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A THESIS
Submitted by
GEORGE MATHEW
in partial fulfillment of the requirements for the degree of
DOCTOR OF PHILOSOPHY
JUNE 2016
ii
ANNA UNIVERSITY
CHENNAI 600 025
CERTIFICATE
does not form part of any other thesis or dissertation on the basis of which a degree
thesis and publications are my own work, except where specifically acknowledged
and has not been copied from other sources or been previously submitted for
award or assessment.
GEORGE MATHEW
RESEARCH SCHOLAR
ABSTRACT
The dubious situation necessitates a study on the need for and scope of
implementing a managerial tool like Business Process Reengineering (BPR)
in India’s PSUs. This will help in bringing drastic performance improvements
gainfully adopted by the organizations in developed countries, where Total
Quality Management (TQM) is replaced by latest techniques like BPR,
Business Process Management (BPM) and Knowledge Management (KM).
The gap between the levels of present performance and the target set
forth in production plan, mission statement etc. for a considerable time
decides the need for performance improvement techniques like BPR. The
study was conducted using reliable and accurate data from 41 SPSUs and two
CPSUs in the State of Kerala.
The study was conducted in four stages. The first stage utilised both
primary and secondary data. While primary data was collected by direct
observation, discussion with employees at different levels etc.; secondary data
was obtained from firm level records of different departments. Factors of PPI
in State PSUs were identified during this phase. In the second phase,
secondary data for the years 2001-02 to 2014-15 regarding financial
performance of the 41SPSUs published by the Bureau of Public Enterprises
of Government of Kerala (GOK) was used. The tools of Net Profit/loss, Net
Profit Ratio, Return On Capital Employed and Altman’s Z-score model used
for predicting financial distress of firms were used to analyse the data. Data
on PPI in 12 identified factors were collected from executives of sample units
making use of a pre-tested structured questionnaire in the third phase. Final
stage of the study was to assess the readiness to change of executives and
workers. The data collected also facilitated comparison of readiness to change
between executives and workers, profit making and loss making units and
between employees of State PSUs and Central PSUs.
The study then analysed the collected data. In the analysis of current
performance of selected PSUs, it was brought out clearly that the
organizations perform poorly, as realised production is much below planned
production and installed capacity. This occurred on account of lack of
production control, obsolete technology and machinery, poor man-power
v
utilisation, etc. The second phase of analysis established that the financial
performance of most of the organisations were very poor resulting in financial
distress and bankruptcy. In the third stage of study, it was found that the PPIs
in individual factors are of such dimensions capable of describing it as either
‘drastic’ or ‘major’. The comparison between SPSUs and CPSUs revealed
that there is no significant difference between them in PPI. This was
confirmed by applying t-test for testing the significance of difference. Finally,
on analysing readiness to change of executives and workers, both categories
were found to have a high level of readiness to change, and that executives
have a greater willingness than workers. No significant difference was found
in the readiness to change between profit making and loss incurring SPSUs.
It is also seen that readiness to change in SPSUs is more than that of CPSUs.
ACKNOWLEDGEMENT
Last but not least I acknowledge with immense gratitude the support of my
wife Mrs.Thresiamma Mathew who put up nicely with her husband’s frequent
absence at home on account of the research work. I am also thankful for my
children for enduring their father’s preoccupation.
GEORGE MATHEW
vii
TABLE OF CONTENTS
ABSTRACT iii
LIST OF FIGURES XV
1 INTRODUCTION 1
1.1 PUBLIC SECTOR UNDERTAKINGS 5
1.1.1 Public Sector Units and Poor Performance: A Brief
Account 6
1.1.1.1 Performance of PSUs in Kerala 7
1.1.2 Industrial Sickness and Restructuring of PSUs 10
1.2 BUSINESS PROCESS REENGINEERING 13
1.2.1 BPR IN INDIA 15
1.3 SCOPE OF THE STUDY 16
1.4 METHODOLOGY 17
1.4.1 Problem Statement 17
1.4.2 Objectives of the Study 18
1.4.3 Hypotheses of the study 18
1.4.4 Period of Study 18
1.5 LIMITATIONS OF THE STUDY 19
1.6 ORGANISATION OF THE THESIS 19
2 LITERATURE REVIEW 21
2.1 BUSINESS PROCESS REENGINEERING (BPR) 21
2.1.1 BPR History and Concepts 23
2.1.2 BPR and Related Concepts 25
2.1.3 Scope of BPR 27
viii
3 RESARCH METHODOLOGY 86
3.1 INTRODUCTION 86
ix
APPENDIX 1 201
APPENDIX 2 203
APPENDIX 3 204
APPENDIX 4 214
REFERENCES 217
LIST OF TABLES
LIST OF FIGURES
LIST OFABBREVIATIONS
JIT - Just-In-Time
KM - Knowledge Management
LO - Learning Organization
PDCA - Plan-Do-Check-Act
PI - Performance Improvement
xvii
PM - Performance Measures
INTRODUCTION
evaluated to assess the need for drastic performance improvement, the factors
affecting performance in those organizations have to be identified, and the levels
of possible improvement in terms of such factors to be estimated. For successful
implementation of any major change, the readiness for change and committed
cooperation of the management and employees at all levels is equally important.
The present study covers these aspects.
In its crude form, BPR was in existence even in the days of Fredrick
Taylor, Henri Fayol etc. (Kondareddy 1998; Kuwaiti 2000). It was developed
into a new managerial technique by Hammer & Champy (1993).
Simultaneously, Davenport & Short (1990) developed the concept of Business
Process Redesign which is almost similar to Business Process Re-engineering.
In the initial stage, BPR was mainly adopted by US based firms for bringing
radical change in the business process as a replacement of the Japanese approach
of TQM (Hammer & Stanton 1995). To Hammer & Champy (1993):
“BPR is the fundamental rethinking and radical redesign of
business processes to achieve dramatic improvements in
critical, contemporary measures of performance, such as cost,
quality, service, and speed”.
In India, until the early 1990s, PSUs existed in almost all core sectors
and dominated the economy (Kanungo et al. 2001). Post 1991, with the ushering
in of economic liberalization, sectors that were exclusively preserved for Public
Sector Enterprises were opened to the private sector. The CPSUs which were so
far under the shelter of protection were thrown open to competition from both
the domestic private sector companies and large Multi-National Corporations
6
(MNCs). That has sounded the death knell for the PSUs which were already sick
and weak. The situation has become visibly worse by the dawn of the 21st
century. At the same time the Central Government has also started the practice
of disinvesting through sale of shares to public and other organizations, in the
case of public sector units which were still healthy, and kicking.
The present study is to assess the need and scope of BPR in PSUs in
Kerala. The study restricts itself to performance analysis and scope for revival
through BPR of the PSUs under the Industries Department of the Government
of Kerala. There are 41 undertakings under that category. Exclusion is made of
other statutory corporations of the Government which are either public utilities
or under the control of the other departments such as KSEB, KSRTC and KSFE.
Two CPSUs of the similar category, namely: Hindustan Latex Limited (HLL)
and Hindustan Machine Tools (HMT) are also subjected to study. The
performance of the state level undertakings is subjected to comparison with that
of the above mentioned CPSUs to check the possibility of generalizing the
findings.
were, by then, incurring huge loss and facing the threat of closure, leading to
loss of production and revenue, employment, etc. During the period from 1992
to 2006, 74 CPSUs were referred to the BIFR. Out of these, 28 units were
recommended for dissolution. It is significant to note that 57 CPSUs have
already been disposed off. During 1997-98 there were 236 operating CPSUs out
of which 100 were loss making units which incurred a loss of Rs. 6697 crores.
According to Public Enterprises Survey 2005-06 there were 58 loss-making
CPSUs which incurred a loss of Rs. 5952 crores. During 2012-13 out of 229
operating CPSUs there were 79 loss-making CPSUs showing an increase of 36
percent. They incurred a loss of Rs. 28260 crores, 375 per cent increase in loss
(Public Enterprises Survey 2012-13). By that time, there has been a decline in
the number of units having capacity utilization over 75 percent. From 61.60
percent in 1975-76 it went down to 51 percent in 1986-87. In 1986-87 the
number of units with less than 50 percent capacity utilization was 29 (17 per
cent). There are certain CPSEs, which had been incurring loss continuously for
the last several years and in a number of cases their accumulated loss have
surpassed their net worth, making the enterprises unviable. Out of 225 operating
CPSEs as on 31.3.2006, 58 had incurred loss aggregating to Rs.5951.62 crore
during 2005-06. During the span of 10 years, from 1996 to 2006, 3490 private
sector units and 68 PSUs (both state and central) have been registered as sick
units in Bureau of Industrial and Financial Reconstruction (BIFR) (Mukherjee
2007).
them were not satisfactory for many years. Some units were closed down due to
inability to survive even after the revival efforts under the supervision of BIFR
and a few, revived. Some of them became non-operational due to heavy loss.
Keltron Counters Ltd., Keltron Power Devices Ltd., Keltron Rectifiers Ltd.,
Kerala Construction Corporation Ltd., Kerala State Detergents and Chemicals
Ltd., Kerala Soaps and Oils Ltd., and The Metropolitan Engineering Company
Ltd. are a few of the non-operational units. A comparative overview of the
performance of SPSUs during the period of 1994-95 to 2012-13 is presented in
Table 1.2.
No. of Companies 94 98 95 83 85
From the table, it can be seen that number of profit making units got
reduced from 41 out of 94 to 29 out of 95 from 1994-95 to 2005-06 and
increased to 53 out of 83 during 2005-06 and finally it is 48 out of 85 companies
during 2012-13. The value of net profit also shows similar trend having net
profit of rupees 56.96 crores during 1994-95, -23.40 during 2005-06, 675.41
10
during 2010-11 and 348.65 during 2012-13. The performance variation requires
detailed study.
The fact that PSUs perform below expectations has prompted a lot
of studies throughout the world regarding their vitality and sustainability. Simon
(1998) compared the performance of successful and non-successful federal
bureaus in United States. Successful bureaus were more effective in formulating
concepts in vision, purpose, mission, values, goals, and strategies and linking
concepts directly to performance activities. Seetharaman (2000) measured the
Financial Performance of Selected Heavy and Medium Public Sector
Engineering Enterprises in India and found that the profitability performance in
Public Sector Enterprises is positively associated with the better management
of funds in fixed and working capital resources. It is found that compound
growth rate in most of the Heavy and Medium public sector engineering
enterprises is negative which indicates that the efficiency is far below the levels
expected. The overall performance of PSUs is far from satisfactory. It is
estimated that the potential investible resource, to the extent of Rs.100 crores a
year, are lost due to the dismal performance of PSUs (Anilkumar 1990).
Inadequate financial management which points to the need for a proper
professionalization of public sector management has been pointed out as one of
the reasons for loss of PSUs. Prasad et al. (2007) point out the following as
reasons for poor performance of PSUs:
1. Lack of technological up gradation
2. Inadequate attention to research and development
12
All these points present the need for professional restructuring the
Public Sector Enterprises, using latest technology.
Jarrar & Aspinwall (1999) found that about 69 per cent of the cases
had radical (more than 60 per cent improvement over the old way of working),
28 per cent of the cases major (30 to 60 per cent) and three per cent of the cases
incremental benefit (less than 30 per cent improvement) from BPR
implementation.
1.4 METHODOLOGY
For the effective conduct of the study, data pertaining to a fairly long
period is required. As such financial performance of the organizations for 14
years (from 2001-02 to 2014-15) were used.
First Chapter deals with the introduction to: PSUs and its importance;
BPR and its applications; scope, objectives, hypothesis and the design of the
study.
LITERATURE REVIEW
From its crude form emerging from the days of Fredrick Taylor,
Henri Fayol, etc. (Kondareddy 1998; Kuwaiti 2000) BPR was developed into a
22
almost used as synonyms of BPR are: Business Process Redesign (Davenport &
Short 1990), Business Process Improvement (Hammer & Champy 2001; Siha
& Saad 2008), and Business Process Management (BPM) (Elzinga et al. 1995).
Hammer (2002) defines Process Improvement as a structured approach to
performance improvement that centres on the disciplined design and careful
execution of a company’s end-to-end business process.
BPR as a tool has been used extensively since 1990, for drastic
restructuring of organizations. Hammer & Champy (1993) are the proponents
of BPR. In his scholarly work, "Re-engineering work: Don't automate,
obliterate" in the Harvard Business Review, Hammer (1990) introduced the
concept of BPR. His subsequent book co-authored with James Champy (1993)
‘Re-engineering the Corporation: A Manifesto for Business Revolution’
brought the concept to the forefront. During the same period Davenport & Short
(1990) published an article ‘The New Industrial Engineering: Information
Technology and Business Process Redesign’ explaining the concept of Business
Process Redesign using Information Technology. BPR proposed by Hammer &
Champy (1993) and Process Redesign proposed by Davenport & Short (1990)
have similar objectives. To Davenport (1993), in the eighties cutting edge firms
introduced continuous improvement known as TQM for improving their
operational performance; in the nineties the same firms were experimenting
with more radical process change approaches which came to be known as
Process Innovation, Redesign, or Reengineering. There are similarities and
differences between these approaches. Hammer & Stanton (1995) clarifies that
BPR is a tool used for bringing radical change in the business process and was
adopted initially by US based firms as a replacement of the Japanese approach
of TQM.
objectives and methods employed in them are more or less the same. We take a
look at a few of them.
Sia & Neo (2008) rightly remarked that in a global economy that
competes on knowledge and time, organizations have been embarking on BPR
as a way of removing inefficiencies for sharpening their strategic edge. BPR
enables co-existence of empowerment and work monitoring which is appealing
29
3. Lean Manufacturing;
4. Collaborative Manufacturing;
5. Intelligent Manufacturing;
6. Production Planning;
7. Information Technology and Related Techniques like:
a. ERP, and
b. Knowledge Management.
Stewart (1993), Hansen (1994) and Collins & Hill (1998) studied the
application of TQM and BPR for organizational change. As it is a less resisted
change, many companies introduced TQM as a front runner to BPR. Stewart
(1993) holds that ‘you cannot do reengineering without an environment of
continuous improvement or TQM’. Hansen (1994) considers TQM as the
foundation of process reengineering as it embraces open communications, and
breaks down the barriers which exist between management and non-
management personnel. To Edwards & Peppard (1994) TQM programs are
more likely to succeed in the event of implementing BPR. The capability of
TQM to bring in enduring organizational transformation, that is the focus of
32
BPR, has been highlighted by Dervitsiotis (1998). Collins & Hill (1998) found
that organizations with poor performance adopt long term change strategies that
comprise both incremental improvement (through TQM) and radical innovation
(through BPR). Both approaches play a critical role in shaping the
organization’s capacity to support its own transformation strategy.
Transformation would require a culture which questions conventional mind-set
and foster the ability to be self-critical. Yeh (2000) found that TQM concepts
implemented in the public sector was successful in providing many positive
improvements in areas such as Self-efficacy, Project-involvement, Job-
enrichment, Standardization, etc. Heizer et al. (2008) describe seven tools that
are used in TQM. They are Check sheets, Scatter Diagrams, Cause-and-Effect
diagrams, Pareto Charts, Flow Charts, Histograms, and Statistical Process
Control.
of waste principally that associated with time and materials. Hahn et al. (1983)
presents the critical elements of JIT purchasing as: reduced order quantities,
frequent delivery schedules, reduced lead times, and high quality levels for
purchased materials.
To Maull et al. (2003) there are three type of BPR: Strategic BPR
(SBPR), Process-focused BPR (PBPR), and Cost reduction BPR (CBPR). SBPR
focused on improving service delivery by developing the strategic objectives of
the project with changes to the organizational culture. PBPR mainly focus on
the business process including the management of the organizational
infrastructure surrounding the business processes, and the development of
widely deployed systemic process architecture. CBPR focus on cost reduction,
in organizations where IT is a considerable constraint and they are responding
to an urgent market requirement.
empowerment 39 per cent, New reward and recognition system 36 per cent,
Customer focus 35 per cent, and Emphasis on soft skills (attitude) 16 per cent.
Structural critical success factors are: Cross functional teams and teamwork 80
per cent, Top management commitment 78 per cent, Continuous and
comprehensive communication 70 per cent. Process critical success factors are
Training (train, train, train, and retrain) 57 per cent, Pilot study (quick hit) 50
per cent, Assign the 'best' people for reengineering 47 per cent, Involve outside
consultants 45 per cent, Clear vision 31 per cent, Customer focus 30 per cent,
Top down approach 19 per cent, and Benchmarking 15 per cent. In a survey of
international experience of BPR in various countries Al-Mashari et al. (2001)
found that most organizations are into BPR mainly due to pressure of survival,
close competitive gaps and achieve superior performance standards.
Dhaliwal 2001). This echoes the CSC/Index survey results on the top three
benefits of North American firms as improving the speed of business process,
cost cutting, service and quality improvement. While improving efficiency and
cutting costs are important benefits of BPR implementation in USA and other
developed nations, facilitating communications & improvement of information
sharing was focused by Chinese executives.
errors. The problem on delivery and outsourcing, the major problem in IHM
was managed properly in short period with better production systems and the
new business operation encouraged the employee to do work better.
Involvement of top management in every single activity was one of the main
reasons for the SCM success in IHM.
role that PSUs enact (Kareem 2011). However, the maladies afflicting Indian
PSUs leading to low capacity utilization has been subjected to criticism.
"In India, there are 240 Public Sector Enterprises outside the
financial sector. These enterprises produce 95 percent of
India’s coal, 66 percent of its refined oil, 83 percent of its
natural gas, 32 percent of its finished steel, 35 percent of its
aluminum, and 27 percent of its nitrogenous fertilizer. Indian
Railways alone employs 1.6 million people, making it the
world’s largest commercial employer. Financial sector SOEs
account for 75 percent of India’s banking assets."
Dr. Manmohan Singh (Singh 2009) recalls that when the process of
liberalization began in the early 1990s, many experts predicted that public
enterprises would not be able to face local and increased global competition, but
such fears and apprehensions were proved wrong. Mohan (2002) examined the
issues of privatization in the context of relative performance of Public and
Private Sectors. It is found that the efficiency gap between private and public
enterprises had widened after the liberalization reforms due to operational
autonomy for public enterprises. It is further found that due to limited
privatization taken place in the form of selling a portion of the government's
shareholding to other shareholders, there was no major improvement on an
average.
Rahimi (1996) argues that it is high time that PSUs in India go for
BPR as more than 70 per cent of large corporations, world over, have indulged
in BPR, by 1996. Macintosh (2003) and Rinaldi et al. (2015) bring to light the
similarities and differences in implementing BPR in Private sector and public
sector. McAdam & Donaghy (1999) brought out that rigid hierarchies, culture,
multiple stakeholders for many processes, sudden and dramatic changes in
policy direction, overlap of initiatives, and wide scope of activities are factors
offering scope for application of BPR in PSUs. According to Schacter (2000)
reforms are needed to strengthen PSUs that are poorly organized, with irrational
decision-making processes, staff mismanaged, weak accountability, poorly
designed public programs and poorly delivered public services. Aside from the
benefits of process reengineering, it provides considerable improvement in
efficiency and effectiveness enabling the organization to earn for itself the
envious status of a vibrant, dynamic and progressive concern (Zaheer et al.
2008). On the specifics of BPR implementation in public and private sectors
MacIntosh (2003) recommended both radical and incremental changes. Nandan
& Verma (2013), identified four change outcomes, namely enhancement in
employee involvement, improvement in employee performance management,
improvement in work environment, and improved organizational systems. To
Halachmi (1996), experience of BPR in other organizations may not be readily
applicable to the situation in a PSU but each reengineering effort must be
tailored to the specific needs and circumstances of each case. Weerakkody et al.
(2011) recommends that Government-induced change requires a plan for a
radical improvement.
Non-traditional measures
Traditional measures
Individual Measures Integrated Measures
1. Profit 1. Customer satisfaction 1. Balanced scorecard
2. Return on 2. Delivery reliability (BSC)
investment (ROI) 3. Process time 2. Performance pyramid
3. Productivity 4. Production flexibility 3. Performance
4. Inventory turns 5. Delivery lead time measurement
5. Purchase price 6. Quality Questionnaire (PMQ)
variance 7. Cost
6. Labour efficiency
7. Cash flow
8. Machine utilization
Ratio Analysis
equity is 0.076 and 0.239 respectively. Keener (2007) compared various type
restructured firms using NPR and got the following results:
Distressed, Non- Bankrupt Firms, Mean NPR= -1.15
Distressed, Bankrupt Firms, Mean NPR= -2.18
Vector Machine (SVM) proposed by Cao et al. (2011) and Sickness prediction
model of Gupta (1983).
The lower boundary is now 1.23 as opposed to 1.81 for the original
Z-Score model. The level of financial distress is predicted as given below:
Bankrupt group mean=0.15; and non-bankrupt group mean=4.14
Z’ <1.23- Zone I or ‘Distress’ Zone (no errors in bankruptcy classification)
Z’ >2.9 -Zone II or ‘Safe’ Zone (no errors in non-bankruptcy classification)
1.23<Z’< 2.9 – ‘Grey’ Zone (Z value 1.23 to 2.9)
Lynch 1989). At the top of the hierarchical structure is the corporate vision or
strategy. The second level consists of the goals for the Market and finance, the
third level involves the business system objectives of customer satisfaction,
flexibility and productivity and the last is the departmental and work centre
performance criteria consisting of quality, delivery, process time and cost. For
measuring the performance of an organization, performance measurement for
each of these goals, objectives or criteria are required.
1. Some of the methods of BPR are common to every project but some other
factors differ from project to project according to their context,
2. A successful business process re-engineering initiative in a company must
be characterized by flat structures, networked communications,
multidisciplinary teams, effective use of IT, management support, employee
empowerment and involvement in decision making,
3. A successful BPR initiative requires the support and involvement of both
management and employees.
Change Category
Order of Change
Planned Unplanned
First Developmental Evolutionary
Second Transformational Revolutionary
The main factors responsible for the success of BPR projects as per
Lecouvie’s (1999) study are: Culture, Leadership, Team Dynamics,
Consultant’s role, and Nature and scope of change. It is found that realization
of planned objectives is dependent upon strong commitment from all levels in
the organization, from senior executives to the lowest level employees. It is also
found that team dynamics is the critical dimension of change and is a function
of commitment, leadership and culture. The role and influence of the consultant
and participation of employees are also crucial and technology has to be
managed as the ‘enabler’ of change.
76
Paper et al. (2003) in a case study of a failed project found that the
main reasons for the failure in the of implementation of High Profile
Technology (HPT) and BPR include:
1. Ill designed BPR effort
2. Inappropriate planning by top management
3. Considering BPR as a competitive tool rather than a holistic tool to
transform the organization
4. Scant attempt to analyse existing processes
5. Failure of the management to obtain feedbacks and opinion about the
process path and legacy systems
6. The people being uncomfortable with High Profile Technology (HPT)
and BPR
7. Failure of communication channels within the organisation
8. Lack of streamlining the business processes, due to which only
automation was done leading to speeding up of the bad processes, and
9. Forcing HPT processes onto a highly customized business, rather than
automating the existing processes.
Van der Aalst & Van Hee (1996) proposed High-level Petri nets tool
for the modelling and analysis of business processes. This model is based on the
classical Petri net model of Carl Adam Petri extended with colour, time and
hierarchy. This approach identifies three consecutive phases: what, how, and by
whom. ‘What’ phase describe the primary objectives of a company or business
unit, next is how these objectives can be reached and in the “by whom” phase
the allocation of resources such as manpower, machines, etc. to these activities
is determined. Petri net model of a business process is a precise and
81
Select the process, Understand the process, Proceed with the process
measurement, Execute the process improvement, and Review the improved
process. SUPER is credited to give fruitful results when implemented by
following the 15 steps proposed. Diagramming techniques such as flowcharts,
decision trees, Warmer-Orr diagrams, state transition diagrams, fishbone
diagrams, hierarchy charts, dataflow diagrams and business activity maps have
been used to represent business processes (Morris & Brandon 1993).
implementation phase. The noteworthy points are: it should identify the core
processes, use data triangulation using multiple sources of data on customer
requirements, core processes and process flows, direct participation of
employees of the client from initiation to culmination of the project, and
inclusion of experienced employees in the BPR team.
2.9 CONCLUSION
CHAPTER 3
RESARCH METHODOLOGY
3.1 INTRODUCTION
business. Based on the field and type of activity, these 89 SPSUs are grouped
into 13 sectors which are detailed in Table 3.1.
The population for the study thus consists of the 41 SPSUs. Two
CPSUs working in Kerala which are similar to that of selected SPSUs are also
included in the study purely for comparison purposes. The companies selected
are a health care company Hindustan Latex Limited (HLL) and a machine tools
production company Hindustan Machine Tools (HMT).
3.2.2 Stage 1
3.2.3 Stage 2
3.2.4 Stage 3
3.2.5 Stage 4
The companies selected in the fourth stage were the same as that of
the third stage but the study is conducted among the executives and workers in
these companies. All the available executives of these companies were included
in the study and on a random basis workers were selected. There were 182
employees from six SPSUs and 68 employees from two CPSUs. The number of
executives of SPSUs was 35 and workers 147.
The present study made use of both primary and secondary data
suitable for each stage. The study used both quantitative and qualitative data.
The details are described below.
Tools and techniques used for various stages were different and care
was taken to identify the most suitable one for each stage. Tools and techniques
used in phase 1 is described below.
Possible Improvement
Options Score
(%)
Very High Possibility 5 80 - 100
High Possibility 4 60 - 80
Moderate Possibility 3 40– 60
Mild Possibility 2 20 - 40
Less Possibility 1 0 - 20
Here N is the number of items and r-bar is the average inter-item correlation
among the items. One can see from this formula that if the number of items is
increased Cronbach's alpha also increases. Additionally, if the average inter-
item correlation is low, alpha will be low. As the average inter-item correlation
increases, Cronbach's alpha as well increases. A reliability coefficient of .80 or
higher is considered ‘acceptable’ in most Social Science applications. The
questionnaire was tested for Cronbach's alpha using SPSS and obtained value
of 0.975 for 83 items (questions). This value of Cronbach’s Alpha shows that
the questionnaire has high reliability.
95
Likert type ordinal scale was used in measuring the level of readiness
of employees under five readiness factors and a resistance factor. With regard
to the resistance factors the options measure their worry towards change. The
options given to particular questions are: (a) always, (b) more, (c) moderately,
(d) less and (e) never with values 5, 4, 3, 2 and 1 respectively. For analysis
purpose, an assumption of equal interval between choices was made.
Questionnaire used is given in Table A 4.1 in Appendix 4.
96
No Factors Items
I. Readiness Factors
Shared vision/information
Open communication
1 Egalitarian leadership
Confidence & trust in subordinates
Constructive use of subordinates' idea
Friendly interactions
Confidence and Trust
Collaborative working
2 Team work performance
environment
Corporative Environment
Recognition among employees
Sufficient knowledge about BPR project
Top management Realistic expectation of BPR result
3
commitment Frequent communication with BPR team and
users
New reward system
Change in Performance measurement
4
management systems Employee Empowerment
Timely training and education
The role of IT
Use of Information
5 Use of up to date communication technology
Technology
Adoption of IT
II. Resistance Factor
Middle Management fear of losing authority
Employees fear of losing job
1 Resistance to change Skepticism about project result
Feeling uncomfortable with new working
environment
Source: Abdolvand et al. (2008)
Various tools were used for the analysis at different stages of the
research. Appropriate tools; statistical, financial and otherwise and various other
suitable techniques were used for analysis of data in this study.
3.4.1 Stage 1
3.4.2 Stage 2
Net Profit
Net Profit Ratio (per cent) = ------------------ x 100
Net Sales
Net profit
R O C E (per cent) = ---------------------- x 100
Capital Employed
3.4.3 Stage 3
Loss Incurring PSUs, independent sample t-tests were conducted. The following
hypothesis were tested in this stage.
Hypothesis 1: There is scope for over 50 per cent Possible Performance
Improvement (PPI), for each domain demanding improvement in the PSUs of
Kerala.
H1a: PPI in PSUs is greater than 50 per cent.
Hypothesis 3: The PPI of loss incurring PSUs are more than profit making
PSUs.
H3a: PPI in Loss Incurring PSUs is greater than Profit Making PSUs.
3.4.4 Stage 4
CHAPTER 4
This research study was mainly intended to find out the need and
scope of implementation of BPR in State PSUs of Kerala. This study, as already
made clear, attempts to:
a) Examine the Current performance of PSUs in Kerala,
b) Analyse the Financial performance of PSUS for the last 14 years,
c) Find out the level of Possible Performance Improvements (PPI) in PSUs
d) Explore the readiness to change of the employees to adopt BPR as an
improvement measure.
revived. KCL submitted a revised proposal in 1996. All the stake holders
cooperated to turn it round the corner. None of these could make the company
profitable as the burden of accumulated loss was very high. As the operating
loss was increasing, the company had no options left; and it was closed down
giving VRS to all the remaining employees in October 2004. Going through the
first and second revival packages and their implementation, it is seen that the
revival project was poorly prepared and implemented. There for it is argued that
had the company implemented BPR, drastic performance improvements could
have been achieved.
Man power utilization was very poor. Staff to Worker ratio was very
high. There were 12 employees, mostly technicians, working in four stores -
Raw Material store, Progress store, Component Store and Finished goods store.
The stores could have been merged into one or two and total ‘stores men’ could
have been reduced to half the strength. The strength of Draftsmen could have
been reduced from one to five if graphic software was introduced. These excess
technicians relieved from service departments could have been used in
production departments, thereby reducing the staff to worker ratio and
increasing the production capacity.
TKCL was formed during 1963 by merging of two units: one setup
for mining & refining of china clay and another unit for the production of
porcelain wares. The authorized capital was Rs. 1400 lakhs and a paid up capital
of Rs. 1120 lakhs. The net worth of the company was continuously eroding.
Accumulated loss came to Rs. 5377.76 as on 31/03/2013. In the same year the
Centre for Management Development conducted a study on major causes of
poor performance, which are given below:
1. Limitation of plant capacity at 18000 MT/year
2. Obsolete Technology
3. Aged machinery /equipment
4. Longer cycle time of operations
5. Products of lower grade
6. Non availability of proper grit separation system
7. Non availability of raw material
8. High production costs due to labor oriented processes, lack of
automation, high use of chemicals and other inputs.
2009-10 3500
2008-09 3000
2500
2007-08
2000
2006-07
1500
2005-06 1000
500
2004-05
0
Month
It can be seen from the data table and chart that yearly production varies
drastically from month to month and year to year. In 2007-08 production was
very low and high during 2009-10, giving an increase of 130 per cent in two
years. It is seen that every year, production during the last month of financial
year is much higher than previous months. It is due to efforts taken for achieving
the yearly production target. It indicates that there is scope of improving
production if more efforts are taken.
4. Fixed asset turnover ratio seems better. But on going deep into the
details, it can be seen that the value of net fixed asset is very low because
of the depreciation for so many years. The machines are obsolete.
5. The Net profit to sales ratio and return on investment also present a
serious problem arising from a huge loss.
Table 4.3 gives the production details for the year 2009.It can be seen
that in most of the months, production could not be achieved as planned. Total
planned production for the year was 3845 nos., whereas achievement was only
2957 nos., which was only 76.91 per cent. Considering the installed capacity of
9000 nos. per year achievement is only 32.86 per cent of the installed capacity.
Production Production
Month Reason for Shortage
Planned Achieved
Shortage of 30 items including
January 200 150
internal and external items
February 250 201 Shortage of items
March 305 250 Shortage of items
April 365 250 Shortage of items
May 350 250 Shortage of items
June 325 325 Shortage of items
July 350 350 Shortage of 27 items
August 400 250 Shortage of 27 items
September 400 325 Shortage of 10 items
October 400 350 Shortage of 24 items
November 350 200 Shortage of 30 items
December 150 56 Shortage of items
Total 3845 2957
114
2001-02 600
2002-03
500
2003-04
2004-05 400
2005-06
300
2006-07
2007-08 200
2008-09
100
2009-10
2010-11 0
2011-12
Month
The study also pointed out some of the challenges faced by PSUs viz:
1 Depreciated assets
2 Lack of technological advancement and product diversification
3 Weak working capital management and nonperforming assets
4 Low competency level of existing human resources
5 Lack of strategic tie-ups
6 Lack of innovative marketing strategies
The PSUs which have been subjected to the preliminary study have
been either sick, necessitating the revival interference by BIFR and other
relevant agencies and or that their actual production and planned production
have been greatly diverging are proof of their poor performance. However, this
is valid only from the layman’s point of view. Hence a detailed study on the
financial performance of all the PSUs under the control of Department of
Industries is done in the second phase to assess whether there is the need and
scope of BPR in PSUs for their revival.
120
ELECTRICAL INDUSTRIES
Kerala Electrical and Alied Engineering Company
14 (1120) (118) (627) 356 (111) 122 450 252 140 (349) (599) (649) (380) (809)
Ltd. (EL-14)
15 United Electrical Industries Ltd. (EL-15) 209 (151) (322) (285) (312) 234 61 45 (249) (677) (469) (526) (911) (112)
16 Traco Cables Company Ltd. (EL-16) (906) (887) (796) (718) (658) (219) (331) (273) 662 264 (263) (774) (406) (727)
17 Transformers and Electricals Kerala Ltd. (EL-17) 1088 699 680 208 162 1374 2439 5098 4526 2753 1875 233 14 (3316)
SUB-TOTAL (729) (457) (1065) (439) (920) 1512 2619 5121 5079 1990 545 (1716) (1683) (4964)
ELECTRONICS
Kerala State Electronics Development
18 (5235) (5137) (4948) (4471) (3816) 1634 605 631 1204 1061 1473 540 135 (417)
Corporation Ltd.(EC-18)
19 Keltron Electro Ceramics Ltd.(EC-19) 2 1 (6) (29) (89) 18 (100) 6 (147) 115 122 26 44 33
20 Keltron Component Complex Ltd. (EC-20) (299) (348) (165) (385) (305) (245) (49) (288) (92) (237) (97) (93) (562) (152)
21 Keltron Crystals Ltd. (EC-21) (185) (173) (162) (225) (222) (44) (51)
22 Keltron Mangetics Ltd. (EC-22) (40) (41) (35) (30) (25) 79 79 Companies Amalgamated in Keltron Component Complex
23 Keltron Resistors Ltd. (EC-23) (8) (25) (47) (62) (65) (17) (8)
SUB-TOTAL (5765) (5723) (5119) (4885) (4210) 1406 456 349 964 938 1498 474 (383) (536)
ENGINEERING AND MANUFACTURING
24 The Metal Industries Ltd. (EM-24) 21 (10) (13) (12) (28) (3) 82 75 18 (43) (44) (75) (155) (151)
25 Steel Complex Ltd. (EM-25) (539) (286) (333) (265) (158) (130) (28) (164) (890) (384) 395 (467) (648) (682)
26 Steel Industries Kerala Ltd. (EM-26) (299) (618) (685) (628) (383) (167) 10 21 235 121 69 121 3 2
27 Kerala Automobiles Ltd. (EM-27) 248 266 132 28 (237) (126) (425) (410) 5 (113) (571) (970) (905) (688)
28 Steel and Industrial Forgings Ltd. (EM-28) 30 10 62 87 174 221 876 895 909 704 435 24 (178) (154)
29 Autokast Ltd. (EM-29) (870) (1080) (381) (322) 241 20 (349) (483) (36) (176) (250) (638) (636) (689)
30 Forest Industries (Travancore) Ltd. (EM-30) (12) 5 21 32 38 38 15 10 13 33 16 70 79 85
SUB-TOTAL (1421) (1713) (1198) (1080) (352) (147) 181 (56) 254 141 50 (1935) (2440) (2276)
123
TEXTILES
31 Kerala Garments Ltd. (TX-31) (114) (107) (53) (25) (27) (27) (87) (25) (65) Company Stopped activiteis.
Kerala State Textile Corporation Ltd. (TX-
32 (614) (537) (777) (287) (145) 83 (371) (483) 49 (184) (2174) (1005) (2158) (2408)
32)
33 Sitharam Textiles Ltd. (TX-33) (271) (255) (259) (243) (170) (92) (209) (154) 42 87 (249) (51) (338) (467)
SUB-TOTAL (885) (792) (1036) (530) (316) (9) (579) (637) 92 (97) (2423) (1056) (2496) (2876)
TRADITIONAL INDUSTRIES
34 Foam Mattings (India) Limited (TI-34) (79) (11) 5 (0) (34) 11 51 (1) 17 (104) (223) (128) (20) 24
Handicrafts Development Corporation
35 (118) (125) (133) (4) (98) 28 39 60 114 69 (205) (151) (224) (216)
(Kerala) Ltd. (TI-35)
Kerala State Bamboo Corporation Ltd.(TI-
36 (9) (98) (257) (284) (196) (197) 21 16 85 22 (328) (494) (615) (358)
36)
Kerala State Handloom Development
37 (195) (405) (387) (418) (403) (409) (376) (357) (522) (478) (766) (623) (388) (519)
Corporation Ltd. (TI-37)
38 Kerala State Coir Corporation Ltd. (TI-38) (113) (62) (11) (86) (57) (152) (80) (25) 65 170 365 231 114 240
Kerala State Cashew Development
39 (3442) (1427) (1782) (4098) (3968) (1366) (910) (563) (86) (245) (296) (411) (3274) (3279)
Corporation Ltd. (TI-39)
SUB-TOTAL (3955) (2128) (2565) (4889) (4755) (2085) (1254) (871) (327) (566) (1454) (1576) (4407) (4109)
WELFARE AGENCIES
Kerala Artisans Development Corporation
40 (1) (6) (8) (1) (6) (16) (8) 21 1 (24) (2) (32) 19 38
Ltd. (WA-40)
Kerala State Palmyrah Products Dev. &
41 (11) (23) 5 (24) 5 (6) 7 (1) (0) (1) (16) 11 (25) 1
Workers Welfare Corporation Ltd. (WA-41)
SUB-TOTAL (12) (29) (3) (26) (0) (22) (1) 20 1 (25) (17) (22) (6) 39
Total Profit / Loss (2473) (3503) (5615) (8044) (8385) 9012 10000 20264 25216 20046 26074 12206 (6592) (17113)
( ) Indicates loss
124
5000
0
-5000
-10000
-15000
-20000
It is seen from Table 4.8 that the aggregate net profit of 41 public
sector units was negative from 2001-02 to 2005-06 resulting in a combined loss
of Rs.8385 lakhs by 2005-06. But from 2006-07 the situation changed and the
PSUs started making profit; by 2011-12 the total profit earned was of Rs.26074
Lakhs. But it slipped down again and reached negative reaching a huge loss of
Rs.17133Lakhs during 2014-15. This is made clear visually by Figure 4.3.
15000.00
10000.00
5000.00
0.00
-5000.00
The Kerala Menerals and Metals Ltd. Kerala State Drugs & Pharm. Ltd.
Malabar Cements Ltd. The Travencore Cements Ltd.
Travencore Cochin Chemicals Ltd. Travencore Titanium Products Ltd.
Kerala State Men. Dev. Corp. Ltd.
200.0
0.0
-200.0
-400.0
-600.0
-800.0
8000.00
7000.00
6000.00
5000.00
4000.00
3000.00
2000.00
1000.00
0.00
-1000.00
The main contribution for the total profit is made by the electronic
major - Transformers and Electricals Kerala Ltd. The main loss maker in the
sector is United Electrical Industries Ltd. Here also the recommended solution
is implementation of BPR after assessing possible improvements in these
organizations.
130
1000.00
500.00
0.00
-500.00
-1000.00
-1500.00
Steel Industries Kerala Ltd. was making heavy loss for the first six
years and improved afterwards. It was making nominal profit for the past eight
years. The Metal Industries Ltd. was working in loss for eight years out of 14
years.
132
-1000
-2000
-3000
-4000
0.00
-1000.00
-2000.00
-3000.00
-4000.00
-5000.00
-6000.00
loss for all the years but managed to reduce loss during 2006-07 to 2012-13 and
again increased its loss afterwards. The graph tells us that the trend of net profit
of traditional industry follows a pattern similar to that of Kerala State Cashew
Development Corporation. In short the traditional sector is made a victim of the
shoddy performance of the Kerala State Cashew Development Corporation. The
present analysis unambiguously shows that the Traditional Sector requires a
major revival similar to BPR.
100.00
80.00
60.00
40.00
20.00
0.00
-20.00
-40.00
Kerala State Palmyrah Products Dev. & Workers Welfare Corporation Ltd.
Kerala Artisans Development Corporation Ltd.
made a meagre profit in five years. Altogether the industry is showing a highly
fluctuating trend in profit.
Net Profit
Net Profit Ratio (per cent) = ------------------ x 100
Net Sales
tool is used in the present study and the emerging analysis is presented in the
following section.
137
Table 4.9 Net Profit Ratio of 41 State PSUs during 2001-02 to 2014-15
Company Mean
2001-02 02-03 03-04 04-05 05-06 06-07 07-08 08-09 09-10 10-11 11-12 12-13 13-14 14-15
/Year Score
CHEMECAL SECTOR
CH-1 33.21 31.76 15.43 12.07 5.49 6.32 2.96 0.74 16.13 10.71 24.97 11.97 4.05 (4.61) 12.23
CH-2 (166.83) (169.29) (298.87) (8328.14) (2386.53) (170.22) (46.41) (26.93) 14.64 14.13 7.25 (13.20) (50.56) (31.16) (832.29)
CH-3 6.94 (10.28) 1.08 (1.50) 2.37 11.28 15.39 19.15 17.22 17.63 1.89 11.95 0.98 6.17 7.16
CH-4 (3.97) (7.63) (10.33) (9.90) (21.40) (3.05) 0.32 (1.99) (6.38) (5.64) (28.36) (12.96) (20.28) (36.98) (12.04)
CH-5 (6.39) (7.28) 0.97 (8.14) 4.54 0.01 0.74 (2.16) (2.27) (3.13) 1.76 0.95 (1.99) 0.40 (1.57)
CH-6 6.41 0.13 0.92 2.00 (11.60) (3.00) 5.74 (27.44) 9.95 11.82 11.22 3.22 (0.22) (20.17) (0.79)
CH-7 No Sales. Hence No figures (13.24) 12.85 1.43 (7.48) (13.82) (66.11) (14.39)
Mean (21.77) (27.10) (48.47) (1388.93) (401.19) (26.44) (3.54) (6.44) 5.15 8.34 2.88 (0.79) (11.69) (21.78) (138.70)
CERAMICS & REFRACTORIES
CR-8 (11.43) (10.28) (11.74) (26.01) (24.57) (1.86) 3.75 1.88 (17.29) (31.76) (47.58) (229.47) (321.67) (228.61) (68.33)
CR-9 13.81 23.25 25.71 28.96 19.41 19.86 22.66 30.69 32.86 31.97 28.56 14.90 12.15 7.28 22.29
1.19 6.49 6.99 1.48 (2.58) 9.00 13.20 16.28 7.78 0.11 (9.51) (107.29) (154.76) (110.66) (23.02)
DEVELOPMENT & INFRASTRUCTURE AGENCIES
DI-10 28.07 30.73 37.66 65.92 82.41 161.60 73.69 73.31 94.93 109.77 148.95 96.46 79.42 64.05 81.93
DI-11 19.57 33.85 36.27 37.32 39.86 43.71 45.40 33.54 33.74 16.71 22.84 18.90 1.37 (14.79) 26.31
DI-12 (8.73) (8.76) (3.09) (0.68) (3.47) 1.82 4.60 1.43 0.33 0.74 1.03 1.25 (1.32) (0.50) (1.10)
DI-13 (25.90) 28.16 (3.88) 13.65 2.11 20.89 18.15 103.78 110.12 407.26 50.40 173.81 84.90 24.97 72.03
Mean 3.25 20.99 16.74 29.05 30.23 57.01 35.46 53.02 59.78 133.62 55.81 72.61 41.09 18.43 44.79
138
ELECTRICAL INDUSTRIES
EL-14 (31.93) (6.35) (11.64) (6.98) (1.87) 1.44 4.46 2.37 1.35 (3.26) (7.94) (9.40) (4.07) 8.56 (4.66)
EL-15 11.36 (12.25) (32.00) (40.10) (62.82) 6.54 1.56 0.92 (10.22) (86.13) (31.57) (190.32) (55.59) (7.91) (36.32)
EL-16 24.19 1.57 6.98 (17.20) (17.86) (4.25) 0.61 0.64 8.29 5.69 (4.71) (14.51) (3.65) (5.95) (1.44)
EL-17 (1.64) 8.43 7.29 2.18 1.33 (2.72) 4.56 21.57 19.94 13.42 8.69 1.38 0.08 (24.83) 4.26
Mean 0.50 (2.15) (7.34) (15.52) (20.31) 0.25 2.80 6.38 4.84 (17.57) (8.88) (53.21) (15.81) (7.53) (9.54)
ELECTRONICS
EC-18 74.90 76.55 (62.08) (59.38) 37.08 16.51 3.87 (2.88) (10.17) 3.16 4.94 1.75 2.61 (1.40) 6.10
EC-19 0.47 0.15 (2.00) (7.07) (24.50) 3.48 (27.95) 0.87 (28.90) 9.13 10.81 2.09 3.09 2.35 (4.14)
EC-20 (11.10) (11.53) (5.35) (15.67) (12.41) (10.29) (1.97) (7.81) (1.92) (4.83) (1.84) (1.59) (10.21) (2.56) (7.08)
EC-21 (284.15) (204.16) (150.18) (473.77) (324.73) (71.83) (51.20) (222.86)
EC022 (21.74) (16.18) (12.01) (8.80) (6.16) 10.33 12.98 Companies Amalgamated in Keltron Component Complex (5.94)
EC-23 (4.61) (15.92) (48.92) 41.41 43.22 9.09 4.58 4.12
Mean (41.04) (28.52) (46.76) (87.21) (47.92) (7.12) (9.95) (3.27) (13.66) 2.49 4.64 0.75 (1.50) (0.54) (19.97)
ENGINEERING AND MANUFACTURING
EM-24 (14.13) (4.24) (7.42) (8.49) (23.81) (1.47) 40.45 19.11 7.90 (25.44) (17.47) (20.40) (26.80) (42.15) (8.88)
EM-25 (54.41) (16.22) (246.91) (14.22) (13.02) (15.31) (1.15) (3.04) (47.74) (25.14) (15.44) (14.56) (31.73) (38.36) (38.38)
EM-26 (17.00) (31.14) (52.88) (41.03) (30.63) (13.78) 0.62 1.14 9.95 4.06 3.67 4.98 0.10 0.09 (11.56)
EM-27 5.64 5.83 2.98 0.59 (7.03) (2.81) (23.18) (36.22) (6.10) (29.35) (69.41) (120.11) (148.30) (98.45) (37.57)
EM-28 1.18 4.38 5.31 4.79 6.75 7.22 12.70 14.45 15.12 12.09 7.26 0.52 (3.48) (2.71) 6.11
EM-29 (70.68) (117.29) (38.22) (24.08) (17.78) 1.55 (28.10) (31.24) (15.98) (9.50) (11.07) (31.93) (31.03) (40.88) (33.30)
EM-30 (2.88) 1.64 3.62 5.23 5.29 6.54 5.41 1.42 4.53 0.59 1.05 4.32 2.52 2.01 2.95
Mean (21.76) (22.43) (47.65) (11.03) (11.46) (2.58) 0.97 (4.91) (4.62) (10.38) (14.49) (25.31) (34.10) (31.49) (17.23)
139
TEXTILES
TX-31 (181.48) (201.84) (90.67) (124.90) (92.37) (722.26) (1570.61) (5270.87) (12684.31) Company Stopped activities (2326.59)
TX-32 (14.27) (13.23) (22.04) (8.97) (5.36) 2.26 (8.65) (14.93) 1.17 (4.03) (44.10) (14.86) (35.97) (49.09) (16.58)
TX-33 (33.97) (64.86) (40.36) (40.47) (27.00) (13.83) (29.60) (20.66) 3.60 6.45 (19.35) (3.93) (24.94) (34.25) (24.51)
Mean (76.57) (93.31) (51.02) (58.11) (41.58) (244.61) (536.29) (1768.82) (4226.51) 1.21 (31.73) (9.39) (30.46) (41.67) (514.92)
TRADITIONAL INDUSTRIES
TI-34 (18.65) (2.02) 0.86 2.87 (7.24) 2.55 7.61 (0.24) 1.87 (13.26) (38.62) (20.14) (3.01) 2.85 (6.04)
TI-35 (23.93) (24.68) (28.83) (0.96) (21.56) 6.93 10.03 16.27 29.55 (8.84) (48.73) (31.22) (43.84) (43.77) (15.26)
TI-36 (6.45) (11.30) (28.76) (29.35) (21.26) (21.57) 1.71 1.32 27.53 (34.91) (47.91) (41.61) (53.65) (29.02) (21.09)
TI-37 (11.38) (30.77) (40.08) (18.21) (25.37) (29.66) (31.20) (33.63) (7.15) (16.03) (48.10) (31.03) (18.02) (22.94) (25.97)
TI-38 (33.53) (14.04) (4.54) (23.26) (16.70) (51.91) (5.90) (0.74) 1.33 2.20 3.99 2.07 1.15 2.24 (9.83)
TI-39 (67.69) (867.18) (145.81) 122.58 44.23 (19.61) (14.87) (4.45) (0.48) (1.15) (1.09) (3.35) (0.03) (22.32) (70.09)
Mean (26.94) (158.33) (41.19) 8.95 (7.98) (18.88) (5.44) (3.58) 8.78 (12.00) (30.08) (20.88) (19.57) (18.83) (24.71)
WELFARE AGENCIES
WA-40 (2.25) (15.99) (13.89) (10.63) (33.41) (61.84) (3.90) (0.21) (0.05) (1.13) (0.12) (2.44) 1.50 2.11 (10.16)
WA-41 (223.54) (641.31) (655.14) (677.40) (727.06) (75.90) 74.13 (10.82) (0.39) (0.68) (5.51) 18.19 (104.94) 9.09 (215.80)
Mean (24.59) (160.33) (43.30) 7.02 (11.72) (28.08) (7.08) (3.57) 8.50 (10.27) (24.58) (18.35) (18.92) (18.93) (25.30)
GRAND
(14.89) (30.44) (24.26) (209.31) (66.42) 0.29 4.55 8.21 9.68 15.19 0.84 (18.80) (27.96) (24.64) (27.00)
MEAN
140
all years showing bankruptcy and appalling performance of that company. Traco
Cables Company Ltd. is also in bankruptcy in majority of the years.
In the case of Textile Sector, all three companies have negative mean
NPR, value below bankruptcy value. Kerala Garments Ltd. with a whopping
negative NPR of -2326.6 downed shutters in 2010-11. Kerala State Textile
Corporation Ltd. and Sitaram Textiles Ltd. have high negative NPR for 13and
12 years respectively with mean NPR value of -16.58 per cent and 24.51 per
142
ROCE tell us by how much the net profit responds to the capital
invested, keeping the other parameters of the internal business environment
constant. As per the study of Muth (1954), ROCE varies from a maximum of
14.6 per cent to a minimum of 6 per cent. Decline in ROCE is an indication of
143
Table 4.10 Return On Capital Employed (%) of 41 State PSUs during 2001-02 to 2014-15
Company 2001- Mean
02-03 03-04 04-05 05-06 06-07 07-08 08-09 09-10 10-11 11-12 12-13 13-14 14-15 SD
/Year 02 Score
CHEMECAL SECTOR
CH-1 30.65 24.33 11.51 9.10 4.12 4.74 2.30 0.77 16.93 12.39 26.04 11.33 4.05 (3.94) 11.02 10.26
CH-2 (16.59) (15.38) (13.02) (9.87) (9.32) (7.33) (4.90) (3.40) 2.23 8.72 5.22 (3.47) (20.16) (14.47) (7.27) 8.56
CH-3 8.36 (12.65) 1.76 (2.32) 4.29 20.19 24.79 25.89 15.30 19.44 21.50 12.66 0.94 7.62 10.55 11.38
CH-4 (9.75) (25.00) (47.37) (33.78) (43.89) (17.04) 2.03 (13.58) (33.62) (15.87) (97.20) (21.65) (27.42) (38.27) (30.17) 23.66
CH-5 (8.46) (8.84) 1.44 (11.51) 14.33 0.02 1.23 (4.48) (3.90) (7.16) 5.15 2.93 (5.46) (1.82) (1.90) 6.77
CH-6 9.89 0.15 2.00 4.05 (35.20) (6.89) 5.86 (22.08) 11.50 14.09 16.95 1.04 (0.28) (24.87) (1.70) 15.50
CH-7 0.31 (0.29) (1.20) (3.81) (4.73) (4.55) (5.07) (2.32) (26.03) 33.18 0.04 (0.45) (1.31) (1.54) (1.27) 11.93
Mean 2.06 (5.38) (6.41) (6.88) (10.06) (1.55) 3.75 (2.74) (2.52) 9.26 (3.19) 0.34 (7.09) (11.04) (2.96) 5.54
CERAMICS & REFRACTORIES
CR-8 (4.84) (3.91) (3.99) (8.93) (3.95) (0.94) 2.05 0.93 (3.26) (8.43) (9.22) (10.25) (10.14) (9.55) (5.32) 4.17
CR-9 13.63 26.49 24.40 27.26 17.97 18.73 21.50 29.98 26.87 23.99 21.74 6.59 8.36 5.92 19.53 8.03
Mean 4.39 11.29 10.20 9.17 7.01 8.89 11.77 15.46 11.81 7.78 6.26 (1.83) (0.89) (1.82) 7.11 5.41
DEVELOPMENT & INFRASTRUCTURE AGENCIES
DI-10 2.03 2.27 2.38 3.57 4.57 9.15 5.93 5.03 5.54 6.91 7.35 8.83 6.37 4.56 5.32 2.29
DI-11 13.88 32.10 32.11 34.79 32.74 34.14 32.04 26.86 24.07 13.35 13.41 12.78 1.04 (13.29) 20.72 14.47
DI-12 (11.37) (8.18) (3.72) (1.55) (4.85) 2.32 5.65 (35.12) (7.40) 1.88 2.21 3.40 (4.58) (1.91) (4.52) 10.08
DI-13 (0.28) 0.08 (0.02) 0.10 0.05 0.35 0.40 19.49 5.66 1.26 1.13 1.39 0.34 0.32 2.16 5.20
Mean 1.06 6.57 7.69 9.23 8.13 11.49 11.00 4.07 6.97 5.85 6.03 6.60 0.79 (2.58) 5.92 3.95
145
ELECTRICAL INDUSTRIES
EL-14 (12.73) (3.34) (6.08) 24.36 (0.99) 1.03 4.46 2.47 1.33 (3.13) (4.87) (4.89) (2.75) 5.65 0.04 8.46
EL-15 20.13 (16.97) (35.92) (38.83) (42.51) 25.04 6.50 4.48 (20.80) (37.77) (31.63) (33.76) (28.43) (5.79) (16.88) 22.94
EL-16 25.44 2.02 5.99 (17.80) (14.12) (4.50) 0.54 0.64 12.62 6.40 (12.53) (15.55) (5.70) (9.80) (1.88) 12.10
EL-17 (1.72) 10.84 10.16 2.95 2.19 (10.45) 21.29 64.39 45.80 25.72 16.16 1.98 0.12 (34.44) 11.07 23.92
7.78 (1.86) (6.46) (7.33) (13.86) 2.78 8.20 17.99 9.74 (2.19) (8.22) (13.05) (9.19) (11.10) (1.91) 9.78
ELECTRONICS
EC-18 19.36 17.90 (16.18) (14.92) 10.98 5.86 1.43 (1.26) (5.94) 1.95 3.59 1.29 1.94 (0.98) 1.79 10.20
EC-19 0.36 0.11 (1.31) (5.95) (18.29) 3.69 (18.66) 0.91 (22.25) 16.07 19.13 4.08 5.49 4.01 (0.90) 12.10
EC-20 (15.31) (15.67) (10.86) (22.79) (18.58) (14.59) (2.57) (7.62) (2.71) (6.96) (2.86) (2.36) (9.76) (2.78) (9.67) 6.81
EC-21 (18.22) (15.15) (12.63) (15.61) (13.75) (2.73) (2.86) (11.57) 6.24
EC022 (12.88) (11.73) (9.33) (7.35) (5.33) 10.68 17.65 Companies Amalgamated in Keltron Component Complex (2.61) 11.91
EC-23 (3.23) (9.98) (18.56) 23.02 22.94 5.46 2.33 3.14 15.69
Mean (4.99) (5.75) (11.48) (7.27) (3.67) 1.40 (0.45) (2.66) (10.30) 3.69 6.62 1.00 (0.78) 0.08 (2.47) 5.31
ENGINEERING AND MANUFACTURING
EM-24 (7.01) (2.26) (2.95) (2.73) (5.88) (0.58) 15.63 14.67 2.83 (4.68) (4.75) (8.09) (7.52) (9.33) (1.62) 7.80
EM-25 (15.16) (7.52) (45.09) (1.51) (1.21) (2.53) (0.45) (1.63) (135.32) (55.73) (230.35) (24.22) (21.73) (14.80) (39.80) 65.58
EM-26 (4.01) (7.98) (8.84) (8.02) (4.50) (1.52) 0.12 0.40 5.77 3.08 1.64 2.72 0.07 0.05 (1.50) 4.53
EM-27 15.82 20.21 10.41 2.12 (19.65) (14.13) (88.36) (27.87) (6.98) (27.30) 617.63 216.97 122.28 72.07 63.80 175.94
EM-28 1.29 5.23 7.47 8.82 15.92 18.17 30.86 27.56 21.39 15.05 8.26 0.41 (2.82) (2.56) 11.07 10.77
EM-29 (9.57) (11.19) (3.83) (3.23) (2.42) 0.29 (5.82) (6.66) (3.02) (2.28) 13.20 27.85 28.43 27.26 3.50 14.33
EM-30 (3.93) 2.36 7.10 9.43 9.91 10.97 7.30 2.05 6.99 1.11 1.89 8.90 6.26 6.02 5.45 4.19
Mean (3.22) (0.16) (5.10) 0.70 (1.12) 1.52 (5.82) 1.22 (15.48) (10.11) 58.22 32.08 17.85 11.24 5.84 19.22
146
TEXTILES
TX-31 (48.34) (45.65) (22.60) (14.42) (11.35) (82.33) (36.05) (23.03) (27.44) Company Stopped activiteis (34.58) 21.99
TX-32 (15.96) (14.40) (16.76) (5.72) (3.32) 1.32 (4.86) (7.26) 0.62 (1.29) (9.80) (3.93) (7.92) (8.00) (6.95) 5.75
TX-33 (9.38) (9.00) (8.35) (8.01) (4.85) (2.50) (5.76) (3.61) 0.80 1.83 (5.14) (0.98) (5.62) (7.52) (4.86) 3.59
Mean (24.56) (23.02) (15.90) (9.38) (6.51) (27.84) (15.55) (11.30) (8.67) 0.27 (7.47) (2.46) (6.77) (7.76) (11.92) 8.38
TRADITIONAL INDUSTRIES
TI-34 (7.21) (1.12) 0.45 1.70 (3.49) 1.13 5.43 (0.15) 1.23 (12.27) (38.96) (19.01) (3.45) 4.16 (5.11) 11.75
TI-35 (16.34) (16.16) (14.10) (0.40) (9.29) 2.22 3.01 4.04 6.53 (2.28) (7.95) (5.70) (7.86) (6.91) (5.08) 7.52
TI-36 (7.90) (10.46) (21.59) (25.90) (15.63) (14.48) 1.41 1.00 8.55 (16.28) (15.09) (12.03) (12.26) (7.28) (10.57) 9.27
TI-37 (7.64) (15.97) (24.48) (6.89) (8.47) (9.37) (8.55) (8.91) (3.74) (6.17) (19.27) (14.06) (7.39) (9.35) (10.73) 5.70
TI-38 (9.77) (3.07) (0.80) (5.75) (3.72) (9.99) (5.36) (1.61) 4.03 9.38 9.75 4.30 2.61 4.06 (0.42) 6.34
TI-39 (13.89) (5.69) (4.94) 8.88 8.53 (2.64) (1.86) (1.14) (0.15) (0.35) (0.42) (0.58) (4.06) (3.79) (1.58) 5.61
Mean (10.46) (8.75) (10.91) (4.73) (5.35) (5.52) (0.98) (1.13) 2.74 (4.66) (11.99) (7.85) (5.40) (3.19) (5.58) 4.17
WELFARE AGENCIES
WA-40 0.25 1.27 1.71 0.22 0.82 1.96 1.21 0.13 0.03 0.90 0.16 2.45 (1.18) (2.05) 0.56 1.20
WA-41 (21.50) (40.83) (21.03) 4.86 (39.82) (5.22) 5.89 (0.54) (0.29) (0.34) (4.97) 3.68 (7.53) 0.48 (9.08) 15.65
Mean (9.39) (8.41) (10.73) (4.94) (4.73) (5.40) (1.59) (1.09) 2.57 (2.78) (6.40) 2.45 2.45 2.45 (3.25) 4.63
GRAND
(0.33) (0.53) (3.19) (1.05) (2.61) 2.73 3.84 4.61 0.40 1.64 8.47 3.94 0.45 (1.82) 1.18 3.23
MEAN
147
In Chemical Sector, as per Table 4.10, Kerala Minerals and Metals Ltd.
(KMML) has positive ROCE for13 years and negative value for the last year. Out
of seven organizations in this sector KMML has the highest average ROCE (11.02
per cent) for the last 14 years Malabar Cements gives positive ROCE for 12 out
of 14 years with an average of 10.55 per cent. The financial performance of these
organizations can be treated as satisfactory. Travancore Cements Ltd. has highest
negative figures for its mean ROCE (-30.17) for 14years indicating the need for
very high attention for its revival. Kerala State Drugs and Pharmaceuticals Ltd.
shows negative ROCE for the 11 years out of 14 years and its mean value of -7.27
shows that the performance is very poor require immediate steps for drastic
performance improvement. Kerala State Mineral Development Corporation Ltd.
also has negative ROCE for 11 years and the mean value is -2.96 indicating
requirement of drastic revival attempts. All other companies in this sector have
varying values of ROCE and average negative for last 14 years. In the case of
Travancore Titanium Products Ltd., in three out of 14 years there is very high
negative ROCE figures, but for five years, the figures are reasonably good. This
highly fluctuating trend in ROCE is not a good sign and steps must be taken to
stabilize the performance. In the case of Travancore Cochin Chemicals Ltd., the
ROCE is not favourable. For eight years the value is negative and for six years the
value is positive. Negative figures in recent years show that problems still exist in
the company necessitating immediate action for its revival. Overall results in this
sector clearly indicate that the financial performance of majority of organizations
in this sector is very poor. Negative figures of ROCE in most of the organizations
in recent years lead to the requirement of immediate action for its revival through
drastic performance improvement.
In the Ceramics Sector, Kerala Clays & Ceramics Ltd. has high ROCE
in most of the years and a mean value of 19.53 indicate better performance. On
the other hand, Kerala Ceramics Ltd. has a negative ROCE for 12 out of 14 years
and a mean value of -5.32 shows very poor performance. It also shows high
148
fluctuating trend having a standard deviation of 4.17 for a mean of -5.32. Hence
Kerala Ceramics Ltd. requires further detailed study and immediate attention for
its revival.
for revival through drastic performance improvement technique like BPR. The
other two companies in this sector also show fluctuating trend in ROCE with
negative figures and low positive values. Traco Cables Ltd. has negative ROCE
for seven out of 14years and an average of -1.88 per cent. For a mean of 1.88 per
cent, the SD of 12.1 per cent indicates that the performance of this company is
highly fluctuating. Kerala Electrical and Allied Engineering Company Ltd. shows
negative ROCE for eight out of 14 years and a mean of 0.04 per cent. Very high
value of SD (8.46 percent) indicate that the performance of this company is also
highly fluctuating. Electrical sector requires immediate steps for its revival though
drastic performance improvement techniques.
improvement techniques like BPR. Steel and Industrial Forgings Ltd has
satisfactory ROCE for nine out of 14 years but for the last three years, performance
came down and became negative. Forest Industries (Travancore) Ltd., have
positive and comparatively good value of ROCE. All other companies have
mostly negative ROCE. It can be interpreted that the performance of those
companies are poor and require immediate steps for improvement.
To analyse the stability of the 41 firms at the profit front the average of
ROCE and its SD for the 14 years is prepared. These figures are presented in Table
4.11.
151
Mean
Sl. Standard
Name of Company (14
No. Deviation
Years)
CHEMICAL SECTOR
1 The Kerala Minerals and Metals Ltd. 11.02 10.26
2 Kerala State Drugs and Pharmaceuticals Ltd. (7.27) 8.56
3 Malabar Cements Ltd. 10.55 11.38
4 The Travancore Cements Ltd. (30.17) 23.66
5 Travancore Cochin Chemicals Ltd. (1.90) 6.77
6 Travancore Titanium Products Ltd. (1.70) 15.50
7 Kerala State Mineral Development Corporation Ltd. (1.27) 11.93
Mean Score (2.96) 5.54
CERAMICS & REFRACTORIES
8 Kerala Ceramics Ltd. (5.32) 4.17
9 Kerala Clays and Ceramics Ltd. 19.53 8.03
Mean Score 7.11 5.41
DEVELOPMENT & INFRASTRUCTURE AGENCIES
10 Kerala State Industrial Development Corporation Ltd. 5.32 2.29
11 Kerala State Industrial Enterprises Ltd. 20.72 14.47
12 Kerala Small Industries Development Corporation Ltd. (4.52) 10.08
Kerala Industrial Infrastructure Development
13 2.16 5.20
Corporation
Mean Score 5.92 3.95
ELECTRICAL INDUSTRIES
14 Kerala Electrical and Allied Engineering Company Ltd. 0.04 8.46
15 United Electrical Industries Ltd. (16.88) 22.94
16 Traco Cables Company Ltd. (1.88) 12.10
17 Transformers and Electricals Kerala Ltd. 11.07 23.92
Mean Score (1.91) 9.78
ELECTRONICS
18 Kerala State Electronics Development Corporation Ltd. 1.79 10.20
19 Keltron Electro Ceramics Ltd. (0.90) 12.10
20 Keltron Component Complex Ltd. (9.67) 6.81
21 Keltron Crystals Ltd (11.57) 6.24
22 Keltron Magnetics Ltd (2.61) 11.91
23 Keltron Resistors Ltd 3.14 15.69
Mean Score (2.47) 5.31
152
Table 4.14 tell us that 26 PSUs have negative ROCE out of 41 PSUs
which is 63.4 per cent. Most of the PSUs that have negative ROCE also has high
S.D indicating high fluctuation and poor stability.
153
ELECTRICAL INDUSTRIES
14 EL-14 0.11 0.50 0.44 5.41 0.69 0.99 0.94 0.88 0.87 0.77 0.51 0.44 0.66 0.72 1.00
15 EL-15 2.02 1.20 0.22 0.01 (0.44) 1.86 1.62 1.62 0.62 (0.41) (0.11) (0.54) (0.44) (0.18) 0.50
16 EL-16 0.72 0.65 1.27 0.35 0.31 0.67 0.69 0.62 1.51 1.23 0.40 0.20 1.06 1.05 0.77
17 EL-17 0.72 0.84 1.04 0.90 1.18 1.30 2.24 3.37 3.20 2.45 2.26 1.56 1.66 0.58 1.66
Mean Score 0.89 0.80 0.74 1.67 0.44 1.21 1.37 1.62 1.55 1.01 0.77 0.42 0.74 0.54 0.98
ELECTRONICS
18 EC-18 0.34 0.42 (0.25) (0.25) 0.15 0.66 0.57 0.55 0.43 0.72 0.68 0.64 0.66 0.56 0.42
19 EC-19 1.13 1.13 0.95 0.81 0.90 0.99 0.20 0.90 0.09 1.54 1.53 1.14 1.39 1.38 1.00
20 EC-20 0.61 0.60 1.02 0.40 0.42 0.43 0.64 0.52 0.81 0.68 0.73 0.87 0.59 0.82 0.65
21 EC-21 (0.57) (0.49) (0.41) (0.56) (0.49) (0.17) (0.17) (0.41)
22 EC022 (0.03) 0.11 0.28 0.32 0.47 1.04 1.50 Companies Amalgamated in Keltron Component Complex 0.53
23 EC-23 0.76 0.47 (0.00) 0.98 0.83 0.52 0.46 0.58
Mean Score 0.37 0.37 0.26 0.28 0.38 0.58 0.53 0.66 0.44 0.98 0.98 0.88 0.88 0.92 0.61
ENGINEERING AND MANUFACTURING
24 EM-24 1.33 1.43 1.30 1.14 0.97 1.25 1.94 2.69 1.69 0.93 1.00 2.23 1.72 0.28 1.42
25 EM-25 (0.22) 0.00 (0.15) (0.10) (0.05) (0.04) 0.38 0.50 (0.07) 0.60 3.92 0.72 (21.73) (0.09) (1.17)
26 EM-26 0.19 0.08 (0.05) (0.04) 0.04 0.11 0.23 0.41 0.60 0.64 0.44 0.52 0.63 0.54 0.31
27 EM-27 3.00 3.06 2.80 2.67 1.50 1.25 0.13 (0.36) 0.91 0.65 (0.15) (0.49) (1.75) (1.97) 0.80
28 EM-28 1.36 1.36 1.57 1.61 2.10 2.27 2.53 2.23 2.27 1.55 1.27 0.96 0.94 0.95 1.64
29 EM-29 (0.25) (0.35) (0.14) (0.11) (0.08) 0.01 (0.14) (0.16) (0.02) 0.03 0.05 (0.72) (0.81) (1.11) (0.27)
30 EM-30 1.29 1.47 1.44 1.50 1.12 1.17 1.21 0.77 0.91 0.99 1.08 1.06 1.76 1.87 1.26
Mean Score 0.96 1.01 0.97 0.95 0.80 0.86 0.90 0.87 0.90 0.77 1.09 0.61 (2.75) 0.07 0.57
156
31 TX-31 (0.96) (0.92) (0.62) (0.54) (0.53) (0.75) (0.84) (0.71) (0.76) Company Stopped activiteis (0.74)
32 TX-32 0.53 0.48 0.15 0.45 0.50 0.67 0.42 0.18 0.44 0.38 (0.06) 0.17 (0.03) (0.09) 0.30
33 TX-33 (0.12) (0.22) (0.15) (0.12) (0.04) 0.04 (0.02) 0.02 0.24 0.35 0.07 0.21 0.35 (0.03) 0.04
Mean Score (0.18) (0.22) (0.21) (0.07) (0.02) (0.01) (0.15) (0.17) (0.02) 0.36 0.00 0.19 0.16 (0.06) (0.03)
TRADITIONAL INDUSTRIES
34 TI-34 0.57 0.82 0.88 1.12 0.79 0.89 1.19 0.98 0.98 0.44 (0.03) 0.18 0.38 0.35 0.68
35 TI-35 0.21 0.14 0.09 0.41 0.16 0.57 0.60 0.67 0.77 0.45 0.09 0.70 0.21 0.20 0.38
36 TI-36 1.45 1.08 0.33 0.20 0.38 0.30 0.85 0.85 1.27 (0.08) (0.20) (0.10) (0.14) 0.01 0.44
37 TI-37 0.46 0.20 (0.02) 0.38 0.26 0.23 0.16 0.15 (0.03) (0.17) (0.31) (0.21) (0.08) (0.14) 0.06
38 TI-38 0.83 0.56 0.35 0.26 0.29 0.07 0.50 0.82 1.29 1.89 1.38 1.19 1.29 1.67 0.89
39 TI-39 (0.13) (0.16) (0.05) (0.19) (0.12) (0.07) (0.05) 0.06 0.13 0.09 0.15 (0.01) (0.14) (0.15) (0.05)
Mean Score 0.56 0.44 0.27 0.36 0.29 0.33 0.54 0.59 0.74 0.44 0.18 0.29 0.25 0.32 0.40
WELFARE AGENCIES
40 WA-40 0.64 0.59 0.58 0.48 0.43 0.35 0.77 1.30 0.96 1.59 2.23 1.76 1.55 1.86 1.08
41 WA-41 0.47 (0.15) 0.57 (5.82) 0.30 0.27 0.66 0.47 0.94 0.64 0.44 0.68 0.34 0.45 0.02
Mean Score 0.55 0.22 0.58 (2.67) 0.36 0.31 0.71 0.88 0.95 1.12 1.33 1.22 0.95 1.15 0.55
GRAND
0.77 0.74 0.79 0.45 0.64 0.87 0.97 1.08 0.99 0.97 0.94 0.75 0.29 0.67 0.78
MEAN
157
Applying the yard stick of mean score greater than 2.9 for companies
in safe zone, there are no companies in the safe zone among 41 companies in
nine sectors. A sector wise analysis is given in the following sections.
Regarding the chemical sector, Kerala Minerals & Metals Ltd. with
mean score of 1.30 and Malabar Cements Ltd. with mean score of 1.83 are in
grey Zone having Z-Score value between 1.23 and 2.9. All the other five
companies in this sector are in distress zone. Kerala State Drugs &
Pharmaceuticals Ltd. has the worst performance having a score value of – 0.21
as the mean score.
10 Kerala State Industrial Development Corporation Ltd. 2597.15 81.93 5.32 0.95
11 Kerala State Industrial Enterprises Ltd. 352.13 26.31 20.72 1.31
12 Kerala Small Industries Development Corporation Ltd. (30.00) (1.10) (4.52) 0.95
Kerala Industrial Infrastructure Development
13 1003.75 72.03 2.16 0.73
Corporation
ELECTRICAL INDUSTRIES
14 Kerala Electrical and Alied Engineering Company Ltd. (245.86) (4.66) 0.04 1.00
15 United Electrical Industries Ltd. (247.62) (36.32) (16.88) 0.50
16 Traco Cables Company Ltd. (430.84) (1.44) (1.88) 0.77
17 Transformers and Electricals Kerala Ltd. 1273.79 4.26 11.07 1.66
ELECTRONICS
Kerala State Electronics Development Corporation (1255.73
18 6.10 1.79 0.42
Ltd. )
19 Keltron Electro Ceramics Ltd. (0.41) (4.14) (0.90) 1.00
20 Keltron Component Complex Ltd. (236.90) (7.08) (9.67) 0.65
(222.86
21 Keltron Crystals Ltd (151.94) (11.57) (0.41)
)
22 Keltron Magnetics Ltd (1.81) (5.94) (2.61) 0.53
23 Keltron Resistors Ltd (33.10) 4.12 3.14 0.58
160
criteria for each of these at, as understood from the literature survey, is as
follows:
1. Net Profit – If average of net profit is considerably positive, it can
be treated as comparatively good performance.
2. NPR - If mean NPR greater than -1.5, organisation is not
distressed or bankrupt.
3. ROCE - A value between 6 per cent to 14.6 percent is an
acceptable limit.
4. Altman’s Z-Score – A mean of 1.23 to 2.9 is treated as grey zone
and value greater than 2.9 is treated as safe zone.
Out of these nine companies, The Kerala Minerals and Metals Ltd.,
Malabar Cements Ltd., Kerala Clays and Ceramics Ltd., Kerala State Industrial
Enterprises Ltd., Transformers and Electricals Kerala Ltd., and Steel and
Industrial Forgings Ltd. meet the above performance criteria. These six
companies are the only companies having minimum level of performance even
though they are not in safe zone but in grey zone. In the case of other three
companies; Kerala State Industries Development Corporation Ltd. and Forest
Industries (Travancore) Ltd. has ROCE less than 6 per cent. Kerala Industrial
Infrastructure Development Corporation Ltd. has ROCE 2.16 and Altman’s
Score 0.73 which are below the prescribed level of minimum performance.
The results of the study on net profit, net profit ratio and return on
capital invested clearly establish that the PSUs in Kerala perform poorly. Most
of the companies are in financial distress zone as per Altman’s ratio. Thus it is
clear that, excepting just a handful, the PSUs of Kerala, under the Department
of Industries are marked for their poor performance and are perched in a
precarious manner. The hand writing is on the wall and the dooms day is fast
approaching. It can be concluded that, in general, the PSUs in Kerala have very
serious performance problems and require revival by some drastic means like
BPR.
Working
1811 262 2513 608 1104 1480 463 812 1098
Capital
Margin money
700
for restructure
Total 4494 4469 8407 7509 5332 5300 4854 5944 4983
these 83 domains are given in Appendix 5. Companies selected for the study of
the level of PPI are given below. The rationale for selection of the units are
provided in Chapter 3.
SPSUs
Factors
Std. Improvement
Mean
Deviation (%)
Cost 3.03 0.79 50.67
Quality 3.11 0.69 52.24
Time 3.22 0.79 54.49
Delivery 3.27 0.80 55.47
Flexibility 3.20 0.82 53.93
Growth 4.02 0.68 70.38
Service 4.04 0.68 70.86
HR 3.85 0.69 67.03
Trade Union 2.68 1.15 43.52
IT 3.50 0.84 59.90
Political 3.72 0.66 64.48
Obsolescence 3.36 0.79 57.24
Grand Mean 3.42 58.35
166
Service 70.86
Growth 70.38
Drastic
HR 67.03
Political 64.48
IT 59.90
Obsolescence 57.24
Delivery 55.47
Time 54.49
Major
Flexibility 53.93
Quality 52.24
Cost 50.67
Trade Union 43.52
In the case of SPSUs in Kerala, it is seen from the Table 4.18 that
Service, Growth, HR and political factors have possibility of drastic
performance improvements with the corresponding PPI of; 70.86, 70.38, 67.03
167
and 64.48 per cent. All other factors have major performance improvement
possibilities. The modern performance evaluation technique, viz. Balance Score
Card (BSC) proposes ‘Growth and Innovation’ as one of the major factors for
performance improvement. The result obtained in this study indicates that there
is much scope for ‘Innovation and Modernization’ in PSUs of Kerala. This
corresponds to the results of the preliminary study conducted in selected PSUs
in Kerala which shows that some organizations make use of obsolete technology
producing shoddy products.
Trade
Factors Cost Quality Time Delivery Flexibility Growth Service HR IT Political Obsolescence
Union
Cost 1 .812** .886** .834** .566** .449** .409** .565** .595** .561** .579** .481**
Quality 1 .771** .732** .542** .524** .525** .702** .519** .641** .678** .456**
Time 1 .861** .510** .413** .312* .452** .535** .406** .458** .360**
IT 1 .675** .600**
Political 1 .584**
Obsolescence 1
**. Correlation is significant at the 0.01 level (2-tailed).
*. Correlation is significant at the 0.05 level (2-tailed).
Table 4.18 shows the correlation coefficients between factors of
performance improvements in PSUs. The correlation coefficient between Cost
and Quality is found to be 0.812. The Table, similarly, gives the correlation of all
other factors. It is seen that all the factors have high or moderate correlation
between each other. It means that the possibility of performance improvements
goes together. For example, the correlation between Time and Cost is 0.886. If
we reduce Time, Cost will automatically come down. It can also be seen that
improvement due to ‘Political’ and that of ‘Trade Union’ has a correlation of only
0.395 which shows that the correlation between these factors is low compared to
others. It is seen that no pairs have a correlation above 0.9 which shows that no
factor can be eliminated. All the correlation estimates, except that between ‘Trade
Union’ and ‘Service’ are significant either at 0.05 or at 0.01. High significant
correlation is an indication that the performance improvement in one factor
depends and also contributes to performance improvement in other factors. This
is a real life situation with high practical validity, especially so in the context of
the present study aimed at finding scope of implementation of drastic
performance improvement technique - BPR.
CPSUs
Factors Improvement
Mean Std. Deviation
(%)
Cost 3.02 0.73 50.44
Quality 3.01 0.65 50.17
Time 3.12 0.73 52.42
Delivery 3.20 0.71 53.98
Flexibility 3.12 0.75 52.35
Growth 3.61 0.75 62.12
Service 3.61 0.97 62.12
HR 3.68 0.87 63.58
Trade Union 3.06 0.85 51.21
IT 3.32 0.91 56.46
Political 3.41 0.81 58.18
Obsolescence 2.84 0.95 46.77
Grand Mean 3.25 54.98
171
The hypothesizes were tested and the results are provided in the following
sections:
The same test is conducted for CPSUs and results are given in Table
4.22.
CPSUs also show similar results as in the case of SPSUs except in the
case of Obsolescence. PPI of Growth, Service, IT, and Political are significantly
different from 50 per cent on the higher side. But in the case of improvement in
Obsolescence, it is not significantly different from 50 per cent. This result shows
174
that PPI in respect of Obsolescence is less in CPSUs compared to SPSUs but still
has PPI of about 50 per cent.
From the above results, it can be inferred that there is much scope for
improvement in performance by adopting modern managerial techniques of BPR
both in State and Central PSUs. It is assumed that PPI in PSUs incurring loss are
more than that of comparatively profitable PSUs. This assumption is tested using
independent sample t-test in the case of SPSUs and CPSUs.
175
t- Sig. (2
Factor PSU Type N Mean
value tailed)
SPSU 35 3.03
Cost 0.06 0.686
CPSU 33 3.02
SPSU 35 3.11
Quality 0.64 0.811
CPSU 33 3.01
SPSU 35 3.22
Time 0.56 0.620
CPSU 33 3.12
SPSU 35 3.27
Delivery 0.41 0.507
CPSU 33 3.2
SPSU 35 3.2
Flexibility 0.42 0.434
CPSU 33 3.12
SPSU 35 4.02
Growth 2.38 0.419
CPSU 33 3.61
SPSU 35 4.04
Service 2.14 0.015
CPSU 33 3.61
SPSU 35 3.85
HR 0.9 0.322
CPSU 33 3.68
SPSU 35 2.68
Trade Union -1.57 0.023
CPSU 33 3.06
SPSU 35 3.5
IT 0.81 0.739
CPSU 33 3.32
SPSU 35 3.72
Political 1.76 0.180
CPSU 33 3.41
SPSU 35 3.36
Obsolescence 2.46 0.357
CPSU 33 2.84
Hypothesis 3: The PPI of loss incurring PSUs are more than profit making PSUs.
H3a: PPI in Loss Incurring PSUs is greater than Profit Making PSUs.
Table 4.24 t- test on PPI of Profit Making and Loss Incurring SPSUs
Sig. (2-
PPI Factor Type Mean t
tailed)
Making Profit 3
Cost 0.32 0.774
Incurring Loss 2.81
Making Profit 3.02
Quality -0.141 0.9
Incurring Loss 3.12
Making Profit 3.05
Time -0.752 0.518
Incurring Loss 3.57
Making Profit 3.43
Delivery 0.373 0.728
Incurring Loss 3.1
Making Profit 2.96
Flexibility 0.507 0.655
Incurring Loss 2.71
Making Profit 4.33
Growth 0.164 0.878
Incurring Loss 4.22
Making Profit 3.83
Service -1.265 0.285
Incurring Loss 4.5
Making Profit 3.8
HR 0.419 0.697
Incurring Loss 3.53
Making Profit 3.44
Trade Union 1.554 0.199
Incurring Loss 2
Making Profit 4.11
IT 2.91 0.059
Incurring Loss 2.78
Making Profit 4.11
Political 1.15 0.315
Incurring Loss 3.11
Making Profit 3.67
Obsolescence -0.555 0.628
Incurring Loss 3.89
177
The same hypothesis is again tested for profit making and loss
incurring CPSUs. HLL is a profit making unit and HMT is a loss incurring unit.
The test is conducted on these two units and the result is given in Table 4.25.
Table 4.25 t- test on PPI of Profit Making and Loss Incurring CPSUs
The mean PPI of loss incurring units are more than that of profit
making units except in IT factor. There is significant difference in PPI of profit
making and loss incurring unit in factors. There is also significant difference in
PPI between Loss incurring and profit making CPSUs in factors like Quality, HR,
IT, Political and Obsolescence. The difference is not significant in the case of
other factors. It can be interpreted that PPI for loss incurring CPSUs are more
than or equal to that of profit making CPSUs.
factors) and the resistance factors (with 4 sub factors) given by Abdolvand et al.
(2008) have been found to be extremely relevant and useful in the present context
of research for measuring the readiness of employees of PUSs in Kerala. On
account of the difference in the cultural context of the original and present studies;
expert opinions were collected, a pilot study and the test of reliability using
Cronbach’s was conducted for ensuring reliability to this questionnaire. The test
of reliability using Cronbach’s Alpha revealed a score of 0.88, denoting high
reliability for the tool in this present context. In the original study (Abdolvand et
al. 2008) based on which the present questionnaire is developed; the Cronbach’s
Alpha was 0.76.
Five Readiness factors of change with their respective sub factors and
the resistance factor along with its sub factors was given in Table 3.3 of Chapter
3. Questionnaire is given in Table A 4.1 in Appendix 4.
According to the system given above, the mean value of each group
provides the extent of readiness in that factor; a value greater than 3 shows that
readiness to change is more than moderate. The group mean of the readiness to
change for executives is 3.76 and that of workers is 3.15, which shows that both
groups are favourably disposed to change. It also gives us a comparison of
readiness. Therefore, it can be stated that the executives exhibit the highest degree
of readiness in respect of 'collaborative working environment' (4.04), followed
by 'top management commitment' (3.99) and 'egalitarian leadership' (3.95).
Similarly, the mean values against each readiness factor in respect of the workers
tell us the area in which they are more or less ready to change. Coming to
resistance, the values are 2.81 and 2.72 respectively for executives and workers,
showing that both groups are less resistant to change.
Employee Sig.
Readiness Factors Mean t-value
Grade (2-tailed)
Executives 3.95
Egalitarian leadership 7.37 .000
Workers 2.89
Collaborative working Executives 4.04
5.81 .000
environment Workers 3.19
Top management Executives 3.99
5.01 .000
commitment Workers 3.23
Change in management Executives 3.32
2.13 .036
systems Workers 3.00
Use of Information Executives 3.50
0.31 .755
Technology Workers 3.44
Executives 2.81
Resistance to change 0.50 .616
Workers 2.72
Readiness to Change Executives 3.76
4.79 .000
Workers 3.15
Table 4.27 presents the results of t-test comparing the mean values of
readiness to change of Executives and Workers of SPSUs. In the case of
'egalitarian leadership', 'collaborative working environment', 'top management
commitment', ‘change in management system’, there is significant difference
between executives and workers. On the other hand, in the case of 'use of
information technology' there is no significant difference between the two
categories. Also there is no significant difference in overall resistance to factor
between two categories. In the case of overall readiness, there is significant
difference between executives and workers even at 99 per cent confidence,
clearly indicating that executives show greater readiness to change than workers.
From the values it can be clearly understood that readiness values are higher for
183
executives than that of workers. The t-test established that this difference is
significant. Hence it can be interpreted that executives have more readiness for
change in SPSUs of Kerala.
Public
t- Sig.(2-
Readiness Factors Sector Mean
value tailed)
Category
SPSU 3.27
Readiness Average 0.63 0.004
CPSU 2.85
From Table 4.29, it can be seen that, between SPSUs and CPSUs there
is no significant difference in readiness in the factor 'egalitarian leadership', but
there is significant difference in other readiness factors. It is seen that the mean
values of all readiness factors are more in SPSUs than in CPSUs. Further it is
seen that in the case of resistance to change in the SPSUs is found to be on the
lower side, indicating that implementation BPR has greater scope in SPSUs.
186
This test was done for SPSUs as well as CPSUS and results are given
in the following sections.
B. Collaborative working
2.12 1.18 3.75 0.77
environment
D. Change in Management
2.33 0.98 3.11 0.68
Systems
From the Table 4.31 it is seen that readiness to change is low (2.29) in
the case of employees of CPSU making profit - Health Care Company (HCC),
compared to (3.38) that of CPSU incurring loss viz. Machine Tools Company
(MTC). Likewise, resistance to change is more (3.76) for CPSU making profit
than that of CPSU incurring loss (2.86). It is found that employees of CPSU
incurring loss are more in favour of initiating change than employees of CPSU
making profit. And in the case of resistance to change, employees of CPSU
incurring loss are less resistant.
Sig. (2-
Readiness Factors Profit Type Mean t-value
tailed)
Profitable 2.35
Egalitarian leadership Non -5.157 .000
3.60
Profitable
Profitable 2.12
Collaborative working
Non -6.707 .000
environment 3.75
Profitable
Profitable 2.43
Top management
Non -3.233 .002
commitment 3.32
Profitable
Profitable 2.33
Change in
Non -3.755 .000
management systems 3.11
Profitable
Profitable 2.23
Use of Information
Non -3.392 .001
Technology 3.10
Profitable
Profitable 3.76
Resistance to change Non 3.885 .000
2.86
Profitable
Profitable 2.29
Readiness Mean Non -4.940 .000
3.38
Profitable
From the result of the t-test, it is seen that there is significant difference
in readiness to change and resistance to change between profit making CPSU and
loss incurring CPSUs. Readiness to change is more and resistance to change is
less in non-profitable than that of profitable CPSU. Hence it can be inferred that
non-profitable organization is more favourable to change and less resistance to
change.
SPSUs are poor performers and require change for survival. Organizational
readiness for change is influenced by individual readiness for change (Armenakis
et al. 1993). Supervisors’ perceptions of their own readiness for change and their
perceptions of the organization’s readiness for change are highly related (Kling
2003). In the present study overall readiness for change of executives is 3.76 and
that of workers is 3.25 indicating high readiness of employees for change.
Standard deviation of the readiness for workers is more than that of executives
which shows that there are more variations in opinion of workers than that of
executives. From Table 4.27, it is seen that there is no significant difference in
readiness to change between executives and workers in certain factors, whereas
in certain other factors and in total of readiness to change there are significant
differences. The p-value of 0.00068, which is significant, in t-test shows that the
overall readiness to change of executives is more than that of workers. Readiness
for change of executives and workers are good and the figures of executives are
comparatively more than that of workers. The argument that readiness for change
is significantly related to managerial commitment is supported by Al-Abrrow &
Abrishamkar (2013), Madsen et al. (2006), Shah & Shah (2010) and Cinite
(2006). The evidences thus point towards better scope for change in the PSUs in
Kerala.
between those making profits and those making profits. The employees of the
CPSU incurring loss are observed to be more ready for change than that of CPSU
making profits. These facts establish that there is good scope for implementing
change in SPSUs in Kerala.
192
CHAPTER 5
There are many tools and techniques that can be used to bring in
radical changes in organisations, of which BPR is one of the most sought after.
It uses existing technologies like TQM, Lean, Six Sigma, IT, etc. as enablers.
Suitability of the implementation of BPR depends on the possibility of drastic or
major performance improvements. The present study intends specifically to make
an assessment of the need and scope of BPR in the ailing PSUs of Kerala. To
assess the need for BPR, the gap between present performance and attainable
performance with implementation of BPR has to be assessed. Here, the need and
scope were assessed by measuring the present performance and the possibility of
major improvements, and readiness for change among the employees at various
levels. The major findings of the study are summarised in the following sections.
193
5.1 FINDINGS
The study was conducted in four phases. The first one was an
exploratory study with an assessment of the performance of sample SPSUs in
Kerala. In this phase data were collected making use of published resources,
visiting few typical PSUs and collecting information by discussing with various
levels of executives, trade union leaders, inspecting company reports and
production records, observing the processes and performance, etc. The
performance of the companies was evaluated on the basis of BSC. The four
perspectives of BSC are Financial, Customer, Internal Business Process, and
Innovative & growth perspectives. The preliminary study gave a clear picture of
the current performance of PSUs in Kerala and the major reasons of the poor
performance. Some of the reasons for poor performance are on underutilization
of man power, non-achievement of monthly and yearly targets due to faulty
production planning and control, lack of up-gradation of technology and
machinery, and paucity in harnessing IT in functional areas. Another major
finding of the preliminary study is that most executives are unaware of modern
managerial techniques like TQM, 6-Sigma, lean, JIT, BPR, BPM, KM, etc. Due
to this issue, the use of these technology is limited.
interpreted that if suitable efforts are taken with scientific methods like BPR, most
of the PSUs can be revived. But with change in the government and priorities, the
revival attempts received a setback resulting in accumulation of loss thereafter.
During 2014-15 the total loss increased to Rs. 17,113 lakhs.
36 out of 41 are in distress zone. Altman’s score showed that there were no SPSUs
in the safe zone with a mean score of greater than 2.9. Only eight SPSUs were in
the grey zone and all others were in distress zone, with group mean less than 1.23.
for implementation of BPR in PSUs in Kerala were established, there was a need
to assess the readiness for change of employees. To assess readiness of change,
data were collected from 35 executives and 147 workers by operating a
questionnaire (Abdolvand et al. 2008). The results of the study are as follows:
1. There was considerable readiness to change on the part of both categories
of employees namely executives and workers.
2. Executives were more favorably inclined to change,
3. Both executives and workers were found to be less resistant to change.
4. Contrary to the popular belief, the workers were found to be less resistant
to change than the executives.
5. Readiness to change of employees of SPSUs is better than that of CPSUs
and resistance is less in SPSUs than CPSUs.
6. Employees in both profit making as well as loss making SPSUs welcome
change.
7. There is no significant difference in readiness to change between
employees of loss making SPSUs and profit making SPSUs in most of
the readiness factors.
5.2 SUGGESTIONS
The performance of the PSUs in Kerala is very poor and most of them
are in financial distress. Immediate steps may be taken to revive the companies
using appropriate managerial techniques for drastic performance improvement.
Bases on the study the following suggestions are made:
1. The rate of man power utilisation is dismal in a number of companies. The
managements can take appropriate steps for the redeployment of
employees for their better utilisation.
2. In some companies, the products, technology and machinery are obsolete.
So products should be redesigned to meet the current customer need.
Better technology should be adopted and obsolete machinery should be
replaced with modern cost effective ones.
197
5.3 CONCLUSION
The study was conducted in the state of Kerala to find out the need and
scope of implementing BPR in PSUs. The problems faced by the PSUs were
identified from the preliminary study. A detailed analysis of all the 41 PSUs
under department of Industries, GOK were also done. Analysis of financial
performance was done using Net Profit/Loss, NPR, ROCE, and Altman’s Z’
SCORE model. Altman’s Z’ revealed that none of the Kerala PSUs are in the safe
zone. Except eight companies in the grey zone, all others are in distress zone.
This presents the need for drastic performance improvement of PSUs.
199
Another major finding of the study is the attitude of the human factor.
BPR is a fundamental and drastic change. It cannot be successful unless the
human agents of production within the firms turn themselves as protagonists of
the changes. The study brought out that both the executives and workers are ready
for changes. Employees of loss making units and profit making units have the
same degree of willingness to change. This attitude bodes well for the industrial
development of Kerala. In short there is ample scope for the implementation of
BPR to revive the PSUs of Kerala.
For the success of BPR, business leaders and IS must work together.
IT has major role in all the phases of BPR. IT acts as an enabler in the first phase,
a facilitator in the second phase and an implementer after the BPR design is
complete. Use of IT lead to benefits such as reduced handling costs, consistent
order cycle lead times, reduction in stock, reduction in risk of lost orders, security,
and close relationship with suppliers and customers and so on. IT can also be
used in R&D, inventory control, planning, process control and in many more
areas that add to the business efficiency. However, use of IT is mostly an
exception rather than a rule in Kerala PSUs on the perception of loss of
employment.
200
The argument in the present study has been that there is the need for
BPR because the SPSUs have been performing poorly. However, BPR is not an
antidote for lossmaking enterprises / PSUs alone. It can be implemented in profit
making PSUs as well for making them more efficient.
Appendix 1
V ELECTRONICS
18 Kerala State Electronics Development Corporation Limited (EC-18)
19 Keltron Electro Ceramics Limited (EC-19)
20 Keltron Component Complex Limited (EC-20)
21 Keltron Crystals Limited (EC-21)
22 Keltron Magnetics Limited (EC-22)
23 Keltron Resistors Limited (EC-23)
VI ENGINEERING AND MANUFACTURING
24 The Metal Industries Limited (EM-24)
25 Steel Complex Limited (EM-25)
26 Steel Industries Kerala Limited (EM-26)
27 Kerala Automobiles Limited (EM-27)
28 Steel and Industrial Forgings Limited (EM-28)
29 Autokast Limited (EM-29)
30 Forest Industries (Travancore) Limited (EM-30)
VII TEXTILES
31 Kerala Garments Limited (TX-31)
32 Kerala State Textile Corporation Limited (TX-32)
33 Sitaram Texiles Limited (TX-33)
VIII TRADITIONAL INDUSTRIES
34 Foam Mattings (India) Limited (TI-34)
35 Handicrafts Development Corporation (Kerala) Limited (TI-35)
36 Kerala State Bamboo Corporation Limited (TI-36)
37 Kerala State Handloom Development Corporation Limited (TI-37)
38 Kerala State Coir Corporation Limited (TI-38)
39 Kerala State Cashew Development Corporation Limited (TI-39)
IX WELFARE AGENCIES
40 Kerala Artisans Development Corporation Limited (WA-40)
Kerala State Palmyrah Products Dev. & Workers Welfare Corporation
41
Limited (WA-41)
203
Appendix 2
Appendix 3
Score
The Possibility of improvement in my organization
C 5 4 3 2 1
by:
21 Independent Strategic Decisions
22 Independent Decisions in Personnel and HR aspects
23 Appointing professionally qualified Executives
Product Lifecycle Management (Improving /
24 diversifying the products/ services when it is in
declining stage)
25 Attending to Customer Complaints effectively
26 Using better technology/machinery for production
27 Better Trade Union Participation in Decision Making
Providing more Governmental / Other Public Sector
28
Works to the firm
Score
D The Possibility of: 5 4 3 2 1
Man Power Reduction, in Service departments
29 (Purchase, R&D, Accounts, Store, Planning, etc.) 5 4 3 2 1
Using Computer
Inventory Control and Stock keeping using Computer
30
and IT
Business Activities Using Integrated Computer
31
Networks among departments
Design and Development Using Computer Aided
32
Design and Development
33 Business Transactions using IT
206
Score
F My Organization faces problems due to: 5 44 3 2 1
45 Obsolete Machinery/Technology 5 4 3 2 1
46 Our obsolete products
Unsuitability of our older employees for the present
47
job
Score
G The Possibility of Reducing 5 4 3 2 1
48 Absenteeism 5 4 3 2 1
49 Man-days lost due to Strikes/Grievances
50 Order Processing Time
51 Inventory Cost
52 Rectification Cost
53 Overhead Cost
54 Material Cost
55 Material damage/loss
56 Scrap
57 Cost of Lost Production (Stock-Outs)
58 Number of Reports
59 Distribution Cost
60 Over Time Cost
61 Inspection Cost
207
Score
The Possibility of Reducing 5 4 3 2 1
Lost Production due to shortage of material (Stock
62
out cost)
63 Cost due to Accidents
64 Transportation expenses (Internal and External)
65 Number of Assembly Line Defects
66 Equipment Failure
67 Defects in manufacturing
68 Rework
69 Number of Inspection Activities
70 Procedures and approvals
71 Manufacturing Lead Time
72 Machine Down-Time
73 Cycle Time
74 Inspection Time
75 Customer Lead Time
76 Supplier Lead Time
77 Rushing the Job
78 Purchase Order Processing Time
79 Supplier returns
80 Customer returns
81 Customer Complaints
82 Cost due to design change
83 Employee resistance to change
208
Sl. Domain
Factor Domain Item
No. No.
1 1 Labour Productivity
2 2 Machine Productivity
3 3 Absenteeism
4 4 Inventory Cost
5 5 Rectification Cost
6 6 Overhead Cost
7 7 Material Cost
8 8 Material damage/loss
9 9 Scrap
10 Cost 10 Cost of Lost Production (Stock-Outs)
11 11 Number of Reports
12 12 Distribution Cost
13 13 Over Time Cost
14 14 Inspection Cost
Lost Production due to shortage of material
15 15
(Stock out cost)
16 16 Cost due to Accidents
Transportation expenses (Internal and
17 17
External)
18 18 Cost due to design change
209
Sl. Domain
Factor Domain Item
No. No.
19 1 Supplier (Vendor) Quality
20 2 Quality of Product/Services
Quality Using Statistical Quality Control
21 3
(SQC)
22 4 Quality of Leadership
23 5 Performance Using Continuous Improvement
24 6 Product/Service Mix
Using better technology/machinery for
25 7
Quality production
26 8 Number of Assembly Line Defects
27 9 Equipment Failure
28 10 Defects in manufacturing
29 11 Rework
30 12 Number of Inspection Activities
31 13 Procedures and approvals
32 14 Customer Complaints
33 1 Material Availability
34 2 Order Processing Time
35 3 Manufacturing Lead Time
Time/
36 4 Machine Down-Time
Speed
37 5 Cycle Time
38 6 Inspection Time
39 7 Purchase Order Processing Time
210
Sl. Domain
Factor Domain Item
No. No.
40 1 Adherence to Purchase Schedule
41 2 Adherence to Supply Delivery Schedule
42 3 Customer Lead Time
43 Delivery 4 Supplier Lead Time
44 5 Rushing the Job
45 6 Supplier returns
46 7 Customer returns
47 1 Drawing change
Difficulty in arranging materials with change
48 2
in design/drawing
49 3 Lack of flexibility in Production
50 4 Lack of range of products
Flexibility
51 5 Bottlenecks
Lack of Flexibility in using parts
52 6
(interchangeable parts)
53 7 Lack of Persons Trained in Problem Solving
Non Suitability of Employee for different
54 8
Work
55 1 New Product Introductions
56 Growth 2 Research & Development Activities
57 3 Sales Growth
Product's life cycle Management (Improving
58 1 /diversifying the products/services when it is
Service in declining stage)
59 2 Attend customer complaints effectively
60 1 Top management commitment to change
61 2 Utilization of Human Resource
62 3 Training and Development activities
HR
63 4 Management of Performance
64 5 Employee Participation in Management
65 6 Employee resistance to change
211
Sl. Domain
Factor Domain Item
No. No.
Loss of man-hours due to Trade Union
66 1
Activities
Lack of flexibility due to trade union
67 Trade 2
interference
Unions
68 3 Politically affiliated Trade Unions
69 4 Man-days lost due to Strikes/Grievances
Periodic Review of the performance of the
70 1
organization
71 2 Independent Strategic Decisions
Independent Decisions in Personnel and HR
72 3
aspects
Political
73 4 Appointing professionally qualified Executives
Better Trade Union Participation in Decision
74 5
Making
Providing more Governmental / Other Public
75 6
Sector Works to the firm
Man Power Reduction in Service departments
76 1 (Purchase, R&D, Accounts, Store, Planning,
etc.) Using Computer
Inventory Control and Stock keeping using
77 2
Computer and IT
IT Business Activities Using Integrated computer
78 3
networks among departments
Design and Development Using Computer
79 4
Aided Design and Development
80 5 Business Transactions using IT
81 1 Obsolete Machinery/Technology
82 Obsolesc 2 Obsolete products
ence
Unsuitability of older employees for the
83 3
present job
212
Questionnaire A 3.3
Questionnaire on Readiness to Change
Score 5 4 3 2 1
1 Managers share vision and information with their subordinates 5 4 3 2 1
There are open communication between supervisors and their
2
subordinates
Managers place confidence between supervisors and their
3
subordinates
4 Managers Constructively use their subordinate’s idea
5 There are friendly interactions between co-workers
6 Co-workers have confidence in and trust each other
7 Teamwork is the typical way to solve problems
Co-workers feel as if they are working in a cooperative
8
environment
9 There is performance recognition among coworkers
Top management generally has realistic expectation of the
10
projects
Top management usually has sufficient knowledge about the
11
projects
Top management frequently communicate with project team and
12
users
The reward system adjusts to serves the employees after the
13
changes
The performance measurement adequately corresponds to the
14
changes
15 The employees are empowered to make decisions
There are training and/or educational programs to update
16
employee’s skills
Information Technology is integrated in business plan of the
17
organization
18 The organization extensively uses the information systems
There is efficient communication channel in transferring
19
information
213
Score 5 4 3 2 1
Managers are anxious about losing their authority after the
20
changes
21 Employees are worried about losing their job after the changes
There is skepticism among employees about the results of the
22
projects
23 Employees feel uncomfortable with the new environment
……years
Age: Gender: Male Female
Professional-Graduate Professional-Post-Graduate
Appendix 4
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LIST OF PUBLICATIONS
INTERNATIONAL JOURNALS
NATIONAL JOURNALS
1. George M & Sulphey MM, 2011, “The Case of a Failed Public Sector Unit -
Keltron Counters Ltd.”,Management Researcher, Vol. 17, No. 3, pp.36-43
2. George M & Sulphey MM, 2012, “Performance of Public Sector Electronic
undertakings of Kerala”,Review of Social Sciences, The Kerala Academy of
Social Science, Vol. 13, No. 2, pp.63-73.
INTERNATIONAL CONFERENCE
1. George M & Sulphey M M, “The current Position of State PSUs: Are they
on the path of Revival”, Third International Congress on Kerala Studies,
2011 January 1-3, Vol. 3, pp. 35-36