPS is out of
adjustable range.
7.34.2. Flow Chart

90
7.35. Calibration Error Code CEr3
7.35.1. Definition：It means the Inverter Output Voltage of the UPS is out of
adjustable range.
7.35.2. Flow Chart

91
7.36. Calibration Error Code CEr4
7.36.1. Definition：It means the output load level of the UPS is out of adjustable
range.
7.36.2. Flow Chart

92
7.37. Calibration Error Code CEr5
7.37.1. Definition：It means the battery voltage of the UPS is out of adjustable
range.
7.37.2. Flow Chart

93
7.38. Calibration Error Code CEr6
7.38.1. Definition：It means the output voltage of the UPS is out of adjustable
range.
7.38.2. Flow Chart

94
Chapter 8 Appendex A
8.1. PCB Installation Position
8.1.1. The PCB of MSII 6K Installation Position

MSDI0XX PCB

MSDD0XX PCB

MSDC0XX PCB

MSDF0XX PCB

MSDF4XX PCB

MSXN0XX PCB

MSDM0XX PCB

NET AGENT II

95
8.1.2. The PCB of MSII 10K Installation Position
MSDI0XX PCB
MSED0XX PCB
MSEZ2XX PCB
MSEB0XX PCB
MSDC0XX PCB

MSEF4XX PCB
MSXN0XX PCB

MSEF0XX PCB
MSEK0XX PCB

MSDM0XX PCB

NET AGENT II

YL-3

96
8.2. The PCB of MS6KRT & 6000C Installation Position

MSDI0XX PCB

MSDF0XX PCB

MSDD0XX PCB

MSDC0XX PCB

MSDF4XX PCB

MSDM3XX PCB

MSXN0XX PCB

97
8.3. The PCB of MS10KRT Installation Position

MSDM3XX PCB MSEZ2XX PCB

MSDI0XX PCB

MSED0XX PCB

MSDF4XX PCB

MSEF0XX PCB

MSXN0XX PCB
MSEB0XX PCB MSDC0XX PCB

98
8.4. PCB Placement
8.4.1. MSDI0XX PCB

99
 Internal power ckt

Rectigier Battery SCR PFC & Booster Inverter

r
8.4.2. MSDD0XX PCB

Inverter choke
PFC choke boost choke
Inverter choke

100
Rectifier PFC & booster Inverter Inverter SCR Bypass SCR
Inverter relay
 Internal power ckt

Battery SCRRectigier PFC & Booster Inverter

8.4.3. MSED0XX PCB

Inverter choke Inverter choke

PFC choke boost choke

101
Rectifier PFC & booster Inverter Bypass SCR Inverter relay

Inverter SCR
8.4.4. MSDC0XX PCB

102
8.4.5. MSDM0XX PCB

8.4.6. MSDM3XX PCB

103
MSDF0XX PCB

104
8.4.7. MSEF0XX PCB

105
8.4.8. MSDF4XX PCB

106
8.4.9. MSEF4XX PCB

107
8.4.10. MSEB0XX PCB

8.4.11. MSEZ0XX PCB

108
8.4.12. MSEK0XX PCB

8.4.13. MSXN0XX PCB

109
Chapter 9 Appendex B – Parallel System Installation Guide
9.1. Important Safety Instruction
9.1.1. A professional technician is required while installing those UPS.
9.1.2. Read the Installation guide carefully before those UPS are installed, so as
to avoid any potential installation procedure error occurred to cause injury in the
personnel or damage in the UPS
9.1.3. Because of “LITTLE LEAKAGE CURRENTS” generated by the EMI filter of
the UPS, it is necessary to double ensure if the earth of the UPS is properly
grounded before AC Mains is connected with.
9.1.4. The parallel function of the UPS can only be enabled in Normal Mode.
9.1.5. Before any parallel installation is proceeded, make sure the difference of
the inverter voltage of each UPS in parallel at NO load shall be less than 1Vac.
Please consult with authorized dealer if the voltages in difference are over 1Vac
9.1.6. Make sure the RJ45 communicating wire is connected tightly during parallel
mode; otherwise, it might cause outage or damage of both the UPSs and the
output device.
9.1.7. Only two terminal resistors on the rear panel of the two(2) or four(4) of the
UPS in parallel shall be set at “On” position and the rest of them shall be set at
“Off” position; otherwise, the parallel operation of those UPS might be abnormal
or damaged.
9.1.8. Make sure those UPS in parallel are with the same ratings and types. For
instance, the UPS without galvanic transformer can not be in parallel with the
UPS with galvanic transformer. While installing those UPS, please add a
40Arms/250Vac and 30Arms/250Vac NFB(Non-fuse Breaker)at the input and
output of each UPS to avoid any potential hazard when the UPS is in the
maintenance mode.

110
9.2. Parallel System Installation Operation

9.2.1. Unpacking Parallel kits

9.2.1.1. Check Accessories:
9.2.1.1.1.1 set of RJ-45 communication wire for parallel system (C1, C2)
9.2.1.1.2.1 set of Metal bracket(F1)
9.2.1.1.3.1 set of cable ties(T1 or T2 and T3)

T1 X 4
T2 X 4
T3 X 1
C 1 X 1
C 2 X 1
F1 X 1
9.2.2. Selecting Installation Position

9.2.2.1. . Air Flow Explanation for Tower and Convertible Types

9.2.2.1.1.Normally, the design of the air flow of the UPS is to flow in from the
bottom of the ventilation holes then flow out from the top of the
ventilation holes as indicated in Fig. 9-1

Air flow out

Air flow in

Fig. 9-1

111
9.2.2.1.2.The design of the air flow of the convertible UPS is to flow in from the
front ventilation holes to the rear ventilation holes as indicated in Fig.
9.2. Air flow
in

Air flow
out Fig. 9-2
9.2.2.2. Select an installation position with at least 30 cm around the UPS and
Battery bank , where may provide a good ventilation condition as
indicated in Fig. 9-3.& 9-4

Fig. 9-3 For Tower Type

Fig. 9-4 For Convertible Type

112
 9.2.2.3. After the installation position of the UPS is properly arranged, Please
lock the casters of the UPS firmly as indicated in Fig. 9-5.

Fig. 9-5

9.2.3. Installation Instruction

9.2.3.1. Make sure those wires & cables used in the input, output and battery
are separately installed. Do not intercross or mix those wires & cables
together to avoid from any unnecessary noise interference.

9.2.3.2. The communication connecting wires for parallel function and other
wires for control signals, including RJ45, RS232, RS485, USB, EPO
and Shutdown shall be kept away from those wires and cables
mentioned in 9.2.3.1. If there is no possibility to avoid such from
happening, please put them at 90 degree or least distance 20cm as
indicated in Fig. 9-6.

20cm
90°
A
A B
B A B

Incorrect Correct
A  Communication or Control signal wires
B  Power wires & cables
Fig. 9-6
9.2.3.3. Because of “Little Leakage Currents” generated by the EMI filter of the
UPS, it is necessary to double ensure if the earth of the UPS is properly
grounded and the current leakage breaker is installed before AC Mains
is connected with or the output device is connected to the UPS.

113
 9.2.3.4. Please refer to the specs of input current, output current and
recommended conductors listed as below:

9.2.3.4.1.AC input and output

Model Maximum Current Conductor Section
6KVA 33A AWG ＃9
10KVA 54.3A AWG ＃7
9.2.3.4.2. Battery
input

Model Maximum Current Conductor Section

6KVA 25A AWG ＃10
10KVA 41A AWG ＃10
9.2.3.4.3.Recommended Circuit Breaker installed in the input/output of the UPS
shall be type “C” or “D” and their current ratings shall be as listed.
Model Input Output
6KVA 40A 30A
10KVA 63A 63A

114
9.2.4. Start-up Operation Procedure

9.2.4.1. Put the UPS in those positions selected in Chapter 9.2.2

9.2.4.2. The maximum length of the communication connecting wires shall be
less than 7M. it shall be connected as a “Ring” loop as indicated in Fig.
9.7.
CONTROL CONTROL CONTROL CONTROL

I O I O I O I O

INPUT OUTPUT

1050mm RJ-45 communication connecting

wire
1900mm RJ-45 communication connecting wire

Max. 25M; all Input Power cables shall be with the same
length.
Max. 25M, all Output Power cables shall be with the same
length.
Fig. 9-7

115
 9.2.4.3. Arrange the power cables and wires as well as the control signal wires
as indicated in Fig. 9-8, 9-9, 9-10, then make sure all the circuit breaker
at input & output ends are set at “Off” position.
9.2.4.4. For maintenance purpose, you are recommended to purchase a MTBS
box.
9.2.4.5. Set two terminal resistors of two of four UPS at “On” position as
indicated in Fig. 9-8, &. 9-9.
9.2.4.6. Turn on the input breaker (CB1 and CBi) of the Utility, all the
parameters of those UPS in parallel shall be set the same, then set the
parallel mode as well as the IDs of the UPS.
9.2.4.7. Reset all UPS and make sure them at “OFF” status.
9.2.4.8. If there is the MTBS box installed, make sure the switch is on “Bypass”
position. Check to see if the UPS is on Bypass mode with output
voltage available.
9.2.4.9. Turn on the output device (CB2) and the output device is supplied by
the MTBS Box.
9.2.4.10. Turn on the output breaker of those UPS (CBo) and turn the switch of
the MTBS Box at “UPS” position. The output device is supplied by the
UPS Bypass loop.
9.2.4.11. Turn on those UPS individually and make sure those UPS are in
Inverter mode.
9.2.4.12. Your installation operation is complete.

116
 Set the two terminal resistors of two(2) or
four(4) UPS to at “On” positions.

ID=1 ID=2 ID=3 ID=4

T
1
CBo

CBo
CBo

CBo

CBi
CBi

CBi

CBi

CB2 CB1
Load MTBS BOX Utilit
y
Fig. 9-8

117
 Set the two terminal resistors of two(2) or
four(4) UPS to at “On” positions.

CBi
T2
T3
T2

T2

CBi
T2
T2

CBo

CB2 CB1
MTBS BOX
Load Utility
Fig.9-9

118
 Be careful

F1

Fig. 2-10

119
9.3. Maintenance Operation Procedure
9.3.1. Please refer to the user manual of the UPS to make all UPS switch to
bypass supply mode.
9.3.2. Please switch MTBS BOX to BYPASS position first. And then switch off all
output breakers( CBo). Now the load is supplied through MTBS BOX
from Bypass.
9.3.3. Please make sure the UPS which needs to be maintained is completely
shutdown first. And then switch off the output breakers(CBo) and input
breakers(CBi). Now you can maintain them.
9.3.4. Please repeat 9.2.4.3 to 9.2.4.12 to make sure the load is supplied from the
UPS now..
9.3.5. The maintenance work is finished.

120