Documente Academic
Documente Profesional
Documente Cultură
net/publication/327014688
CITATIONS READS
2 45
2 authors, including:
Zhi Wang
University of Science and Technology of China
13 PUBLICATIONS 12 CITATIONS
SEE PROFILE
Some of the authors of this publication are also working on these related projects:
All content following this page was uploaded by Zhi Wang on 20 August 2018.
Abstract
The fire behavior of one flame-retardant PVC cable used as building wire is investigated in this work. Bench scale tests
were performed using a cone calorimeter. The influence of two key factors, namely incident external heat flux and thermal
aging, on the cable fire characteristics is considered. The mass fraction, heat fraction, time-to-ignition (TTI), heat release
rate (HRR), emissions and residues were measured. The TTI increases with the thermal aging time, and the peak heat
release rate (pHRR) decreases for aged cables. Thermal aging can modify the chemical compositions and structures,
leading to further changes in combustion. The higher heat flux caused a higher HRR and a lower burning duration for the
studied new and aged cables. The difference in TTI and pHRR for new and aged cables is insignificant for higher external
heat fluxes. Finally, the prominent effect of thermal aging on emissions and residues was highlighted using varying
external heat fluxes. This work adds to the understanding of the difference in burning performance between new and aged
building wires.
123
Z. Wang, J. Wang
obtained at the bench scale [11]. However, electric cables thermal aging process. The cable samples were suspended
are always used for periods that exceed their lifetime and below a steel grid. Samples with a length of 200 mm that
are often not removed when the cable types are retired. did not touch each other were used to ensure the air stream
Emanuelsson et al. [9] studied the effect of accelerated could pass freely around each sample. The pre-set tem-
aging on the fire performance of building wires. The perature in the oven was 100 ± 0.1 C. The cable samples
related research is limited. Thus, the fire performance of were removed from the oven at the periodic interval of
aged cables is also of great interest at present. 30 days. The mass of cable sample was first calculated as
In this paper, a detailed description of the aging proce- the average mass of three samples exposed for the same
dure is first presented. Then, the structure and components aging time. The cable samples were subsequently stored
of the cable are analyzed in detail. The burning behavior of under constants conditions until the fire properties could be
new and aged cables is studied using a cone calorimeter, and further studied using cone calorimetry.
the thermal aging effect is discussed. The time-to-ignition
(TTI), HRR, duration of combustion, emissions and residues Cone calorimeter
were measured for different incident external heat fluxes.
The change in mechanical and electrical properties of the The fire behavior of the sample cables was investigated using
new and aged cables is not included in the present work. a cone calorimeter from Fire Testing Technology (FTT). The
cone calorimeter method based on oxygen consumption can
provide flammability parameters (HRR, TTI, etc.) to char-
Materials and experimental procedure acterize the fire properties of cables and has been found to be
a reliable method with good reproducibility and repeatability.
Materials The literature contains numerous studies on the reduced-scale
fire characteristics of electrical cables [11, 14, 22], and the
One flame-retardant PVC cable (ZR-RVV) was used in this reduced-scale results from a cone calorimeter have been
work; it had an external diameter and a mass per unit demonstrated to correlate well with the results from large-
length of 10 mm and 119.41 g m-1, respectively. The scale fire tests [12, 23]. According to the recommendations in
main components of the cable were PVC, chlorinated standard ISO 5660 [26], the cables were cut into pieces 10 cm
paraffin, PET, PP, copper, plasticizers, etc. PVC has been long with a grid being used to avoid distortion of the cables
widely used in electrical insulation and jacketing materials during the test. A grid may reduce the heat flux absorbed by
of wires and cables and is well-known and has been the sample, influencing the time of ignition. However, the
extensively studied [24, 25]. The chlorinated paraffin can effect of grid on incident heat flux absorbed by sample can be
be used as a flame retardant and an auxiliary plasticizer for eliminated by reducing the surface area of grid in this study.
PVC-based cables. A more detailed configuration of the The grid consists of eight fine wires which are only 0.5 mm in
cable is presented in Fig. 1. diameter, and the ratio of grid shielding area and the sample
surface area is about 7%. Before tests, the heat flux of sample
Experimental surface with grid or without has been also measured and the
reduction of heat flux is about 0.15–0.23% under different
Aging procedure incident heat fluxes. Herein, two cable samples spaced
20 mm apart were used for each experiment, as shown in
We aged the PVC cable in an air-circulating oven to Fig. 2. The exposed surface of the cables was reduced, but the
observe any changes in the burning behavior during the calculation of HRR still considered the entire surface of the
sample holder (i.e., 100 cm2) [2]. The four external heat
fluxes used were 25, 35, 50 and 75 kW m-2, which corre-
spond to a low thermal aggression situation such as a mild fire
or a flashover situation, which are a strong and sudden ther-
mal aggression stress.
Components
123
An experimental study on the fire characteristics of new and aged building wires using a cone…
HRi Wi
Heat fraction ¼ P ð1Þ
j HRj Wj
Sheath
Bedding Age
123
Z. Wang, J. Wang
60 days
TTl/s
TTl–1/s–1
0.10 0.04
80
0.05 Thermally thin 0.02
behavior
0 0.00 0.00
20 30 40 50 60 70 80 20 30 40 50 60 70 80
Heat flux/kW m–2 Heat flux/kW m–2
Fig. 4 Time-to-ignition values for the cables Fig. 5 Verification of the validity of different ignition models
123
An experimental study on the fire characteristics of new and aged building wires using a cone…
100 120
New New
25 kW m–2 30 days 100 35 kW m–2 30 days
80 60 days 60 days
HRR/kW m–2
HRR/kW m–2
80
60
60
40
40
20
20
0 0
0 100 200 300 400 500 600 700 800 0 100 200 300 400 500 600
Time/s Time/s
140 200
New New
120 75 kW m–2
50 kW m–2 30 days
160
30 days
60 days 60 days
100
HRR/kW m–2
HRR/kW m–2
120
80
60 80
40
40
20
0
0
0 100 200 300 400 500 0 50 100 150 200 250 300 350 400
Time/s Time/s
Fig. 6 Heat release rate for the cables at different heat fluxes
released per mass unit of oxygen consumed (* 13.1 ± 5% and 60 days range of approximately 70–170 kW m-2,
MJ kg-1) [32], and As is the initial exposed surface area 40–150 kW m-2 and 30–140 kW m-2, respectively, under
(m2). In the present work, the HRR is measured on the various heat fluxes. As evident in Fig. 7, with increasing
basis of the oxygen consumption principle. heat flux, the increase in the pHRR is slower for new
Figure 6 shows the HRR curves for various external cables, relatively slow for the cables aged for 30 days and
heat fluxes for new and aged cables. The sheath is the first faster for the cables aged for 60 days. Note that the pHRR
component of decomposition. Other components, espe- for the new cables is in good agreement with previous
cially PVC insulation of cables, are then gradually heated similar findings from Fontaine et al. [22], whereas devia-
and degraded. The HRR values depend on the burning of tions exist in the pHRR for aged cables. The impact of
the sheath and insulation. Once the cables ignite, the HRR thermal aging on the PVC is mainly reflected in chain
first increases rapidly to a peak (pHRR) and then decreases breakage, HCl emission, and plasticizer volatility or
progressively over a few 100 s. The time-to-pHRR tends to decomposition, which leads to increased hardness and
decrease, whereas the pHRR increases with increasing heat brittleness, decreased electrical insulation performance and
flux. However, the behaviors of new and aged cables increased thermal stability [24, 27, 33]. Thus, different
strongly differ. For lower external heat fluxes, a substantial combustion properties were observed for new and aged
difference is observed in the time-to-pHRR, pHRR and cables.
time-to-flame out for new and aged cables. The pHRR
appears earlier, and the decomposition of polymer is Gas emissions and residues
accelerated when further increasing the heat flux, leading
to an increase in the HRR and a higher pHRR. The fire During the combustion process, the oxygen (O2) in the
performance exhibits a slight change between new and ambient air is consumed, and gaseous combustion products
aged cables at a heat flux of 75 kW m-2. are released. The main species concentrations and emission
The HRR decreased considerably after aging. The yields were continuously tracked and measured using a
pHRR data for the new cables and for those aged 30 days Servomex 4100 gas analyzer [34, 35]. Carbon monoxide
123
Z. Wang, J. Wang
200 for new and aged cables related to the heat flux were
New Slope = 1.978 observed. Increasing thermal aging leads to substantially
30 days
160 60 days
decreased oxygen consumption and carbon dioxide pro-
duction at heat fluxes of 25–50 kW m-2. Inversely, no
pHRR/kW m–2
20.4 20.4
0.3 New 0.3
CO2/%
CO2/%
O2/%
O2/%
New 30 days
20.3 30 days 20.3 60 days
60 days New
0.2 0.2
New 30 days
20.2 30 days 20.2 60 days
60 days
0.1 0.1
20.1 20.1
30 days 30 days
O2/%
O2/%
CO2/%
0.1
20.1 20.1 0.1
123
An experimental study on the fire characteristics of new and aged building wires using a cone…
25kW m–2 35kW m–2 50kW m–2 75kW m–2 the residue present observable differences between the new
and aged cables.
References
1. Kobayashi Y, Huang X, Nakaya S, Tsue M, Fernandez-Pello C.
Flame spread over horizontal and vertical wires: the role of
dripping and core. Fire Saf J. 2017;91:112–22.
2. Meinier R, Sonnier R, Zavaleta P, Suard S, Ferry L. Fire behavior
of halogen-free flame retardant electrical cables with the cone
calorimeter. J Hazard Mater. 2018;342:306–16.
3. Hirschler MM. Survey of fire testing of electrical cables. Fire
Fig. 9 Image of the burning residue at different heat fluxes: a new, Mater. 1992;16(3):107–18.
b aged 30 days and c aged 60 days 4. Grzybowski S, Rakowska A, Thompson JE. Aging of poly-
ethylene for cable insulation. IEEE Trans Electr Insul. 1987;EI-
22(6):729–34. https://doi.org/10.1109/tei.1987.298934.
cables exposed to different incident heat fluxes were per- 5. Motori A, Sandrolini F, Montanari GC. A contribution to the
formed in a cone calorimeter. The major conclusions can study of aging of XLPE insulated cables. IEEE Trans Power
be drawn as follows. Deliv. 1991;6(1):34–42. https://doi.org/10.1109/61.103719.
6. Omastova M, Podhradska S, Prokes J, Janigova I, Stejskal J.
The mass fraction and heat fraction of the sample cables Thermal ageing of conducting polymeric composites. Polym
depend on the nonmetallic components, mainly the sheath, Degrad Stab. 2003;82(2):251–6. https://doi.org/10.1016/s0141-
insulation and bedding. Thermal aging plays an important 3910(03)00218-0.
role in determining changes in the cables. The longer aging 7. Tavares AC, Gulmine JV, Lepienski CM, Akcelrud L. The effect
of accelerated aging on the surface mechanical properties of
time results in more obvious discolorations and a higher polyethylene. Polym Degrad Stab. 2003;81(2):367–73.
mass loss in combustible parts, which further reduces the 8. Fernandez-Pello A, Hasegawa H, Staggs K, Lipska-Quinn A,
heat release. Alvares N. A study of the fire performance of electrical cables.
The thermally thick properties of the new and aged Fire Saf Sci. 1991;3:237–47.
9. Emanuelsson V, Simonson M, Gevert T. The effect of accelerated
cables were verified both experimentally and theoretically. ageing of building wires. Fire Mater. 2007;31(5):311–26. https://
The TTI increases with increasing thermal aging time but doi.org/10.1002/fam.944.
decreases with the incident heat flux. Inversely, no signif- 10. Tewarson A, Lee J, Pion R. Categorization of cable flammability,
icant difference is observed in the TTI for new and aged part I, experimental evaluation of flammability parameters of
cables using laboratory-scale apparatus. EPRI (Electric Power
cables as the heat flux is increased to 75 kW m-2. The Research Institute, Palo Alto, CA) Project RP 1165–1, Factory
thermally thick model agrees well with the experimental Mutual Research Corporation, Norwood, MA; 1979.
values for the TTI. 11. Sumitra P. Categorization of cable flammability: intermediate-
The changes in the HRR, time-to-pHRR, pHRR and scale fire tests of cable tray installations. Interim report NP-1881,
Research Project 1165–1, Factory Mutual Research Corporation,
duration of burning are especially apparent for new and Norwood, MA; 1982.
aged cables at a low heat flux. At 75 kW m-2, the change 12. Hirschler MM. Comparison of large-and small-scale heat release
can also be observed but is not as remarkable as at low heat tests with electrical cables. Fire Mater. 1994;18(2):61–76.
fluxes. The pHRR increases with the heat flux. The 13. Barnes MA, Briggs PJ, Hirschler MM, Matheson AF, O’Neill TJ.
A comparative study of the fire performance of halogenated and
increase in the pHRR is relatively slow for new cables and non-halogenated materials for cable applications. Part II tests on
faster for aged cables. HRR and pHRR are inversely related cable. Fire Mater. 1996;20(1):17–37.
to the thermal aging time. However, the time-to-pHRR and 14. Elliot P, Whiteley R. A cone calorimeter test for the measurement
duration of burning increase with the thermal aging time of flammability properties of insulated wire. Polym Degrad Stab.
1999;64(3):577–84.
for a constant external heat flux. 15. Grayson SJ. Fire performance of electric cables-new test methods
The oxygen consumption, carbon dioxide production and measurement techniques. Final report of EU SMT pro-
and residues were also investigated for new and aged jectSMT4-CT96-2059. Interscience Communications London;
cables at various heat fluxes. The quantity of oxygen 2000.
16. McGrattan KB, Lock AJ, Marsh ND, Nyden MR. Cable heat
consumed and carbon dioxide produced decreases with the release, ignition, and spread in tray installations during fire
thermal aging time, which is consistent with the results (CHRISTIFIRE): phase 1-horizontal trays. NUREG/CR-7010,
associated with the heat release. The mass and structure of U.S.NRC; 2012.
123
Z. Wang, J. Wang
17. McGrattan KB, Bareham SD. Cable heat release, ignition, and calorimeter method) and smoke production rate (dynamic mea-
spread in tray installations during fire (CHRISTIFIRE) phase 2: surement), Geneva. Switzerland: International Organization for
vertical shafts and corridors. Report NUREG/CR-7010, Volume Standardization. 2015.
2, U.S.NRC; 2013. 27. Zaikov GE, Gumargalieva KZ, Pokholok TV, Moiseev YV. PVC
18. Zavaleta P, Charbaut S, Basso G, Audouin L, editors. Multiple wire coatings: part I-ageing process dynamics. Int J Polym Mater
horizontal cable tray fire in open atmosphere. In: Thirteenth Polym Biomater. 1998;39(1–2):79–125.
international conference of the fire and materials, San Francisco, 28. Hopkins D Jr, Quintiere JG. Material fire properties and predic-
USA; 2013. tions for thermoplastics. Fire Saf J. 1996;26(3):241–68.
19. Courty L, Garo J. External heating of electrical cables and auto- 29. Rhodes BT, Quintiere JG. Burning rate and flame heat flux for
ignition investigation. J Hazard Mater. 2017;321:528–36. PMMA in a cone calorimeter. Fire Saf J. 1996;26(3):221–40.
20. Zavaleta P, Audouin L. Cable tray fire tests in a confined and 30. Schartel B, Hull TR. Development of fire-retarded materials—
mechanically ventilated facility. Fire Mater. 2018;42(1):28–43. interpretation of cone calorimeter data. Fire Mater.
21. Grayson S, Van Hees P, Green AM, Breulet H, Vercellotti U. 2007;31(5):327–54.
Assessing the fire performance of electric cables (FIPEC). Fire 31. Thornton WXV. The relation of oxygen to the heat of combustion
Mater. 2001;25(2):49–60. of organic compounds. Lond Edinb Dublin Philos Mag J Sci.
22. Fontaine G, Ngohang FE, Gay L, Bourbigot S. Investigation of 1917;33(194):196–203.
the contribution to fire of electrical cable by a revisited mass loss 32. Huggett C. Estimation of rate of heat release by means of oxygen
cone. Fire Sci Technol. 2015;2017:687–93. consumption measurements. Fire Mater. 1980;4(2):61–5.
23. Babrauskas V. Heat release rates. SFPE handbook of fire pro- 33. Quennehen P, Royaud I, Seytre G, Gain O, Rain P, Espilit T,
tection engineering. Berlin: Springer; 2016. p. 799–904. et al. Determination of the aging mechanism of single core cables
24. Jakubowicz I, Yarahmadi N, Gevert T. Effects of accelerated and with PVC insulation. Polym Degrad Stab. 2015;119:96–104.
natural ageing on plasticized polyvinyl chloride (PVC). Polym 34. Chen M, Yuen R, Wang J. An experimental study about the effect
Degrad Stab. 1999;66(3):415–21. https://doi.org/10.1016/S0141- of arrangement on the fire behaviors of lithium-ion batteries.
3910(99)00094-4. J Therm Anal Calorim. 2017;129(1):181–8.
25. Brebu M, Vasile C, Antonie SR, Chiriac M, Precup M, Yang J, 35. Wei R, He Y, Zhang Z, He J, Yuen R, Wang J. Effect of different
et al. Study of the natural ageing of PVC insulation for electrical humectants on the thermal stability and fire hazard of nitrocel-
cables. Polym Degrad Stab. 2000;67(2):209–21. lulose. J Therm Anal Calorim. 2018;1:1–17.
26. ISO I. 5660-1: 2015 Reaction-to-fire tests–Heat release, smoke
production and mass loss rate-Part 1: Heat release rate (cone
123