3HAC050941 Cs

FLSmidth A/S
Automated Analysis Technology

Vigerslev Alle 77 · 2500 Valby · Denmark
o
www.flsmidth.com · CVR-N DK 15028882
QCX® Centaurus®
INSTALLATION INSTRUCTIONS
Date of approval: 6.6.2018

Prepared by: lame-cz, tore-cz, mik-cz
Approved by: STPE
DOC.-NO.: 243700II-GB_01
QCX Centaurus
243700II-GB_01 Date: 6.6.2018
Table of contents
1 About this manual 4

1.1 Terminology ............................................................................................ 4
1.2 Format of safety information ..................................................................... 5
2 Safety 6
2.1 Personnel Safety ...................................................................................... 6
3 Technical description 7
3.1 Equipment Data ....................................................................................... 7
3.2 Application data ....................................................................................... 8
3.3 Basic use and scheme of the Equipment...................................................... 9
3.4 Manufacturer of the Equipment .................................................................. 9
3.5 Equipment options .................................................................................. 10
3.5.1 Cup/Ring magazine .................................................................... 10
3.5.2 Mill bypass (Press only system) ................................................... 10
3.5.3 Ring flipper ............................................................................... 10
3.5.4 Sand (or other external material) cleaning .................................... 10
3.5.5 Water cooling for grinding vessel (external chiller) ......................... 10
4 Transport & storage 11

4.1 Transport ............................................................................................... 11
4.2 Storage conditions .................................................................................. 12
4.3 Handling the Equipment ........................................................................... 13
5 Pre-installation & site preparation 15

5.1 Site preparation ...................................................................................... 15
6 Installation 16
6.1 Mechanical installation ............................................................................. 16
6.1.1 Installation on access floor .......................................................... 16
6.1.2 Installation on concrete floor ....................................................... 17
6.1.3 Removing transport brackets for the mill ...................................... 18
6.1.4 Installation of optional Cup/Ring magazine ................................... 19
6.1.5 Installation of optional Mill bypass ............................................... 19
6.1.6 Installation of optional Sand cleaning ........................................... 19
The information contained in this document is the proprietary and confidential property of FLSmidth
2
and may not be duplicated or published without written consent from FLSmidth.
QCX Centaurus
243700II-GB_01 Date: 6.6.2018
6.1.7 Alignment of optional transport belts ............................................19

6.1.8 Installation of optional Ring flipper ...............................................19
6.1.9 Installation of optional Water cooler (chiller) .................................19
6.2 Electrical installation ................................................................................20
6.3 Connecting auxiliary supplies ....................................................................23
6.3.1 Dedusting connection .................................................................24
6.3.2 Pneumatic system connection ......................................................24
6.3.3 Cooling unit connection (optional) ................................................24
6.4 Software installation ................................................................................25
6.5 Power up / 1st start-up .............................................................................25
Annexes 26
List of annexes .................................................................................................26
20148957_Outline and Load Drawing of QCX Centaurus ...............................26
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1 About this manual
Instructions’ Language
Original instructions are in English, all other language versions are
translations of the original instructions.
This manual contains instructions and information so that the qualified

personnel can properly and safely install the Equipment and prepare it for
commissioning.
Only when these instructions have been understood and observed can:
 Dangers be avoided
 Repair costs and down time be minimised
 Reliability and lifetime of the Equipment be increased
All the information in this document was up-to-date at the time of issue. We
reserve the right to make technical changes, with respect to the further
development of the Equipment, without notice. FLSmidth assumes no
responsibility for any errors that may appear herein.
© Copyright by FLSmidth A/S
Permission to copy partly or complete must always be obtained from a
representative of FLSmidth.
1.1 Terminology
Following important terms are used in this document:
Equipment
The term “Equipment” refers to the complete QCX Centaurus manufactured
by FLSmidth, including all its accessories and options.
Technical terms related to the Equipment are explained in detail in the
Operating instructions (chapter Functional description).
Owner
The owner is any legal entity, who owns and uses the Equipment or
subcontracts its use to the 3rd party.
Operating personnel (operators)

Operating personnel (operators) are those who by the owner are assigned
and trained for operation of the Equipment. The operators are:
 Informed and (if necessary) trained about the tasks that are assigned to
them
 Informed about the possible dangers caused by inappropriate operation
 Informed about the necessary safety features, safety measures, accident
prevention regulations and operating conditions
 Able to carry out simple maintenance work, such as cleaning the
Equipment
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Qualified personnel
Qualified personnel are those who can judge and carry out their work
skilfully based on their specialised education, knowledge and experience.
Qualified personnel are aware of the accident prevention regulations, the
applicable regulations and the detailed operational functionality.
Protective clothing
Protective clothing is personal protective Equipment (PPE), which protects
the body from dangers arising from the work process. The protective
clothing must correspond to the applicable Health and Safety at Work
(OHS) Legislation. The method and necessity of using the protective
clothing are determined by the relevant local health and safety regulations.
1.2 Format of safety information

Informative notices as well as important safety instructions in this document
have a uniform design consisting of:
 Pictogram (special symbol due to the type of danger)
 Signal word indicating the degree of danger (ranked by severity):
o Danger
Indicates an immediate threatening danger to people.
Possible consequences: Fatal or serious injuries
o Warning
Indicates a possible danger to people.
Possible consequences: Fatal or serious injuries
o Caution
Indicates a possible danger to people or material assets.
Possible consequences: Light personal injury or damage to objects
o Notice
Indicates a possible harmful situation for objects or environment.
Possible consequences: the Equipment, objects close to the
Equipment or environment will be damaged
 Title about the type of danger
 Instructions to eliminate the described risk
Example of a notice:
Notice
Any modifications require approval
Modifications, extensions and conversions of the Equipment which affect
safety are strictly forbidden. They require written approval from the
manufacturer.
Example of a safety instruction:

Danger
Danger for people from the transported Equipment
Ensure that nobody is standing in the danger zone or below the Equipment
during transportation!
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2 Safety
2.1 Personnel Safety

The Equipment is state of art at the time of ordering and is safe for
operation. However, dangerous situations may arise, if
 Unassigned and un-trained personnel work with the Equipment
 The Equipment is used improperly
 This document and all other instructions delivered with the Equipment are
not observed
It may result in death, serious injury or property damage.
For safe and trouble-free work with the Equipment, familiarize also with
international and local safety regulations (such as European Framework
Directive on Safety and Health at Work, ISOs etc.).
These instructions must be
 Read and understood by all personnel before beginning work with the
Equipment. Besides instructions in this chapter, you must also follow
special safety instructions used in the other chapters.
 Always available at the Equipment site and kept in a dedicated place
 Always complete and in a proper reading condition
If you do not understand any paragraph in these instructions, ask qualified

personnel of the owner or your local FLSmidth representative before putting
yourself in a potentially dangerous situation.
Personnel
The Equipment may only be operated by the operating personnel and any
person operating the Equipment must use the Personal Protective Equipment
prescribed by the applicable Personal Protective Equipment (PPE). For
normal operation the Equipment does not have demands exceeding such
typical policies (e.g. safety shoes and safety glasses) for laboratory
operations. For trouble shooting including inspection internal hot surfaces of
the Equipment, safety gloves may be needed.
The following work must be carried out solely by qualified personnel:
 Servicing the wiring (electrical equipment) of the Equipment
 Working on the safety features
 Maintenance and repair
 Setting the parameters on the operator panel
The supervisor must check the Equipment regularly and instruct the
operating personnel about safe work practices at regular intervals. The
operators must inform their supervisor about any changes in the operational
behaviour of the Equipment. For this purpose, we recommend to keep an
Operator’s Log specifying the basic technical data of the Equipment, the
names of the employees including the date of their training and
authorisation, data regarding maintenance, safety tests and inspections,
including the remedy of any defects, etc. A template of such an Operator’s
Log is provided in chapter Annexes in the Maintenance Manual.
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3 Technical description
3.1 Equipment Data

Equipment
Dimensions & Equipment versions
Weights
‘StandAlone’ ‘Robolab’ / ‘AutoPrep’ With Cup/Ring
magazine
Width [mm] 1,000 1,000 1,300
Depth [mm] 1,200 1,400 1,260
Height [mm] 1,700 1,700 1,700
Weight [kg] Ca. 1,250 Ca. 1,250 Ca. 1,350
Voltage, nominal 3 x 380 – 500 Vac ±10%
Frequency, nominal 50 / 60 Hz
Power consumption nominal 6 kW
Control Voltage 24 VDC
Valve Voltage 24 VDC
Recommended circuit breaker 16 A
Pressing unit - Pneumohydraulic pressure from 6 kN up to 20 kN
converter, infinitely adjustable
Output sample ring Ø 40 or Ø 51.5 mm
Compressed air supply 0.6-1.0 MPa (Quality 1.4.1 per ISO 8573-1)
Air consumption - average Ca. 1.1 m3/min
Air consumption - maximum 1.5 m3/min
Dedusting connection D (Ø) = 50 mm
Dedusting vacuum 16 - 31 kPa
Dedusting capacity Ca. 2.3 m³/min, at 16 kPa
Average A-weighted emission sound L pA = 81.3 dB
pressure level
A-weighted sound power level LWA = 97.4 dB
Ambient temperature range +10 °C ~ +30 °C
Protection class IP 54
Options
Water cooling - external 380(w) x 570(d) x 640(h) mm; 43 kg
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3.2 Application data

The Equipment is designed to handle dry (= max 0.5 % H2O), none-sticky,
none-hygroscopic materials such as powder or granular materials from the
cement production process or other mineral processing plants. If any of the
sample materials to be processed contain higher moisture levels, and/or
possess sticky or hygroscopic properties, then FLSmidth’s responsibility for
correct processing of these samples is subject to FLSmidth's prior written
confirmation of this.
Specifically for cement projects: The Equipment is designed to always be
capable of handling raw meal, clinker and cement type materials and blast
furnace slag & blast furnace slag cements (all dry; e.g. max 0.5 % H2O)
which do not have sticky or hygroscopic material properties. If other
materials than these are to be handled, their intended handling by the
Equipment shall be informed to FLSmidth in beforehand, and FLSmidth
reserves the right to specify that some or all of such sample types cannot be
part of the guaranteed operational performance specifications. As a guideline
materials like iron ore, bauxite, clay, silica sand, other slags/slag cements,
fly ash, pure ESP dust and coal meal may show preparation problems, and
normally it is recommended not to introduce them into the Equipment.
Specifically for minerals projects: The Equipment is designed to handle the
materials defined in the project specific contractual documents.
Application data
Material temperature Max. 80 °C
Material granulometry (particle size) Max. 6 mm
Material hardness Max. 7.5 Mohs (measured by scratch test)
Sample quantity (= cup input volume) Between 30 – 50 cc
The Equipment does not support the use of any other materials than
designed for, and such is considered improper.
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3.3 Basic use and scheme of the Equipment

The Equipment is used for preparation of powder samples for X-ray analysis
(XRF and/or XRD).
2 1 3
5 6
Automation side Operator side

w/ control cabinets w/ control panel
(Rear side) (Front side)
1 Dosing of grinding aid tablets 4 Operator Conveyor (for cups/rings)

2 Sand cleaning (container) (optional) 5 Vents for air-cooled mill
3 Control panel with Operator touch panel, 6 Cup/Ring magazine (optional)
Emergency stop, Service lock and Reset
3.4 Manufacturer of the Equipment

FLSmidth spol. s r.o.
Ripska 4a, CZ-627 00 Brno, Czech Republic
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3.5 Equipment options

3.5.1 Cup/Ring magazine
This option is designed for using in ‘StandAlone’ or automatic preparation
applications. The Equipment can operate with 20 cups and 20 rings for
automatic sequential preparation of samples in one operation batch.
The option is designed for all FLS standard ‘Centaurus cups’ (CUP100 and
CUP110) and all XRF standard rings (51.5x35, 40x35 and 40x32).
The cups and rings are placed on small plates mounted on chains powered
by a servo-motor. The presence of the cups and rings is checked by sensors.
3.5.2 Mill bypass (Press only system)

This option supports pressing sample material without prior grinding.
An additional manipulator discharges the material via a funnel into the
pressing tool.
3.5.3 Ring flipper

This option is used for flipping the sample rings while leaving the Equipment
with their ‘analytical side’ down.
The option is designed for automatic preparation applications.
3.5.4 Sand (or other external material) cleaning

This option is designed for applications demanding additional cleaning
efficiency between samples possessing sticky/adhesive characteristics.
The sand cleaning option consists of a sand reservoir (container) and dosing
stop slides dosing the external material to the mill.
3.5.5 Water cooling for grinding vessel (external chiller)

This option is used for more intensive cooling of the grinding vessel.
The option consists from the external water chiller, connected to a modified
version of the grinding vessel body (in the Equipment) via flexible
hoses/pipes for the cold water flow between the chiller and the grinding
vessel.
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4 Transport & storage
4.1 Transport
When delivered by FLSmidth, the Equipment is packed in a wooden box
(seaworthy packing) and securely fixed to a pallet therefore it can be
transported with a suitable forklift device.
The packaging is environmentally friendly, disposable and is re-usable.
The Equipment may be transported (packed or unpacked) to its final location
using following approved transport facilities:
 Forklift
 Transport devices that serve like a forklift (e.g. pallet jack)
 Mobile crane
 Overhead crane with crane trolley
The following can be used as a transport aid:

 Lashing straps
 Lifting ropes
 Carrying belts with sufficient carrying capacity and length
Warning
Danger that the transported object can fall
 Transport of the Equipment must only be carried out by qualified staff
 Use only transport facilities that meet the actual safety regulations and
are designed for this purpose and for an adequate load carrying
capacity (in accordance with the Equipment transport data)
 Secure the Equipment with suitable transport aids against tilting and
slipping; it must be transported without swinging
 Ensure that all transport routes are cleared and if possible at a ground
floor level
Danger
Danger from “blind” transportation
Collision of the Equipment with obstacles is to be absolutely avoided!
It must be absolutely ensured that there is visual contact between the crane
/forklift driver and the load. If this is not possible then
 Use a guide person who will oversee and control the transportation
 Use clear signals for communicating between the crane driver and the
guide person when there is visual contact, otherwise use signalling or
intercom Equipment
Danger
Danger for people from the transported Equipment
Ensure that nobody is standing in danger zone or below the Equipment
during transportation!
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4.2 Storage conditions
Notice
Damage due to frost, heat or humidity
Store the Equipment only indoor in a warehouse or similar at temperatures
between +10 and 40 °C.
The storage facility (= warehouse) for the packed Equipment (still in the
shipment box) should meet the below specifications.
Storage data
Maximum storage time Initial storage max 6 months, and then inspection for
every 6 months prolonged storage time.
Storage area Indoor/closed, dust free, dry and with at least a
cement floor
Temperature +10 °C to + 40 °C
Max. temperature variation 5 °C / hour
Relative humidity Max. 75 %, non-condensing
Vibration / acceleration Free from excessive vibration and shocks
Orientation of crates Upright
Notice
Data in the table above applies for the packed Equipment
Once the Equipment is unpacked it should be placed in the designated
laboratory facility, where it shall operate. See elsewhere for operational
specifications for the Equipment.
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4.3 Handling the Equipment

Use safety shoes
Always wear prescribed safety shoes for handling the Equipment.
Caution
Caution about the weight of the Equipment
During transport or handling the Equipment keep in mind that the weight of
the Equipment is more than 1.000 kg - refer to the OL-drawing.
Transport data
S S
Fy Fy
S = centre of gravity
Mass m = 1,250 kg
Fy = 4 x 3,125 N
Surface load = 1,250 kg/m2
= lifting areas (for forks

or lifting belts)
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The Equipment is typically delivered in a wooden box, in a protective foil. If

a knife has to be used to remove this cover, ensure that the outer surface of
the Equipment is not damaged. The unpacked Equipment (out of the box)
may be transported with or without the pallet.
For transporting the Equipment out of the box without the pallet there are
lifting profiles fitted to the bottom of the Equipment to enable a lifting device
to handle the Equipment. Ensure that the forks are fully engaged on both
sides and that the Equipment is in a vertical position.
While handling the Equipment, please follow the steps bellow:
1. Check that the dedusting connection does not

protrude into the marked (dashed line) areas.
2. The truck forks or gripping aids may be used only
within the marked areas from bellow the Equipment
lifting profiles (red arrows).
Notice
Transport facilities
Ensure that all transport facilities have an adequate load carrying capacity
(in accordance with the technical and transport data) and are used
according to their intended purpose before transporting the Equipment to its
final location.
Warning
Danger that the transported object can fall
 Transport of the Equipment must only be carried out by qualified staff
 Secure the Equipment with suitable transport aids against tilting and
slipping
 The Equipment must be transported without swinging
 Ensure that all transport routes are cleared and if possible at a ground
floor level
 Ensure that nobody is standing in the danger zone or below the
Equipment during transportation
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5 Pre-installation & site preparation
5.1 Site preparation
For the weight and dimensions of the Equipment and the ambient
characteristics please refer to the chapter 3.1 Equipment Data or to the OL
drawing enclosed to this document – chapter Annexes.
Make sure that the site for the Equipment has a sufficient space and the
floor has a sufficient load bearing capacity to accommodate the Equipment.
If the conditions specified in the OL drawing are not complied with,
appropriate arrangements of the installation site must be made to ensure
compliance.
The following must be installed in order to operate the Equipment:
 Compressed air
 Dedusting (industrial vacuum cleaner)
 Power supply
 Communication connection to supervisory quality control system (such as
QCX) operation. These connections also support remote access to
the Equipment for troubleshooting diagnostics.
Optional:
 Routing of water cooling pipes
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6 Installation
6.1 Mechanical installation

6.1.1 Installation on access floor
Use safety shoes
Always wear prescribed safety shoes.
For installation on access floor, a support frame is used.

The support frame consists of a support structure and a frame for access
floor (=double floor) tiles. For mounting the frame and the support structure
to the floor, the screws and dowels (anchors) for concrete are supplied with.
1. Position the support frame on the bottom floor and align it
horizontally. Before that make sure the site is flat and level.
2. At first screw and dowel the support structure (through plates on
each of the foot – red arrows) to the bottom floor.
Dowels are approved for C20/25 to C50/60 concrete (uncracked).
3. Then position the frame for double floor on the support structure and
screw it with the provided dowels and screws (green arrows).
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4. Place the Equipment on the support frame by inserting its 4 feet into
the provided receptacles. On the support frame, there are openings
for cables and pipes for connecting the Equipment. The Equipment
must be positioned so that the cables and pipes openings are aligned
with its connection points (see Overview of the connections in chapter
6.3).
5. Align the Equipment horizontally by adjusting the 4 feet.
6. Put an additional underlay under the support frame if necessary.
7. Remove transport brackets for the mill - chapter 6.1.3.
8. Connect the Equipment (see the next chapters).
6.1.2 Installation on concrete floor

Use safety shoes
Always wear prescribed safety shoes.
1. Set the Equipment down to a desired place and align it horizontally

by adjusting its four feet. Before that make sure the site is flat and
level.
2. Remove transport brackets for the mill - chapter 6.1.3.
3. Connect the Equipment (see the next chapters).
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6.1.3 Removing transport brackets for the mill

In order to be able to transport the Equipment, there are three transport
brackets fitted to the milling unit; these are intended to protect the milling
unit from damage during transport or handling.
After the Equipment installation and before the start-up, remove the
transport brackets from the mill (3 pieces):
1. Open the front safety door on the front side of the

Equipment (operator’s side) with the supplied
associated key and place this door in a secure place.
2. If you have the standard version with air-cooled

milling unit, first disconnect a power line from the fan.
On the right side, open the two locks on the cover of
the milling unit; remove the cover and place it
sideways.
3. Loose and remove all hexagon nuts from three red
transport brackets.
4. Now you can detach the transport brackets out of the
milling unit.
5. Put the transport brackets with all the nuts in a
suitable place so that it is available for transport
purposes in the future.
6. Remove the advisory signs from the Equipment and
from the milling unit, and put them in a suitable place
too.
7. Replace the milling unit cover and reconnect the power
line to the fan.
8. Again close the protective door and lock it with the
key.
Notice:
If the Equipment has to be transported to another place, then the transport
brackets have to be reinstalled, including the advisory signs of their
presence.
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6.1.4 Installation of optional Cup/Ring magazine

This option is factory-mounted. In case of additional mounting, a separate
manual will be delivered together with the Cup/Ring magazine.
Before the first start-up it is necessary to remove fixation strips, fill the
Equipment with cups and rings and check the position for their removing and
placing by manipulator in the automatic mode.
6.1.5 Installation of optional Mill bypass

manual will be delivered together with the Mill Bypass.
Before the first start-up it is necessary to remove fixation strips in the funnel
cover and check the right setting of the Cups discharging during the
automatic cycle.
6.1.6 Installation of optional Sand cleaning

manual will be delivered together with the Sand cleaning.
Before the first start-up it is necessary to fill the funnel by external material,
the cover by lid and check the functionality in the automatic cycle.
6.1.7 Alignment of optional transport belts

Installation of all the transport belts is prepared from the factory.
Belts are placed according to the OL-drawing supplied with the Equipment
and fixed to their holders. Electrical connections shall be arranged according
to the Equipment’s Electrical documentation.
Each belt has to be mounted in a horizontal position. An adjustable leg,
serving as support for the belt part out of the Equipment, may be used to
facilitate the alignment.
If the Equipment’s belt is connected to another transport belt, it is required
to place the two belts with a minimum distance between them. The surface
of the belts has to be in the same level for smooth transport of rings.
6.1.8 Installation of optional Ring flipper

manual will be delivered together with the Ring flipper.
Before the first start-up it is necessary to remove fixation strips on the
gripper and check the functionality in the automatic cycle.
6.1.9 Installation of optional Water cooler (chiller)

The chiller and its accessories are placed in a separate box.
The chiller installation must be done according to the installation manual
from chiller manufacturer. Then it is necessary to connect the Equipment
with the chiller by flexible hoses/pipes – see chapter 6.3.3 Cooling unit
connection (optional). Then it is possible to switch-on the chiller according to
the chiller’s manual.
For grinding unit follow the instruction for standard version with air-cooling
system.
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6.2 Electrical installation
Cables entry into the Equipment

For the supply of power lines, dedusting control, LAN,
etc., an opening in the bottom of the Equipment is
used. A plate with a rubber membrane with holes is
Rubber membrane
located in the opening. For the cable entry, the
plate with holes
desired hole in the membrane must be cut. The
connection of the cables is in the upper control
cabinet at the automation side.
Connect the power and other communication
connections due to the Equipment’s Electrical
documentation.
Bottom view
Cable conduction
The cable trays are used to lead the cables; and to
entry the cables into the control cabinet, the “PG”
type cable glands are used.
Leading the cables through the cable glands on the
left side of the upper control cabinet:
Upper control
cabinet
cable glands
Cable
trays
Inlet to the
equipment
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Power connection
The power supply is connected in the upper control

cabinet to a terminal block XD1, terminals 1, 2, 3
and 4. The type of the supply cable is 4G6mm2.
Dedusting bypass connection
The signal wires for the activation of the dedusting bypass are connected
in the upper control cabinet to the XG90 terminal block, terminals 3 and
4. The cable: 2x1.5mm2.
Dedusting start-up connection
The signal wires for the dedusting start-up are connected in the upper
control cabinet to the XG90 terminal block, terminals 1 and 2. The cable:
2x1.5mm2.
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LAN connection
The Ethernet data communication cable with the RJ45

connector is connected to a “32BX8” RJ45/RJ45 Coupler, in
the upper control cabinet.
Danger
Danger from electric voltage
Only qualified personnel (electrician) is allowed to work on electrical parts.
The staff must ensure that the Equipment has no voltage during any work
on the Equipment. Therefore, shut down the Equipment as prescribed and
secure it against restarting.
All the electrical parts meet the valid EN accident prevention regulations.
Potentially fatal voltages (higher than 50 V AC or larger than 120 V DC) are
present at the following places:
 Inside control cabinets
 In 3-phase or 1-phase AC motors (if they are present/delivered)
 In terminal boxes for 3-phase or 1-phase AC motors
The following units have lower voltages - 24 V (only for information):
 All motors for blowers /ventilations
 Housing of EMERGENCY STOP buttons
 Control panels
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6.3 Connecting auxiliary supplies

When you have prepared the arrangements of the site (refer to chapter 5.1
Site preparation) and the Equipment properly installed, you can connect the
Equipment.
Overview of the connections

3a 3b
2
Automation side Operator side

w/ control cabinets w/ control panel
Fig. 1
(1) Dedusting (suction pipe connection)
(2) Compressed air (pneumatics)
(3a) Cooling water inlet (optional)
(3b) Cooling water outlet (optional)
Followed are detailed descriptions of the connections from Fig. 1:
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6.3.1 Dedusting connection

Connecting stub Connect the external dedusting system (industrial
for suction pipe vacuum cleaner - “customer contacts”) to the central
connector on the Equipment using a flexible hose
with an internal diameter (Dn) of 50mm.
This is done by leading the suction pipe along the left
side to the Equipment bottom and connecting it with
the stub there by retractable hose clamps. The
electrical control is connected in the control cabinet;
the connection is shown in the Equipment’s Electrical
documentation.
Bottom view
6.3.2 Pneumatic system connection

Connect the pneumatic system - compressed air
supply to the connector at the bottom from the
automation (rear) side. The Push-In connector for a
PU hose with an outer diameter of 16mm is used for
connection. (It is recommended to prepare close to
the Centaurus the compressed air supply with a fixed
½" pipe with a ball valve and for connection to use a
16 mm diameter flexi hose.)
Push-In connector
for compressed air
Bottom view
Side view
6.3.3 Cooling unit connection (optional)

To connect the cooling unit, two outlets with a
1 2 quick-release coupler are located at the bottom from
right side below the milling unit. Here, the inlet (1)
and the outlet (2) of two coolant hoses are
connected (connecting of cooling water is optional - if
it is scope of supply).
Follow the operating instructions issued by the
cooling unit manufacturer when doing so.
Inlet / outlet for
water cooling
Bottom view
Side view
24
QCX Centaurus
243700II-GB_01 Date: 6.6.2018
6.4 Software installation

All relevant software is delivered pre-loaded with the Equipment. Please
refer to the Operating Instructions for configuration details.
6.5 Power up / 1st start-up

A procedure of the first start-up of the Equipment included required checks
before starting-up is described in the Operating instructions (chapter
Equipment start-up).
These checks are for safety and work preparation of all operating personnel.
Any defects you may discover have to be eliminated prior to commissioning.
25
QCX Centaurus
243700II-GB_01 Date: 6.6.2018
Annexes
List of annexes
20148957_Outline and Load Drawing of QCX Centaurus
26

3HAC050941 Cs

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3HAC050941 Cs

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Automated Analysis Technology

Date of approval: 6.6.2018

1 About this manual 4

4 Transport & storage 11

5 Pre-installation & site preparation 15

6.1.7 Alignment of optional transport belts ............................................19

1 About this manual

This manual contains instructions and information so that the qualified

Operating personnel (operators)

1.2 Format of safety information

Example of a safety instruction:

2.1 Personnel Safety

If you do not understand any paragraph in these instructions, ask qualified

3.1 Equipment Data

3.2 Application data

3.3 Basic use and scheme of the Equipment

Automation side Operator side

1 Dosing of grinding aid tablets 4 Operator Conveyor (for cups/rings)

3.4 Manufacturer of the Equipment

3.5 Equipment options

3.5.2 Mill bypass (Press only system)

3.5.3 Ring flipper

3.5.4 Sand (or other external material) cleaning

3.5.5 Water cooling for grinding vessel (external chiller)

4 Transport & storage

The following can be used as a transport aid:

4.2 Storage conditions

4.3 Handling the Equipment

= lifting areas (for forks

The Equipment is typically delivered in a wooden box, in a protective foil. If

1. Check that the dedusting connection does not

5 Pre-installation & site preparation

5.1 Site preparation

6.1 Mechanical installation

For installation on access floor, a support frame is used.

6.1.2 Installation on concrete floor

1. Set the Equipment down to a desired place and align it horizontally

6.1.3 Removing transport brackets for the mill

1. Open the front safety door on the front side of the

2. If you have the standard version with air-cooled

6.1.4 Installation of optional Cup/Ring magazine

6.1.5 Installation of optional Mill bypass

6.1.6 Installation of optional Sand cleaning

6.1.7 Alignment of optional transport belts

6.1.8 Installation of optional Ring flipper

6.1.9 Installation of optional Water cooler (chiller)

6.2 Electrical installation

Cables entry into the Equipment

The power supply is connected in the upper control

Dedusting bypass connection

Dedusting start-up connection

The Ethernet data communication cable with the RJ45

6.3 Connecting auxiliary supplies

Overview of the connections

Automation side Operator side

Followed are detailed descriptions of the connections from Fig. 1:

6.3.1 Dedusting connection

6.3.2 Pneumatic system connection

6.3.3 Cooling unit connection (optional)

6.4 Software installation

6.5 Power up / 1st start-up

20148957_Outline and Load Drawing of QCX Centaurus