Jade 340 Manual PDF

Instructions for use
Automatic single sided edgebanding machine

Jade 300
Jade 320, 325, 335, 340
Translation of the original instructions
N5801N0030 ENGLISH
Issue: 2.0
Serial number
Publication information
Code Edition Code of previous issue
N5801N0030 2 N5801N0015
Revision Description of updates
0 (02/2011) New document
This document has been prepared for use by customers only, and it contains information protected
by copyright. It must not be photocopied or reproduced in any form, either fully or in part, without
the prior written consent of the manufacturer.
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Table of contents
Table of contents
Introduction
1. Safety information
1.1 Machining and adjustment ............................................................................................... 13
1.2 Maintenance .................................................................................................................... 14
1.3 Tools ................................................................................................................................ 14
1.4 Lubricants ........................................................................................................................ 15
1.5 Warning signs .................................................................................................................. 16
1.6 Residual risks ................................................................................................................... 17
2. Technical information
2.1 General description of the machine ................................................................................. 19
2.2 Model description ............................................................................................................. 19
2.3 Main parts ........................................................................................................................ 20
2.4 Main machining areas ...................................................................................................... 21
2.5 Identification of the manufacturer and the machine ......................................................... 22
2.6 Safety devices .................................................................................................................. 23
2.7 Danger zone .................................................................................................................... 24
2.8 Unauthorised uses ........................................................................................................... 25
2.9 Technical data and machinable dimensions .................................................................... 26
2.10 Noise level ........................................................................................................................ 27
2.11 Working units ................................................................................................................... 28
3. Adjustments and setup

3.1 Incoming side guide adjustment ....................................................................................... 31
3.2 Top presser height adjustment ......................................................................................... 32
3.3 Panel support adjustment ................................................................................................ 33
3.4 Regulator filter unit pressure adjustment ......................................................................... 33
4. Operation and use

4.1 Control layout ................................................................................................................... 35
4.2 Description of the controls ................................................................................................ 36
4.3 Operating mode ............................................................................................................... 38
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Table of contents
5. Maintenance
5.1 Maintenance sheet ........................................................................................................... 47
5.2 Operations ....................................................................................................................... 48
5.3 Comparative lubricant table ............................................................................................. 50
6. Troubleshooting
6.1 Problems .......................................................................................................................... 51
Working units
7. Liquid spray
7.1 Technical information ....................................................................................................... 55
7.2 Adjustments and setup .................................................................................................... 56
7.3 Maintenance .................................................................................................................... 58
8. FI 502 Rectifier
8.3 Maintenance .................................................................................................................... 65
9. VC 511 Gluing machine

9.3 Maintenance .................................................................................................................... 84
9.4 Troubleshooting ............................................................................................................... 88
10. IN 801 edge trimmer

10.3 Maintenance .................................................................................................................... 94
11. RI 501 Finishing edge trimmer

11.3 Maintenance .................................................................................................................. 106
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Table of contents
12. CR 200 V Rounding unit

12.1 Technical information ..................................................................................................... 107
12.2 Adjustments and setup ................................................................................................... 109
12.3 Maintenance .................................................................................................................. 116
13. RBK 503 Edge scraper

13.3 Maintenance .................................................................................................................. 123
14. RCC 701 Glue scraper

14.3 Maintenance .................................................................................................................. 129
15. SP 501 brushes

16. PH 501 Banding material heater

16.3 Troubleshooting ............................................................................................................. 136
Appendixes
A. Transport and installation

A.1 Warnings regarding transport and lifting ........................................................................ 139
A.2 Warnings regarding installation of the machine ............................................................. 140
A.3 Working dimensions and connection points ................................................................... 141
A.4 Installation area requirements ........................................................................................ 142
A.5 Cleaning ......................................................................................................................... 144
A.6 Installation ...................................................................................................................... 145
B. Decommissioning - Demolition
B.1 Decommissioning and demolition .................................................................................. 147
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Table of contents
C. Guarantee and service

C.1 Conditions of guarantee ................................................................................................. 149
C.2 Customer service ........................................................................................................... 149
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Introduction
Introduction
This document, together with the interface user's manual and its enclosures, contains the
information to correctly use the machine. The procedures described must only be carried out by
suitably trained personnel.
To avoid incorrect manoeuvres that could cause injury to persons, it is important to read and
understand all the documents supplied with the machine. The manufacturer cannot be held
responsible or legally liable for any damage resulting from incorrect use of the documentation.
The configuration of certain parts or devices described or illustrated in this manual may differ
slightly from that used on your machine, but this will in no way compromise your understanding of
he manual itself. Some devices indicated and described in this manual may be not present on your
machine .
This document complies with Machine Directive 2006/42/EC.
Conventions
Paragraphs that should not be overlooked are highlighted and preceded by the symbols described
and illustrated below:
Paragraphs marked with this symbol indicate an imminent danger, and the contents
must therefore be taken into careful account in order to prevent a serious accident.
Paragraphs marked with this symbol indicate procedures to be used and actions to
be taken to avoid any damage to goods and property.
This symbol is used to indicate points of particular importance that must not be overlooked.
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Introduction
Documents supplied with the machine

The documents supplied with the machine must be kept with care for the whole of the machine's
working life, even if it is transferred to third parties, and must be stored in a suitable place within
easy access of and known to the staff who will be using it.
According to the model or configuration of the machine, certain of the following may not be
present.
The documents supplied with the machine are described in the following list.
 User's instructions. Contain information relating to use of the machine. Given the complexity
of the subjects involved, this information may be subdivided into a number of pamphlets.
 User interface operating instructions. Contain information on use of the machine's user
interface. Given the complexity of the subjects involved, this information may be subdivided
into a number of pamphlets.
 Spare parts catalogue. This is used to identify and order components that must be replaced,
following the instructions given. It is not necessarily translated in the language of the country in
which the machine will be used.
 Pneumatic diagrams. Describe the machine's pneumatic systems, and are aimed exclusively
at the specialist technical staff authorised by the manufacturer. They are not necessarily
translated in the language of the country in which the machine will be used.
 Wiring diagrams. Describe the machine's electrical systems, and are aimed exclusively at
the specialist technical staff authorised by the manufacturer. They are not necessarily
translated in the language of the country in which the machine will be used.
 EC Conformity Declaration. Certifies that the machine complies with the directives indicated.
It is only issued for machines sold within the European Union and in countries that
acknowledge Machine Directive 2006/42/EC.
 Enclosures. Contain information that completes and/or replaces the information in the
document with which they are enclosed.
 Interactive digital support. Contains the main documents supplied with the machine.
Some documents may be integrated in the user interface or in the interactive digital support.
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Introduction
EC Conformity Declaration
The following are the contents in the EC Conformity Declaration:
• the name and address of the manufacturer
• the name, model and serial number of the machine.
• the conformity with the following directives: 2006/42/EC - Machine Directive, 2004/108/EC -
Electromagnetic Compatibility Directive, 2006/95/EC - Directive for low voltage electrical
material
• The name and address of the person authorised to draw up the technical folder.
• Place and date of declaration issue.
• Signature of the authorised person.
• Name and surname of the person authorised to sign.
• Function of the person authorised to sign.
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Introduction
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This chapter contains the main information relating to the safety of the machine user.
The machine will work safely if it is used by qualified persons in accordance with the
recommendations and instructions provided in this manual. The manufacturer will not be liable for
any damage to persons or property caused by inexperienced and unqualified operators, or by
failure to comply with the following recommendations.
Tampering with the safety devices to carry out unintended machining operations causes grave
danger to the operator. The manufacturer will not be liable for any damage to persons or property
deriving from unintended use or deliberate improper use of the machine.
1.1 Machining and adjustment

 Remove the various objects that may cause accidents, such as rings, watch, tie. Gather up the
hair with suitable ties such as caps and elastic bands.
 Wear suitable clothing such as overalls or overcoats. Fasten the cuffs well.
 Wear approved type protective clothing (goggles, gloves, helmet and shoes).
 Woodworking generates dust. It is recommended to wear a mask with suitable protection

level.
 Wear headsets or ear plugs to protect hearing.
 Never operate the machine while under the influence of any medicine, drugs or drink that may
reduce levels of vigilance and reflexes.
 Do not tamper with, evade, remove or bypass the safety devices installed on the machine.
Failure to comply with this requirement may cause serious risks to people’s safety and health.
 Do not use the machine when the safety devices are not perfectly installed and efficient.
Failure to comply with this requirement may cause serious risks to people’s safety and health.
 Check that nothing can interfere with the regular movement of the machine along the
Cartesian axes and that all the casings, doors and the protection cabins are in place and fixed
with a safety device.
 Adjustment and setup of the machine must be carried out by only one person. Ensure that
nobody else comes close to the machine while the operations are being carried out.
 All the units that are not involved in the machining operation must be excluded from the
machining line.
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 Do not leave any tools on the machine after any adjustment, setup or maintenance operation.
 Do not climb on the machine.
 Respect the warning signs and the written instructions on the machine.
 Check that all the dust suction hoods are connected to the suction network. Work only with the
suction system on.
 Before proceeding with machining, check that there are no persons exposed in the danger
zones of the machine.
 The machine must never be left unattended during operation.
1.2 Maintenance
 Before any maintenance operation, ensure that the main switch is padlocked in 0-off position
and that the cut-out valve of the air supply system is padlocked in closed position.
 Before any operation to replace parts of the machine, ensure that the main switch is padlocked
in position 0-off and that the cut-out valve of the air supply system is padlocked in closed
position.
 Always keep the working area clean, as well as the warning signs and the written instructions
on the machine.
 Chips and dust must regularly be removed in order to prevent the risk of fire.
 When cleaning with an air jet, restrict the pressure to avoid blowing objects onto the sliding
parts of the machine. During this operation always use protective goggles.
 Wait at least 1 minute before approaching electronic equipment, to give the condensers time
to discharge any residual energy.
 Maintenance and adjustment operations must be performed by authorised persons who must
provide for all the necessary safety conditions according to the procedures indicated by the
manufacturer.
 If the remote assistance function is used, operations performed from the remote location must
be authorised by the client. Ensure that nobody comes close to the machine while the
operations are being carried out.
1.3 Tools
 Before any tool replacement operation, ensure that the main switch is padlocked in position
0-off and that the cut-out valve of the air supply system is padlocked in closed position.
 Use protective gloves when handling the tools. Keep them tidy in their containers and away
from unauthorised personnel.
 Never use deformed or cracked rotating tools.
 Check for perfect balance of rotating tools and make sure they are perfectly sharp and suitable
for the work to be performed.
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 Never use tools beyond their speed limit, which is impressed on the surface of the tool or
indicated in some way by the manufacturer.
 Before installing any tool in its seating make sure that the guide and centring surfaces have no
dents and are perfectly clean.
 In each tool apply only the prescribed torque to screws, bolts, nuts and rings.
 Always make sure that the direction of rotation of the tool is the same as that of the spindle in
which it is mounted.
 When replacing, always make sure the new tool is mounted in the same position as the
previous one. Pay particular attention to the direction of cutting edges.
 Do not use tools that exceed the technical characteristics listed in this manual or provided in
another way by the manufacturer. Strictly respect the limits indicated.
1.4 Lubricants
 Do not smoke, eat or drink when handling lubricants. Always comply with current regulations
regarding handling and use of mineral oils and greases.
 To prevent irritation or allergy, always wear protective goggles or mask, oil-proof gloves and
oil-proof overalls when handling lubricants.
 Store lubricants in a room with natural ventilation, well away from heat sources (electrical
panels, open flames, etc.).
 It is recommended that lubricants should not come into contact with pure oxygen and acids.
 All used lubricants must be entrusted to the Authorities responsible for disposal of used oils for
treatment.
 In the event of lubricant spillage, use sand to absorb the product from the surfaces, gather it
with a brush and send it for incineration to bodies authorised for collection of special waste.
Wash the surfaces using solvents (chlorinated or aliphatic) taking care not to let the vapours
stagnate in the working environment.
 Those who are particularly sensitive to lubricants may be subject to an allergic reaction or
oil-related acne, particularly if their skin has previously been subjected to damage by abrasive
substances (cleaning paste or injuries) or chemicals (solvents, extremely alkaline detergents,
etc.). Irritations may result from contact with the eyes.
 Incorrect handling of lubricants may result in overexposure, for example slight irritation of the
eyes or skin; if this occurs, move away from the site of exposure and call a doctor.
 If you swallow a lubricant, contact a doctor immediately.
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1.5 Warning signs

Below follows a description of the warnings signs on the machine. The instructions are printed on
a light blue round label. The danger warnings are printed on a yellow triangular label.
Main switch
Pneumatic section cut-out valve
Danger! Live parts
Danger! Hot surfaces
Caution! Danger zone
Caution! Danger zone
Danger! Crushing
Warning! To insulate the machine you must lock both the main switch and
the pneumatic system cut-out valve
The top presser must be adjusted on the basis of the panel height.
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Compulsory hearing guards
Compulsory safety gloves
Compulsory eye guards
1.6 Residual risks

This machine is equipped with protection devices in conformity with Directive 2006/42/EC. These
devices are efficient as long as they are properly used and kept in working order. Despite
observance of all the safety regulations and use of the machine according to the rules described in
this manual, there may still be some residual risks:
 Risk of entanglement and shearing between the drive belt and the top presser during the
panel loading and unloading phase.
 Programming error. The operator must pay particular attention during loading of a program
and, above all, during data input. The operator must be aware that a programming error is a
constant residual risk.
 Contact with rotating and stopped tools between top presser and belt.
 Contact with rotating and moving elements (drive belt, feed bar, belts, pulleys, etc.).
 Ejection of piece or parts of piece (chips) caused by incorrect regulation of working units,
which collide with the panel.
 Dust inhalation.
 Electrocution caused by contact with live parts.
 Ejection of tools or parts of them due to improper mounting.
 Risk due to an incorrect working position assumed by the operator.
 Risk of burns due to hot surfaces.
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This chapter provides information on the type of machine, its main parts, the technical
characteristics as well as the configurations of the available models.
2.1 General description of the machine

Jade 300 is an edgebanding machine for edgebanding of solid wood panels, chipboard,
fibreboard, bouble board and plywood panels, including those coated with plastic laminate or
veneered. It allows applying edgebanding strip in melamine paper, PVC, ABS, veneer, material in
rolls and strips depending on the composition of the gluing unit and the working units.
The machine configuration is based on modularity criteria which, properly combined, allow
meeting the various production requirements. The working units required for the type of machining
operation to be carried out are mounted on the base structure produced in various lengths.
2.2 Model description

Each model is produced in various lengths based on the machine composition.
Model Length of base Total length

Jade 320 2.000 mm 3.300 mm
Jade 320 R 2.000 mm 3.300 mm
Jade 325 2.500 mm 3.800 mm
Jade 325 R 2.500 mm 3.800 mm
Jade 335 3.500 mm 4.800 mm
Jade 340 4.000 mm 5.300 mm
The models marked with an “R” are controlled by buttons and selectors. The other models are
electronically controlled.
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2.3 Main parts
E
H
C
G
D
A - Bases: load-bearing structures of the machine

B - Electrical cabinet: contains the electrical equipment of the machine
C - Drive belt: feeds the panel
D - Drive belt feed gearmotor : transmits the motion to the drive belt
E - Top presser: exercises the necessary pressure to prevent lateral shifting of the panel during
machining
F - Incoming side guide: allows proper insertion of the panel
G - Regulator filter unit: filters and maintains constant the compressed air pressure used
H - Panel support; supports the panels during machining.
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2.4 Main machining areas

A - Panel loading area (infeed)
B - Panel feed direction
C - Panel unloading area (outfeed)
D - Panel grinding area
E - Area for gluing edgebanding strip to panel
F - Panel finishing area
G - Working line
H - Machining side
F E D
C B A
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2.5 Identification of the manufacturer and the

machine
The name and address of the manufacturer are:
Biesse Manufacturing Co. Pvt Ltd. - Survey No. 32, No. 469, Jakkasandra Village, Sondekoppa rd.
Nelamangala Taluk, Bangalore Rural District 562 123 - India
The manufacturer and machine can be identified by the special plates. The plates show the data
listed below and, where envisaged, the EC mark.
A - device
A
B - EC mark BIESSE S.p.A. - Via della Meccanica, 16 - 61100 Pesaro,PU ITALIA -Tel.0721/439100
C
Modello
D
C - company name and address Model
Matricola
Serial number E
D - model - type N. Schema elettrico
Wiring diagram number K
E - serial number
Massa
Weight
Kg
L
Tensione di alimentazione
Power supply voltage
VAC
M
F - year of construction Corrente nominale
Rated current
A
N
G - pneumatic supply
Numero fasi alimentazione
Number of power supply phases O
Potenza
Power
KW
P
H - suction air speed Frequenza
Frequency
Hz
Q
J - machine mass
Potere di interruzione del corto circuito
alla tensione di alimentazione
Suitable for use on a circuit capable of
kA RMS Sym
at power supply voltage R
delivering not more than
K - wiring diagram number electrical system's data plate

L - electrical cabinet mass
M - supply voltage
N - rated current
O - number of supply phases
P - power
Q - frequency
R - supply voltage short-circuit
cut-out power.
A B
BIESSE S.p.A - Via della Meccanica, 16 - 61100 Pesaro,PU ITALIA -Tel.0721/439100
C
Modello
Model D
Matricola
Serial number E
Anno di costruzione
Year of construction F
Alimentazione pneumatica
Air supply Bar G
Velocita' aria di aspirazione
Suction flow rate m/sec H
Massa
Weight Kg J
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2.6 Safety devices

The main safety devices are illustrated and described below:
G
G
F
F
A
E
A - Emergency button: this red button is pressed in case of an emergency when the machine
has to be stopped immediately. It is located on the main control panel and in the panel
unloading area.
B - Cut-out valve: this is used to carry out maintenance operations or repairs on the machine in
complete safety, and it can be locked to prevent unauthorised tampering. The valve is
operated by rotating the orange knob anticlockwise to shut-off the compressed air supply from
the factory system and discharge air from the machine's pneumatic system. To restore the
machine after this device has been enabled, press the same knob and turn it in a clockwise
direction.
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C - Pressure switch: automatic emergency device fitted in the regulator filter unit, which causes
an emergency stop of the machine when the pressure drops to below the set level.
D - Protection cabins: these limit noise emission and protect the user from the moving working
units during machining.
• The working unit cabins are locked while the machine is operating.
• The gluing unit cabin is not locked while the machine is operating. When it is opened the
drive belt, the cutter blade and the drive roller are stopped.
E - Main switch: used when carrying out maintenance and repair operations on the machine, and
it must be padlocked to prevent interference by outsiders. Its activation cuts the electrical
power supply.
F - Yellow protection curtain guards: they prevent crushing the fingers between the drive belt
slide blocks.
G - Guard casings; these limit the panel infeed and unloading areas between the drive belt and
the top presser.
2.7 Danger zone

The areas adjacent to the machine are illustrated below. During operation the operator may only
stand in the permitted zones.
A - Zone where the operators may not stand.

B - Danger zone where the operators must pay the utmost attention.
C - Zone where the operators may stand during machine operation.
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2.8 Unauthorised uses

The manufacturer cannot be held responsible for damage deriving from use of the machine not
described in this manual.
It is not permitted to use materials not expressly indicated by the manufacturer, or materials not
suitable for the type of machining for which the machine has been designed.
It is not permitted to use materials which exceed the technical characteristics of the machine.
Strictly respect the limits indicated.
Do not perform machining operations on ferrous materials, aluminium or light alloys.
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2.9 Technical data and machinable dimensions

The values are dependent on the gluing unit and the working units installed.
Hp
He T
W
Description
Panel length - L min 140 mm - max 3200 mm
Panel width - W min 85 mm - max 3200 mm
(min 50 mm with length 250 mm)
Panel height - Hp min 10 mm - max 60 mm
Thickness of edgebanding strip in rolls - T min 0.4 mm - max 3 mm
Thickness of edgebanding strip in strips - T min 0.4 mm - max 12 mm
Edgebanding strip height - He min 14 mm - max 64 mm
Working line height 900 mm
Panel projection from drive belt 25mm
Drive track speed of advance 12 m/min
optional: 12 - 18 m/min
Suction air speed 30 m/sec
Air supply pressure 7 - 10 bar
The height of the edgebanding strip applied is determined as shown in the figure:
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2.10 Noise level

The sound pressure levels measured at the operator position are shown in the table.
The values indicated may vary depending on some parameters:
 nature and dimension of the panel
 type of tools
Edgebanding machine type: Akron 400.
Operating conditions: Edgebanding.
Reference standard: ISO DIS 3746-11202-11204/ISO 7960/prEN 848.

Instrumentation: Brüel & Kiaer 2230 noise meter, n.1236417, Class 1 IEC 651 standard.
K1= background noise correction factor less than 4 dB (A)

K3= background ambient correction factor less than 4 dB (A)
Incoming sound pressure level at operator station 87.1 dB (A)

Outgoing sound pressure level at operator station 84.9 dB (A)
The noise values indicated are emission levels and do not necessarily represent safe
operating levels.
Although there is a link between emission levels and exposure levels, this cannot be reliably used
to establish whether further precautions are necessary or not.
The factors which determine the real exposure level to which the workforce is subjected include
the duration of exposure, the characteristics of the working environment and other sources of
emission, such as the number of machines and other adjacent machining operations. This
information allows the machine user to better evaluate the risks and dangers.
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2.11 Working units

Listed below are the working units that can be mounted on the machine and their main functions.
N M L K J H G F E D C B A
A - Anti-adhesive unit. Applies non-stick liquid on the upper and lower

surfaces of the panel. The liquid prevents any excess glue that flows
out during the gluing phase from setting.
B - Grinding unit. Grinds the front side of the panel after squaring.
C - Gluing unit. Glues edgebanding strip in rolls or in strips on the panel

sides.
D - Edge trimmer. Cuts excess edgebanding strip from the front and rear
corners of the panel.
G - Double edge trimming finisher. Performs

upper and lower bevelling of excess
edgebanding strip.
H - Rounder. Rounds the edgebanding strip at

the front and rear corners of the panel.
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J - Edge scraper. Finishes plastic edgebanding strips.
L - Glue scraper. Removes glue residues at the joint between the

edgebanding strip and the panel.
M - Brush unit. Brushes and polishes the edgebanding strip applied.
N - Edgebanding strip heater (hot air blower). Reactivates heating of

thick plastic edgebanding strip.
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This chapter describes the adjustment and setup operations that can be carried out on the
machine during the machining phases.
Strictly adhere to the safety information described in the appendix.
When making several adjustments, always check the machine limits against the
technical data and the dimensions of the machinable panels.
To eliminate harmful play between screw and lead nut, all the adjustment screws must
operate under pressure.
3.1 Incoming side guide adjustment

The incoming side guide A is adjusted to determine the quantity of material that must be removed
during grinding.
B A
Manually: Stop the machine. Turn knob B. Read the value on the numerical indicator.
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Automatically: See instructions for use of the software. Adjustment is carried out using controlled
axis C or using the Revolver device D.
D
C
E
In this case each position corresponds to one of the values entered during the test phase. Adjust if
necessary using screws G.
Position 0 1 2 3
Panel projection from drive belt 25 mm 25,5 mm 27 mm 28 mm
Adjust the amount of material removed on the grinding unit as a consequence.
The side guide might be fixed if the grinding unit is not present.
3.2 Top presser height adjustment

The top presser must be adjusted on the basis of the panel height.
Manually: Stop the machine. Adjust the coach screw A using the wrench provided B. Read the
panel height value on numerical indicator.
Automatically: See instructions for use of the software.
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3.3 Panel support adjustment

Opening of the support A must be adjusted according to the panel width. Stop the machine.
Loosen the handles B and manually move the panel support. After adjustment, re-lock the handle
B.
D
A
C
If necessary, adjust the height of the centre support C using the handle D.
3.4 Regulator filter unit pressure adjustment

The pressure of the filter unit is adjusted during the test phase. The value must be 6 bar. If
necessary, adjust with the knob A.
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This chapter contains the descriptions of the controls and the procedures relating to operation and
use of the machine. The machine can be equipped with an electronic control to program all the
panel machining operations. The methods of use are described in the instructions for use of the
software.
4.1 Control layout

The controls are arranged as indicated in the figure:
A - Main switch
B - Main control panel.
C - Luminous panel cadence indicator during machining. (Only present in models with electronic
control)
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4.2 Description of the controls

Below follows a description of the functions of the controls on the machine.
4.2.1 Main switch

The main switch is used to turn the power supply to the machine on
and off. It can be locked, to prevent tampering by third parties.
0-off = power off
1-on = power on
In order to insulate the machine completely not only

must you ensure that the main switch is locked in the
0=off position, but the pneumatic system cut-out
valve must also be locked in the closed position.
4.2.2 Main control panel

The control panel depends on the model of machine. It may have buttons and selectors or an
electronic control.
With the electronic control the panel is fitted with a USB port used to load data.
Control panel with buttons and selectors

Below follows a description of the functions of the controls.
Red mushroom emergency button on yellow background.
36 BIESSE S.p.A. © - n711h0013.fm290411

Luminous control power supply Luminous drive track start

button. button.
Luminous inverter start-up Inverter alarm indicator.

button.
Glue temperature Banding material type selector.

thermoregulator.
Luminous edge trimming unit Luminous double edge trimming

start-up selector. unit start-up selector.
Luminous selector to prepare Luminous selector to prepare

the edge scraper unit for the glue scraper unit for
machining. machining.
Luminous brushes start-up Luminous banding material

selector. heater start-up selector.
Some of these commands may not be present. They depend on the model of machine.
Control panel with electronic control

Below follows a description of the functions of the controls.
Red mushroom emergency button on yellow background.
Luminous control power supply Cabin locking selector.

button.
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4.3 Operating mode

The procedures for operation and use change if the machine is controlled by buttons and selectors
or by an electronic control.
4.3.1 Operation and use with buttons and selectors
Starting the machine

To start the machine, proceed as follows:
1. Check that there is compressed air in the air supply system.
2. Turn the main switch to the position 1-on.
The main switch must be fitted with a padlock. The key must be kept by specialised
personnel responsible for machine operation.
3. Pressurise the main air supply system of the company

and open the cut-out valve. Press and turn the knob A
clockwise.
A
The cut-out valve must be fitted with a padlock. The

key must be kept by specialised personnel
responsible for machine operation.
4. Check that none of the emergency devices has been

activated.
5. Visually check that the granulated glue container is

sufficiently full.
6. Check that the tools mounted on the working units are those suited to the machining
operations to be carried out.
7. Make the necessary adjustments on the basis of the machining operations to be carried out.
Always check the machine limits against the technical data and the dimensions of the
machinable panels.
38 BIESSE S.p.A. © - n711h0013.fm290411

8. Check that the cabins are closed.
9. Press the control power supply button.

10. Wait for the glue temperature to rise to the pre-set value for machining operations.
11. Check that the edgebanding strips in rolls are positioned on the roll holder according to the
machining operations to be carried out.
12. Activate the suction system connected to the machine.

13. Select the type of banding material.
14. Order start-up of the working units involved in the machining operation.
15. Order start-up of the inverter.

16. Start the drive belt.
17. Start the machining operation. The panel must be inserted into the machine so that it is flush
with the infeed side guide. Push it manually until it is picked up by the track.
Insertion of the panels must comply with the minimum machining distance. When the panel
has passed the red arrow B the next panel can be introduced.
Beware of moving parts. Danger of catching up and cutting between the drive track
and the top presser.
Each time the machine is started, check proper functioning of each of the safety devices. Should
the above devices not function properly, inform the maintenance technician or service department.
It is strictly prohibited to use the machine when the safety devices are not
functioning.
Normal stop
A normal stop of the machine is carried out before switching it off, before a machining change or
before a break. To stop the machine proceed as follows:
1. Wait for the machining cycle to finish and the last panel to pass through.
2. Order stopping of the drive belt.
BIESSE S.p.A. © - n711h0013.fm290411 39

Emergency stop
An emergency stop is carried out when machine operation has to be locked immediately because
of a risk condition or an unexpected event.
When an emergency device is activated, the machine behaves as follows:
• The power supply voltage of the controls drops.
• The drive belt stops.
• The motors stop.
Starting after an emergency stop

To restart the machine after an emergency stop, proceed as follows:
1. Remove the cause that determined the emergency.
In this case it might be necessary to intervene directly on the machine. Before this
operation, turn it off, padlock the main switch and the cut-out valve in the regulator
filter unit.
2. Reset all the emergency devices activated.
3. Check that the main switch is in position 1-on and that the cut-out valve is in open position.
4. Check that the cabins are closed.
Check the height of the top presser before restarting the drive belt.
Switching off the machine

To switch off the machine, proceed as follows:

3. Disable the working units.
4. Disable the inverter.
5. Switch off the suction system connected to the machine.

6. Turn the main switch to the 0-off position and padlock it.
40 BIESSE S.p.A. © - n711h0013.fm290411

7. Bleed the air from the air supply system and close the
cut-out valve. Turn the knob A anticlockwise and
padlock it.

A
Adjustment procedure
To make adjustments on the machine, proceed as follows:
3. Press the mushroom head emergency button.
4. Open the cabin in question and make the adjustments.
5. Close the cabin and reset the mushroom head emergency button.
BIESSE S.p.A. © - n711h0013.fm290411 41

4.3.2 Operation and use with the electronic control
Starting the machine

To start the machine, proceed as follows:
1. Check that there is compressed air in the air supply system.
2. Turn the main switch to the position 1-on.
3. Pressurise the main air supply system of the company

and open the cut-out valve. Press and turn the knob A
clockwise.
A

4. Check that none of the emergency devices has been

activated.
5. Unlock the cabins using the selector provided.
6. Visually check that the granulated glue container is sufficiently full.
7. Check that the tools mounted on the working units are those suited to the machining
operations to be carried out.
8. Make the necessary adjustments on the basis of the machining operations to be carried out.
Always check the machine limits against the technical data and the dimensions of the
machinable panels.
9. Close the cabins and lock them using the selector provided.
11. Check that no error messages appear on the electronic control monitor.
42 BIESSE S.p.A. © - n711h0013.fm290411

12. Wait for the glue temperature to rise to the pre-set value for machining operations.
13. Check that the edgebanding strips in rolls are positioned on the roll holder according to the
machining operations to be carried out.
14. Activate the suction system connected to the machine.
15. Select the program to be run. See the instructions for use of the software.
16. Start the machining operation. The panel must be inserted into the machine so that it is flush
with the infeed side guide. Push it manually until it is picked up by the track.
The red light B determines the minimum machining distance, when it goes out it is possible
to insert the next panel.
Beware of moving parts. Danger of catching up and cutting between the drive track
and the top presser.
Each time the machine is started, check proper functioning of each of the safety devices. Should
the above devices not function properly, inform the maintenance technician or service department.
It is strictly prohibited to use the machine when the safety devices are not
functioning.
Normal stop
A normal stop of the machine is carried out before switching it off, before a machining change or
before a break. To stop the machine proceed as follows:
2. Stop the program. See instructions for use of the software.
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Emergency stop
An emergency stop is carried out when machine operation has to be locked immediately because
of a risk condition or an unexpected event.
When an emergency device is activated, the machine behaves as follows:
• The power supply voltage of the controls drops.
• The drive belt stops.
• The motors stop.
Starting after an emergency stop

To restart the machine after an emergency stop, proceed as follows:
1. Remove the cause that determined the emergency.
In this case it might be necessary to intervene directly on the machine. Before this
operation, turn it off, padlock the main switch and the cut-out valve in the regulator
filter unit.
2. Reset all the emergency devices activated.
3. Check that the main switch is in position 1-on and that the cut-out valve is in open position.
4. Check that the cabins are closed and locked using the selector provided.
6. Select the program to be run. See instructions for use of the software.
Check the height of the top presser before restarting the drive belt.
Switching off the machine

To switch off the machine, proceed as follows:
2. Stop the program. See instructions for use of the software.

3. Switch off the suction system connected to the machine.
4. Turn the main switch to the 0-off position and padlock it.
44 BIESSE S.p.A. © - n711h0013.fm290411

5. Bleed the air from the air supply system and close the
cut-out valve. Turn the knob A anticlockwise and
padlock it.

A
Adjustment procedure
To make adjustments on the machine, proceed as follows:
For some operations the machine needs to be stopped or switched off. Strictly follow
the instructions described in the paragraphs on adjustments and setup.
1. Carry out a normal stop of the machine.
2. Unlock the cabins using the selector provided.
3. Open the cabin in question and make the adjustments.

4. Close the cabins and lock them using the selector provided.
6. Select the program to be run. See instructions for use of the software.
7. Restart machining.
BIESSE S.p.A. © - n711h0013.fm290411 45

46 BIESSE S.p.A. © - n711h0013.fm290411

5. Maintenance
5. Maintenance
This chapter provides the information relating to maintenance. To keep the machine in maximum
efficiency conditions, comply with the scheduled maintenance operations laid down by the
manufacturer and described in this manual.
Unless otherwise specified, any maintenance operation must be carried out with the
machine off. The main switch must be padlocked in position 0-off and the cut-out
valve of the air supply system padlocked in closed position.
Before carrying out any operations on the machine, carefully read this manual and, in
particular, the information on safety contained in the appendix.
5.1 Maintenance sheet

The following table lists the periodic maintenance operations required.
Frequency Area of operation Type of operation Lubricant
Every day Machine General cleaning
(every 8 hours of Working units Clean with a jet of air

operation) Drive belt Clean the slide blocks with
a jet of air to improve
adhesion of the panel.
Drive belt Slide block lubrication MOBIL MOBILUX EP
0 grease
Every week Gluing unit Lubricate glue spreader DUPONT KRYTOX
head. GPL 227 grease
(every 40 hours of
operation) Gluing unit Clean the glue deposits
from the glue spreader
roller.
Edge trimmer Clean glue deposits from Alcohol
the side copiers.
Double edge Clean the glue deposits in Alcohol
trimmer the copiers.
Rounder Clean the front copiers to Alcohol
remove glue deposits.
Edge scraper Clean the glue deposits in Alcohol
the copiers.
BIESSE S.p.A. © - n714h0013.fm290411 47

5. Maintenance
Frequency Area of operation Type of operation Lubricant

Every month Anti-adhesive unit Check and top-up tank Anti-adhesive liquid.
liquid level.
(every 160 hours of
operation) Gluing unit Clean glue bowl.
Edge trimmer Lubricate the guide slide KLÜBER ISOFLEX
blocks. NBU 15 grease
Rounder Lubricate the guide slide KLÜBER ISOFLEX
blocks. NBU 15 grease
Glue scraper Check and top-up tank Anti-adhesive liquid.
liquid level.
Regulator filter unit Filter cleaning.
Every year Regulator filter unit Changing the filter.
(every 2000 hours
of operation)
Periodically Edge scraper Empty the chip collection
hopper.
Limit the air pressure to prevent projection of objects on the sliding parts of the
machine. During this operation always use protective goggles.
5.2 Operations
Below follows a list of the maintenance operations required.
The maintenance operations regarding the working units are listed in the respective
chapters in section “Working units”
5.2.1 Machine - general cleaning

Proper cleaning of the machine and the surrounding area will make the working environment
healthier and safer, allowing controls and indicators to be identified with ease and without
mistakes.
Use a vacuum cleaner to remove any chips, and if necessary use a compressor to remove fine
dust, making sure you stand at a sufficient distance. To prevent the floor from becoming slippery,
waste chips must be removed using a vacuum cleaner or brush.
Clean any deposits on the guides and racks using a cloth or a bronze wire brush.
Clean the transparent polycarbonate surfaces of the protection cabins with a soft
cloth soaked in water only.
48 BIESSE S.p.A. © - n714h0013.fm290411

5. Maintenance
5.2.2 Drive belt - Slide block lubrication

Lubricate using the pump provided, through greasing nipples A.
Use MOBIL MOBILUX EP 0 grease.
A
A
5.2.3 Regulating filter unit - Filter cleaning

To clean the filter, proceed as follows:
1. Make sure that there is no pressure in the system; the supply pressure pressure gauge must
indicate 0 bar.
2. Dismantle the cup A by lowering the lever B and turning it by 45°.
3. Extract the filter C and clean it with compressed air in the point indicated D.
4. Replace the filter C and remount the cup A.
C
D
B
A
BIESSE S.p.A. © - n714h0013.fm290411 49

5. Maintenance
5.3 Comparative lubricant table

Below follows a list of recommended lubricants which may be used instead of those indicated.
Lubricant Brand Type
Grease MOBIL MOBILUX EP 0

AGIP GR MU EP 0
BP ENERGREASE LS EP 0
KLÜBER CENTOPLEX H 0
SHELL ALVANIA EP GREASE R 0
TEXACO MULTIFAK EP 0
Grease KLÜBER ISOFLEX NBU 15

MOBIL MOBILTEMP SHC 32
MOLYKOTE BG 555
Grease DUPONT KRYTOX GPL 227

KLÜBER BARRIERTA L 55/2
Do not mix different types of lubricant; they might be incompatible.
50 BIESSE S.p.A. © - n714h0013.fm290411

6. Troubleshooting
6. Troubleshooting
This chapter describes some of the most common problems. For each problem the causes are
described as well as the action to take.
Before carrying out any operations on the machine, padlock the main switch in
position 0-off and padlock the cut-out valve of the air supply system in closed
position.
For any information or clarification contact the service department.
6.1 Problems
The examples listed below are signalled by the electronic control.
Problem Cause Operating method
The cabin door tends to go The gas spring is discharging. Replace the gas spring.
down over time.
The drive belt does not An emergency device has Restore the emergency device
start. been triggered. that has been triggered.
Power supply to the The electrical power supply is Switch on the power supply with
commands is not active. off. the main switch.
A cabin has been left open. Check that the cabins are
closed.
Imperfect gluing of the Incorrect insertion of the Keep the panel inserted in
edgebanding strip. panel into the machine. contact with the incoming
guide.
BIESSE S.p.A. © - n713h0010.fm290411 51

6. Troubleshooting
52 BIESSE S.p.A. © - n713h0010.fm290411

Working units
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54 BIESSE S.p.A. © - n731h0002.fm290411
7. Liquid spray
7. Liquid spray
This chapter provides the instructions for using the liquid spray device.
7.1 Technical information

This device utilises nozzles to apply a liquid onto the upper and lower surfaces of the panel.
It can be used to apply the following types of liquid:

 Anti-adhesive. Prevents excess glue produced during the gluing phase from sticking to the
surface.
 Antistatic. Prevents waste material from sticking to the panel.
 Detergent. Improves the cleaning action during the successive brushing phase.
BIESSE S.p.A. © - n732h0017.fm290411 55

7. Liquid spray
7.2 Adjustments and setup

This paragraph describes the adjustment and setup operations that can be carried out on the liquid
spray device.
7.2.1 Vertical adjustment

The vertical position of the nozzles is adjusted during the test phase. It can be adjusted if
necessary. Loosen the screws A, manually adjust the nozzles and re-lock the screws A.
7.2.2 Horizontal adjustment

The horizontal position of the nozzles is adjusted during the test phase. It can be adjusted if
necessary. Loosen the handles A, manually adjust the handles and re-lock the handles A.
56 BIESSE S.p.A. © - n732h0017.fm290411

7. Liquid spray
7.2.3 Adjusting nozzle direction

The nozzles A must be adjusted on the corners of the panel edge. Manually adjust the nozzles.
7.2.4 Regulating the quantity of applied liquid

The quantity of the applied liquid is adjusted during the test phase. If necessary, adjust with the
knobs A.
7.2.5 Unit cut-out

The unit is cut out from the machining operation automatically via software.
BIESSE S.p.A. © - n732h0017.fm290411 57

7. Liquid spray
7.3 Maintenance
Frequency Type of operation Lubricant

Every day (every 8 hours of Clean with a blast of air.
operation)
Every month (every 160 hours of Check and top-up tank Anti-adhesive liquid.
operation) liquid level.
58 BIESSE S.p.A. © - n732h0017.fm290411

8. FI 502 Rectifier
8. FI 502 Rectifier
This chapter furnishes the instructions for use of the FI 502 rectifier.

This is used to rectify the front side of panels after they have been squared. The machining
sequence is as follows:
BIESSE S.p.A. © - n732h0070.fm290411 59

8. FI 502 Rectifier
8.1.1 Main parts

A - Front motor
B - Rear motor
C - Front front copier
D - Rear front copier
B
C
Motor 2 - 3.5 Kw (4.7 Hp) - 12,000 rpm

Panel height min. 10mm - max. 70mm
Tool Ø 80 - bore Ø 30 - H 75
Copiers Slide block
Height adjustment Automatic, with the top presser
Suction 2 outlets Ø 60
The technical data provided above relate to the unit, and should always be compared
with those for the machine, so as to comply strictly with the limits indicated.

This paragraph describes the adjustment and setup operations that can be carried out on the FI
502 rectifier.
During the adjustment phase, great attention must be paid to rotating tools.
8.2.1 Adjusting squaring of tools and copiers

This adjustment must be made during initial testing. It can be adjusted if necessary.
60 BIESSE S.p.A. © - n732h0070.fm290411

8. FI 502 Rectifier
The tool axis of rotation must be perpendicular to the surface of the panel.
Loosen the screws A, using the Allen spanner provided, and adjust screws B.
B A B
The copiers must also be perpendicular to the surface of the panel. Loosen screws C and turn
screws D.
8.2.2 Adjusting copying on the panel

The position of the unit is adjusted during the test phase to give the ideal swing. It can be adjusted
if necessary.
1. Adjust the infeed guide to a trimming value of zero.
2. Bring the rectifier unit up to the machining position. Turn screws A by 90°.
A
A
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8. FI 502 Rectifier
3. Adjust the tools and copiers until they just touch the panel: Turn screws B and C to adjust
tools and copiers together. Turn screws D and E to adjust the copiers alone.
B C D E
Tools and copiers must be almost but not quite touching the panel.
4. Reset the numerical indicators B, C, D and E.
5. Turn the square screws B and C until the following values can be read:
Adjustment with copying Adjustment without copying
6. Replace the screws A in their original position.
When tools are sharpened, the copiers must be realigned.
62 BIESSE S.p.A. © - n732h0070.fm290411

8. FI 502 Rectifier
8.2.3 Adjusting material trimming

The front copier A must be adjusted according to the amount of material to be trimmed away.
Manually: turn the square screw B until the following values can be read:
Machining operation with copying Machining operation without copying
Automatically: see the software user instructions.
Adjust the side guide at the machine infeed consequently.
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8. FI 502 Rectifier
8.2.4 Adjusting the copying pressure

The copying pressure is set during the test phase. It can be adjusted if necessary.
Turn nut A using the wrench provided B.
To insert the wrench on the nut the unit must be pushed forwards.
8.2.5 Vertical adjustment of tool

The tool position is adjusted during the test phase at the centre of the panel profile.
Adjusting the height of the top presser automatically adjusts the vertical position of the rectifier
tool.
To machine particular panel profiles it may be necessary to adjust manually. Turn knob A. Read
the value on the numerical indicator B.
8.2.6 Unit cut-out

The unit is excluded from the machining operation automatically using the software.
64 BIESSE S.p.A. © - n732h0070.fm290411

8. FI 502 Rectifier
8.2.7 Changing the tool

To change the tool, proceed as follows:
1. Remove the suction hood.
2. Block rotation of the motor using the wrench provided A.
C
B
3. Loosen nut B using the wrench provided C.
4. Change the tool and repeat the above procedure in reverse order.
Carefully follow the safety regulations on tools provided in the "Safety information”
chapter.
8.3 Maintenance
Frequency Type of operation

Every day (every 8 working hours) Clean with a blast of air.
BIESSE S.p.A. © - n732h0070.fm290411 65

8. FI 502 Rectifier
66 BIESSE S.p.A. © - n732h0070.fm290411

This chapter supplies the instructions for use of the VC 511 gluing machine.

Used to glue straight banding material in rolls or strips to the sides of the panel. The banding
material can be melamine card, PVC, ABS, PP, veneer or solid wood.
The gluing machine can be equipped for application using heat-melting EVA glue granules or
polyurethane PUR adhesive. It can also be set up to house single or multiple roll containers.
BIESSE S.p.A. © - n732h0055.fm290411 67

9.1.1 Main parts
N
F P
H
G
E
D
M
J
B
K
C
A
A - Glue bowl J - Gluing unit drive

B - Glue spreader head K - Single roll holder
C - Glue spreader roller L - Multiple roll holder
D - Banding material loading table M - Panel heater
E - Banding material feeder device N - EVA glue granule container (optional)
F - Banding material feeder roller P - EVA glue pre-melter (optional)
G - Cutter blade Q - PUR glue pre-melter (optional)
H - Presser roller R - Nitrogen tank for PUR glue (optional)
68 BIESSE S.p.A. © - n732h0055.fm290411

9.1.2 Technical data and machinable dimensions
Panel height - Hp min 10 mm - max 70 mm

Edgebanding strip height - He min 14 mm - max 74 mm
Thickness of edgebanding strip in rolls - T min 0.4 mm - max 3 mm
Maximum section of banding material in rolls 140 mm2
Roll diameter max 800 mm
Thickness of edgebanding strip in strips - T min 0.4 mm - max 12 mm
Strip pack thickness max 140 mm
Banding material length Min. 140 mm
Glue bowl capacity 2 Kg
Glue bowl capacity with pre-melt device 1 Kg
Capacity of EVA glue granule container 3,5 Kg
EVA Glue viscosity (200°C - brookfield thermosel) min 45,000 mPas - max 65,000 mPas
Capacity of PUR glue cartridge container Diameter Ø 130 - max height 160 mm
Glue spreader roller Ø 25 mm
Presser roller Large roller: Ø 100
Small rollers: Ø 60
Edge loading angle - A 11°
Suction 1 outlet Ø 80
Glue spreader roller drive motor 0.37 Kw
BIESSE S.p.A. © - n732h0055.fm290411 69

9.1.3 Technical data for inert gas for PUR glue

To maintain the PUR glue it is necessary to use a nitrogen tank.
In this case it is necessary to obtain a device to input inert gas. The inert gas prevents the
adhesive in the bowl from reacting to humidity. It eliminates any air present in the bowl and
protects the adhesive, which might react in an undesirable manner and solidify too soon.
The device must have the following characteristics:

Inert gas composition Nitrogen (N2) 99.996 % vol
O2  5 vpm
H2O  5 vpm
HC  5 vpm
Ar  30 vpm
Inert gas bottle Pressure 200 bar
Capacity 20 l (4 m3) - 50 l (10 m3)
Approximate duration 20 days (160 h) - 60 days (400
h)
Pressure reducing valve Infeed pressure 0 - 315 bar
characteristics Outfeed pressure 0 - 16 bar
Maximum flow rate 40 m3/h
A - Infeed pressure gauge.

B - Outfeed pressure gauge. B A
C - Inert gas bottle.
D
Set the outfeed regulator B to a pressure of 1÷1.4 bar. Turn knob D.
70 BIESSE S.p.A. © - n732h0055.fm290411

9.1.4 Safety information

Before carrying out any type of operation on the gluing machine, carefully read the safety
information provided in the appendix to the machine's instructions for use.
Never stand in the gluing machine area while the machine is in operation.
Never put your hands anywhere near the cutter. Danger of cutting.
Before any operation to be carried out in the vicinity of the cutter, ensure that the main switch is
padlocked in position 0-off and that the cut-out valve of the air supply system is padlocked in the
closed position.
If PUR glue is used the hood must be connected to a suitable suction system.

This paragraph describes the adjustment and setup operations that can be carried out on the VC
511 gluing machine.
During adjustment, pay great attention to moving and/or turning parts.
When making several adjustments, always check the machine limits against the
technical data and the dimensions of the machinable panels.
BIESSE S.p.A. © - n732h0055.fm290411 71

9.2.1 Checking amount of glue

Remove cover A on the bowl and check that the glue is present. Add more glue granules if
necessary.
Do not touch the glue bowl. Danger of burning. Use protective gloves.
To maintain the glue in the best conditions it is recommended you add a little at a time at
frequent intervals.
Do not fill the bowl completely: the glue level must only come to just above the centre
line B.
If the gluing machine is set up to use PUR glue the bowl will be recognisable by the following label.
Only use polyurethane glue in granules. Make sure that the granule packaging is
whole.
Do not use EVA glue in the PUR glue container, and vice versa.
72 BIESSE S.p.A. © - n732h0055.fm290411

9.2.2 Checking amounts of adhesive with pre-melter

If the EVA glue pre-melt device is present, check that there is glue in the container. Take the
container out and add glue granules if necessary.
To extract the container, close the air tap A and turn the container B by 90°.
If the pre-melter for PUR glue is present, a lack of glue will be signalled by the luminous button C,
which flashes rapidly.
G
E
F
C
The absence of glue is only signalled during machining operations.
To fill the pre-melter, proceed as follows:
1. Release the handle D, unlock and open the cover using the handle E.
Do not touch the pre-melter. Danger of burning. Use protective gloves.
2. Remove the used glue cartridge wrapping.
3. Lower the pre-melter table by pressing and holding the selector F . Remove the top part G of
the new cartridge, and insert it in the pre-melter.
4. Close the cover using the handle E, and lock the handle D once more.
5. Activate the pre-melter by pressing C.
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9.2.3 Adjustments for gluing banding material in rolls

To glue banding material in rolls, proceed to make the following adjustments.
2. Stop the machine.

3. Position the banding material in the roll holder. If it is a multiple one, adjust the roll holders
according to the height of the banding material, using knobs A.
B
B
A
B
B
A
A
4. Adjust the banding material insertion guides according to the height of the material, using
handles B.
74 BIESSE S.p.A. © - n732h0055.fm290411

5. Remove the side wall C.
H J
L
K
P
M
D C
6. Adjust the guide D according to the height of the material, using handle E .
7. Close the air tap F and move the device G back.
8. Fit the appropriate banding material feeder roller. For banding material in rolls, use the rubber
coated roller H or the short pin roller J (optional). To loosen the feeder roller, turn it in a
clockwise direction, keeping the large presser roller locked in position using the wrench
provided K.
9. Adjust the guide L according to the height of the material, using handle M .
10. Position the banding material on the loading table until it reaches the cutter.
11. Bring the feeder device G up to the banding material and open the air tap F.
Do not put your hands near the feeder device. Danger of crushing.
12. The cutting blade pressure can be selected automatically or manually according to the
thickness of the banding material. To set manually, adjust the lever N.
BIESSE S.p.A. © - n732h0055.fm290411 75

13. The large pressure roller can be fitted with a clutch. It must be adjusted according to the
thickness of the banding material. The friction must be reduced for thin banding material and
increased to maximum for solid wood. Act on the coach screw P.
9.2.4 Adjustments for gluing banding material in strips

To glue banding material in strips, proceed to make the following adjustments.
3. Remove the side wall A.
F G
J
H
P
K
B A
4. Adjust the guide B according to the height of the material, using handle C.
5. Close the air tap D and move the device E back.
6. Fit the appropriate banding material feeder roller. For banding material in strips, use the long
pin roller F or the short pin roller G (optional). To loosen the feeder roller, turn it in a clockwise
direction, keeping the large presser roller locked in position using the wrench provided H.
7. Adjust the guide J according to the height of the material, using handle K.
76 BIESSE S.p.A. © - n732h0055.fm290411

8. Adjust the guide L according to the thickness (T) of the banding material.
L L
9. Loosen the handle M and adjust the guide L. If necessary, use the knob N to carry out small
movements.
10. Position the strips on the loading table and bring them up to the guide L.
11. Bring the feeder device E up to the strips and open the air tap D.
Do not put your hands near the feeder device. Danger of crushing.
12. The large pressure roller can be fitted with a clutch. It must be adjusted according to the
thickness of the banding material. The friction must be reduced for thin banding material and
increased to maximum for solid wood. Act on the coach screw P.
9.2.5 Adjusting banding material loading table

The banding material loading table is positioned during factory testing at 1.5 mm from the
machining line. The base is 200 mm from the machining line. It can be adjusted if necessary.
BIESSE S.p.A. © - n732h0055.fm290411 77

Loosen screw A and adjust using screw B. Loosen handle C and adjust using screw D.
A
D
B
9.2.6 Adjusting the amount of glue spread

The amount of glue spread depends on the type of material being used and the dimensions of the
panels. To adjust the amount of glue spread, loosen handle A and adjust lever B.
Do not touch the glue spreader head. Danger of scalding. Use protective gloves.
If necessary, adjust the screws C to regulate the minimum and maximum amount.
C
A
C
To spread a larger amount of glue, the direction of rotation of the glue spreader roller can be
reversed so that it turns against the direction of advance of the panel (optional).
78 BIESSE S.p.A. © - n732h0055.fm290411


The position of the bowl and the glue spreader head is adjusted during the test phase to obtain the
ideal swing. Adjust if necessary. Adjust the copier until it just touch the panel and then continue for
a further 1 mm. Turn the nut A.

Adjust the spring tension to obtain the ideal swing. Adjust if necessary. Turn the ring nut A.
BIESSE S.p.A. © - n732h0055.fm290411 79

9.2.9 Adjusting the glue spreader roller

The glue spreader roller axis of rotation must be perpendicular to the surface of the panel.
Loosen screws A and turn screws B. Tighten screws A again.
9.2.10 Adjusting the glue spreader roller friction

The friction is adjusted during the test phase. Adjust if necessary. Dismantle the machine casing
close to the gearmotor and adjust the ring nut A.
Before carrying out this type of operation, ensure that the main switch is padlocked
in 0-off position and that the cut-out valve of the air supply system is padlocked in
closed position.
80 BIESSE S.p.A. © - n732h0055.fm290411

9.2.11 Horizontal adjustment of presser roller

The presser roller must be adjusted according to the thickness of the banding material.
Manually: Turn the knob A. Read the banding material thickness value on the numerical indicator.
Automatically: See instructions for use of the software. Adjustment is carried out using controlled
axis B or using the Revolver device C.
C
B
D
In this case each position corresponds to one of the values entered during the test phase. Adjust if
necessary by means of screws D.
Position 0 1 2 3
Banding material 0,5 mm 1 mm 2 mm Thickness of solid wood
thickness
9.2.12 Unit cut-out

To exclude the unit from the machining operation, proceed as follows:
Manually: Adjust the lever A.
Automatically: See instructions for use of the software.
BIESSE S.p.A. © - n732h0055.fm290411 81

9.2.13 Adjusting working pressures

Pressure values are set during initial testing. Adjust if necessary.
To change the pressure, adjust the relevant knobs. The values are indicated in the following
information plates:
A A
B F
C B
D C
E D
A - Large presser roller

B - Presser roller bed
C - Cutter for thin banding material
D - Cutter for thick banding material
E - Roller type banding material feeding device
F - First small presser roller
9.2.14 Replacing the glue bowl

The glue bowl, including the glue spreader head, can be dismantled easily for cleaning or to fit
another glue bowl with a different type of glue. Proceed as follows:
82 BIESSE S.p.A. © - n732h0055.fm290411

3. If there is a pre-melt device, it must be raised using the lever A.
4. Loosen the ball knob B and remove the banding material feeder device.
5. Disconnect the snap-on coupling C.
D
C
G
6. Loosen the handle D and remove the banding material loading table E.
Wait until the bowl and the glue spreader head have cooled down completely. Danger
of scalding. Use protective gloves.
7. Disconnect the power plug F.
8. Loosen the coach screw G

.
BIESSE S.p.A. © - n732h0055.fm290411 83

9. Fit the handle provided H using the holes provided, and lift up the bowl.
10. To replace the glue bowl, repeat the above operations in reverse order.
To position the glue bowl properly the gears must engage with each other and the reference
stop J must insert itself into its housing.
What is more, to find the original position, the bowl must come up against the stop to the
right.
9.3 Maintenance
Frequency Type of operation Lubricant/solvent

Every day (every 8 hours of operation) Clean with a blast of air.
Every week (every 40 working hours) Lubricate glue spreader DUPONT KRYTOX
head. GPL 227 grease
Clean the glue deposits
from the glue spreader
roller.
84 BIESSE S.p.A. © - n732h0055.fm290411


Every month (every 160 hours of Clean glue bowl.
operation)
Periodically PUR glue maintenance.
9.3.1 Lubricating glue spreader head

Lubricate using the pump provided, through greasing nipples A. Use DUPONT KRYTOX GPL 227
grease.
9.3.2 Cleaning glue bowl

To clean the glue bowl, proceed as follows:
This operation is performed with the glue at working temperature.
3. If there is a pre-melt device, it must be raised using the lever A.
BIESSE S.p.A. © - n732h0055.fm290411 85

4. Loosen the ball knob B and remove the banding material feeder device.
5. Disconnect the snap-on coupling C.
D
C
6. Loosen the handle D and remove the banding material loading table E.
Do not touch the glue bowl. Danger of scalding. Use protective gloves.
7. Remove the cover F for the bowl and insert two pieces of wood G into the molten glue as
shown in the figure.
8. Wait for the glue to cool down until it is completely solid.
9. Remove the glue using the pieces of wood, and when the bowl is completely cold remove any
residual glue.
Do not use metal tools, as they might damage the non-stick surfaces.
86 BIESSE S.p.A. © - n732h0055.fm290411

10. Replace the cover on the bowl and fit the banding material loading table again, following the
procedure in reverse order.
9.3.3 PUR glue maintenance with nitrogen tank

This operation is carried out before stopping the machining operation. The stoppage times are
indicated by the glue supplier.
To maintain the PUR glue in the nitrogen tank, proceed as follows:
1. If there is one, disconnect the pre-melt unit pipe from the glue bowl. Insert the plug provided in
the pre-melt unit pipe.
Wait until the bowl and the glue spreader head have cooled down completely. Danger
of scalding. Use protective gloves.
2. Remove the glue bowl and position it in the nitrogen tank A.
3. Close the cover using the knobs B.
E A
C
D
4. Connect the pipe from the nitrogen bottle to connector C.
5. Open the tap D. The pressure is set during the test phase. If necessary, adjust using knob E.
The pressure value must be 0.5 bar.
To remove the bowl from the tank, first close tap D and drain pressure using tap F.
BIESSE S.p.A. © - n732h0055.fm290411 87

9.4 Troubleshooting
The following table describes some of the most common problems. For each problem the causes
are described as well as the action to take.
Before carrying out any operations on the machine, padlock the main switch in
position 0-off and padlock the cut-out valve of the air supply system in closed
position.

Edgebanding strip not Glue finished. Check the amount of glue
glued. present.
Insufficient thrust of the Adjust the working pressure of
pressure rollers. the rollers or the horizontal
position of the rollers.
Banding mat. does not The feeder roller is not driving Check that the feeder roller is
advance. the banding material. the most appropriate one for the
type of banding material.
The large presser roller is not Adjust the large presser roller
driving the banding material. friction according to the
thickness of the banding
material.
Banding mat. in rolls not The cutter is unable to cut the Adjust the cutter pressure and
cut. banding material. check the tool for wear.
Imperfect gluing of the Insufficient quantity of glue Adjust the quantity of glue
edgebanding strip. spread. spread.
The glue spreading roller Adjust copying on the panel
does not touch the panel.
Glue spreading roller out of Adjust the square of the glue
square. spreading roller.
Imperfect gluing of the Deposits in the glue bowl. Clean the glue bowl and
edgebanding strip and remove residual glue from the
scoring of the glue glue spreader roller.
spreading roller.
Glue burning. Temperature set too high. Check the set temperature.
Clean the glue bowl if
necessary.
Excessively long wait for Heating elements burnt. Contact the service department
glue to reach temperature. to replace the heating
elements.
If the faults persist after the operations have been carried out, please contact the
service department.
88 BIESSE S.p.A. © - n732h0055.fm290411

This chapter furnishes the instructions for use of the IN 801 edge trimmer.

Cuts excess edgebanding strip from the front and rear corners of the panel.
BIESSE S.p.A. © - n732h0056.fm290411 89

10.1.1 Main parts

A - Front motor
B - Rear motor
C - Front lateral copier
D - Rear lateral copier
C
D
Banding material thickness min 0.3 mm - max 22 mm

Motor 2 - 0.80 Kw (1.07 Hp) - 12,000 rpm.
Motor inclination 0° - 15°
Tool max. Ø 140 mm
Copiers Slide block
Drive track speed of advance max. 20 m/min
Panel projection from drive belt min 25 mm

This paragraph describes the adjustment and setup operations that can be carried out on the edge
trimmer IN 801.
90 BIESSE S.p.A. © - n732h0056.fm290411

10.2.1 Motor inclination adjustment

The motors must be inclined depending on the type of machining operation.
Motor inclination: 0° Motor inclination: 0 - 15°

Longitudinal side machining Transversal side machining
Motor inclination is carried out automatically by the software. The maximum inclination is set
during initial testing. It can be adjusted if necessary. Turn the screw A.
10.2.2 Adjusting excess banding material trimming

The copier is aligned with the tool during the test phase. It can be adjusted if necessary.
Move the position of the motor with respect to the copier to adjust trimming of the excess banding
material. Loosen the nut A. Adjust the screw B and the nut C. Lock the nut A again.
A
B
C
The unit can be equipped with a device that automatically sets up the tools for two different trim
values. The two trim values are set during the test phase. It can be adjusted if necessary.
BIESSE S.p.A. © - n732h0056.fm290411 91

In the first case, adjust the nut C. In the second case, loosen nut D, adjust screw E and then
tighten nut D again.
C D E
Also adjust the trim for machining of the cross side, if necessary.
Loosen screws F. Adjust using the cam pin G. Tighten screws F again.
F F F
F F
10.2.3 Unit cut-out

92 BIESSE S.p.A. © - n732h0056.fm290411


Pressure values are set during initial testing. It can be adjusted if necessary. To change the
pressure, adjust the relevant knobs.
D C B A
A - Front cut with drive belt speed of 10 m/min

B - Front cut with drive belt speed of 20 m/min
C - Rear cut
D - Unit pressure

1. Lock the drive shaft with the Allen spanner A and loosen screw B.
B C
2. Loosen screws C to dismantle the tool from the flange.
3. Change the tool and repeat the above procedure in reverse order.
chapter.
BIESSE S.p.A. © - n732h0056.fm290411 93

10.3 Maintenance

Every week (every 40 working hours) Clean glue deposits from Alcohol
the side copiers.
Every month (every 160 hours of Lubricate the guide slide KLÜBER ISOFLEX
operation) blocks. NBU 15 grease
10.3.1 Slide block lubrication

Lubricate through the greasing nipples A. Use KLÜBER ISOFLEX NBU 15 grease.
94 BIESSE S.p.A. © - n732h0056.fm290411

This chapter furnishes the instructions for use of the RI 501 finishing edge trimmer unit.

This is used to chamfer the excess banding material on the top and bottom corners of the panel.
BIESSE S.p.A. © - n732h0058.fm290411 95

11.1.1 Main parts

A - Bottom motor E - Bottom front copier
B - Top motor F - Top front copier
C - Bottom vertical copier G - Bottom vertical pro-nesting copier (optional)
D - Top vertical copier H - Top vertical pro-nesting copier (optional)
G H
D
E
B C

Motor 2 - 0.65 Kw (0.87 Hp) - 12,000 rpm.
Motor inclination Manual, from 0 to 25°
Tool Diameter Ø 70 - bore Ø 16 - height 20 mm
Copiers Vertical and front, rotating disks
Panel projection from drive belt min. 25 mm
96 BIESSE S.p.A. © - n732h0058.fm290411


This paragraph describes the adjustment and setup operations that can be carried out on the RI
501 finishing edge trimmer.
11.2.1 Motor inclination adjustment

The motors must be inclined depending on the type of machining operation.
Loosen the handle A, manually tilt the motor unit B . Read the inclination value on the scale C.
Lock the handle A again.
Lock the motors at an inclination of 25° if the following tools are fitted:
BIESSE S.p.A. © - n732h0058.fm290411 97


The position of the unit is adjusted during the test phase to give the ideal swing. Adjust if
necessary.
Adjust the top vertical copier until it just touches the panel, then lower it by another 1 mm. Turn the
nut A.
Adjust the bottom vertical copier until it just touches the panel, then raise it by another 1 mm.
Loosen the nut B and adjust the screw C. Lock the nut B again.
98 BIESSE S.p.A. © - n732h0058.fm290411

Adjust the front copiers until they just touch the panel and then continue for a further 1 mm. Adjust
the knob D for the top unit. Adjust the knob E for the bottom unit. Read the movement value on the
numerical indicator.

Adjust the spring tension to obtain the ideal swing. Adjust if necessary.
To adjust the top vertical copying pressure, turn the nut A. To adjust the bottom vertical copying
pressure, loosen nut B and adjust nut C.
C
B
BIESSE S.p.A. © - n732h0058.fm290411 99

11.2.4 Positioning the front copiers

The horizontal position of the front copiers must be adjusted according to the thickness of the
banding material.
Loosen knob A and turn knob B. Read the banding material thickness value on the numerical
indicator.
The unit can be fitted with an optional device that automatically sets up the position of the front
copiers according to the thickness of the banding material.
Two positions. The two banding material thickness values are set during initial testing. If
necessary, adjust using the relevant knobs and ring nuts.
100 BIESSE S.p.A. © - n732h0058.fm290411

Revolver. Each position corresponds to a banding material thickness value set during the test
phase. Adjust if necessary using screws C.
Pos. 0 Thin banding mat. - 0.5 mm

Pos. 1 Thin banding mat. - 1 mm
Pos. 2 Radiused banding material C
Pos. 3 Solid wood banding material
Controlled axes. The banding material thickness values are set using the software.
11.2.5 Positioning the vertical copiers

Move the position of the copier with respect to the tool to adjust trimming of the excess banding
material. The position of the vertical copiers is adjusted during the test phase. Adjust if necessary.
Turn knob A. Read the value on the numerical indicator.
The unit can be fitted with an optional device that sets up the copiers in two different positions.
BIESSE S.p.A. © - n732h0058.fm290411 101

The device can be either automatic or manual.
The copiers are positioned manually using the knob B. The two positions are set during initial
testing. Adjust if necessary using the relevant screws C.
102 BIESSE S.p.A. © - n732h0058.fm290411

11.2.6 Positioning the vertical pro-nesting copiers

material. The copiers are set automatically or manually to two different positions.
The copiers are positioned manually using the lever A. The positions are set during initial testing.
Adjust if necessary using the relevant screws B.
A B
A B
BIESSE S.p.A. © - n732h0058.fm290411 103

11.2.7 Horizontal adjustment of tool

The horizontal position of the tools is adjusted during the test phase. Adjust if necessary.
Loosen handle A and turn knob B. Read the value on the numerical indicator.
B A
The unit can be fitted with an optional device that automatically sets up the position of the tools.
Revolver. Each position corresponds to a value set during the test phase. Adjust if necessary
using screws C
Pos. 0 Thin banding mat. - 0.5 mm

Pos. 1 Thin banding mat. - 1 mm
Pos. 2 Radiused banding material C
Pos. 3 Solid wood banding material
Controlled axes. The values are set using the software.
104 BIESSE S.p.A. © - n732h0058.fm290411

11.2.8 Unit cut-out

Exclusion of the unit from the machining operation can be either manual or automatic (optional).
Automatic: See the instructions for use of the software.
Manual: To exclude the unit manually proceed as follows:
Exclude the motor horizontally. Pull the unit using knob A and lock the unit in the disabled position
by turning lever B as shown in the figure.
Exclude the bottom motor vertically. Lower the unit and insert the special lever provided C as
shown in the figure.
Exclude the top motor vertically. Lift the unit and insert the special lever provided D as shown in
the figure.
BIESSE S.p.A. © - n732h0058.fm290411 105


1. Hook up the support provided A as shown in the figure.
2. Disconnect the power plug from the motor.
3. Remove the handle B and dismantle the motor unit C.
D
E
4. Lock the drive shaft on the support A and loosen screw D.

5. Change the tool E and repeat the above procedure in reverse order.
Carefully follow the safety regulations on tools provided in the appendix to the
instructions for use of the machine.
11.3 Maintenance

Every week (every 40 working hours) Clean the glue deposits in Alcohol
the copiers.
106 BIESSE S.p.A. © - n732h0058.fm290411

This chapter provides instructions on use of the CR 200 V rounding unit.

This is used to round off and chamfer the banding material at the front and rear corners of the
panel.
BIESSE S.p.A. © - n732h0047.fm290411 107

12.1.1 Main parts

A - Bottom motor
B - Top motor
C - Bottom front copier
D - Top front copier
E - Bottom vertical copier
F - Top vertical copier
A C
F D

Motor 2 - 0.35 Kw (0.47 Hp) - 12.000 rpm
optional: 2 - 0.65 (0.87 Hp) - 12,000 rpm.
Tool Diameter Ø 60 - bore Ø 16 - height 22 mm
Copiers Slide block front, bearing rear
Drive track speed of advance 14 m/min
Panel projection from drive belt min. 25 mm
Comply with the minimum values indicated when loading the panels.
108 BIESSE S.p.A. © - n732h0047.fm290411


This paragraph describes the adjustment and setup operations that can be carried out on the CR
200 V rounding unit.

The position of the unit is adjusted during the test phase to give the ideal swing. It can be adjusted
if necessary.
Adjust the front copiers until they just touch the panel and then continue for a further 1 mm.
Loosen screws A. Turn screw B. Tighten screws A again.
A A B
Loosen the nut C. Block the sleeve D and adjust the cylinder rod E. Lock the nut C again.
D C E
BIESSE S.p.A. © - n732h0047.fm290411 109

Adjust the top vertical copier until it just touches the panel, then lower it by another 1 mm. Loosen
the nut F. Block the sleeve G and adjust the cylinder rod H. Lock the nut F again.
G
F
H

material.
Adjusting the front copier

To adjust the position of the front copier, proceed as follows:
For thin banding material, adjust using knob A and for banding material of normal thickness adjust
using the knob B.
A B A B
Turn the knob in a positive direction to increase the amount of trim, and in the opposite
direction to decrease it. Each complete turn corresponds to a movement of 0,5 mm.
110 BIESSE S.p.A. © - n732h0047.fm290411

The unit can be fitted with an optional device that automatically sets up the copiers in four different
positions. Three positions for thin banding material and one for thick banding material.
For thin banding material, adjust using the knobs C, D, and E. For thick banding material, adjust
using knob F.
C F D E C F E
Turn the knob in a positive direction to increase the amount of trim, and in the opposite
direction to decrease it. Each complete turn corresponds to a movement of 0,5 mm.
Adjusting the vertical copier

To adjust the position of the vertical copier, proceed as follows:
1. Activate lever G to move the units and obtain

easy access to the adjustment screws.
Pay attention to movement of the units. G
BIESSE S.p.A. © - n732h0047.fm290411 111

2. Turn the screws H to make the adjustments.
Turn the screw clockwise to make a positive adjustment, and in the opposite direction for a
negative adjustment. Each complete turn corresponds to a movement of 1 mm.
112 BIESSE S.p.A. © - n732h0047.fm290411


Pressure values are set during initial testing. It can be adjusted if necessary.
To change the pressure, adjust the relevant knobs. The values are indicated in the table below:
A B C D
A Bottom unit rotation. 3.5 bar (3 ÷ 4)
B Bottom unit copying. 2 bar (2 ÷ 3)
C Top unit rotation. 1.5 bar (1 ÷ 2)
D Top unit copying. 0 bar (0 ÷ 1)
12.2.4 Unit cut-out

Exclusion of the unit from the machining operation is carried out automatically using the software.
BIESSE S.p.A. © - n732h0047.fm290411 113

12.2.5 Changing the machining kit

The drive unit A can be removed with ease to change the tool or to fit another drive unit for a
different type of machining operation. Proceed as follows:
B
B
D C
1. Disconnect the suction pipe.
2. Disconnect the snap-on couplings B.
3. Free the drive unit. Loosen the knob C and open the locking hook D.
4. Adjust the lever E to move the units.
Pay attention to movement of the units.

E
5. Disconnect the power plug from the motor.
6. Position the guide provided F.
7. Take out the drive unit and replace it. Fit the
new unit by repeating the procedure in reverse
order.
114 BIESSE S.p.A. © - n732h0047.fm290411


1. Remove the drive unit. See "Changing the machining kit".
2. Remove the vertical copier unit A. Turn screws B.
B
A E
B
D
3. Lock the drive shaft using an open wrench C as shown.
4. Loosen nut D using the wrench provided E.
5. Change the tool.
6. Lock the nut D again, and repeat the procedure in reverse order.
BIESSE S.p.A. © - n732h0047.fm290411 115

12.3 Maintenance

Every week (every 40 working hours) Clean the front copiers to Alcohol
remove glue deposits.
Every month (every 160 hours of Lubricate the guide slide KLÜBER ISOFLEX
operation) blocks. NBU 15 grease
12.3.1 Slide block lubrication

Lubricate through the greasing nipples A. Use KLÜBER ISOFLEX NBU 15 grease.
116 BIESSE S.p.A. © - n732h0047.fm290411

This chapter provides instructions for use of the RBK 503 Edge scraper. The unit can be equipped
with one or two types of tool, depending on the version.
Single radius Double radius

It is used to finish plastic banding material.
BIESSE S.p.A. © - n732h0059.fm290411 117

13.1.1 Main parts

A - Bottom unit
B - Top unit
C - Bottom vertical copier
D - Top vertical copier
E - Bottom front copier
F - Top front copier
G - Chip collection hopper. This is located in the machine panel unloading area.
B C
D A
Banding material thickness 1.0mm, 1.5mm, 2.0mm, 3.0mm

Tool Radiused plates, R = 1mm R = 1.5mm,
R = 2mm, R = 3mm.
25° chamfer plates
Copiers Vertical and front, rotating disk
Panel projection from drive belt min. 25mm
118 BIESSE S.p.A. © - n732h0059.fm290411


This paragraph describes the adjustment and setup operations that can be carried out on the RBK
503 edge scraper.
During the adjustment phases pay great attention to tools.
13.2.1 Unit positioning

The position of the unit is adjusted during the test phase. It can be adjusted if necessary.
Single radius
Turn nut A to adjust the vertical position of the top unit.
Turn screw B to adjust the horizontal position of the top unit.
Adjust the lower unit in the same manner.
BIESSE S.p.A. © - n732h0059.fm290411 119

Double radius
Turn nut A to adjust the vertical position of the top unit.
Turn knob B to adjust the horizontal position of the top unit.
B B

Adjust the spring tension to obtain the ideal swing. It can be adjusted if necessary.
Turn nut A to adjust the pressure of the front copier of the top unit.
Turn nut B to adjust the pressure of the vertical copier of the top unit.
120 BIESSE S.p.A. © - n732h0059.fm290411


The trim value must be adjusted according to the thickness of the banding material. Fit the tool
according to the thickness of the banding material and adjust.
Turn knobs A to adjust the vertical material removal.
Turn knobs B to adjust the horizontal material removal.
Single radius:
A A
B
B
Double radius:
A
A
B
B
BIESSE S.p.A. © - n732h0059.fm290411 121

13.2.4 Unit cut-out


1. Loosen screws A and remove the hood B.

2. Loosen screws C and extract the tool holder.
3. Loosen screw D and change the tool E.
C
A
A
chapter.
Use both sides of tools before replacing them.
122 BIESSE S.p.A. © - n732h0059.fm290411

13.3 Maintenance
Frequency Type of operation

Every week (every 40 working hours) Clean the glue deposits in Alcohol
the copiers.
Periodically Empty the chip collection
hopper.
Check that there are no residual chips in the suction hoods near the tool. Carry out
this check at least twice a day, otherwise the blocked suction hoods will not allow
correct unit operation.
BIESSE S.p.A. © - n732h0059.fm290411 123

124 BIESSE S.p.A. © - n732h0059.fm290411

This chapter furnishes the instructions for use of the RCC 701 glue scraper unit.

Used to remove glue residues at the joint between the banding material and the panel.
BIESSE S.p.A. © - n732h0032.fm290411 125

14.1.1 Main parts

A - Bottom unit
B - Top unit
C - Bottom vertical copier
D - Top vertical copier
D
C
Copiers Vertical, with rotating disks


This paragraph describes the adjustment and setup operations that can be carried out on the RCC
701 glue scraper.
126 BIESSE S.p.A. © - n732h0032.fm290411


The position of the unit is adjusted during the test phase to give the ideal swing. Adjust if
necessary.
Loosen the nut A. Lock the sleeve B and adjust the cylinder rod C. Lock the nut A again.
F
D
C
A
B
Adjust the top vertical copier until it just touches the panel, then lower it by another 1 mm. Loosen
the nut D. Lock the sleeve E and adjust the cylinder rod F. Lock the nut D again.

Adjust the spring tension to obtain the ideal swing. Adjust if necessary.
To adjust the bottom vertical copying pressure, turn the ring nut A. To adjust the top vertical
copying pressure, turn the ring nut B.
BIESSE S.p.A. © - n732h0032.fm290411 127

14.2.3 Vertical adjustment of tool

The tool must be adjusted in height to improve removal of the glue residue. Turn ball knob A for
the bottom unit and ball knob B for the top unit.
14.2.4 Regulating the quantity of liquid applied

An anti-adhesive liquid is applied automatically to keep the tools clean.
The quantity of the liquid applied is adjusted during the test phase. If necessary, adjust using knob
A. To top up the level of liquid, unscrew the tank B.
14.2.5 Unit cut-out

128 BIESSE S.p.A. © - n732h0032.fm290411


1. Loosen nuts A and remove the hoods B.
2. Unfasten screw C and change the tool D.
C
D A
B A
Use all three sides of tools before replacing them.
14.3 Maintenance

Every day (every 8 hours of Clean with a blast of air.
operation)
Every month (every 160 hours of Check and top-up tank Anti-adhesive liquid.
operation) liquid level.
BIESSE S.p.A. © - n732h0032.fm290411 129

130 BIESSE S.p.A. © - n732h0032.fm290411

15. SP 501 brushes
15. SP 501 brushes
This chapter furnishes the instructions for use of the brushes.

These are used to brush and polish the banding material after application.
BIESSE S.p.A. © - n732h0040.fm290411 131

15. SP 501 brushes
15.1.1 Main parts

A - Bottom unit
B - Top unit
Motor 2 - 0.37 Kw (0.5 Hp) - 2,800 rpm.

Tool Cotton brush: Diameter Ø 150 - bore Ø 50
Abrasive brush: Diameter Ø 150 - bore Ø 55

This paragraph describes the adjustment and setup operations that can be carried out on the SP
501 brushes.
During the adjustment phases pay great attention to tools.
132 BIESSE S.p.A. © - n732h0040.fm290411

15. SP 501 brushes
15.2.1 Adjustment of tool position

The tool position is adjusted during the test phase. It can be adjusted if necessary. Loosen screw
A and turn screw B.
15.2.2 Unit cut-out

Exclusion of the unit from the machining operation is optional, and is performed automatically
using the software.

1. Loosen screws A.
2. Change the brush B and lock the screws A again
BIESSE S.p.A. © - n732h0040.fm290411 133

15. SP 501 brushes
134 BIESSE S.p.A. © - n732h0040.fm290411

This chapter furnishes the instructions for use of the PH 501 banding material heater..

It is used to revive the colour of plastic banding material after machining.
Power 2.0 Kw
Temperature min 100° - max 600°
Amount of air I: 300 l/min. - II: 550 l/min
Height adjustment Automatic with the top presser

This paragraph describes the adjustment and setup operations that can be carried out on the RBK
502 banding material heater.
Avoid touching the nozzle and the air coming out of it. Danger of scalding.
BIESSE S.p.A. © - n732h0039.fm290411 135

16.2.1 Temperature adjustment

The temperature is adjusted during the test phase. If necessary, set the potentiometer A to
maximum.
Adjusting the amount of air

The amount of air is adjusted during the test phase. It can be adjusted if necessary. The switch B
must be in position II: 550 l/min.
16.2.2 Unit cut-out

Exclusion of the unit from the machining operation is carried out automatically using the software.
The heater can also be turned off using the switch, independently of the software command.
16.3 Troubleshooting
This chapter describes some of the most common problems. For each problem the causes are
described as well as the action to take.

Insufficient banding Insufficient working Adjust the temperature or the
material colour refreshing. temperature. amount of air.
136 BIESSE S.p.A. © - n732h0039.fm290411

Appendixes
BIESSE S.p.A. © - n731h0001.fm290411 137

138 BIESSE S.p.A. © - n731h0001.fm290411
This chapter provides information relating to transport, lifting and installation of the machine.
The machine can be shipped using various means of transport (road, rail, sea, air). The method
used is normally agreed with the customer at the time of purchase.
A.1 Warnings regarding transport and lifting

 All movement of the machine must be carried out by specially trained technical staff. Follow
the indications provided in this document.
 The machine must be unloaded from the transport vehicle using a fork lift truck.
 Check that the lifting system has a capacity suitable for the weight. The gross weight is
indicated on the adhesive label affixed to each case.
 Make sure that the lifting equipment is in excellent condition. During lifting and moving of the
machine, make sure that there are no unauthorised persons standing within the range of
action.
 Make particularly certain that the weight is evenly distributed over the various connection
points. Avoid any sudden movements that might damage or unbalance the machine.
 Never place cases one on top of the other.
 Lift the machine vertically and perpendicular to the ground. Avoid all contact with the floor.
 Follow the diagram given below to identify the passing points for lifting.
BIESSE S.p.A. © - n726h0028.fm290411 139

The weights of each model of machine are as follows:
Jade 320 1000 Kg

Jade 325 1200 Kg
Jade 335 1700 Kg
Jade 340 1900 Kg
A.2 Warnings regarding installation of the machine

 The final installation of the machine must be carried out by specialist technicians authorised by
the manufacturer.
 The machine is only designed to operate in closed industrial environments, and must not
operate in explosive environments.
 Before starting any installation work, check that the various parts of the machine are free from
any physical damage caused by impacts, tearing or abrasion. Damaged electrical sheaths and
cables of the electrical system will compromise the electrical safety of the machine.
 During installation it is also necessary to take into account the working dimensions of any
neighbouring machines. In this case, please consult the layout for the entire line.
 Leave adequate space all around the machine for opening of cabins and doors, and to allow
access during use and maintenance operations. Follow the diagram given below.
140 BIESSE S.p.A. © - n726h0028.fm290411

A.3 Working dimensions and connection points

The following shows the machine layout with the working dimensions and connection points.
The representation of some devices or units, shown in the layout, may differ from that with
which the machine is equipped, without however compromising the reliability of the data
provided.
The values given are expressed in mm.
A B C D E
Jade 320 1895 -- -- 2820 3184
Jade 325 2375 -- -- 3300 3664
Jade 335 1367 670 1367 4330 4694
Jade 340 1592 670 1592 4780 5144
BIESSE S.p.A. © - n726h0028.fm290411 141

The connection points are as follows:
Suction inlet
F - Main, Ø 150 - 1910 m3/h

G - Supplementary, Ø 76 - 490 m3/h
H - Supplementary, Ø 95 - 1220 m3/h
J - Supplementary, Ø 120 - 765 m3/h
Compressed air system connection outlet
Electric power socket
The compressed air consumption for each model of machine is as follows:
Jade 320 min 245.5 Nl/min - max 408.5 Nl/min

A.4 Installation area requirements

The systems, flooring and environmental conditions must comply with the requirements described
below.
Electric system requirements

Before powering up the machine, check the electric system data on the rating plate provided.
The quality of the electric system must guarantee the essential requirements indicated in CEI
60204-1, IEC 204-1, unless otherwise agreed with the customer.
 Supply voltage: (see rating plate) with tolerance + 10%
 Supply voltage frequency: with tolerance + 2%
 Maximum absorbed power: (see rating plate).
 Harmonic distortion: from second to fifth < 10%, from sixth to thirtieth < 2%
 Three-phase supply voltage imbalance: < 2%
 Voltage peaks: duration less than 1.5 ms and < 200% of supply voltage.
 Voltage gaps: duration < 3 ms; period > 1 second
 Voltage drops: value < 20% of peak supply voltage; period > 1 second.
 System to comply with standards: IEC 64-8, IEC 364
142 BIESSE S.p.A. © - n726h0028.fm290411

 Machine protection against indirect contacts has been designed for TN type supply networks.
Consequently no differential protection is provided. In the event of connection to other types of
network (TT, IT) or if require by local laws or regulations, differential protection must be
provided according to the characteristics of the system and taking into account the following
conditions:
 The electromagnetic interference containment measures can produce substantial high
frequency dispersion currents .
 The machine may be subject to earth faults even with direct current.
 The differential switch must be highly resistant to impulse overvoltage caused by atmospheric
conditions and/or switching (EN 61008-1), and must have passed testing with waveform 8/20
µs >1000A (VDE 0432 T2).
 For connection voltages up to 400V, the machine’s electrical cabinet is fitted with a main trip
switch for short-circuit currents of up to 10 KA R.M.S. or peaks of 17 KA.
 For connection voltages exceeding 415 V, the switch can support short-circuit currents of up to
4 KA.
 If the presumed short-circuit current at the supply point is higher, it must be limited.
The machine is supplied complete with a wiring diagram of the power components for
consultation when required.
The machine's metal structures are earthed by means of isolated conductors connected to the
earthing bar on the panel.
In each user's plant, the earth protection system for the entire plant and all the earths of the user's
circuits and equipment must be connected to a single earth point.
Check that the materials used in the earthing system comply with the requirements
foreseen, and that they are fitted with adequate mechanical protection. Make connections
using the shortest possible route, making sure that the earthing connectors are not
subjected to mechanical stress or the risk of corrosion.
Pneumatic system requirements

The pneumatic system must guarantee a supply pressure of at least 7 - 10 bar.
The compressed air fed into the machine must comply with the following purity requirements:
- Maximum oil content: Class 3 (1 mg/m3)
- Dimension of solid particles: Class 4 (< 40 micron)
- Maximum dew point: Class 4 (+10×C)
BIESSE S.p.A. © - n726h0028.fm290411 143

Suction system requirements

The suction system must be permanently connected to the machine, must work with it and must
continuously supply a minimum flow speed of 30m/sec.
Insufficient system performance may damage health.
Chips and dust may be raised when the pipes are extracted from the suction hoods.
Wear protective goggles.
It is recommended that a cut-out valve be fitted on the pipe connecting the suction system to the
machine, allowing the machine to be disconnected from the main system if necessary. The device
must be located within easy access and full view of the operator.
Flooring requirements
The flooring must be in concrete and must guarantee a resistance to compression of 300 kg/cm2.
Environmental requirements
Machining operations must take place in the following environmental conditions:
- Temperature: from 10 to 40 °C
- Maximum relative humidity: 90% (without condensation)
- Maximum altitude: 1000 m a.s.l. (unless otherwise agreed with customer)
A.5 Cleaning
Before packing the machine is subjected to protective treatment with antioxidant agents. When it is
unpacked these products must be removed using suitable degreasing agents, of a type that will
not damage the metal or plastic components in the machine.
It is particularly essential that the sliding parts and working units in general be cleaned with great
care. Be particularly careful not to allow any liquids into the motors.
After cleaning, dry treated parts carefully with a dry cloth: it is also recommended that a cloth lightly
dipped in neutral oil be passed over all steel parts.
The transparent polycarbonate surfaces in the guard cabins must be cleaned using a
soft cloth dipped in water only.
Under no circumstances must solvents of any type be used, as these products might
damage certain parts of the machine. Jets of compressed air might damage the
guides and ball bearings.
144 BIESSE S.p.A. © - n726h0028.fm290411

A.6 Installation
To carry out mechanical installation of the machine proceed as follows:
1. Lift the machine and fit the support feet A. Position the machine on the floor and level it by
adjusting screws B. Lock with the locknuts C when levelling has been completed.
C
B
A
2. Fit the roll holder.

3. Enable the cabin protection microswitches. Each microswitch is marked with the following
removable red plate.
4. Remove the fixing elements. Each fixing element is marked with the following removable red
plate.
To carry out electrical connection of the machine proceed as follows:

1. Make sure that the main power switch is turned to the 0-off position.
2. Make sure that the machine's main switch is turned to the 0-off position and open the door.
3. Insert the three-phase power cable through the cable clamp below.
4. Connect the yellow and green earthing cable to the relevant

terminal PE.
Connection of the machine to the earth cable is

compulsory, and must be carried out before the live wires
are connected.
5. Connect the blue neutral wire to the terminal N.
6. Connect the three live wires to terminals L1, L2 and L3.
BIESSE S.p.A. © - n726h0028.fm290411 145

To carry out pneumatic connection of the machine proceed as follows:
1. The machine must be connected to the pneumatic system by connecting the supply pipe to
the connector A on the regulator filter unit.
2. Pressurise the main air supply system of the company and open the cut-out valve. Press and
turn the knob B clockwise.
The cut-out valve must be fitted with a padlock. The key must be kept by specialised
3. Adjust the pressure using knob C. The value must be 6 bar.
After electrical and pneumatic connection it is necessary to check that the live wires are connected
in the right order. To do this, check the direction in which the brushes turn.
If the machine is not fitted with a brush unit, check the direction of rotation by starting the
drive track by sending a short pulse.
Only start the drive track for a few seconds. The track should turn in the direction in
which the panel moves.
If it does not turn in the correct direction, it will be necessary to reverse the position of two out of
the three live wires.
To carry out connection to the suction system proceed as follows:
1. The machine must be connected to the suction system by connecting the relevant flexible
pipes to the manifolds on the machine.
146 BIESSE S.p.A. © - n726h0028.fm290411

This chapter provides information on dismantling and demolition of the machine.
B.1 Decommissioning and demolition

During the machine's life cycle it may be necessary to transfer it to another location. In this case,
proceed as follows.
1. The operations must be carried out by qualified personnel.
2. Turn the machine off, disconnect it from the electric supply line and discharge all the air from
the pneumatic system.
3. Remove and put away all the tools that are in the machine.
4. Clean the machine and protect the parts subject to corrosion using the appropriate products.
5. Fix all parts capable of moving by inertia or by gravity.
6. For transport and installation of the machine at the new site, use the methods and procedures
described in this manual.
The machine utilises lubricating oils and greases. What remains of them in some sections of the
machine cannot be recovered. To get rid of the remains, use approved, naturally degrading
products. Recyclable lubricants must instead be drained from the tanks and handed over to an
authorised used oil disposal body. Any batteries, accumulators, buffer batteries for circuit boards
and conditioners that may be found in the machine must also be disposed of in the appropriate
manner.
When the machine reaches the end of its technical working life, it must be totally decommissioned
in such a manner that it can no longer be used for the purposes for which it was designed and
built. It may, however, be possible to reuse some of the components and raw materials present If
any parts are used again it must be for purposes other than those for which the individual part and
the machine as a whole was originally designed and constructed.
The manufacturer will not be held responsible for any damage or injury that may derive from any
reuse of individual parts of the machine for functions or in situations other than those for which
there were originally designed. The manufacturer will not recognise, implicitly or explicitly, the
suitability of parts reutilised after the definitive deactivation of the machine for demolition
purposes.
BIESSE S.p.A. © - n727h0002.fm290411 147

148 BIESSE S.p.A. © - n727h0002.fm290411

This chapter provides information on the machine guarantee and service.
C.1 Conditions of guarantee

The conditions of guarantee are drawn up at the time of sale. For further information contact the
service department.
C.2 Customer service

Technical service staff who have knowledge and operating experience of the models
manufactured and who are suitably trained at the factory will travel to the place where service is
requested.
BIESSE S.p.A. © - n728h0002.fm290411 149

150 BIESSE S.p.A. © - n728h0002.fm290411

Biesse Manufacturing Co. Pvt Ltd.
Survey No. 32, No. 469, Jakkasandra Village,
Sondekoppa rd. Nelamangala Taluk, Bangalore Rural District 562 123 - India
Ph: +91 (0)80 22189801 / 22189802 / 22189803
Fax: +91 (0)80 22189810
sales@biessemnfg.com
www.biessemanufacturing.com

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Instructions for use

Automatic single sided edgebanding machine

Translation of the original instructions

Code Edition Code of previous issue

Revision Description of updates

0 (02/2011) New document

BIESSE S.p.A. © - n5801n0030.fm290411 3

4 BIESSE S.p.A. © - n5801n0030.fm290411

3. Adjustments and setup

4. Operation and use

BIESSE S.p.A. © - n5801n0030TOC.fm290411 5

9. VC 511 Gluing machine

10. IN 801 edge trimmer

11. RI 501 Finishing edge trimmer

6 BIESSE S.p.A. © - n5801n0030TOC.fm290411

12. CR 200 V Rounding unit

13. RBK 503 Edge scraper

14. RCC 701 Glue scraper

15. SP 501 brushes

16. PH 501 Banding material heater

A. Transport and installation

BIESSE S.p.A. © - n5801n0030TOC.fm290411 7

C. Guarantee and service

8 BIESSE S.p.A. © - n5801n0030TOC.fm290411

This document complies with Machine Directive 2006/42/EC.

BIESSE S.p.A. © - n701h0010.fm290411 9

Documents supplied with the machine

10 BIESSE S.p.A. © - n701h0010.fm290411

BIESSE S.p.A. © - n701h0010.fm290411 11

12 BIESSE S.p.A. © - n701h0010.fm290411

1.1 Machining and adjustment

 Woodworking generates dust. It is recommended to wear a mask with suitable protection

BIESSE S.p.A. © - n723h0011.fm290411 13

 Do not climb on the machine.

14 BIESSE S.p.A. © - n723h0011.fm290411

BIESSE S.p.A. © - n723h0011.fm290411 15

1.5 Warning signs

Pneumatic section cut-out valve

Danger! Live parts

Danger! Hot surfaces

Caution! Danger zone

Caution! Danger zone

16 BIESSE S.p.A. © - n723h0011.fm290411

Compulsory hearing guards

Compulsory safety gloves

Compulsory eye guards

1.6 Residual risks

 Electrocution caused by contact with live parts.

 Ejection of tools or parts of them due to improper mounting.

 Risk due to an incorrect working position assumed by the operator.

 Risk of burns due to hot surfaces.

BIESSE S.p.A. © - n723h0011.fm290411 17

18 BIESSE S.p.A. © - n723h0011.fm290411

2.1 General description of the machine

2.2 Model description

Model Length of base Total length

BIESSE S.p.A. © - n702h0024.fm290411 19

2.3 Main parts

A - Bases: load-bearing structures of the machine

20 BIESSE S.p.A. © - n702h0024.fm290411

2.4 Main machining areas

BIESSE S.p.A. © - n702h0024.fm290411 21

2.5 Identification of the manufacturer and the