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Mitigation of sympathetic interaction between power

transformers fed by long Over Head Lines caused by


inrush transient currents
J. Pontt, IEEE Senior Member, J. Rodriguez, IEEE Senior Member, J. San Martin, IEEE Student Member,
R. Aguilera.
Department of Electronics, Technical University Federico Santa Maria
Av. España 1680, Valparaíso, CHILE
E-mail: jpo@elo.utfsm.cl, jrp@elo.utfsm.cl, juan.sanmartin@usm.cl, ricardo.aguilera@usm.cl

Abstract - Maintenance and operation of electrical systems secondary side, experiment a lower variation, achieving a
in mining facilities fed by long Over Head Lines (OHL’s) safe operation of equipments connected to the transformers.
require configurations with two or more power transformers This method has been applied in a mining plant, where
for ensuring high reliability and availability. This work two power transformers 220/23 kV 100 MVA each one
presents the methodology developed for the study of an actual
operate in parallel. When a new transformer was connected
problem related with the connection of three power
transformers operating in parallel, addressing the phenomenon in parallel, inrush current and sympathetic inrush currents
of sympathetic interaction when the DC-component of inrush appeared causing equipment tripping and high swells in the
transient currents of the incoming transformer generate 23 kV busbar voltage. When the method was applied, a
additional saturation in the already connected transformers. considerable reduction of this effect was reached.
Non expected operation and tripping of electrical protective
devices may be caused by the asymmetrical voltages and II. ELECTRICAL SYSTEM DESCRIPTION
prolonged transient harmonic overvoltages, affecting the
reliability of the whole electrical systems. Simulation and A simplified diagram of the electrical system is shown in
experimental results of an actual power system validate the Fig. 1. Two actual power transformers 220/23 kV 100 MVA
methodology proposed for the study and design of mitigation each one, named T1 and T2, operate in parallel to supply
methods. power to the mining facility through 2 overhead line of 178
km length. Due to the expansion of the plant, a new
Keywords: Inrush Current, sympathetic Inrush current, Power transformer was required (T3). This one was connected next
Transformers. to the transformer T2. When the new transformer was
energized the first time, the inrush current of T3 generates a
I. INTRODUCTION very high distorted voltage at the 220 kV and 23 kV
busbars. Due this phenomenon, equipment connected at the
Inrush currents in power transformers are very common 23 kV busbar was tripped by undervoltage.
problem and many methodologies to mitigate them were
developed, and the most common is synchronous closing or III. ANALYSIS OF THE PROBLEM
controlled switching and series compensators [1]-[9].
Moreover, if more than one transformer is connected, the Fig. 2 shows the 23 kV profile measured by the
inrush current produces an induced inrush current into the instrumentation of the plant when the fault was occurred,
other transformer operating in parallel. This phenomenon is and table 1 summarizes the voltage variation.
named Sympathetic inrush current [10], [11]. To allow a safe operation of the electrical system, a
In this work, a new methodology employing the tap study was required to investigate the problem and to
changer is proposed. Simulation results provide a better propose some mitigation methods. In this way, several
performance and inrush current reduction if a minimum turn simulations were carried out to find the best connection
number is used in the power transformer under energization. sequence for transformer T3. In a first step, the analysis has
The major impedance of windings provides a lower inrush considered the search or the worst possible cases in order to
current. In this way, sympathetic inrush current induced on know them and prevent to the personnel about them. In a
the other transformers operating in parallel is also reduced. second step, simulation has been used to search the best
Moreover, if inrush current is reduced, the voltage, at the instant to connect the new transformer reducing the inrush
current effect.

0197-2618/07/$25.00 © 2007 IEEE 1360


Fig. 1: Simplified electrical System Diagram

2. The best case: according to the previous


Measured 23 kV BusBar Voltage explanation, the best case occurs when the
1,06
transformer winding is connected at the maximum
1,04
voltage of the supply. In this case, the integral of
RMS Voltage [p.u.]

1,02
the voltage (Flux) can not reach high values and
1,00
0,98
the reached saturation level is lower than the worst
0,96
case, but it is not zero.
0,94 3. Possible solutions: to mitigate the inrush current
0,92 effects at the 23 kV side, several options have been
0,90 tested in simulations. But only one of them was
accepted due to the high cost of the other solutions.
09:42:00
09:42:10
09:42:20
09:42:30

09:42:40
09:42:50
09:43:00
09:43:10
09:43:20
09:43:30
09:43:40
09:43:50
09:44:00

09:44:10
09:44:20
09:44:30
09:44:40
09:44:50

a. Synchronous closing: This option allows


Phase a Phase b Phase c Time switching each winding of the transformer at the
Fig. 2: 23 kV busbar voltage profile during the fault maximum of the voltage, reducing the inrush
occurred. Transformer T3 was connected in central tap. current.
b. Independent connection of transformer through
Table 1: Summary of measurement results single overhead line: in this option, each
RMS Average Voltages [kV] transformer must be connected to the supply
independently, using only one overhead line.
Phase a Phase b Phase c
c. Tap changer utilization: to reduce the inrush
23,61 23,41 23,40 current, a higher impedance of the winding is
Minimum RMS Voltage measured [kV] required, so, connecting the transformer using the
22,11 21,86 22,63 maximum number of turns (lowest tap) in the
Variation Magnitude ∆V [kV] windings to increase the impedance and reducing
1,50 1,55 0,78 the inrush current and their effects. This
Variation ∆V [%] possibility was accepted due to their reduced cost
6,34% 6,62% 3,32% and easy application.

1. The worst case: is well known that the worst case IV. SIMULATION RESULTS
of inrush current occur when the transformer Considering the accepted possible solution, tap changer
winding is connected to the supply at the zero utilization has been simulated and results are presented in
crossing of the voltage. The magnitude of the this section. It can be noticed that important reduction of the
inrush currents are going to depend on the integral inrush current can be reached. In this way, is possible to
of the voltage (Flux) of the winding and the reduce the voltage swell magnitude at the 23 kV busbar
saturation characteristic of the core. voltages. Fig. 3 shows the simulation results for transformer

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connection using two different tap positions. Table 1 Table 2: Summary of simulation results for voltage
summarizes the most relevant parameters obtained in variations and inrush current peak values
simulation. For example, the RMS voltage variation can be Voltage RMS Voltage RMS Maximum Inrush
reduced about 20%, improving the performance at the 23 Variation variation [%] Current [A]
kV busbar. It must be noticed that the inrush current [kV]
depends on the voltage applied to the winding. If the A B C A B C A B C
winding is delta connected, the line to line voltage must be Central 0.87 0.16 1.36 3.78 0.70 5.93 1213 1212 97
Tap
considered, and for the other hand, if way connection is
Lowest 0.48 0.08 0.70 2.08 0.35 3.06 558 559 28
used, line to neutral voltage must be considered for the Tap
analysis. For simplicity, initial fluxes of transformer
windings are set to zero.
V. TRANSIENT BEHAVIOR OF SYSTEM VOLTAGES AND
23 kV Busbar RMS Voltage CURRENTS DUE TO FILTER SWITCHING
1.05
Tap changer utilization has been tested in the plant and
Voltage [p.u.]

1 measurement results are presented in this section. However,


due to the operation characteristic of the actual circuit
0.95
breaker, there were not possible to appreciate the real effect
0.9
of the solution. For this reason, enhancement of the circuit
0.52 0.54 0.56 0.58 0.6 0.62 0.64 0.66 0.68 0.7 0.72
breaker has been considered for future projects. The
Inrush Current Transformer T3 enhancement proposed consists in the implementation of a
control of the closing of the breaker, detecting the voltage
1000
zero closing and avoiding a worst connection condition.
Current [A]

0 Measured 23 kV BusBar Voltage


1,06
1,04
-1000
RMS Voltage [p.u.]

1,02
0.52 0.54 0.56 0.58 0.6 0.62 0.64 0.66 0.68 0.7 0.72 1,00
Time [s] 0,98
a) 0,96
0,94
23 kV Busbar RMS Voltage
0,92
1.05
0,90
Voltage [p.u.]

12:41:00
12:41:10
12:41:20
12:41:30
12:41:40
12:41:50
12:42:00
12:42:10
12:42:20
12:42:30
12:42:40
12:42:50
12:43:00
12:43:10
12:43:20
12:43:30
12:43:40
12:43:50
1

0.95 Phase a Phase b Phase c Time

0.9 Fig. 4: 23 kV busbar voltage profile during the fault


0.52 0.54 0.56 0.58 0.6 0.62 0.64 0.66 0.68 0.7 0.72

Inrush Current Transformer T3 Table 3: Summary of measurement results


RMS Average Voltages [kV]
1000
Current [A]

Fase a Fase b Fase c


0
23,44 23,38 23,34
-1000 Measured minimum RMS Voltage [kV]
0.52 0.54 0.56 0.58 0.6 0.62 0.64 0.66 0.68 0.7 0.72
22,20 22,32 22,83
Time [s] Variation Magnitude ∆V [kV]
b) 1,24 1,06 0,51
Fig. 3: RMS voltage and Inrush current for a) Variation ∆V [%]
Connection of Transformer T3 using central Tap, and 5,29% 4,55% 2,19%
b) Connection of Transformer T3 using lowest Tap
position (Maximum number of turns). i.) It can be noticed from Fig 2 and 4 and table 1
and 3 that using a lower tap position the
maximum inrush current can be reduced.
Although measurement results are different

1362
due to the circuit breaker operation, in the two Transactions on Power Delivery, Volume 16, Issue
showed cases, the breaker closes contacts near 2, April 2001 Page(s):276 – 280.
to the zero crossing of the voltage. For this [6] Xu, W.; Abdulsalam, S.G.; Yu Cui; Xian Liu; “A
reason, it can be observed a similar behavior of sequential phase energization technique for
the inrush current. The main difference is the transformer inrush current reduction - Part II:
theoretical analysis and design guide” Power
lower amplitude in the second case
Delivery, IEEE Transactions onVolume 20, Issue 2,
Part 1, April 2005 Page(s):950 - 957
VI. COMMENTS AND CONCLUSIONS. [7] Yu Cui; Abdulsalam, S.G.; Shiuming Chen; Wilsun Xu;
“A sequential phase energization technique for
transformer inrush current reduction - Part I:
In this paper, a method to mitigate Inrush current and
Simulation and experimental results” Power
their effects have been proposed. This method uses the tap Delivery, IEEE Transactions onVolume 20, Issue 2,
changer of the power transformer under connection to Part 1, April 2005 Page(s):943 - 949
increase the winding impedance and reduce the inrush [8] Juei-Lung Shyu; “A Novel Control Strategy to
current. The method has been tested in simulations and in a Reduce Transformer Inrush Currents by Series
mining plant, where a 100 MVA 220/23 kV Power Compensator” Power Electronics and Drives
transformer has been connected to the supply using a lower Systems, 2005. PEDS 2005. International
tap position. A reduction about 20% of the perturbation Conference on; Volume 2, 28-01 Nov. 2005
magnitude was obtained. In this way, the 23 kV voltage Page(s):1283 – 1288.
profile is maintained over the minimum range allowed and a [9] Brunke, J.H.; Frohlich, K.J.; “Elimination of
safe operation of the equipment is reached. transformer inrush currents by controlled
switching. II. Application and performance
ACKNOWLEDGMENT considerations”, IEEE Transactions on Power
The authors gratefully acknowledge the support Delivery, Volume 16, Issue 2, April 2001
provided by CONICYT-Chile, Proj. 1070725, MIDEPLAN- Page(s):281 – 285
CHILE with the Millennium Scientific Initiative (MSI, grant [10] Sengül, M.; Alboyaci, B.; Öztürk, S.; Cetinkaya,
P04-048-F), Millennium Nucleus on Industrial Electronics H.B.; “Case Study Of Sympathetic Interaction
and Mechatronics; the support given by Fundación Andes, Between Transformers Caused By Inrush
professionals of mining companies and the Technical Transients”; International Conference on Power
University Federico Santa Maria (UTFSM). Systems Transients (IPST’05) in Montreal, Canada
on June 19-23, 2005 Paper No. IPST05 – 125.
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[4] Prikler, L.; Banfai, G.; Ban, G.; Becker, P.;
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