SM 4BG1 4BG1T-ISUZU EN PDF

Copyright © New Holland
E115SR
E135SR
SECTION 51 ENGINE
TABLE OF CONTENTS
Section 1. General .................................................................................................... 51-1
Section 2. Engine proper ........................................................................................ 51-21
Section 3. Lubrication system ................................................................................. 51-63
Section 4. Cooling system ...................................................................................... 51-67
Section 5. Fuel system ........................................................................................... 51-73
Section 6. Troubleshooting ..................................................................................... 51-77
Section 7. Special tools .......................................................................................... 51-83
Section 8. Repair standard ..................................................................................... 51-85
Section 9. Turbocharger .......................................................................................... 51-99
Section 10. Starter ................................................................................................ 51-105
Section 11-1 Alternator (24V-50A) ........................................................................ 51-129
Section 11-1 Alternator (24V-30A) ........................................................................ 51-146

51-I
NOTES
51-II
SECTION 1: GENERAL
TABLE OF CONTENTS
Repair in general ......................................................................................................................................... 51-2
How to read the repair manual .................................................................................................................... 51-4
Principal particulars ..................................................................................................................................... 51-6
Tightening torque specifications.................................................................................................................. 51-9
Locations of packings used ....................................................................................................................... 51-16
Inspection and maintenance ..................................................................................................................... 51-17
Lubricants used ......................................................................................................................................... 51-20
51-1
51-2
51-3
51-4
51-5
51-6
E115SR E135SR LC
51-7
E135SR LC E115SR
51-8
51-9
51-10
51-11
51-12
51-13
51-14
51-15
51-16
51-17
51-18
51-19
51-20
SECTION 2: ENGINE PROPER
TABLE OF CONTENTS
General view of engine ............................................................................................................................. 51-22
Disassembly .............................................................................................................................................. 51-23
Inspection and replacement ...................................................................................................................... 51-33
Assembly ................................................................................................................................................... 51-49
51-21
51-22
51-23
51-24
51-25
51-26
51-27
51-28
51-29
51-30
51-31
51-32
51-33
51-34
51-35
51-36
51-37
51-38
51-39
51-40
51-41
51-42
51-43
51-44
51-45
51-46
51-47
51-48
51-49
51-50
51-51
51-52
51-53
51-54
51-55
51-56
51-57
51-58
51-59
51-60
51-61
NOTES
51-62
SECTION 3: LUBRICATION SYSTEM
TABLE OF CONTENTS
Lube oil circulation diagram ...................................................................................................................... 51-64
Oil pump .................................................................................................................................................... 51-65
51-63
51-64
51-65
51-66
SECTION 4: COOLING SYSTEM
TABLE OF CONTENTS
Cooling water circulation system diagram ................................................................................................. 51-68
Water pump ............................................................................................................................................... 51-69
Thermostat ................................................................................................................................................ 51-71
51-67
51-68
51-69
51-70
51-71
NOTES
51-72
SECTION 5: FUEL SYSTEM
TABLE OF CONTENTS
Fuel circulation system disgram ................................................................................................................ 51-74
Injection nozzle and holder ....................................................................................................................... 51-75
51-73
51-74
51-75
NOTES
51-76
SECTION 6: TROUBLESHOOTING
51-77
51-78
51-79
51-80
51-81
51-82
SECTION 7: SPECIAL TOOLS
51-83
51-84
SECTION 8: REPAIR STANDARD
51-85
51-86
51-87
51-88
51-89
51-90
51-91
51-92
51-93
51-94
51-95
51-96
51-97
51-98
SECTION 9: TURBOCHARGER
TABLE OF CONTENTS
Construction ............................................................................................................................................ 51-100
Cautions to be exercised on handling ..................................................................................................... 51-101
Inspection procedure ............................................................................................................................... 51-102
Troubleshooting ....................................................................................................................................... 51-104
51-99
51-100
51-101
51-102
51-103
51-104
SECTION 10: STARTER
TABLE OF CONTENTS
Features .................................................................................................................................................. 51-106
Specification ............................................................................................................................................ 51-106
Construction and function ....................................................................................................................... 51-107
Connection and function ......................................................................................................................... 51-117
Disassembly ............................................................................................................................................ 51-118
Inspection and maintenance ................................................................................................................... 51-121
Assembly ................................................................................................................................................. 51-124
Maintenace standard ............................................................................................................................... 51-127
Handling .................................................................................................................................................. 51-128
51-105
51-106
51-107
51-108
51-109
51-110
51-111
51-112
51-113
51-114
51-115
51-116
51-117
51-118
51-119
51-120
51-121
51-122
51-123
51-124
51-125
51-126
51-127
51-128
SECTION 11-1: ALTERNATOR (24V-50A)
TABLE OF CONTENTS
Outlines ................................................................................................................................................... 51-130
Specification ............................................................................................................................................ 51-131
Construction ............................................................................................................................................ 51-132
Explanation of functions .......................................................................................................................... 51-134
Disassembly of alternator ........................................................................................................................ 51-137
Inspection ................................................................................................................................................ 51-140
Reassembly ............................................................................................................................................ 51-142
Bench test ............................................................................................................................................... 51-143
Diagnosis ................................................................................................................................................ 51-145
51-129
51-130
51-131
51-132
51-133
51-134
51-135
51-136
51-137
51-138
51-139
51-140
51-141
51-142
51-143
51-144
51-145
NOTES
51-146
SECTION 11.2: ALTERNATOR (24V-30A)
TABLE OF CONTENTS
Features .................................................................................................................................................. 51-148
Construction ............................................................................................................................................ 51-149
Explanation of functions .......................................................................................................................... 51-150
Disassembly and assembly ..................................................................................................................... 51-153
Inspection ................................................................................................................................................ 51-155
51-147
51-148
51-149
51-150
51-151
51-152
51-153
51-154
51-155
51-156
51-157
51-158
51-159
NOTES
51-160

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Copyright © New Holland

Section 1. General .................................................................................................... 51-1

Section 2. Engine proper ........................................................................................ 51-21

Section 3. Lubrication system ................................................................................. 51-63

Section 4. Cooling system ...................................................................................... 51-67

Section 5. Fuel system ........................................................................................... 51-73

Section 6. Troubleshooting ..................................................................................... 51-77

Section 7. Special tools .......................................................................................... 51-83

Section 8. Repair standard ..................................................................................... 51-85

Section 9. Turbocharger .......................................................................................... 51-99

Section 10. Starter ................................................................................................ 51-105

Section 11-1 Alternator (24V-50A) ........................................................................ 51-129

Section 11-1 Alternator (24V-30A) ........................................................................ 51-146

Repair in general ......................................................................................................................................... 51-2

How to read the repair manual .................................................................................................................... 51-4

Principal particulars ..................................................................................................................................... 51-6

Tightening torque specifications.................................................................................................................. 51-9

Locations of packings used ....................................................................................................................... 51-16

Inspection and maintenance ..................................................................................................................... 51-17

Lubricants used ......................................................................................................................................... 51-20

SECTION 2: ENGINE PROPER

General view of engine ............................................................................................................................. 51-22

Disassembly .............................................................................................................................................. 51-23

Inspection and replacement ...................................................................................................................... 51-33

Assembly ................................................................................................................................................... 51-49

SECTION 3: LUBRICATION SYSTEM

Lube oil circulation diagram ...................................................................................................................... 51-64

Oil pump .................................................................................................................................................... 51-65

SECTION 4: COOLING SYSTEM

Cooling water circulation system diagram ................................................................................................. 51-68

Water pump ............................................................................................................................................... 51-69

Thermostat ................................................................................................................................................ 51-71

SECTION 5: FUEL SYSTEM

Fuel circulation system disgram ................................................................................................................ 51-74

Injection nozzle and holder ....................................................................................................................... 51-75

SECTION 7: SPECIAL TOOLS

SECTION 8: REPAIR STANDARD

Construction ............................................................................................................................................ 51-100

Cautions to be exercised on handling ..................................................................................................... 51-101

Inspection procedure ............................................................................................................................... 51-102

Troubleshooting ....................................................................................................................................... 51-104

SECTION 10: STARTER

Features .................................................................................................................................................. 51-106

Specification ............................................................................................................................................ 51-106

Construction and function ....................................................................................................................... 51-107

Connection and function ......................................................................................................................... 51-117

Disassembly ............................................................................................................................................ 51-118

Inspection and maintenance ................................................................................................................... 51-121

Assembly ................................................................................................................................................. 51-124

Maintenace standard ............................................................................................................................... 51-127

Handling .................................................................................................................................................. 51-128

Troubleshooting ....................................................................................................................................... 51-128

SECTION 11-1: ALTERNATOR (24V-50A)

Outlines ................................................................................................................................................... 51-130

Specification ............................................................................................................................................ 51-131

Construction ............................................................................................................................................ 51-132

Explanation of functions .......................................................................................................................... 51-134

Disassembly of alternator ........................................................................................................................ 51-137

Inspection ................................................................................................................................................ 51-140

Reassembly ............................................................................................................................................ 51-142

Bench test ............................................................................................................................................... 51-143

Diagnosis ................................................................................................................................................ 51-145

Maintenace standard ............................................................................................................................... 51-145