Documente Academic
Documente Profesional
Documente Cultură
Rev. : A
Page : 2/4
OPERATION AND MAINTENANCE MANUAL
DESCRIPTION
FOREWORD
The gas turbine auxiliaries include all the different systems to run the machine such as
lubricating oil, fuel, cooling water, etc… They are installed on site according to two
different configurations :
• Components installed on the accessory base with a link to the turbine shat.
• Components installed on separate modules without link to the turbine shaft.
Rear
Front
Rev. : A
Page : 3/4
OPERATION AND MAINTENANCE MANUAL
DESCRIPTION
Device Summary:
This document give:
• The list of the Gas Turbine P&ID’s.
• The P&ID’s component list including codes, characteristics and settings.
Component codes are defined according to IEEE standard.
Control specification:
This document gives all the Speedtronic® constants setting, including the thresholds used
to process the analogical signal given by the transducers listed in the Device summary.
Description of the main control sequences are also included.
Rev. : A
Page : 4/4
OPERATION AND MAINTENANCE MANUAL
DESCRIPTION
SYSTEM DESCRIPTION
System’s description refers to and follows the P&ID list included in the Device Summary.
Each description chapter includes:
1 Definition
Lists the functions of the system.
2 Component function
Lists the components and there functions.
3 Additional information
Gives instructions or information related to the system.
To better understand the system description, please refer to the relevant P&ID.
TRAINING
1 DEFINITION
Turbine and compressor control and protection sensors are grouped as a single system
including :
2 COMPONENT FUNCTION
39V-2A Measures vibrations on the flange of oil return piping of bearing n°2.
39VS-11 Measures the movement of the rotor in the plan X,Y of bearing n°1
39VS-12 Measures the movement of the rotor in the plan X,Y of bearing n°1.
39VS-21 Measures the movement of the rotor in the plan X,Y of bearing n°2.
39VS-22 Measures the movement of the rotor in the plan X,Y of bearing n°2.
TT-WS1AO-1 Measures wheel space temperature, external position after first wheel.
TT-WS1AO-2 Measures wheel space temperature, external position after first wheel.
TT-WS1FI-1 Measures wheel space temperature, internal position before first wheel.
TT-WS1FI-2 Measures wheel space temperature, internal position before first wheel.
TT-WS2AO-1 Measures wheel space temperature, external position after second wheel.
TT-WS2AO-2 Measures wheel space temperature, external position after second wheel.
TT-WS2FO-1 Measures wheel space temperature, external position before second wheel.
TT-WS2FO-2 Measures wheel space temperature, external position before second wheel.
TT-WS3AO-1 Measures wheel space temperature, external position after third wheel.
TT-WS3AO-2 Measures wheel space temperature, external position after third wheel.
TT-WS3FO-1 Measures wheel space temperature, external position before third wheel.
TT-WS3FO-2 Measures wheel space temperature, external position before third wheel.
3 ADDITIONAL INFORMATION
Vibration measurements :
Seismic sensors and proximity probes measure the shaft vibrations. The vibration map after
commissioning load tests represents the original vibration signature.
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D D VIEW E AND F
H
28FD-7P 1 28FD-3P
1
CHAMBER 3
10 95SG-1, 10
11 95SP-1, 10
SECTION A-1
15 15
BT-J1-1A, 1B 13
SECTION C1 BT-J1-2A, 2B
13
C-5
C1 6 39VS-21, 22
SECTION C3
BT-J2-2A, 2B 14
C2
C3 39VS-11,12 5
SECTION C-4
14 BT-J2-1A, 1B
C-4
VIEW E
16 16
VIEW C BT-TI1-1A, 1B BT-TI1-2A, 2B
All rights reserved Copyright – Droits de reproduction réservés
77NH-2 8 7 77HT-2
77NH-3 8 7 77HT-3
SECTION C-C
77RP-1
9
12 96VC-12
BEARING 1 BEARING 2
39V-1A
3
4 39V-2A
12 96VC-11
4 39V-2B
3
39V-1B
SECTION D-D
VIEW C-5
TT-XD-16 25 TT-XD-3
- TURBINE CONTROL DEVICES SYSTEM -
25
TT-XD-15 25 25 TT-XD-4
TT-WS3A0-2
23 25 TT-XD-5
TT-XD-13 25 TT-XD-6
25
TT-XD-12
25 22 TT-WS2F0-2
25 TT-XD-7 TT-WS1A0-1 19
CT-IF-1 18
20
TT-WS1FI-1 20 TT-WS1FI-2
CT-IF-2
18
SECTION G-G
VIEW H
1 DEFINITION
The lube oil system is designed for insuring the following functions :
• To lubricate the shaft line including accessory and load gear box
• To provide oil for the Hydraulic system
• To provide oil for the Trip oil system
• To provide oil for the ratchet system
The lubricating oil system is a close loop where oil flow is built up from the oil tank by :
Bearings feeding and return lines are concentric lines, feeding line is installed in return line. The
lubricating oil flows back in the tank by gravity.
Part of the gas turbine bearing sealing air provided by the compressor returns with the oil in the
oil tank and is evacuated to the atmosphere through the oil mist eliminator.
2 COMPONENT FUNCTION
71QH-1 Detects the lube oil high level in the lube oil tank.
71QL-1 Detects the lube oil low level in the lube oil tank.
3 ADDITIONAL INFORMATION
Oil sampling :
Two valves connected both sides of the filter allows filtered oil and not filtered oil sampling. Oil
characteristics must be checked once every three months.
Oil flowing :
Sight glasses are fitted at filter vent, cooler vent, bearing return lines. They allow the operator to
check oil flowing, especially after manual operation related to those components.
Oil characteristics :
Lubricating oil characteristics must comply to GEK 28143.
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ELEVATION VIEW
71QH-1 71QL-1
SEE VIEW E
H 6 7
23QA
23 UNIT AXIS ACCESSORY GEAR
1
88QA 22
VIEW E
VPR2-1 VR1 21
20
UNIT AXIS
9
88QE-1
J
PANEL INSTRUMENTATION – SEE VIEW C
VIEW A
All rights reserved Copyright – Droits de reproduction réservés
23QA 1
88QA 8
LT-OT-1A 16 17 LT-OT-2A
4 63QQ-1
11 96QA-2
3 63QA-2
LT-B2D-1 14
LT-BT1D-1A, 1B 15 13 LT-B1D-1A, 1B
23QV-2 2
88QV-1 10
23QV-1 2
12 96QV-1
88QV-1 10
5 63QQ-10
18 LT-TH-1, 2, 3
VCK20-13 19
1 DEFINITION
The cooling & sealing air system is designed for insuring the following functions :
• The cooling air for the turbine exhaust frame is provided by two redundant electrically
driven blowers and evacuated through the # 2 bearing tunnel. Each blower delivers 50% of
the requested cooling flow
• The gas turbine sealing air from the bearings flows back in the oil tank and is evacuated by
through the oil mist eliminator vent
2 COMPONENT FUNCTION
VA14 Allows sealing air supply from 5th or 11th compressor stage.
VCK7-1 Prohibits the running blower air flow to return in the stand by blower.
VCK7-2 Prohibits the running blower air flow to return in the stand by blower.
3 ADDITIONAL INFORMATION
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4 33CB-1
10 VA2-1
20CB-1 1
8 FA6 VIEW B
ELEVATION VIEW
11 VA14
33BQ-1 3
23TK-2 2 23TK-1 2
88TK-2 6 88TK-1 6
12 12
VCK7-2 VCK7-1
63TK-2 5 5 63TK-1
7 7
96CD-1A
7
1 DEFINITION
The above equipment are part of the installation cooling water closed loop. It includes a shaft
driven cooling water pump
2 COMPONENT FUNCTION
VTR1 Prohibits water circulation in the cooler for low oil temperature.
3 ADDITIONAL INFORMATION
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2
WT-TL-2
WT-TL-1 2
2 WT-TL-1, 2
4
2 2
VIEW B
VIEW A
All rights reserved Copyright – Droits de reproduction réservés
VTR1-1 1
1 DEFINITION
The starting means system is designed for insuring the following functions :
The Diesel engine starts using a 125 VDC starting motor, receive cooling water from the gas
turbine cooling water system, is fed from the diesel fuel tank and drives also the torque
converter oil supply pump.
Ratchet oil supply pump uses lubricating oil from the gas turbine header
2 COMPONENT FUNCTION
3 ADDITIONAL INFORMATION
Cranking motor :
The diesel fuel tank is located in the auxiliary base. Fuel filling up sequence is manual. The
cranking motor starts using 125V DC starter.
43DE push button allows manual test of cranking motor if the clutch is open.
For a gas turbine operating 8000 hours per year, the cranking motor manual test up to idle
speed should be demonstrated once a month.
Ratchet :
The ratchet system is used to break away the shaft line during starting sequence and to turn the
shaft 1/8 turn every 3 minutes during cool down period. The clutch is closed by the ratchet
system and opens automatically during starting sequence due to the shape of the clutch gear
when the turbine speed is higher than the starting means speed.
The clutch remains engaged in between two cycles during cooling down period.
43HR push button allows manual ratcheting test.
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43HR-1
34DC-1
4
SEE DETAIL 2
VPR38 19
21
VR23
DETAIL 2
UNIT AXIS GT
7 88HR-1
14 PH3-1
VIEW A
2 33CS-1
DETAIL 3 – TOP VIEW
8 CS-1
FH5
10
HM-1 11
HM2 12 20CS-1 1
VCK98-1 18
VH14 16 22 VR5
VM2 17
33HR-1 3
FH1 VPR98-1 20
9
9
FH1
VIEW A – SIDE VIEW All rights reserved Copyright – Droits de reproduction réservés
1 DEFINITION
The gas fuel system providing gas fuel for the combustion chambers is designed for insuring
the following functions :
• A speed/stop ratio valve to adjust the gas pressure versus the gas turbine speed and to
stop the unit
• Two flow control valves to adjust the gas flow in the combustion chambers through each
manifold : primary and secondary
• Temporary filters for first commissioning and permanent filters
• Piloted inter-valves venting system
• A gas flow meter
2 COMPONENT FUNCTION
VSR-1 Adjusts the gas pressure and cuts off the gas flow for shut down sequence.
3 ADDITIONAL INFORMATION
Gas :
The gas system as well as the control’s parameters are calculated according to the gas
composition included in the Control Specification. Gas calorific value, gas density and gas
temperature at the gas turbine inlet piping are corresponding to a Wobbe index.
Wobbe index must remain within ± 5% of contractual Wobbe index to guaranty reliable
operation of the gas turbine.
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VGC-1 19 21 VH5-1
VH5-2 22 2 20FGS-1
FH8-1 15 7 90SR-1
96GC-1, 2 10 12 96SR-1, 2
65GC-1 6 14 FH7-1
20FGC-1 1
13 96VM-1
24 VM-1
20 VGC-2
23 VH5-3
16 FH8-2
11 96GC-3, 4
6 65GC-2
20VG-1 3
33VG-11 4
63FG-2 5 8 96FG-1
63FG-1 5
9
96FG-2B
96FG-2A 9
9
96FG-2C
INSTRUMENTATION PANEL
MG1-1
17
18 MG1-2
1 DEFINITION
The fire protection system is designed for insuring the following functions :
• Accessory compartment
• Gas turbine compartment
• Load gear compartment
2 COMPONENT FUNCTION
3 ADDITIONAL INFORMATION
Compartments access:
Access inside the compartments at any time must be under strict control using access permit or
work permit to guaranty operator safety regarding potential risk including carbon dioxide
emission.
Fire alarm :
Fire alarm appears before fire trip. Any alarm must be investigated and rectified quickly
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6 45FT-11A
SLI-1B
10
6
45FT-11B
43CP-2 3 43CP-3
2
SLI-1C
10
SLI-1A 9
3 43CP-6
10 SLI-2B
43CP-1 1
2
43CP-5
10 SLI-2C
1
43CP-4
10 10 11
SLI-2C SLI-2B SLI-4B
DOWSTREAM
SLI-1 8
45FA-2A, 2B 4
4
45FA-1A, 1B
5E-1
7
SLI-2 8
7 5E-2
SEE VIEW A
EXHAUST ARRANGEMENT
VIEW A
45FT-3A, 3B 5
5
45FT-1A, 1B
45FT-2A, 2B 5
TURBINE ARRANGMENT
1 DEFINITION
The compressor air inlet heating is designed to adjust the compressor airflow according to the
combustion needs.
This system called inlet bleed heating is supplied by air compressor discharge and distributed by
nozzles installed in the air inlet duct downstream the filter. It includes :
• A manual isolating valve normaly open to be manually close during OFF line washing
• A main regulating valve to adjust hot air flow to gas turbine need
• An electrically driven drain valve to drain automatically the line during start up sequence
2 COMPONENT FUNCTION
65EP-3 Converts 4-20mA signal into a pneumatic signal for valve position setting.
3 ADDITIONAL INFORMATION
None
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3 33TH-4
5 90TH-4
9 6
VA30-1 6
96BH-1 96BH-2
TO INLET BLEED HEATING
MANIFOLD
2 33TH-3
12 VM15-1
PANEL INSTRUMENTATION
TO PANEL
INSTRUMENTATION
1 20TH-1
4 65EP-3
7 96TH-1
8 VA20-1
VIEW INLET AIR REHEATING
10 VA40-1
11 VA42-1
13 VPR41-1
1 DEFINITION
The hydraulic supply system is designed to provide high pressure oil at constant pressure to
control :
• The gas fuel flow and gas fuel pressure regulating valves
• The compressor inlet guide vanes
The hydraulic supply system is a closed loop where the oil pressure is built up from lubricating
oil header by :
• Automatic purging
• Dual filtering
• Accumulator
2 COMPONENT FUNCTION
3 ADDITIONAL INFORMATION
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14
VPR3-1 - HYDRAULIC SUPPLY SYSTEM -
UNIT AXIS
17
VAB1
9
VCK3-1 11
6 FH2-1
VR21 15
ELEVATION VIEW
VAB2 10
SEE DETAIL B
VCK3-2 12
AH1-1
C 5 VR22 16 6 FH2-2
88HQ-1 13 VM4-1
4
23HQ-1 1
VIEW C
PH2 8
DETAIL B
All rights reserved Copyright – Droits de reproduction réservés
2 63HF-1
3 63HQ-1
1 DEFINITION
The heating and ventilation system is designed for insuring the following functions :
• Auxiliaries
• Gas turbine
• Load gear
• Gas module
Enclosure purpose is :
Redundant electrically driven fans provide airflow. Ventilation airflow direction is according to
the need of each enclosure.
Flap at ventilation air intake are use to restrict airflow while the ventilation is not in operation
and to participate to fire fighting effectiveness.
Electrical heaters are provided in enclosures for heating the ambient air.
2 COMPONENT FUNCTION
3 ADDITIONAL INFORMATION
Compartments access:
Access inside the compartments at any time must be under strict control using access permit or
work permit to guaranty operator safety regarding potential risk including carbon dioxide
emission.
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AT-AC-1 23HT-1
8 88VG-1
18 23HA-1
16
5 33BT-1
15
88BT-1
9
23HG-12
7
33VG-1
10
10
33VG-2
7 23HG-11
9
15 16 88VG-2
23HA-2
5 88BT-2 33BT-2 22
20
AT-TC-2 AT-LC-1
8 23HT-2
88BT-1 15
23BT-1 4
88BT-2 21
23BT-2 15
63VG-90
13
63BT-90 20VG-90
2
12
20BT-90
1
AT-TC-1
21
63VL-90
14
20VL-90
AT-AC-11 33VL-1
11
19
17 88VL-1
17 88VL-2
11
33VL-2
33VL-1 33VL-2
11 11
88VL-1
17 17 88VL-2
AT-AC-11
19
23HA-11
6
1 DEFINITION
The compressor washing system is designed for insuring the following functions :
A module not included in this chapter provides the clean washing water flow.
2 COMPONENT FUNCTION
3 ADDITIONAL INFORMATION
Water characteristics :
The washing water must comply to GEK 103623
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20TW-1
1 SEE VIEW B
20TW-3
3
20TW-3
3
20TW-1
1
20TW-1/PB 2
VIEW B
VIEW A – ON-LINE AND OFF-LINE WATER WASHING PIPING
INLET PLENUM
DOWNSTREAM
COMBUSTION CHAMBERS ASSEMBLY
TURBINE BASE
VA17-1 4
TOP VIEW
1 DEFINITION
The inlet guide vanes system is designed to adjust the compressor airflow according to
compressor and combustion needs.
The compressor inlet guide vanes system is actuated with hydraulic supply and controlled by
trip oil. The oil returns to the lubricating oil tank by gravity.
2 COMPONENT FUNCTION
3 ADDITIONAL INFORMATION
None.
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5 AH2-1
90TV-1
4 ACV1-1
FH6-1
6
FH6-1 6
VH3-1
8
20TV-1
1
ISOMETRIC VIEW
SEE DETAIL A
ELEVATION VIEW
HM3-1 7 3 96TV-1
3 96TV-2
INLET
CASING
DOWSTREAM
VIEW B
DETAIL A
All rights reserved Copyright – Droits de reproduction réservés
1 DEFINITION
The flow inlet & exhaust is designed for insuring the following functions :
2 COMPONENT FUNCTION
96CS-3 Measures of the pressure drop downstream of the air inlet silencer.
3 ADDITIONAL INFORMATION
None
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1 27TF-1
3 63CS-2A
96RH 5
3 63CS-2B
6 96TF-1
7 AR_20
4 96CS-3
DETAIL A 2 63CA-1
1 DEFINITION
The gas detection system is designed to detect gas fuel leaks inside
The gas detection system include gas detector installed inside the ventilation air duct
2 COMPONENT FUNCTION
3 ADDITIONAL INFORMATION
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1 45HA-4, 5, 6
VIEW B
3 45HT-4, 5, 6
1 DEFINITION
2 COMPONENT FUNCTION
96BD-1 Measures the difference between the air inlet of GT and the bell of GT intake.
Measures the differential pressure between the air inlet of GT and the
96CS-1
atmosphere.
CT-IF-3/R Measures the air inlet duct temperature.
3 ADDITIONAL INFORMATION
None
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1 96AP-1C
2 96AP-1B
3 96AP-1A
CT-IF-3/R 6
VIEW A
1 DEFINITION
The load gear system is designed to adapt the gas turbine speed to the generator speed and to
transfer the mechanical power.
2 COMPONENT FUNCTION
39V-4F Measures the seismic vibrations of the load gear base on generator side.
39VS-51 Measures the vibration of the turbine shaft on the turbine side bearing.
39VS-52 Measures the turbine shaft vibration near the bearing on turbine side.
39VS-61 Measures the turbine shaft vibration on the bearing side generator.
39VS-62 Measures the turbine shaft vibration on the bearing side generator.
39VS-71 Measures the generator shaft vibration on the bearing on turbine side.
39VS-72 Measures the generator shaft vibration on the bearing on turbine side.
39VS-81 Measures the generator shaft vibration on the bearing generator side.
39VS-82 Measures the generator shaft vibration on the bearing generator side.
96VC-61 Measures the vibration of the high speed gear box shaft.
BT-RGB1-1A,1B Measures the oil temperature on the alternator shaft bearing on turbine side.
BT-RGB1-2A,2B Measures the oil temperature on the alternator shaft by turbine side.
Measures the oil temperature on the alternator shaft bearing by alternator
BT-RGB2-1A,1B
side.
Measures the oil temperature on the alternator shaft bearing at alternator
BT-RGB2-2A,2B
side.
BT-RGP1-1A,1B Measures the bearing oil temperature at the high speed shaft.
BT-RGP1-2A,2B Measures the bearing oil temperature at the high speed shaft.
BT-RGP2-1A,1B Measures the bearing oil temperature at the high speed shaft.
BT-RGP2-2A,2B Measures the bearing oil temperature at the high speed shaft.
3 ADDITIONAL INFORMATION
None
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A
39VS-51, 52 4 39VS-61, 62 4
39VS-81, 82 4
5 77RP-101
39VS-71, 72 4 A
11 LT-RGCD-1
3 39V-4F
BT-RGB1-1A, 1B BT-RGB2-1A, 1B
7 8
BT-RGB1-2A, 2B BT-RGB2-2A, 2B
SECTION A - A
1 2 4
ELEVATION VIEW
1 Inlet plenum
2 Case assy. Compressor
3 Inlet guide vane assembly
4 Compressor rotor
5 Spacer, access coupling
6 Ring seal
7 Bearing seal 1
8 Shim
9 Bearing thrust
10 Liner bearing 1& 2
11 Seal stationary, oil bearing
12 Oil circuit
13 Aft compressor casing
14 Compressor discharge casing
COMBUSTION SECTION
SEE VIEW A
5 6 7 8 10 12
9 11
DETAIL C
4
FORWARD STUBSHAFT
SEE DETAIL C
VIEW A
COMPRESSOR STATOR
- STAGE 1 TO 17 AND EXIT GUIDE VANES ( E.G.V.) 2 STAGES -
2 13 14
FORWARD
STUBSHAFT
AFT STUBSHAFT
1 Wrapper
2 Combustion chamber (10)
3 Transition piece
4 Liner
5 Flow sleeve
6 Cover and fuel nozzle assy.
4 5 2 1
6
3
COMPRESSOR
DISCHARGE CASING
1 Support ring
2 1st stage nozzle
3 2nd stage nozzle
4 3rd stage nozzle
5 Exhaust frame
6 N° 2 bearing assembly
7 1ST stage wheel and buckets assy.
8 2ND stage wheel and buckets assy.
9 3RD stage wheel and buckets assy.
10 Exhaust frame
11 Exhaust diffuser
12 Exhaust plenum
13 Load coupling
14 Exhaust thermocouple
SEE DETAIL 2
SEE DETAIL 1
1 2 3 4 5
COMBUSTION
SECTION
COMPRESSOR DISCHARGE
SECTION
TURBINE ROTOR
17TH STAGE
FORWARD STUBSHAFT
7 8 9
AFT STUBSHAFT
WHELL SPACER
10 11
12
14
13