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1. ABSTRACT / SUMMARY 5
2. INTRODUCTION 5
3. AIMS / OBJECTIVES 5
4. THEORY 5
5. APPARATUS 5
6. PROCEDURES 10
7. RESULT 10
8. CALCULATIONS 10
9. DISCUSSION 20
10. CONCLUSIONS 10
11. RECOMMENDATIONS 5
12. REFERENCES 5
13. APPENDICES 5
TOTAL 100
REMARKS :
CHECKED BY :
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TABLE OF CONTENTS
TITLE PAGE
1 ABSTRACT 3
2 INTRODUCTION 3-7
3 AIMS / OBJECTIVES 7
4 THEORY 7-9
5 APPARATUS 9-11
7 RESULTS 11-13
8 DISCUSSION 14-15
9 CONCLUSION 15
10 RECOMMENDATIONS 16
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1.0 ABSTRACT
The experiment is carried out to study on four different types of membrane by using
Membrane Unit Test Model TR14. The experiment is conducted to study characteristic
based on 4 types of membrane which are AFC99 (polymide film), AFC40 (polymide
film), CA 202 (cellulose acetate) and FP 100 (PVDF), by using Membrane Unit.
Moreover, this experiment was run to determine the characteristic of 4 type of
membrane in term of different pore size by separation driving forces which are reverse
osmosis (RO), nanofiltration (NF), ultrafiltration (UF) and microfiltration (MF)
membranes. For every 2 minutes until 10 minutes, the sample permeate is collected and
its weight was recorded for each type of membrane used. As the experiment running,
the solution will permeate through the membrane leaving only macromolecules behind.
The highest amount of permeates during 10 minutes intervals is 790.71g which
collected form membrane 4 and the lowest is about 143.58g collected from membrane
1. The trend of the graph of weight of permeates against time shows that for membrane
4, the line increase gradually and rapidly with increasing of time. Meanwhile, for
membrane 1, 2 and 3 the line shows sloppier with increase of the time. The experiment
is successfully conducted.
2.0 INTRODUCTION
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Dewatering
Concentration
Demineralisation
Sugar removal
Clarification
Reverse osmosis is one of the types of membrane separation process. This
membrane separation process impedes the passage of low molecular weight solute
which is placed between a solute-solvent solution and a pure solvent. The solvent
diffuses into the solution by osmosis. In reverse osmosis, a reverse pressure difference
is imposed which causes the flow of solvent to reverse, as in the desalination of
seawater. This process is also used to separate other low molecular weight solutes, such
as salts and sugars.
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energy as in distillation process, sublimation or crystallization . This type of membrane
is mostly used among industry in biotechnology and process industry.
This self- contained unit on a mobile epoxy coated steel framework, it requires
only connection to a suitable electricity supply and a normal cold water supply to be
fully operational. It consists of a feed tank, a product tank, a feed pump, a pressure
regulator, a water bath, and a membrane test module. All parts in contact with the
process fluid ate stainless steel, PTFE, silicone rubber or nitrile rubber. The unit comes
with a high pressure feed pump for delivering the feed to the membrane unit at the
desired flow rate and pressure. The retentate line can be either returned to the feed tank
or straight to the drain. Appropriate sensors for flow, pressure and temperature are
installed at strategic locations for process monitoring and data acquisitions.
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Figure Above: Comparison for 4 types of membranes
The AFC 99 is rated with 99% NaCl rejection at maximum pressure and temperature
which is 64 bar and 800C whereas the AFC 40 has 60% CaCl2 rejection at 60 bar
and 600C Both of these membranes use in operation of reverse osmosis. Meanwhile,
the CA 202 is rated with apparent retentation of 2000 MWCO and the FP 100 is
100000 MWCO. Both of these two membranes use in ultrafiltration process which
CA 202 operates at 25 bars and 300C while the FP 100 is at 10 bar and 80℃
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material such as porous glass or sintered metal, but more often they are flexible films
or synthetic polymers prepared to have a high permeability for certain types of
molecules.
3.0 OBJECTIVE
4.0 THEORY
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Membrane separation is a technology which fractionates materials through
pores and minutes of gaps in the molecular arrangements of a continuous structure.
Membrane separation can be classified by pore size and by the separation driving force
likes below.
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5.0 APPARATUS AND MATERIALS
Figure Above:The figure shown that Membrane Test Unit model TR14
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Figure Above: Pressure gauge of the unit membrane.
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Figure Above: Location of 4 type of membrane
6.0 PROCEDURES
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3. The plunger pump (P1) was switched on to set the maximum working pressure at
20 bars, and slowly close valve V5. Observe pressure value at pressure gauge and
the pressure regulator was adjusted to 20 bars.
4. Valve V5 was opened. Then, membrane maximum inlet pressure was set to 18 bars
for Membrane 1 by adjusting the retentate contral valve (V15).
5. The system was allowed to run for 5 minutes. The sample was start to collect from
permeate sampling port and the sample was weight using digital weighing balance.
The weight of permeates was recorded every 1 minute for 10 minutes.
6. Step 1 to 5 was repeated for Membrane 2, 3 and 4. Open and close the respective
sets of valves and the membrane maximum inlet pressure was adjusted for every
membrane.
7.
Membrane Open Valves Sampling Valves Retentate Membrane
(step 2) Control Valve maximum inlet
pressure (bar)
1 V2,V5,V7,V11 and Open V19 and V15 18
V15 close V11
2 V2,V5,V8,V12 and Open V20 and V16 12
V16 close V12
3 V2,V5,V9,V13 and Open V21 and V17 10
V17 close V13
4 V2,V5,V10,V14 Open V22 and V18 8.5
and V18 close V14
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5. The system was run with the clean water until the feed tank is nearly empty this is
for cleaning purpose).
7.0 RESULTS
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Membrane of permeatage(g) versus time(min)
4500
4000
Membrane permatage(g)
3500
3000
2500
2000
1500
1000
500
0
1 2 3 4 5 6 7 8 9 10
Time(min)
8.0 DISCUSSION
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Thus, sodium chloride is used to pump from feed tank and pass through
each membrane and the weight of permeate collected was recorded. The weight of
permeate collected shows the efficiency for of each the membrane. The experiment
is started with sodium chloride was passed through membrane 1 with the pressure
inlet of 18 bar. After 10 minutes, permeate collected is 614.63g. The pressure is
decrease to 12 bar for the membrane 2 and permeate collected is 1227.01 g after 10
minutes. Lowest pressure was set for membrane 4 which is only 8.5 bar and
highest permeate is recorded for about 4154.58 g. However, when the pressure is
10 bar for the membrane 3, permeate collected is 636.87 g after 10 minutes.
9.0 CONCLUSIONS
This experiment was a quite success and conclusions can be made. Firstly, based on
the theory, the weight of permeates collected from membrane 1 to 4 can be different
due to different maximum inlet pressure of each membrane. The highest amount of
permeate at product is 4154.58 g and the lowest is about 614.63 g. It can be seen that
the forth membrane carried the largest value of weight of the collected. This shows
that every membrane will give out the same pattern at the outlet however, only the
values of the weight were different from each other. Therefore, this shows that the
separation process was the fastest in the forth membrane and the third membrane
was the slowest. From the graph, the permeate weight increases while the time
increases. For the membrane 4, the line increases steadily. For the membrane 1, 2
and 3 the lines show sloppier with increase in the percentage of composition of salt
at product. Thus, it shows that membrane 1 shows reverse osmosis filtration,
membrane 2 which is second highest is nanofiltration, membrane 3 which is the
lowest is ultrafiltration and membrane 4 which is the highest is microfiltration.
Therefore, the objectives of this experiment are successfully achieved.
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10.0 RECOMMENDATIONS
During taking the weight of permeates by using digital weighing balance, the reading
should be taking in more significant figures so that the reading of the actual weight of
permeates are more accurate and the value of true error could be minimized.
To collect sample, the sampling valves should be open and close simultaneously so
that there is no interruption during collecting the sample.
The system should be run in more than 5 minutes so that the system and membrane
maximum inlet pressure is more stabilized in order to get the accurate value of
weight.
11.0 REFERENCES
Equipment for Engineering Education & Research MEMBRANE ... (n.d.). Retrieved
April 13, 2016, from http://www.solution.com.my/pdf/TR14(A4).pdf
https://www.coursehero.com/file/9382641/membrane-seperation-unit-lab/
https://www.scribd.com/document/248186195/Full-Membrane-Separation
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12.0 APPENDICES
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